Turbine Model: Titan 130 Separator Model: PU 635: Liquid Fuel Treatment System Operator Instruction Manual

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Page
ABB Automation Products Inc. 09/12/10 (1) Of (22)

Subject Document type
Liquid Fuel Treatment System Operating Descriptions

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Operator Instruction Manual
Turbine Model: Titan 130

Separator Model: PU 635
Basic Operating Instructions
Filename: SECTION 3 Operator Interface Manual.doc ABB Revised: 8/13/2010 1:49:00 PM

Issued by Date Ref. Page


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Index
OPERATING SCREENS ................................................................................................................................. 4
Main Screen .................................................................................................................................................. 5
Status Indication ........................................................................................................................................ 6
Local Pushbuttons ...................................................................................................................................... 6
Manual Screen.............................................................................................................................................. 7
Local Pushbuttons ...................................................................................................................................... 8
Alarm Screen ................................................................................................................................................ 9
Login Screen ............................................................................................................................................... 10
Local Pushbuttons .................................................................................................................................... 10
Maintenance Screen ................................................................................................................................... 11
Vibration Setup Screen.............................................................................................................................. 12
Vibration Sensor Installation Proceedure ................................................................................................ 13
Timer Screen .............................................................................................................................................. 14
Factory Parameter Screen......................................................................................................................... 15
Process Parameter Screen ......................................................................................................................... 16
PID Screen .................................................................................................................................................. 17
System Auto Start / Auto Stop......................................................................................................................... 18
System Remote Start / Remote Stop ................................................................................................................ 18
Tanker/Air Compressor Screen ................................................................................................................ 20



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GENERAL
All centrifuge control and system monitoring is accomplished through the operator interface unit
(OIU) with the exception of emergency stop pushbuttons, which are hard wired to the front of
the control panel and the outside of the skid enclosure.
The OIU is an Allen Bradley PanelView Plus 700. Refer to Allen Bradley User Manual, Catalog
Number 2711P for detailed information on the unit.



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OPERATING SCREENS
Information is provided to the operator through a series of process operating screens. These
screens provide the operator with all of the necessary system status and performance
information. Below is a list of the available screens:
1. Main Screen
2. Manual Screen
3. Alarm Screen
4. Login Screen
5. Maintenance Screen
6. Vibration Setup Screen
7. Timer Screen
8. Factory Parameter Screen
9. Process Parameter Screen
10. PID Screen
11. Tanker/Air Compressor



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Main Screen
The Main Screen is the default screen that appears when power is turned on. The main screen
provides an overview of the skid and auxiliaries.



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Status Indication
1. P-1A – Primary Feed Pump - On/Off status: Green=On, Red=Off.
2. P-1B – Primary Feed Pump - On/Off status: Green=On, Red=Off.
3. TT-1 - Fuel Inlet Temperature – Readout in degrees Fahrenheit.
4. PT-1 - Fuel Inlet Pressure – Readout in PSI.
5. V1 - Feed Inlet Valve – On/Off status and Auto/Man status.
6. PT-4 - Fuel Outlet Pressure – Readout in PSI.
7. Treated Tank Level – Treated fuel tank level displayed in percent.
8. Centrifuge Drive Motor – On/Off status.
9. Centrifuge Speed – Readout in RPM.
10. Vibration – Readout in millimeters.
11. Pneumatic Sludge Pump – On/Off status.
12. Sludge Tank Level – High level indication. Digital float switch.
13. Water Valves – On/Off status, and Auto/Man status indication of valve SV10, SV15, and
SV16.
14. Next Discharge – Displays the time remaining before the next discharge cleaning cycle.
15. Next Maintenance – Displays the time remaining before the next required machine
maintenance.
Local Pushbuttons
K7: Start Pushbutton – Press to start the liquid fuel treatment skid.
K8: Immediate Stop Pushbutton – Press to stop the liquid fuel treatment skid.
K9: System Shutdown – Press to stop the machine after the Treated fuel Tank has been
brought up to capacity.
K10: Settings Screen – Press this button to gain access to the timer screen, factory
parameter screen, process parameter screen, PID screen, or maintenance screen.
K11: Manual Screen – Screen jump to the manual screen.
K12: Alarm Screen – Screen jump to the alarm screen.
Production- Press this button while in operation to toggle between offline and online. While
in offline mode, feed inlet valve V1 is off, diverting oil from the centrifuge.
System in Local/Remote – Press this button to toggle between local control mode and
remote control mode. In remote control mode, the system can only be started via the
remote start input.



