Beruflich Dokumente
Kultur Dokumente
1. Intent ..................................................................................................................................... 4
2. Type of Code and Breakdown Levels ....................................................................................... 4
3. Process-Related Identification ................................................................................................. 6
4. Equipment Tagging ............................................................................................................... 13
5. Other Tagging ....................................................................................................................... 15
Table 1 – SYSTEM CODE (F1F2F3) ..................................................................................................... 21
Table 2 – SYSTEM NUMBERING CODE (FN)....................................................................................... 89
Table 3 – EQUIPMENT UNIT CLASSIFICATIONCODE (A1A2) ............................................................... 90
Table 4 – COMPONENT CLASSIFICATION CODE (B1B2)...................................................................... 93
Table 5 – NUMBERING OF VALVES AND MEASURING CIRCUITS (AN) ................................................ 95
Table 6 – NUMBERING OF CABLES ................................................................................................... 96
Table 7– CABLE RACEWAY TYPE CODE ............................................................................................. 97
Table 8– CABLE RACEWAY SERVICE LEVEL CODE .............................................................................. 99
ANNEXURE – A .............................................................................................................................. 100
1. Intent
This document outlines the procedure for tagging Equipment, Speciality Items, Valves and
Pipelines.
This procedure serves to control the identification of systems and components by using the
Kraftwerk-Kennzeichen-System of Identification, hereafter referred to as KKS tagging system.
This system provides a means to identify plant facilities, equipment, piping, or any other plant
components as defined within the attachments to this procedure.
The fields that make up for an equipment tag are:
- Plant Code
- System Code
- System Numbering
- Device Type Code
- Device Number
- Component Code
The identification codes to be used and the associated text explanations are specified within
this KKS Tagging Procedure.
Should it become necessary to add or modify certain identification codes in the course of the
project, same shall be done.
Gaps in the Device Number for each combination of Unit Code, System Code, System
Numbering Code, Device Type Code, and Component Code are acceptable, but should be
avoided.
The sequential increment of numbers used as tag number shall be from south to north and
from west to east and from the lower elevations to higher elevations.
2. Type of Code and Breakdown Levels
- Process-related code
Breakdown Level 1 2 3
Equipment Component
Title of Breakdown level System Code
Unit Code Code
Designation of Data Character F0 F1F2F3 FN A1A2 AN B1B2 BN
Type of Data Character N AAA NN AA NNN AA NN
Plant Code
0 : Common for both units
1 : Unit-1
2 : Unit-2
System Code
As per KKS Code table
System Numbering
Numbering subdivision of system and
plants
into subsystems in systematic manner
Component Classification
Classification of components as per KKS
key
Component numbering
Numbering of components, signals or
signal
applications
NOTE: Level “3” will be used for Control and Instrumentation, if necessary.
3. Process-Related Identification
A single-digit plant code is used to designate a specific generating plant in databases. The
generating plant code allows for the differentiation of equipment in a database:
System Classification is the classification of systems and plants as per KKS Key and forms the
first part of System code. It is also termed as Function Key.
D Instrumentation and control equipment (for use only when the function keys CM to CT
are insufficient for the identification)
Q Auxiliary systems
R Gas generation & treatment
S Ancillary systems
T Not Used
U Structures
X Heavy machinery
Y Not Used
Z Plant common
System Numbering is numbering subdivision of systems and plants into subsystems and
sections of plants. It forms the second part of System code. Numbering starts a new when one
of the preceding code elements changes. Redundant zeros must be written.
In process-related identification the direction of flow takes priority over local conventions for
orientation. For example, combinations with numbering conventions according to direction of
flow and local features give rise to conflicts at intersections. e.g. of parallel pipe trains.
The direction of numbering of standardized identification conventions for plants may only be
established in accordance with non-project-specific considerations. (Superposition of
directions of numbering according to project-specific and local considerations usually destroys
the standardized identification convention.)
Numbering starts a new when one of the preceding code elements changes.
