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DUCOM AIR JET EROSION

TESTER
Product information sheet

•477/A, 4th Phase, Peenya industrial area,Bangalore-560 058,India


•Phone: +91-80-4080-5555│ Fax: +91-80-4080-5510
Asia

•620, Johnson Ave,Suite 5, Bohemia,Newyork-11716, USA


•1907 N. Mendell St.,Suite 115-B, Chicago, IL–60642,USA
•Phone: +1 (847) 737-1590 │Fax: +1 (847) 737-1580
America

•Center for Innovation, L. J. Zielstraweg 2,9713 GX, Groningen, Netherlands


•Phone: +31 (62) 564-6728
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Europe

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About Ducom
Founded in 1978, Ducom Instruments has led the way in designing and manufacturing advanced
materials testing instruments with a specialization in tribology. Applying cutting-edge technology
and strong design principles to its products, Ducom focusses on providing customers with an
excellent ownership experience starting with ease of use and maintenance.

Our locations in the United States, Netherlands and in India each have an in-house Research &
Development initiative coupled with development partnerships with world renowned
institutions. As a result, Ducom holds several proprietary technologies, copyrights and patents
with additional filings every year. Many of these technologies are applied to our instruments, and
work in the background so users can enjoy better results and user experiences.

Our instruments are operational all over the world. Research labs working on cutting edge
technology development which requires advanced and highly configurable test systems to
standardized quality control requirements which rely on highly repeatable systems to accurately
monitor product quality test instruments by Ducom.

Certifications

ISO 9001:2008 Certified Organization


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AS9100:2009 Certified Manufacturing Organization

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Basic Instrument
Ducom Air Jet Erosion Tester (see Fig.1) is used to determine the erosion
weight loss of materials, and investigate erosion resistant behavior of
components used in energy and transportation industries. Within these
industries the erosion tester has shown a profound influence in improving
the energy efficiency.
Ducom Air Jet Erosion Tester can reproduce and control a wide range of
operational parameters like environment temperature: RT to 1000 °C (see
Fig. 2), solid particle velocity: 30 to 200 m/s, particle flow rate: 2 to 300
g/min, and particle angle of impact: 10 to 90 degrees. Most of these
parameters represent the real operating conditions in industries.
Ducom Air Jet Erosion tester also complies with the test standards: ASTM
G76 and G211-14.

A. Figure 1. Ducom Air Jet Erosion Tester


B.

Figure 2. Room temperature and high temperature erosion test (A), Samples after high temperature
erosion test (B).

Applications
• Erosion mechanism of gas turbine blades in a power plant
• Ranking of wear resistant coatings for edges of turbine blades and
helicopter blades
• Wear resistant boiler tubes exposed to fly ash in a coal powered
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plant
• Erosion resistant coatings in pipes and bends used in pneumatic
conveyors
• Erosion protective paints used in transportation industry

Trubine blades in an engine

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Functional Features
• High temperature control: The furnace is used to heat the samples and the air carrying the
particles is heated by a joule heating teechnique. A maximum temperature of 1000 °C
(specimens and air carrying the particles) can be achieved.

• High particle flow rate: Particle flow rate is controlled by a motor, gear head and belt assembly
connected to below a hopper. High flow rate of particles up to 300 g/min can be achieved by
using a high speed motor.

Technical Specifications
Test variables Units Range Remarks
Test velocity m/s 30 to 150 Variable
Erodent feed rate g/min 1 to 300 Variable
Angle of degree 15 to 90 Other angles on request
impingement
Nozzle diameter mm 1.5 Nozzle bore 2 or 3mm for 800 °C and
higher
Sample size mm 25x25x5 Custom holder can be provided on
request
Hopper capacity l 2 Maximum
Temperature °C 1000 Optional, comprises of chamber
which is heated and temperature of
the sample is measured
Erodent size µm 50 Alumina Al2O3; provision to use silica
and fly ash
Power V/Hz/Ø 415/50/3 For high temperature system only
220/50/1 For ambient temperature system
only
Compressed air bar 1.5 Compressor is in customer scope,
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supply will be provided on request

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Principle of Operation
As shown in Figure 3, the Ducom Air Jet Erosion tester is comprised of compressed air flow control
unit, power feeder unit (hopper, blower, motor-gear system, mixing chamber, nozzle),
temperature control unit (air heater, furnace for specimen heater), sample mounting and
powder collection unit (tray and exhaust air filter).
Compressed air from the pneumatic air control unit and solid particles from the feeder unit are
mixed in the mixing chamber. Compressed air carries the solid particles in the steel tube and it
exits via the nozzle connected to the tube. The difference in the diameter of the tube (larger) and
nozzle (smaller) creates an energy flux of particles that impact the specimen. The length of the
tube is sufficient to avoid any turbulence in the flow. Impact velocity of the particles is varied by
changing the compressed air pressure that carries the solid particles. The discharge rate of the
particles is controlled by speed of the motor in the powder feeder unit.