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Manual Screen
The manual screen provides control for skid related devices. Pressing the function key labeled
“Manual Screen” will produce the following screen.
The Manual Screen provides on/off and auto/manual control for the devices listed above. To
place a device into auto/manual, press the appropriate pushbutton located next to the tag name
of the desired device. Once the device is placed into manual, press the on/off pushbutton to
activate or deactivate the device.



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Local Pushbuttons
Manual/Auto Control Pushbuttons: These pushbuttons allow the operator to troubleshoot
problems in the system by placing each of the listed valves and pumps in a manual state
whereby the valve or pump can be turned on and off. The normal situation is Auto.
Centrifuge Local Start/Stop – If the centrifuge is placed into manual control (as shown above),
local start and stop pushbuttons become visible. Initiating a local start will start the
centrifuge, but will not go on-line with feed. Local control is provided for maintenance
troubleshooting.
F6: Goto Main Screen – Press to return to the main operational screen.
F8: Settings Screen – Press this button to gain access to the timer screen, factory parameter
screen, process parameter screen, PID screen, or maintenance screen.
All Devices to Auto Control – This is a conveinience pushbutton to place all devices in
Automatic Mode.
Manual Discharge – Press this button while the system is in operation to initiate a cleaning
cycle.



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Alarm Screen
Press the Alarm Screen pushbutton to view active alarms or alarm history.
The top window displays active alarms, and the bottom window displays the alarm history. To
clear an active alarm, press the “Alarm Reset” pushbutton. To acknowledge the alarm on the
screen, press the “Alarm Acknowledge” pushbutton. If the alarm is no longer active and has
been acknowledged, the alarm text in the top window will disappear.



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Login Screen
The login screen contains links to the maintenance screen and password protected screens.
The screen links for the timer screen, factory parameter screen, process parameter screen,
vibration setup screen and PID screen are not visible on this screen until the operator logs into
the system.
A login pushbutton is provided to gain access to the password protected screens. Press the
Login pushbutton and enter the password <1111> using the keypad. Contact Alfa Laval prior to
making any changes to the settings.
Local Pushbuttons
Tanker Trailer Selected – This pushbutton controls the display on the Tanker Trailer Screen as
well as local Fuel Tanker related alarms



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Maintenance Screen
The maintenance screen provides information and acess to program shutdown. Pressing the
function key labeled “Maintenance Screen” will produce the following screen.
The Maintenance Screen provides as settable alarm delay as well as a service time setting and
an indication as to when the next service is due. Also, there is a program shutdown pushbutton
that will take the PanelView out of it’s normal program and revert to the base screen for service
purposes.
Local Pushbuttons
F8: Settings Screen – Press this button to gain access to the timer screen, factory parameter
screen, process parameter screen, PID screen, or maintenance screen.



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Vibration Setup Screen
The vibration setup screen allows the operator to set the vibration sensor and adjust it for
optimal performance.



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Vibration Sensor Installation Proceedure
1. Touch the Fa18 – Vibration Sensor Adjustment Zero reading to bring up the numeric
touchpad and enter “Zero” (0).
2. Insert the sensor into it’s mounting hole.
3. As the sensor is inserted the indication of the screen, Vibration Sensor True Depth or
the Vibration Sensor Depth will show the position of the sensor relative to the shaft.
4. Adjust the sensor till the Vibration Sensor Depth reads approximately 1.5 mm and lock it
in place..
5. The Vibration Sensor Position display should read at or near 0 mm.
6. Touch the Fa18 – Vibration Sensor Adjustment Zero display again to bring up the
numeric diplay and enter the value shown in the Vibration Sensor Position display. This
will zero out the Vibration Sensor display which is also on the main display panel.
Local Pushbuttons
F8: Settings Screen – Screen jump to the settings screen.