Numbering need not be continuous. (i.e. sequence of 05, 10, 17, 55, etc. shall be
acceptable)
In the case of a drain pipe, the System Code of the upstream side is used up to the
terminal point
In the case of vent pipe, the initial System Code is used up to the air release point.
In the case of branch line leading to another subsystem, the System Code of the
equipment downstream of the branch point is used.
In the case of a connection from another subsystem, the System Code of the upstream
equipment is used.
In the case of connections to a common supply, the System Code of the connected
equipment is used for the pipe.
Equipment unit numbering is numbering of the mechanical, electrical and control and
instrumentation equipments and forms the second part of Equipment unit code.
Equipment numbering will be single stepped as 001, 002…999 and according to numbering of
piping, valve and measuring circuit.
The terminals of piping are governed by changes in process and design data and
responsibility for supply. In flow terminals are made apparent by:
o Change of the design pressure, temperature, material, pipe size, pipe thickness.
o Pipe branches and joints and attachment points and Division of shares
Main pipe, instrument pipe, drain pipe and vent pipe are identified by the 1st no of
equipment unit number.
The first number for main pipe, instrument pipe, drain and vent will be based on following
philosophy:
o Main pipe – 0 to 2
o Instrument pipe – 3
o Drain pipe – 4
o Vent pipe - 5
Additional code is the third part of Equipment unit code and is used for the numbering of
power plant as per the following:
The additional code will be prefixed by symbol ‘-‘and is mainly related to identification of
electrical parts of equipments.
Component classification is the classification of signals or signal applications as per KKS Key
and forms the first part of Component code. The “process-related identification” of the plant
coding system forms the base of the classification and identification of signal.
- Every signal that requires the planning of the electrical wiring and thus all of the interface
signals with the terminal board;
- All of the information that will be displayed to the operator by the advanced interface
operator;
- All the information from/to other control system (local package) by communication
link.
a) For B1B2
i) B1 shall be
X for Input Signal, Signal Origins
Y for Output Signal, Signal Applications
ii) B2 shall be
A for Functional group control / sub-loop control
B for Control interface
G for Binary process
signals Q for Analog signals
iii) BN = N1N2 is the serial number and shall be used in conjunction with B2 as per Table –3.7.1.1,
3.7.1.2, 3.7.1.3, 3.7.1.4
Table – 3.7.1.1 (For B2 = A)
Signal Description B2 N1N2
Auto A01
Manual A02
Group Start A03
Group Stop A04
ZZZZZZ-A1A2N1N2 where
o A1A2 is the signal type with respect to Plant Control system and shall
be XH for Binary Input signals
YH for Binary Output signals
XJ for Analog Input signals
J for Analog Output signals &
1CJF01-XH01
1CJF01-YH01
Panel PLANT
01CJF01 1CJF01-XJ01 Control
System
1CJF01-YJ01
4. Equipment Tagging
The following describes the tagging systems and nomenclature to be used for equipment
tagging.
Electrical Equipment
The three categories use a similar naming convention, but there are differences as outlined
below.
The format for mechanical equipment tag numbering shall consist of the following:
UFFFSS-DDNNN
U Plant Code
The format for Electrical equipment tag numbering shall consist of the following:
UFFFSS-DDNNNC
U Plant Code
All motors shall be tagged with the same equipment number as the driven equipment (i.e. fan,
pump, etc.) with component code as suffix.
5. Other Tagging
The format for pipeline tag numbering shall consist of the following:
UFFFSS–BRNNN
U Plant Code
Additionally all pipelines will be identified with Piping Design Table (piping specification and
pipeline size in mm.
The piping specification code shall be as defined by the Engineer. Each pipe will include a PDT
designation. PDTs will be submitted for client comment as the systems are designed.