Figure 3. Illustration of the Ducom Air Jet Erosion Tester.


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Optionals
• High Temperature Module (room temperature to 600, 800 and 1000 °C)
• Motorized sample stage for impingement angle setting
• High particle flow rate module ( up to 300 g/min)

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User Convenience
• Safety: A dust preventive chamber with a hot air exhaust system ensure safe working
conditions. Also, there is a sufficient insulation to avoid direct exposure to high temperature.

• Easy of operation: It is easy to replace the nozzle and the samples after the test. Pre-
programmed test parameters (as erodent velocity, erodent feed rate, specimen temperature,
test duration and angle of impingement) to conduct repetitive set of experiments. The
pneumatic control system ensures automatic open and closure of the heat furnace.

• Modular system: The air jet erosion tester can be upgraded with the optionals (as mentioned
above) at any time after the purchase.

Instrument control and Data acquisition


Electronic controller is positioned at the top of the structure. It controls the erodent discharge, air
flow and duration of the test in ambient temperature. Erodent discharge is controlled by the
frequency of motor and is displayed in the front panel. Air jet pressure is for setting the erodent
velocity, the pressure is set by a turning the air regulator till the required pressure is read on gauge.
A timer module is used to set test duration and is displayed in minute and seconds.

In case of high temperature module, a furnace is integrated with the structure of the instrument.
This furnace can be lifted up by use pneumatic actuators at the time of high temperature test to be
conducted. In this module controller will have a control and display of temperature. Sample
temperature is displayed by use of K type thermocouple.
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Standard scope of supply
Description Material Units
Basic instrument with controller 1
Sample holder (15,30,45,60, 75 & 90 Deg) 1 set
Nozzle of 1.5mm bore diameter 3 No.s
Alumina powder (50 micron) 20 Kgs
Double disc velocity meter 1
Inlet air pressure regulator, filter and gauge 1 set
Standard sample set EN8 and SS304 5 No.s Each
High temperature sample Inconel 600 (Optional) 5 No.s Each
High temperature sample holder (Optional) 1 set
Operational and maintenance manual 2
Tool kit 1
Dust cover for collecting erodent 1 set
Data acquisition cable, power cable 1 set
Warranty 1 Year

Utilities required (please note following items will be required at the site)
• Power required for high temperature system is 415V/3Phase/50Hz and power required
for ambient temperature system is 220/1 phase/50Hz.
• Facility for disposing the sample and erodent
• Moisture free air @ 5.5 kgf/cm2 pressure at machine inlet point, discharge rate of 400
lit/min, dew point required is -50°C.
• Oven for heating the erodent at 100°C
• Digital weighing balance for weighing the samples after the test
• Cotton or soft tissue for cleaning the samples and other accessories before and after test

Please Note: Air compressor, weighing balance or any optional attachments, consumables, devices or accessories other than mentioned is not included in standard
scope of supply, has to be ordered separately. Please contacts Ducom sales professional for any further clarifications.
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Picture Gallery
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Cut section view of the nozzle and specimen holder

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Ducom Testing Services
Ducom is a preferred partner for tribological tests for several
fortune 500 companies including small industries and research
labs. Our facilities include a variety of tribometers, mechanical
testers and lubricant testers at three locations: Bangalore
(India), (USA) and Netherlands. Contract testing on custom
development testers are also offered. Ducom also offers the
facility to video-witness tests—saving on costs involved with
physically witnessing critical tests.

Ducom Test Facility has been in service since 1999, providing


tribological testing facilities to academics and industries.
Ducom ensures that customers get great value by offering
these services on advanced tribometers that are regularly
calibrated and checked for repeatability of their results. The
test facility is run by experienced staff with more than five
decades of cumulative testing experience in the field of
tribological testing alone. Advantages of choosing Ducom Test
Facility as your testing service provider:

• No capital investment on a tester

• No additional man-power requirement

• No maintenance and AMC costs

• No training requirement

• Excellent security - limited access facility and strongly enforced non-disclosure agreement

• Excellent reporting - test reported in accordance with applicable test standards


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