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Timer Screen
The timer screen contains a list of timers that are adjustable to help meet process requirements.
Refer to the sequence of operation for descriptions of the timers. To change a timer value,
touch the appropriate data field. Enter the desired value using the numeric keypad.
Local Pushbuttons



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Factory Parameter Screen
The factory parameter screen contains a list of parameters that are adjustable to ensure safety
and performance requirements are met. Refer to the sequence of operation for descriptions of
the parameters. To change a parameter value, touch the appropriate data field. Enter the
desired value using the numeric keypad.
Local Pushbuttons
F6: Goto Main Screen – Press to return toi the main operational screen.



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Process Parameter Screen
The process parameter screen contains a list of parameters that are adjustable to help meet
process requirements. Refer to the sequence of operation for descriptions of the parameters. o
change a parameter value, touch the appropriate data field. Enter the desired value using the
numeric keypad.
Local Pushbuttons
F6: Goto Main Screen – Press to return toi the main operational screen.



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PID Screen
The PID screen provides a graphical interface to the treated fuel tank control loop. The function
of the control loop is to maintain a setpoint level in the treated fuel tank.
The trend window displays the Setpoint (green line), Process (pink), and Output (blue) values.
Standard PID tuning parameters, Gain, Integral, and Derivative are provided. Auto/Manual
control is also provided, but manual mode should only be used as a troubleshooting tool. If
manual is selected, the output must be set by entering a value directly in the output field (0 –
100). Set the operating mode to “Auto” for normal operation.
Local Pushbuttons
F7: Settings Screen – Screen jump to the login screen.
F6: Main Screen – Screen jump to the Main screen.



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System Auto Start / Auto Stop
To perform a system auto start:

1. From the Main Screen, set the system
operating mode to “Local.”
2. Place all devices to auto mode.
3. Press the function key labeled “Start.”
To perform a system auto stop:

1. From the Main Screen, press the function
key labeled “Stop.”



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System Remote Start / Remote Stop
To perform a system auto start:

4. From the Main Screen, set the system
operating mode to “Remote.”
5. Place all devices to auto mode.
6. The system will be started via a Modbus

remote start bit or from the turbine panel.
To perform a system auto stop:

2. The system will be stopped via a Modbus
remote stop bit or from the turbine panel.



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Tanker/Air Compressor Screen
The Tanker Screen displays the the “off skid” Air compressor Status, ON/OFF and the current
air pressure. Also there is a minimum level setpoint that allows the operator to set where a
warning will be generated. If the “tankers” are not used a picture of a two stage Air compressor
is shown. (See below)
The Tanker Screen also displays the tanker setup when utilized. Individual tanks show % level
and which is on-line. There is also a tanker minimum level setpoint that will warn the operator
that a tank needs to be switched out and this function will also automatically switch the Transfer
Valve so that the system is drawing from the full tank after the minimum level is reached on the
original tank. A screen depicting a tanker decoupled for refilling is shown below.
Local Pushbuttons
F6: Main Screen – Screen jump to the Main screen.
Transfer Valve Auto/Manual – allows the operator to cycle the transfer valve manuall..


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This screen shows a tanker decoupled for refilling. When a tanker is decoupled the low level on
the other tanker will not switch the valve.



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This screen shows a depition of a two stage air compressor. It will only appear when the
tankers are not selected.

Turbine Model: Titan 130 Separator Model: PU 635: Liquid Fuel Treatment System Operator Instruction Manual

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Turbine Model: Titan 130 Separator Model: PU 635: Liquid Fuel Treatment System Operator Instruction Manual

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Issued by Date Ref.

ABB Automation Products Inc. 09/12/10 (1) Of (22)

Liquid Fuel Treatment System Operating Descriptions

Operator Instruction Manual