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Ope r a t iona nd Te st
Sub- Syst e m D ia gnost ics/ Tr a n sm ission Cont rolle r Cir cuit

Sub-System Diagnostics/Transmission Controller Circuit

Transmission Circuit Components Diagnostic Procedures

1 Rear Steer Articulation Angle Potentiometer R4

Action:

T108806-UN: Potentiometer

Position machine at zero articulation.

Disconnect harness from potentiometer.

NOTE:

When harness is disconnected the articulation gauge on the monitor will display flashing left most
segment.

DC voltage on harness connector from pin A to pin C should be between 5 and 4.7 vdc.

Measure resistance across potentiometer terminals A and C. Resistance reading should be between 4.5K and 5.5K
ohms.

Item Measurement Specification

Potentiometer Terminals A and C Resistance Between 4.5K and 5.5K ohms

Is reading correct?

Measure resistance across terminals A and B and then across terminals B and C.

Machine straight (zero articulation) resistance reading should be approximately 3K ohms either way.

Item Measurement Specification

Potentiometer Terminals A and B Resistance Approximately 3K ohms

Potentiometer Terminals B and C Resistance Approximately 3K ohms

Is reading correct?

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Result:

YES: Potentiometer is OK. Go to next check.

NO: Potentiometer may be out of adjustment. Perform angle sensor adjustment procedure in group 25. If sensor is adjusted
correctly, replace potentiometer.

2 Transmission Controller Relay K21

Action:

T8126BF-UN: Transmission Controller Relay K21

Key switch to OFF position.

Remove relay from load center.

Measure continuity between terminals #30 and #87A. Is continuity measured?

Connect battery voltage to terminal #86. Ground terminal #85. Does relay click?

With battery voltage still applied to terminal #86, measure continuity between terminals #30 and #87. Is continuity
measured?

Result:

YES: Relay is good. Check wiring harness.

NO: Replace relay.

3 Transmission Temperature Sender B4

Action:

T108963-UN: Transmission Temperature Sender B4

NOTE:

The transmission temperature sensor is connected to the transmission control unit (TCU). When
transmission temperature exceeds 120°C (240°F), the TCU sends a signal to the monitor circuit to

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light TRANS OIL TEMP indicator light, flash red STOP light and sound audible alarm.

Disconnect harness from sender.

Measure resistance across sender connector terminal.

Is resistance reading approximately 4.7K ohms at 55°C (130°F) ambient?

Result:

YES: Sensor is OK. Go to next check.

NO: Replace sender.

4 Input Shaft, Output Shaft, and Cylinder Speed Pickups (B2, B3, B21)

Action:

This is a reluctance magnetic pickup.

Disconnect harness and measure resistance across speed pickup pins using multimeter.

Does resistance measure 500 100 ohms?

Result:

YES: Pickup sensor is good. Go to next check.

NO: Replace speed pickup.

5 Transmission Solenoids Check (Y4-Y11)

Action:

T108962-UN: Transmission Solenoids

CAUTION:

The torque of solenoid valve and coil retaining nut can affect proper operation of the valve. Do not
over torque.
Valve to housing torque: 15-20 N·m (12-15 lb-ft)
Coil retaining nut torque 1.7-2.8 N·m (15-20 lb-in.)

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Disconnect harness from solenoid.

NOTE:

 Resistance of coil 40 5Ω

Apply 24V across solenoid connector terminals?

Does solenoid click?

Result:

YES: Solenoid is OK. Go to next check.

NO: Replace solenoid.

6 Inching In/Out Switch Module S8

Action:

T108961-UN: Inching In/Out Switch Module

NOTE:

Switches are shown with inching pedal fully depressed.

T128539-19: Inching Switch Module Schematic

Disconnect harness from switch module.

With inching pedal released (up) check continuity between the following pins:

 Pins H and K

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 Pins H and G
 Pins B and D (for HFWD)

Is continuity present across all above pin sets?

NOTE:

If switch creating continuity between pins H and K does not close when pedal is released (up) the
transmission will always run is partial modulation. If the switches creating continuity between pins B
and D do not close, the HFWD will not turn on. No diagnostic trouble codes will appear for either of
these conditions.

