MTU Onsite Energy

GAS POWER SYSTEMS

Economic and sustainable

power, heat, cold
generation with biogas

Juan-Carlos Mejia Pinto

Manager Global Business Development

/Sales Central Europe

MTU Onsite Energy GmbH Augsburg

Lisboa, 22.11.2016
 AGENDA

1. Company profile

2. Product portfolio and solutions for

combined power, heat & cold with
biogas

3. Local service and engineering

4. References

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 We are the preferred partner
for sustainable solutions

for power, cogeneration and

services
More than 100 years company history
> 4.500 cogeneration units

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 MTU Onsite Energy GmbH - Gas Power Systems
Company Profile

 Founded in 1977 in Augsburg

 Assembly of gas systems in

the range of 100 KW to 2.5
MW electrical output

 More than 4.500 systems

installed worldwide

 Competence Center for Gas Power Systems within

Rolls Royce Power Systems Holdings

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 COMPANY PROFILE
HISTORY

Renamed as
MTU
Renamed as Launch of
Friedrichshafen
Foundation of Maybach-Motorenbau Brand MTU
Renamed as GmbH
Luftfahrzeug- Onsite Energy
GmbH Motoren- und Turbinen-Union GmbH
Motorenbau Friedrichshafen GmbH
GmbH Sale by
Merger to form
Renamed as DaimlerChrysler
Maybach Mercedes- Spin-off from
Motorenbau GmbH Benz to EQT
Relocation to MAN, creation
Motorenbau GmbH of MDE GmbH Foundation of
Friedrichshafen Tognum

1909 1912 1918 1966 1969 1988 2001 2005 2008 2011 2014 2016

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5
COMPANY PROFILE
MANUFACTURING & ASSEMBLY HALL

 State of the Art production Facilities

for Series 400 & 4000
 Production capacity: 500+ units per
year
 7 Test Benches for Serial Test and
R&D

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Our Global Presence

Status: Dec. 2014

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MTU Onsite Energy
Our Product Portfolio and applications Biogas

Quadrigeneration Distributed Power & Cogeneration

Combined Cold, Heat, Power Combined Heat, Power for
Energy
for own consumption or feed- own consumption or feed-in
Systems
in, CO2 Fertilisation

 Focus on biowaste to energy  Focus on biowaste to energy

 Independence from grid  Independence from the grid
 CHP unit with absorption  Biogas quality critical – H2S
chiller content to be removed
 Purification of exhaust gas

 Green Houses BioGas Gensets / CCHP  Dairy digesters

 Refrigeration facilities – food Modules  Food waste digesters
processing factories & Control Systems  Livestock waste digesters

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 Standarized products
Wide range of power supply and scope delivery

Benefits Utilisation of MTU engines

• From proven motors to gensets
Efficiency
and complex CHP units
up to 44,3%
• Fuel flexible (Natural Gas,
Gas Systems Biogas, Landfill, Coal bed L32/L33/L64 with 8/12/16/20V
methane, etc.)
4000 Series
up to 39,5%
• 50/60 Hz versions D/L/Z with 6R/12V
(4000 with Gearbox)
S 400
Electric Power
• Interface with wide scope of
balance of plant available 50 100 450 750 1,000 2,000 3,000 kWel

Enclosure / Container

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CHP CONTAINER SOLUTIONS 50Hz BIOGAS
FOR FULL HEAT RECOVERY

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COMBINED HEAT AND POWER PRODUCTION
THERMAL LEVELS
Sources of Heat Usable Opportunities Customer Benefits
Hot
Exhaust gas Steam Steam Production
@ 450°C
Absorption Chiller
Mixture HT
@ 200°C Drying Processes
Lube Oil High temperature Water
Building Heating
@ 95°C
Jacket Water Industrial Processes
@ 90°C
Mixture LT
@ 90°C
Drying Processes
Condensing Heat
@50°C Medium/low temp. Water Underfloor heating

Radiant Heat Return temp. rising

down to 35°C.
cool
= up to 96% overall Efficiency!

