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It’s a
simple idea–take care of your customers, give back to the community, and
success will follow.
DON EMLER
OWNER & FOUNDER
TABLE OF
CONTENTS
2009 CATALOG
ATV Exhaust 30
UTV Exhaust 35
This birds eye view is just one small corner of FMF’s factory. From starting in a
Sport Bike Exhaust 36
600 square foot garage to running a 100,000 square foot factory, Don Emler has
Apparel 42 always believed in building everything in-house.
Accessories 44
#50 • WIL HAHN
MDK/MUSCLE MILK/KTM
#3 • MIKE BROWN
MDK/MUSCLE MILK/KTM
FACTORY 4.1
FACTORY 4.1C
The Factory 4.1 is FMF Racing’s
premier performance exhaust. With over
35 years of racing experience behind
it, the Factory 4.1 takes advantage of By giving the Factory 4.1 a carbon
everything we’ve learned on the race fiber shell, we made the world’s
track. The Factory 4.1 is guaranteed to best performing exhaust the world’s
produce more horsepower throughout lightest exhaust. The Factory 4.1
the entire RPM range. Carbon utilizes the same cutting
edge technology as the titanium
More power means better starts and less version. This exhaust doesn’t just
work getting around the track. Reduced look Factory–it feels Factory. If you
weight means better handling resulting want the lightest and best performing
in less fatigue at the end of a moto. If exhaust available, the Factory 4.1
performance is your priority, the Factory Carbon is for you.
4.1 is the only exhaust for you.
• The lightest full system available
• Horsepower gains throughout RPM range
• Aerospace grade materials, highest
• Advanced engineering and patented design quality used in the offroad market
• Meets AMA/FIM 94dB sound requirement • Race tested for proven reliability
• Spark arrestor available for purchase and performance
• Available in natural titanium or blue • 94dB insert included
anodized finish • Spark arrestor available
• Used by Factory KTM, Yamaha of • Comes with titanium midpipe and
Troy, JGR and Star Racing exclusive repack indicator
• Use with FMF or stock header • Use with FMF or stock header
• Easily serviced for repacking • Easily serviced for repacking
10 | 4-STROKE 94dB QuietCore insert included Wash plug included with all | 11
with all Factory 4.1 exhausts. Factory 4.1 exhausts.
POWERCORE 4
• Value priced performance muffler with • Completely redesigned for all late
titanium construction model applications
• 98dB sound level with 94dB insert • Aluminum performance muffler with
available for purchase durable stainless steel components
• Use with FMF or stock header • 98dB sound level with 94dB insert
• Removable spark arrestor included available for purchase
• Available in natural titanium or blue • Use with FMF or stock header
anodized titanium • Removable spark arrestor included
• Easily serviced for repacking • Easily serviced for repacking
Working with organizations like the Blue Ribbon Coalition and ORBA, FMF is
totally committed to reducing noise levels, and protecting our open backcountry.
Q4 TITANIUM Q4
FMF is the leader in high performance quiet technology and our Q4 is the Using all the experience, R&D and testing that went into the Q4, the next step
next evolution in off road exhaust. With patents pending, this is one of our was to create the ultimate off-road exhaust - the Titanium Q4. Sharing all the
most technically advanced products. The Q4 employs intricate chambers, advances found in the Q4 and constructed from titanium, the Ti Q4 weighs less
baffles and proprietary multistage packing material making it the best than most moto mufflers and measures below 93dB on nearly all models tested
performing quiet muffler available. With the Q4, you don’t need to hear the (no more than 96dB on any model). The best way to describe the Ti Q4 would
power, just FEEL THE POWER! be “less is more” - less weight, less noise, more places to ride. This is the
lightest, quietest and best performing spark arrested muffler made - period.