Result:

YES: Continue to next check.

NO: Adjust linkage (see Inching Pedal Calibration in group 25). Repeat check.

Action:

Slowly depress inching pedal approximately 1 inch from up position.

LISTEN: Switch will click

Check for discontinuity between the following pins:

 Pins H and K.
 Pins B and D (for HFWD).

Does continuity NOT exist between theses pins?

NOTE:

If switches creating continuity between pins H and K and pins B and D do not open, the transmission
will not begin modulation and the HFWD will not turn off.

Continue depressing inching pedal until pedal is approximately 1 to 2 inches from the cab floor.

LISTEN: Switch will click

Check for discontinuity between pins H and G.

Is NO continuity present?

NOTE:

If switch creating continuity between pins H and G does not open, the machine will continue to move
after the inching pedal is fully depressed.

Result:

YES: Switch is O.K. Go to next check.

NO: Adjust linkage (see Inching Pedal Calibration in group 25). Repeat check.

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7 Inching Potentiometer R2

Action:

T115345-19: Inching Potentiometer R2

NOTE:

Perform the Inching In/Out Switch Module (S8) procedure before proceeding with this check. If S8 is
adjust correctly, the following measurements should exist:

The resistance on the potentiometer from Pin A to Pin C should be 4.5 to 5.5 K ohms. The resistance across Pin A to Pin
B should vary approximately 1.5 K ohms from top to bottom.

Are all resistance measurements correct?

Result:

YES: Inching Potentiometer is OK. Go to next check.

NO: Inching potentiometer has failed. Replace.

8 Park/Not-Neutral Section Of Park/Not-Neutral Gear Position Switch Module S6

Action:

T108802-UN: Park/Not-Neutral Gear Position Switch Module S6

T120244-UN: Park/Not-Neutral Gear Position

T115359-19: Park/Not-Neutral Gear Position

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Disconnect harness from 5-pin connector on switch module.

All Machines:

Using multimeter, check continuity across pins F and G with transmission control and park brake lever in P (park).

Is continuity indicated?

Move transmission control and park brake lever to N (neutral).

Is no continuity (open circuit) indicated across pins F and G?

With transmission control and park brake lever at N, check continuity across pins E and F.

Is continuity indicated?

HFWD Models:

With transmission control and park brake lever in 1F through 8F, check continuity across pins B and C.

Is continuity indicated?

Result:

YES: Go to next check.

NO: Replace module.

9 Gear Position Switch Section Of Park/Not-Neutral Gear Position Switch Module S6

Action:

T108970-UN: Park/Not-Neutral Gear Position Switch Module S29

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T115403-19: Pin Location Looking Into Connector

T115405-19: Gear Switches

T115406-19: Gear Position Switch Section

NOTE:

Gear switches can be checked in an operating machine. Refer to Park/Not-Neutral Gear Position
Switch Module (S6) and Forward/Reverse Switch Module (S7) Bench Test, Section 9015-25.

This set of five switches is cam operated. A combination of three switches “ON” determines the gear position.

Check switch connector terminals for continuity at each position shown in chart. Contact closures are the same in forward
and reverse.

-: Gear Positions

Gear Switch Pin Connections

1st A Pin F to Pin A
1st B Pin F to Pin B
1st C Pin F to Pin C

2nd D Pin F to Pin D

3rd E Pin F to Pin E

NOTE:

Pin F to Pin G always has continuity and is used to check for voltage on shift handle.

Is continuity measured at pins of gear switches as shown in chart?

Result:

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YES: Switch module is OK. Go to next check.

NO: Replace module.

10 Forward/Reverse Switch Module S7

Action:

T108960-UN: Forward/Reverse Switch Module S7

T115363-19: View Looking Into Switch Module Connector

T120364-19: Forward/Reverse Switch Module

Disconnect harness from switch module.

Move transmission control and park brake lever to F (forward position).

Check for continuity across connector terminals H and G.

Is continuity indicated?

Move transmission control and park brake lever to R (reverse) position.

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Check for continuity across connector terminals H and K.

Is continuity indicated?

Result:

YES: Switch module is OK.

NO: Replace switch module.

CED,TX17864,1042-19-20040917

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