Table – 5.5.1
S1S2 Sub-system Description
01 Circulating Water System (CW)
10 HVAC system
11 Industrial Gases
Table – 5.5.2
D1D2 Description
GA Analog Junction Box
GB Digital Junction Box
GC RTD Junction Box
GD Thermocouple Junction Box
GE SOV Junction Box
GZ Instrument Racks (LIE / LIR)
Table – 5.5.3
N1N2N3 Location Description
001 – 049 Control Building (EER)
101 – 149 Switchgear/ MCC
451 – 499 Fuel Oil Pump House Area
E Fuel Systems
EB Mechanical treatment of waste/ sewage sludge and solid fuels (also for
gas generation and treatment i.e.crushing, mixing, drying etc.)
EBA Transport system
EBA Waste crane
EBB Mixing system
EBC Crushing system, pulverizing system
EBC Waste crushing system
EBD Screening system
EBE Separator system and discharge equipment thereof
EBF Sewage sludge transport and distribution system
EBF Temporary storage system for milled raw coal
EBG Sewage sludge lubricant dosing
EBG Predrying system
EBH Main drying system
EBJ Dried coal transport system incl. aftercooling
EBK Dried coal temporary storage system
EBL Vapor compressor system
EBM Exhaust system
EBR Residues removal system
EBT Weighing equipment
EBU Sampling equipment
EBV Lubricant supply system
EBX Fluid supply system for control and protection equipment
EBY Control and protection equipment
GE Water softener
GEF Ion exchange
GEK Piping system, storage system and pump system
GEN Chemicals supply system incl. dosing system
GEP Regeneration, flushing equipment
GER Flushing water and residues removal system incl. neutralization
GEX Fluid supply system for control and protection equipment
GEY Control and protection equipment
H Boiler systems
LA Feedwater Systems
LAA Storage, deaeration (incl. feedwater tank)
LAB Feedwater piping system (excl. feedwater pump and feedwater heating
system)
LAC Feedwater pump system
LAD HP feedwater heating system
LAE HP desuperheating spray system
LAF IP desuperheating spray system
LAH Start-up and shutdown piping system
LAJ Start-up and shutdown pump system
LAR Emergency feedwater piping system incl. storage (excl. emergency feedwater
pump system)
LAS Emergency feedwater pump system
LAT Back-up emergency feedwater system
LAV Lubricant supply system
LAW Feedwater sealing water system
LAX Fluid supply system for control and protection equipment
LAY Control and protection equipment
LB Steam Systems
LBA Main steam piping system
LBB Hot reheat piping system
LBC Cold reheat piping system
LBD Extraction piping system
LBE Back-pressure piping system
LBF Overpressure suppression and safety device incl. injection and hydraulic
station for safety function
LBF HP reducing station
LBG Auxiliary steam piping system
LBH Start-up steam system, shutdown steam system
LBJ Moisture separator/reheater (MSR)
LBK Main steam safety/relief system inside reactor containment for single-cycle
Plants
LBQ Extraction steam piping system for HP feedwater heating
LBR Piping system for branch or auxiliary turbine
LBS Extraction steam piping system for LP feedwater heating (main condensate)
LBS Extraction steam piping system for main condensate heating
LBT Emergency condensing system
LBU Common dump line
LBV Lubricant supply system
LBW Sealing steam system
LBX Fluid supply system for control and protection equipment
LBY Control and protection equipment
LC Condensate Systems
LCA Main condensate piping system (excl. main condensate pump system,LP
feedwater heating system, condensate polishing plant)
LCB Main condensate pump system
LCC Main condensate heating system
LCE Condensate desuperheating spray system
LCF Branch turbine condensate piping system
LCG Branch turbine condensate pump system
LCH HP heater drains system
LCJ LP heater drains system
LCL Steam generator drains system
LCM Clean drains system (collecting and return system)