• Developed over years of championship off-road racing
• Max sound output 96dB; most models below 93dB • The ultimate off-road exhaust
• Pounds lighter than stock • Max sound output 96dB; most models below 93dB
• Constructed from aircraft grade aluminum and high strength stainless steel • American TiMetal® canister and endcaps; weighs less than most moto mufflers
• Use with FMF or stock header • Use with stock or FMF header
• Comes standard with spark arrestor • Comes standard with spark arrestor
• Easily serviced for repacking • Easily serviced for repacking
• In most cases the only accepted exhaust by the USFS • In most cases the only accepted exhaust by the USFS
| 17
MEGABOMB
POWERBOMB
18| 4-STROKE | 19
LEGENDARY LAS VEGAS LEAP
Robbie Maddison crushes his own personal “Monster” and the
record books by conquering the arches at the Paris Casino.
Robbie Maddison
Ronnie Renner
FATTY
SST
The Fatty Gold Series pipe is the
cornerstone of FMF’s history. With The SST is our premier 2-stroke pipe.
over 35 years of racing experience The exclusive SST module provides
behind it, the FMF Fatty is the industry huge power increases throughout the
benchmark. Our philosophy is simple RPM range. Off idle throttle response
- give you more power. More at the is immediate and the powerband
crack of the throttle, more in the meaty becomes broader through the
part of the powerband and more over midrange. The SST continues pulling
the top. FMF was also the first to hard into the upper RPM range where
introduce a nickel plated finish that other pipes sign off. Anything else
would not rust. The Fatty is a symbol feels anemic in comparison.
of FMF’s heritage and dedication to
performance. • Exclusive SST module, proprietary
technology
• Incredible gains throughout the
• The most copied pipe in the world powerband
• Broader, smoother powerband • Sharpens off idle throttle response
• More tractable power, better throttle • Increases midrange pull and over-rev
control
• 19 gauge carbon steel, long lasting
• 19 gauge carbon steel, durable nickel chrome plated finish
plated finish
• Includes O-rings
• Includes O–rings
GNARLY
FACTORY FATTY
Constructed from thick 18 gauge steel,
The Factory Fatty was once only the Gnarly was made specifically for
available to Factory Race Teams. those who ride in the roughest terrain
This pipe is based on the world and require the strongest, most reliable
famous Fatty but constructed from equipment. The performance of the
a thinner gauge metal with hand Gnarly is focused toward a strong low-
pounded seams – materials and end with meaty midrange to provide
techniques that make a true “Works” the torque and tractability of a 4-stroke
pipe. The Factory Fatty is renowned but still maintain the responsiveness of
for its thick and linear powerband - a 2-stroke. The Gnarly is the preferred
always with power on demand. pipe for our top Enduro and GNCC
riders where abrupt power and rugged
• Hand pounded seams for superior flow durability are a must.
• Lighter gauge metal for the Factory
sound • Stronger bottom end pull, thicker
• Broader, smoother powerband midrange
• More tractable power, better throttle • The preferred pipe of Enduro and GNCC
control riders
• Unplated 20 gauge header and 19 • Rugged 18 gauge carbon steel, durable
gauge body for a true Factory pipe nickel plated finish
• Includes O-rings • Includes O-rings
22 | 2-STROKE | 23
Q STEALTH
POWERCORE 2
FMF has made it clear we love
The PowerCore 2 is the benchmark 2-strokes, and we’re backing it up by
of performance silencers. With adding an all new muffler design to our
its extruded aluminum canister, line. Don Emler headed up the design
integrated mounts, formed stainless of the Q-Stealth personally, because he
steel endcaps, mandrel bent stainless loves to ride 2-stokes.
steel stinger and Hi-Flo engineering,
• Q technology maximized
the PowerCore 2 looks and functions
• Quiet on the trail as well as on the sound
like a true Factory exhaust.
meter
• No power loss!
• Factory performance
• More packing volume-longer time
• Hi-Flo technology between re-packs
• Unbeatable durability • USFS approved spark arrestor
• Easily serviced for repacking • AMA and FIM enduro legal
SHORTY THE Q
24 | 2-STROKE | 25
MINI FACTORY 4.1
FULL TITANIUM MUFFLER WITH
26 | MINI | 27
POWERCORE 2
• Factory performance
• Hi-Flo technology
• Unbeatable durability
• Easily serviced for repacking
TURBINECORE 2
SHORTY
TurbineCore 2 is in a league of its
own featuring an extruded aluminum
canister, integrated mounts, formed The Shorty is a refined version of the
stainless steel endcaps, mandrel bent PowerCore 2 focused to deliver a more
stainless steel stinger and Hi-Flo immediate burst of power in the low
engineering. Nothing offers the to mid RPM range with slightly less
performance because no other spark over-rev than a longer silencer. The
arrestor has FMF’s exclusive Turbine Shorty has the Factory look and sound
Dampening System. plus the explosive hit when the throttle
is cracked.