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 Service orientation is our value
Typical field situation and target

Highest possible
efficiency
Emissions Long intervalls
mg/m3 & life

Electrical & High availibility

Biogas thermal
m3/h energy
kWel/kWth Low
emissions
product & customer requirements …
Service Time intervalls
3 6

2
5
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Service products
Adding value to service capability

Spare Parts Commissioning Training

Remanufactured Maintenance contracts incl. Remote controll/service,

components corrective actions messaging &hotline 24/7

Exchange engines Inspections upon warranty Modernization

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APPLICATIONS & REFERENCES
OVERVIEW

STANDBY
CONTINUOUS / PRIME
APPLICATION
/ PEAK STANDARDIZED
MISSION CRITICAL
BACKUP

CUSTOMER
SEGMENTS
APPLICATIONS & REFERENCES
CONTINUOUS / PRIME / PEAK

REFERENCE

Biogas Plant
Product:

Location: Moscazzano and  2 x MTU 400 GS

Sospiro, Italy

Power output: 564 kWe

Key features:

 Heat for farm, electricity is sold to the

grid
 High feed in tariffs for green electricity

„The future is biogas, not pig

farming“
Pletro Bertesago, farmer
Our successful reference project Energia Las Pampas
Start up: August 2013
CHP Biogas „Las Pampas“ Chile
First Biogas CHP Project in Chile MTU 12V400 GS
Electric Output: 400 kWel
openning on August 2013 Thermal Output: 462 kWth

Las Pampas Santiago / Chile

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Thermal optimization of biogas plant
Biogas Plant Döckingen

Output: ~ 800 kWe installed, >42,5% el. Eff

Total eff.: > 90 %
Location: Döckingen, Germany
Scope 1x MTU 8V4000
Fuel Pig Farm (grass, corn, slude, etc.)

Benefits:
 additional heat utilization (engine, exhaust gas) for Picture or Country Location
district heating of village (civic involvement)
 Heat for 200 household and school
 2 x 15.000 l buffer for heat storage
 CO2 balance neutral
 environmentally friendly solution

 Papenburg- Aschendorf Greenhouse Mermans,
Wommelgem, Belgium
CHP- Greenhouse Netherlands,

Customized Container Design

CHP units cover all the typical needs
for greenhouses:
 Electricity for artificial lighting
 Heating for ideal conditions for
wintertime plant growth
 CO2 fertilization with engine
exhaust gas

Module-Type: MTU 12V4000

 MTU genset are successfully running in Netherlands for Series: 4000
greenhouse application. Fuel Type: Natural Gas
Output Electric: 1.186 kW
 Success Story over the years / wide range of population Output Thermal: 729 kW
installed

 Currently installations in Netherlands from year 2007

EXAMPLES OF CHP INSTALLATIONS
Dairy Digester

Location: Chili, WI 1x 8V4000L32FB Biogas

Application: Dairy digester 4500 Head Dairy Farm

Electrical Output: 762 kWe Supplies Thermal Output to Heat the Digester
Heating Output: 2,429 kBTU/h
EXAMPLES OF CHP INSTALLATIONS
Dairy Digester

Location: Sumter, SC 1x 16V4000L32FB Biogas

Application: Chicken Processing Plant Biogas from organic waste from chicken
processing plant. Supplies heat to the
Electrical Output: 762 kWe processing facility
Heating Output: 6,000 kBTU/h
 Contacts

Contacts in MTU Iberica Contacts Factory Germany

Farzad Azarmi Juan Carlos Mejia
Sales Manager Onsite Energy Manager Business Development / Sales
Central Europe

farzad.azarmi@mtu-online.com juan.mejia@mtu-online.com

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 For more information

www.mtuonsiteenergy.com

Thank you! Vielen Dank!

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