LCN Auxiliary steam condensate system (collecting and return system)
LCN Economizer condensate
LCP Standby condensate system, incl. storage and pump system
LCQ Steam generator blowdown system
LCR Standby condensate distribution system
LCS Reheater drains system (moisture separator/reheater)
LCT Moisture separator drains system (moisture separator/reheater)
LCV Lubricant supply system
LCW Sealing and cooling drains system
LCX Fluid supply system for control and protection equipment
LCY Control and protection equipment
MK Generator plant
MKA Generator, complete, incl. stator, rotor and all integral cooling equipment
MKB Generator exciter set, including set with electrical breaking system (use only if
*MKC* is not sufficient for identification)
MKC Exciter set
MKC Generator exciter set, including set with electrical breaking system
complete(10 auxiliary excitation, 20 main excitation unit)
MKD Bearings
MKF Stator/rotor liquid cooling system, incl. coolant supply system
MKG Stator/rotor hydrogen (H2) cooling system, incl. coolant supply system
MKH Stator/rotor nitrogen (N2) / carbon dioxide (CO2) cooling system, incl. coolant
supply system
MKJ Stator/rotor air cooling system, incl. coolant supply system
MKQ Exhaust gas system (if separate from *MKG* and *MKH*)
MKU Stator/rotor cooling oil cooling system, incl. coolant supply system
MKV Lubricant supply system (if separate system for generator)
MKW Sealing oil system, incl. supply and treatment
MKX Fluid supply system for control and protection equipment
MKY Control and protection equipment
SH Waterway facilities
SHA Intake system (upper pound)
SHB Lock chamber incl. chamber filling and emptying system
SHC Lock chamber gate (upstream)
SHD Lock chamber gate (intermediate)
SHE Lock chamber gate (downstream)
SHF Discharge system (lower pound)
SHJ Anti-icing system
SHK Ship impact system
SHL Leakage drain system
SHM Draining system
SHS Minimum water system
SHT Fish ladder
SHU Raft canal
SHV Lubricant supply system
SHW Sealing fluid supply system
SHX Fluid supply system for control and protection equipment
SHY Control and protection equipment
SN Elevators
SNA Elevators for Admin Building
SNC Elevators for CCR
SNH Elevators for Boiler *UHC*
UU Shaft structures
UV Structures for chemical flue gas treatment incl. residues removal (for
*HR.*, *HS.*, *HT.*)
UVA Structure for flue gas-side heat exchanger
UVB Structure for flue gas fan system
UVC Structure for flue gas scrubber, reactor
UVD Structure for adsorbent/absorbent circuit
UVE Ammonia storage building
UVE Structure for reagent supply, incl. preparation/treatment, storage, forwarding
UVF Evaporation building
UVF Structure for thickening and solids dewatering, solids drying and compacting
System
UVG Flue gas treatment building
UVG Structure for chemical flue gas treatment
UVH Structure for (solids/product) forwarding, storage, loading
UVJ Analysis building
UVM Structure for catalyst handling and storage
UVX Special structure (plant-specific)
UVY Bridge structure
UVZ Ducting structure
UX Structures for external systems (power plant-specific)
UXA Structure for seawater desalination plant
UXX Special structure (plant-specific)
UXY Bridge structure
UXZ Ducting structure
Z Plant Common
ZEN GENERAL
Table 2 – SYSTEM NUMBERING CODE (FN)
A Mechanical Equipment
AA Valves, Dampers, etc. incl., actuators; AISO Manual
AB Isolating elements, air locks
AC Heat exchangers
AE Turning, driving, lifting and slewing gear (incl. manipulators)
AF Continuous conveyor, feeders (escalators)
AG Generator units
AH Heating, cooling and air conditioning units
AJ Size reduction equipment, only as part of process
AK Compacting, packaging equipment, only as part of process
AM Mixers, agitators
AN Compressor units, fans, blowers
AP Pump units
AS Adjusting and tensioning equipment