• Hi-Flo technology
• Exclusive “Turbine Dampening • Improves throttle response, quicker revs
System” for unrestricted power
• Factory performance
• USFS Forest legal
• Hi-Flo technology
• Race proven reliability and
performance • Easily service for repacking
TITANIUM 2
THE Q
The “Works” version of our popular
The Q was engineered to be the quietest PowerCore 2, the Titanium 2 was first
2-stroke performance spark arrestor made for only Factory Race Teams and
made. With a maximum sound output top level riders. With its lightweight
of only 96dBs, the Q shares all the and durable titanium construction
performance features of the TurbineCore combined with performance Hi-Flo
2 - Factory look, exclusive Hi-Flo characteristics, the Ti2 is the ultimate
Dampening System and maintenance free SX and MX silencer.
USFS approved spark arrestor.
• Premier Works silencer
• 96dB maximum sound output • Top choice of Factory riders
• Exclusive Turbine Dampening System • Titanium endcap and stinger to maximize
• Maintenance free USFS approved spark arrestor weight savings
• Easily service for repacking • Easily serviced for repacking
28 | MINI | 29
FACTORY 4.1
Q4
MEGABOMB
FMF is the leader in high performance
The science behind the MegaBomb • Increases output from stock motor as quiet technology and our Q4 is the next
header may be our greatest engineering much as 15%
evolution in off road exhaust. With
accomplishment to date. You can pay • Produces long header torque and short
patents pending, this is one of our most
header over-rev
an engine builder thousands or bolt on a technically advanced products. The Q4
• Reduces sound output as much as 1.5dB
MegaBomb for as much as a 3hp boost. employs intricate chambers, baffles and
• Made from premium Ti-Metal®
Plus, the MegaBomb actually reduces proprietary multistage packing material
American material
noise levels by as much as 1.5dB. making it the best performing quiet
• Patented design
muffler available. With the Q4, you
don’t need to hear the power, just FEEL
POWERBOMB THE POWER!
30 | ATV | 31
FATTY
The Fatty Gold Series pipe is the
cornerstone of FMF’s history. With
35 years of racing experience behind
it, the FMF Fatty is the industry
benchmark. Our philosophy is simple
- give you more power.
SST
The SST is our premier 2-stroke pipe.
The exclusive SST module provides
huge power increases throughout the
RPM range. Off idle throttle response
is immediate and the powerband
becomes broader through the
midrange.
32 | ATV | 33
POWERCORE 4
34 | ATV |35
Ducati 1198/1098/848
Yamaha YZF-R6
APEX
38 | APEX | 39
“When I race, every thousandth of a second counts.
Thanks to FMF’s Full Apex Exhaust system, I gained
4 horsepower over the competition and rode into
2nd place to record my best finish ever at Daytona.”
–Neil Hodgson
Yamaha YZF-R1
CLASSIC DON T-SHIRT BIG DON T-SHIRT 2 STROKE T-SHIRT APEX T-SHIRT
CLASSIC
CLASSIC DON SWEAT
SWEAT SHIRT
SHIRT SQUARE PLAID JACKET
SQUARE JACKET
Lanyard
Mobile Display FMF Track Koozie Cup
Umbrella *Dealer quantity packs available
FITS
FORD LEM
EMBLE
M D E MB
FOR
S BIG
FIT
LEM
EM B
ORD
IG F
SB
FIT
FIT
S SM
ALL F
ORD EM
BLEM
Oval Thermal Die Cut (TDC) White Thermal Die Cut Sheet FMF Windshield Shade FMF Poncho
44 | ACCESSORIES Assorted Sticker Sheet
Cloth Track Banner
4-Stroke
wash plug
2-Stroke/4-Stroke Muffler Packing
2-Stroke
wash plug