Desain Trafo 600W 100 kHz

Design Parameter :

- Vin : 311 V
- Vout : 60 V
- Iout : 10 A
- B : 0.3 T
- f : 100 kHz
- ƞ : 90%
- α : 0.05 %
- Ku : 0.289
- Core number : ETD44

1. Skin depth :
6.62
𝜖=
√𝑓

6.62
𝜖= = 0.0209 𝑐𝑚
√100000

2. Wire diameter minimum :

Dawg = 2. 𝜖

Dawg = 2 x 0.0209 = 0.0419 cm

3. Bare wire area :

п 𝑥 (𝐷𝑎𝑤𝑔)2
𝐴𝑤 =
4

3.142 𝑥 (0.0419)2
𝐴𝑤 = = 0.001379 cm2
4

#AWG26 wire :

4. Trafo output power : Vo x Io = 60 x 10 = 600W

5. Apparent power :

𝑃𝑡 = 𝑃𝑖𝑛 + 𝑃𝑜

𝑃𝑜 600
𝑃𝑖𝑛 = = = 666.67 𝑊
ƞ 0.9

𝑃𝑡 = 666.67 + 600 = 1266.67 𝑊

6. Electrical Condition
𝐾𝑒 = 0.145 (𝐾𝑓)2 (𝑓 2 )(𝐵)2 (10−4 )

𝐾𝑒 = 0.145 (4)2 (1000002 )(0.3)2 (10−4 ) = 208800

7. Core Geometry

(1266.67)
𝐾𝑔 = = 0.0607 𝑐𝑚5
2(208800)(0.05)

Kg x 1.35 = 0.0819 cm5

8. Primary Turn

311(10000)
𝑁𝑝 = = 14.96 𝑡𝑢𝑟𝑛𝑠 = 𝟏𝟓 𝒕𝒖𝒓𝒏𝒔
(4)(0.3)(100000)(1,732)

9. Current density (J)

1266.67(10000)
𝐽= = 210.88 𝑎𝑚𝑝𝑠/𝑐𝑚2
(4)(0.289)(0.3)(100000)(1.732)
10. Primary input current (Iin)

600
𝐼𝑖𝑛 = = 2.14 𝐴
311(0.9)

11. Primary wire area (Awp)

2.14 𝑥 √0.5
𝐴𝑤𝑝 = = 0.007176 𝑐𝑚2
210.88

12. Primary Strands (Snp)

0.007176
𝑆𝑛𝑝 = = 5.6 = 𝟔 𝒔𝒕𝒓𝒂𝒏𝒅𝒔
0.00128

13. Primary new µΩ per centimeters :

1345
= = 224.167
6

14. Primary Resistance :

Rp = (9.4)(15)(224.167)(10-6)
Rp = 0.032 ohm

15. Primary copper losses :

Pp = (2.14)2(0.032) = 0.147 watts

16. Secondary turns

15 𝑥 60 0.05
= (1 + ) = 2.895 = 𝟑 𝒕𝒖𝒓𝒏𝒔
311 100

17. Secondary bare wire area (Aws) :

10 𝑥 √0.5
𝐴𝑤𝑠 = = 0.0335 𝑐𝑚2
210.88

18. Secondary strands (Sns) :

0.0335
𝑆𝑛𝑠 = = 26.172 = 𝟐𝟔 𝒔𝒕𝒓𝒂𝒏𝒅𝒔
0.00128

19. Secondary new µΩ per centimeters :

1345
= = 51.73
26

20. Secondary resistance (Rs)

= (9.4)(3)(51.73)(10-6)
Rs = 0.001459 ohm

21. Secondary copper losses :

= (10)2(0.001459) = 0.146 watts

22. Total copper losses :

Pcu = Pp + Ps
 Pcu = 0.147 + 0.146 = 0.293 watts

23. Transformer Regulation :

0.293
= 𝑥100% = 0.049%
600

24. Miliwatts per gram :

= 0.000318(100000)1.51(0.3)2.747 = 413.123

25. Core loss :

= (413.123)(94)(10-3) = 38 watts

26. Total loss :

= 0.293 + 38 = 38.293 watts

27. Watts per unit area :

38.293
= = 0.436 𝑤𝑎𝑡𝑡𝑠/𝑐𝑚2
87.9

28. Temperature rise :

= 450(0.436)(0.826) = 226.7 oC

29. Total window utilizations :

 3(0.00128)
= = 0.00138
2.785

15(0.00128)
= = 0.00689
2.785

Ku = 0.00138 + 0.00689 = 0.00827