AT Cleaning, drying, filtering, separation equipment excluding *BT*
AU Conveyors (non-electrical), e.g. sevomotor Braking, gearbox, coupling
equipment, non-electrical converters
AV Combustion equipment, e.g. grates
AW Stationary tooling, treatment equipment
AX Test and monitoring equipment
AZ Special equipment units
B Mechanical Equipment
BB Vessels, storage equipments (tanks)
BE Shafts (for erection and maintenance only)
BF Foundations
BG Boiler heating surfaces
BN Jet pumps, ejectors, injectors
BP Flow restrictors and limiters (incl. rupture discs), orifices (not metering orifices)
BQ Hangers, supports, frames, racks, pipe penetrations
BR Pipings, ductwork, chutes
BS Silencers
BT Flue gas Catalytic converter modules
BU Insulation, sheating
BY Mechanically operated controllers (control units)
BZ Special equipment units
S
SS ---
Table 4 – COMPONENT CLASSIFICATION CODE (B1B2)
- Electrical Components
-A Assemblies and subassemblies
-B Transducers for non-electrical to electrical variables and vice-versa
-C Capacitors
-D Binary elements, delay devices, memory devices
-E Special components
-F Protective devices
-G Generators, power supplies
-H Signaling devices
-K Relays, contactors
-L Inductors
-M Motors
-N Amplifiers, controllers
-P Measuring instruments, testing equipment
-Q Power switchgear
-R Resistors
-S Switches, selectors
-T Transformers
-U Modulators, convertors from electrical to other electrical variables
-V Tubes, semiconductors
-W Transmission paths, waveguides, aerials
-X Terminals, plugs, sockets
-Y Electrical positioner, e.g. solenoids (not motors)
-Z Terminations, balancing equipment, filters, limiters, cable terminations,
equalizers, hybrid transformers
K Mechanical Components
KA Gate valves, globe valves, dampers, cocks, rupture disks, orifices
KB Gates, doors, damboards
KC Heat exchangers, coolers
KD Vessels/ tanks, pools, surge tanks (fluid systems)
KE Turning, driving, lifting and slewing gear
KF Continuous conveyors, feeders
KJ Size reduction machines
KK Compacting, packaging machines
KM Mixers, agitators
KN Compressors, blowers, fans
KP Pumps
KT Cleaning machines, dryers, separators, filters
KV Burners, grates
KW Stationary tooling and treatment machines for maintenance
M Mechanical Components
MB Brakes
MF Foundations
MG Gearboxes
MK Clutches, couplings
MM Engines, not electrical
MR Piping components, ductwork components
MS Positioners, not electrical
MT Turbines
MU Transmission gear, non electrical, converters and boosters
other than couplings and gearboxes
Deleted
Table 5 – NUMBERING OF VALVES AND MEASURING CIRCUITS (AN)
401 - 499 Valves in drains and flushing Drains, Flushing Test Equipments (shall include Test
pipes Pipes, pressure Thermowells)
suppression
pipes
501 - 599 Valves for venting Vent lines Local Instruments – Gauges
Number Valves Pipes Measuring Circuits
Range
601 - 699 Valves for sampling and Sampling and Boiler Metal Temperature
proportioning proportioning
Pipes
901 - 999 Not Used Not Used Derived signals (e.g. median,
average)
A - Raceway Segregation ( H, L, C, K, F)
H – High Voltage Power Cable (11kv and 3.3kv Cable)
L - 415vac Power Supply, 240vac Power Supply For Motors, Motor Space Heater, Lighting,
Single-Phase Supply Feeders Etc., 220vdc Power Supply
C - Digital Output Signals 220VDC/240VAC/110VAC
1LAB11
BR001
AA001
Supports :
1LBQ1-BQ001
Equipment:
1LAC20-AP001
Instruments:
Pressure Transmitter
1LCA01
CP101
Temperature Element
1LAC20
CT001
Flow Element
1LAC20
CF001
Temperature Gauge
1LAC20
CT501
1LAC20
CT401
Pipe tag will change when System Code / Pipe Size / Piping Design Parameters / Piping Material changes.
ES-2 ES-1
Generator: 1MKA01
Switchgear: 1BBA01
ST MCC: 1BFC01
Breaker module/compartment: 1BBA01GH001 (Component code to be added in case there are
more than one module / breaker in one vertical panel)