Beruflich Dokumente
Kultur Dokumente
Horsepower Calculation
Eng. Guide Index
There are many variables to consider when designing a Bucket Elevator. These
include bucket size, bucket spacing, speed, and various components. This information
can act as a guide for determining the Horse Power (HP) requirements of a Bucket
Elevator.
When designing a Bucket Elevator there are more variables to be consider that can be
listed here. It should be noted that a small mistake in calculating the required HP of a
small, low capacity Bucket Elevator may not result in a unit failure, but a small
mistake on a large, high capacity bucket elevator may result in a catastrophic failure.
This is because the weight of the Belt/Chain and Cups are identically balanced on
both sides of the head shaft. Only the internal friction caused by the movement of
these components needs to be considered when calculating the HP requirements.
There are many variations of Horse Power (HP) calculations found in historical and
individual manufacturer’s literature. The formulas below are used to determine the
power requirements of a Bucket Elevator throughout the industry.
Equation Symbols
P Power
F Force
D Distance
T Time
Equation Symbols
P Power to convey the product
H Lift Height
T Time
C HP required to overcome the friction in the system.
Equation Symbols
P Power (HP)
System Friction
Friction includes the following variables:
Cup Digging
Bearing friction
Drive Inefficiencies
Factor “C” is an estimate of the friction in the system and is required to accurately
determine the power requirements of a Bucket Elevator.
Note: Motor inefficiency is not used because these formulas are used to determine the
Motor size. Motor HP ratings include their inherent inefficiencies.
There are two methods used to determine the power required to overcome the friction
in the system.
The first is the Length Equivalency Method. This method uses a factor of the tail
pulley diameter to determine the additional power required to account for the system
friction.
The second method is the Friction Factor Method. This method uses a multiplication
factor of account for the friction in the system.
Equation Symbols
C System Friction (HP)
Example
A Customer would like to convey 100,000 lbs per hour of sand to a height of 105 feet.
Determine the required HP.
Solution
Given
Rate (G) = 100,000 (Pounds per Hour)
Discharge Height (DH) = 105 (FT)
Assumed
Tail Pulley Diameter (d) = 2 (FT)
Leq = 7
Equation Symbols
P Power (HP)
Example
A Customer would like to convey 100,000 lbs per hour of sand to a height of 105 feet.
Determine the required HP.
Solution
Given
Rate (G) = 100,000 (Pounds per Hour)
Discharge Height (DH) = 105 (FT)
Assumed
Friction (F) = 1.15