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Abstract – The paper presents an approach based on between the direction of the flux density on radial
numerical analysis methods for induction motors with direction with no eccentricity and with 15 % eccentricity
squirrel-cage rotor. A finite element method simulation and between the tangential components of the flux
with the software produced by CEDRAT, FLUX 2D/3D density. This percentage of eccentricity is limited
is made. A 2 pole, 2.2 kW, 24 stator slots and 22 rotor because of the motor geometry. The tested motor is used
slots motor is modeled for static eccentricity of up to 15 in production at a local plant. Apart from diagnosis, the
%, on radial direction. Comparative results are modeling method could be a good basis for the
discussed. simulation of machines with known eccentricity defects.
Keywords: eccentricity, FEM, induction motor, II. FINITE ELEMENT METHOD DESCRIPTION
numerical analysis
The studies on noise analysis for induction motors
I. INTRODUCTION showed two ways of approach: the deterministic method
using finite element analysis and the statistical method.
Nowadays induction motors are widely used. The The finite element method is an analysis technique used
reasons are high reliability, high efficiency and good for obtaining approximate solutions for the boundary
performance of the motor. Faults in an induction motor problems in engineering. The finite element method
may arise due to the inappropriate maintenance, the (FEM) has a solid theoretical foundation, based on
excessive use of the motor or of the bearings and lead to mathematical theorems that guarantee an asymptotic
a decrease of the motor lifetime and an increase of the increase of the accuracy of the field calculation towards
noise level. Diagnosis and detection of noise sources and an exact solution. The finite element method is the most
of motor faults make it possible to improve the flexible numerical method used for determining the
performance and increase lifetime [1]. solutions of partial differential equations.
Mechanical faults in the operation of the motor lead The different stages for the simulation with the finite
to eccentricity between the rotor and the stator. element method [5] are presented in Fig. 1:
Deterioration of the bearings leads to a variation of the
airgap which causes an unbalanced magnetic pull.
Since 20 years ago, investigations of faults of ac
drives have been reported. The Finite Element Method
(FEM) has been widely used during the last years in
electromagnetic analysis. Arkkio has studied unbalanced
magnetic pull for motors with different kind of
asymmetry including eccentricity [2], [3]. Belmans et al.
showed that in two-pole induction machine an eccentric
rotor may cause a significant homopolar flux closing
through the shaft, bearings, end-caps and frame [4]
which shortens the motor lifetime.
The paper introduces an approach based on
numerical analysis of three-phase induction motor, with
cage rotor, mainly for diagnosis purposes. Most of the
faults in three-phase squirrel cage induction motors
occur due to airgap eccentricity which is the condition of
the unequal airgap between the stator and the rotor. A
finite element method simulation of a 2 pole, 2.2 kW
motor, with static eccentricity of up to 15% and the
obtained results are presented. A comparison is made,
Fig. 1. Finite element method simulation stages.
r r
Solving an electromagnetic field problem is always where E is the electric field intensity, H is the
based on solving Maxwell’s equations. The numerical
magnetic field intensity, ρimp is the imposed charge
simulation generates data which may be used for testing r r
different states, faults, vibrations, noise levels and density, D is the electric flux density, B is the
r
allows the verification of the analytical results magnetic flux density, J is the current density, ε , µ ,
previously obtained. The advantage of using FEM is the σ are the environment permittivity, permeability and
accurate modeling of rotating electrical machines, by
conductivity.
representing the material properties and the nonlinearity.
Solving the set of differential equations of the
By using FEM, a complex problem represented by
electromagnetic field, with certain boundary conditions,
differential equations is transformed into a series of
is in fact minimizing the integral which expresses the
algebraic problems solved by partitioning the domain in
potential energy of the system. From the mathematical
a large number of elements. Usually, the discretization
point of view, solving the set of equations is equivalent
of the domain is made using triangular elements. Over
with the variational calculus problem, finding the
each element, the solution is approximated by a linear
function that minimizes the integral, for the given
interpolation of the values of the potential at the vertices
differential equation of Euler and Lagrange. The
of the triangle.
advantage of using the vector potential method is that all
The linear algebra problem is formed by minimizing
conditions which must be satisfied are included in a
a measure of the error between the exact differential
single equation.
equation and the approximate differential equation as
The minimum of the J integral will be computed
written in terms of linear functions.
An example of mesh with triangular elements is [7]:
presented in Fig. 2.
∫ f ( x, y, z,V ,V ,V ,V ) dx dy dz +
' ' '
J= x y z
VΣ
, (8)
1
∫
+ (qV + αV 2 ) dS
S
2
ni ⋅ Z 2 ⋅ (1 − s )
f r = f1 ⋅ ; (15) Fig. 10. Tangential components of flux density for 0 %
p+2
eccentricity and 15 % eccentricity with respect to X axis
V. CONCLUSIONS REFERENCES
The paper presents numerical methods of analysis of [1] J. Faiz, B. M. Ebrahimi, “Static Eccentricity Fault
three-phase induction motor, with cage rotor. A finite Diagnosis in an Accelerating No-Load Three-Phase
element method simulation of a 2 pole, 2.2 kW motor, Saturated Squirrel-Cage Induction Motor”, Progress in
Electromagnetics Research B, Vol. 10, pp. 35 - 54, 2008.
with static eccentricity of up to 15% and the obtained
[2] A. Arkkio, O. Lindgren, “Unbalanced magnetic pull in a
results are presented. A comparison is made, between high-speed induction motor with an eccentric rotor”,
the direction of the flux density on radial direction with Proceedings of ICEM’94, pp. 53 - 58, Paris, France,
no eccentricity and with 15 % eccentricity. September 1994.
[3] A. Arkkio, “Unbalanced magnetic pull in cage induction
The simulation was carried out with the software motors with asymmetry in rotor structures”, IEEE
produced by CEDRAT, FLUX 2D/3D. The tested motor Conference Publication Proceedings of the 8th International
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50 Hz. It has 24 stator slots and 22 rotor slots. The slip is pp. 36 - 40, Cambridge, United Kingdom, September
1997.
0.052 and the airgap is set to 0.3 mm. A steady state AC
[4] R. Belmans, A. Vandenput, W. Geysen, “Calculation of
model is defined. For reasons of simplicity, the the flux density and the unbalanced pull in two pole
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The differences between no eccentricity and 15 % [6] J., Gieras, C., Wang, J., Cho Lai, ”Noise of Polyphase
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[8] Cedrat FLUX 2D/3D Help, Tutorials, 2009.
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is though a drawback of this method, the extensive time [11]www.ansys.com.
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ACKNOWLEDGMENT [13]I. Peter, M., Ţaţa, ”The Noise of the Electrical Induction
Single-Phase Motors with Squirrel-Cage Rotor”, IEEE
Conference Proceedings of OPTIM’2006 International
This paper is supported by the Sectoral Operational Conference, Braşov, 2006.
Programme Human Resources Development POSDRU [14]Ghe., Scutaru, I., Peter, ”The Noise of the Electrical
ID6600 and by The National University Research Induction Motors with Squirrel-Cage Rotor”, “LUX
Council (CNCSIS) under the contract number 848/2009. LIBRIS” Publishing House, Braşov, 2004.