Atomized Nickel-Based Alloy Recommended for Use with

Thermal Spray Equipment

Eutectic 13496 ®

• Precise particle sizing

• Exceptionally hard deposits have high resistance to abrasion and

friction

• May be used in a wide variety of thermal spray processes

• Non-magnetic alloy
 DESCRIPTION: FINISHING PROCEDURE:
Eutectic 13496 is a high performance atomized nickel alloy Finishing Procedure:
powder optimized to produce hard, durable, abrasion, and Grinding Wheel Type: Green Silicon Carbide
friction resistant coatings with a multitude of thermal Grit Size: 60 - 80
spray process equipment. Controlled composition and Grade: H (soft)
precise particle sizing ensures consistent deposition, fusing Structure: 5
and hardness. Bond Type: Vitrified
Wheel Speed: Use Manufacturer’s Recommendation
TECHNICAL DATA: Work Speed: 50 -65 surface feet per minute
Coolant: Flood coolant with rust inhibitors in 2-5%
Powder Properties concentration
Melting range: Solidus; 1750°F
Traverse Speed
Liquidus; 1950°F • Roughing: 5-15 inches per minute
Furnace Fusing; 2170°F (set point) • Finishing: 3-8 inches per minute
Powder Coverage: 0.042 lbs/ ft2 @ 0.001”
Hall Flow Rate: 17 seconds In-Feed
Bulk Density: 4 g/cc • Roughing: 0.001 inches per pass
• Finishing: 0.0005 inches per pass or less
Coating Properties
Typical Hardness: Rockwell C scale, 58 Notes:
Density: 7.6 g/cc 1. Before grinding, all edges and ends of coating must be
Shrinkage on Fusing: 17-20 % chamfer ground.
2. Frequently dress the grinding wheel face to reduce friction
and heat.
APPLICATIONS:
• Brake drums for centrifugal separators
• Super heated nozzels
• Pump impellers
• Pump seal areas

TeroDyn System 2000 TeroDyn System 3000

Nozzle RL 200 RL 200
RotoJet RPA 3 @ 15 psi air -
Module Adapter Yellow/Red Multi-Oriface set to 5 -
Oxygen 50 psi / 30 flow (FM-1 flowmeter) 50 psi / 32 flow
Acetylene 12 psi / 60 flow (FM-1 flowmeter) 12 psi / 48 flow
T-Valve 20 Clicks -
Terometer - 130
Carrier Gas - Nitrogen @ 55 psi
Spray Rate 24 lb/hr 20 lb/hr
Deposit Efficiency 90% 90%
Spray Distance 6-8 inch 6-8 inch

YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS

Eutectic Corporation Eutectic Services

N94 W14355 Garwin Mace Drive 12300 Carmen Avenue
Menomonee Falls, WI 53051 USA Milwaukee, WI 53225 USA
P 800-558-8524 • F 262-255-5542 P 800-558-8524 • F 262-255-5542
www.eutectic.com

Statement of Liability: Due to variations inherent in specific applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without
representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fitness for a particular purpose. Each process and application must be fully evaluated by the user
in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affiliates shall have no liability in respect thereof.
13496 08-15 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.