Beruflich Dokumente
Kultur Dokumente
Stream Number 2001 2001V 2001L 2002 2003 2004 2005 2006 2008 2009 2010 2011 2013 2014 2015 2016 2018 2019
Stream Description Fatty Acid Vapor from T- Feed Liquid Feed from P- Feed from E- Feed from E- Feed from E- Bottoms from Bottoms from Boilup Feed Bottoms Bottoms from Bottoms feed Boilup Feed Bottoms Bottoms from Bottoms feed Boilup Feed
Feed to T- 2001 to V- from T-2001 2002 to E- 2001 to E- 2002 to E- 2003 to C- C-2001 to P- P-2004 from P-2004 Feed from C- C-2002 to P- from P-2007 from P-2007 Feed from C- C-2003 to P- from P-2011 from P-2011
2001 2001 to P-2002 2001 2002 2003 2001 2004 to E-2005 2001 to C- 2007 to E-2007 2002 to C- 2011 to E-2009
2002 2003
Phase LIQUID VAPOR LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID
Temperature °C 70.00 69.46 69.46 70.06 121.99 142.53 185.00 206.01 206.01 206.29 206.01 206.57 206.57 206.86 206.57 206.59 206.59 206.81
Pressure bar(g) 0.000 -0.913 -0.913 5.000 5.000 5.000 5.000 -0.973 2.000 2.000 -0.973 -0.997 2.000 2.000 -0.997 -1.008 2.000 2.000
Total Enthalpy kW -819.600 -1.315 -818.280 -817.950 -788.690 -776.460 -750.030 -4424.479 -4424.479 -3812.800 -610.740 -5319.664 -5319.664 -5069.600 -248.580 -3467.028 -3467.028 -3444.200
Total Volume Rate m3/hr 0.992 54.935 0.991 0.991 1.038 1.058 1.105 7.018 7.018 6.051 0.969 9.107 9.107 8.684 0.426 4.250 4.250 4.224
Total Mass Rate kg/hr 840.000 5.375 839.625 839.625 839.625 839.625 839.625 5220.625 5220.625 4500.000 720.625 6818.625 6818.625 6500.000 318.625 4327.625 4327.625 4300.000
Total Molecular Weight 206.692 27.873 207.629 207.629 207.629 207.629 207.629 221.499 221.499 221.499 221.499 255.945 255.945 255.945 255.945 359.121 359.121 359.121
Liquid Flow
Density kg/m3 847.1047 0.0000 847.5387 847.1077 809.0390 793.4016 759.7902 743.9250 743.9250 743.6905 743.9250 748.7617 748.7617 748.5330 748.7617 1018.2020 1018.2020 1017.9470
Viscosity mPa*s 4.3567 0.0000 4.4609 4.3993 1.6073 1.1751 0.6877 0.5972 0.5972 0.5954 0.5972 0.7652 0.7652 0.7628 0.7652 1.1827 1.1827 1.1785
Heat Capacity kJ/kg-K 2.3149 2.3121 2.3145 2.5155 2.5914 2.7435 2.8059 2.8059 2.8068 2.8059 2.7793 2.7793 2.7802 2.7793 2.6691 2.6691 2.6697
Thermal Conductivity W/m-K 0.1427 0.1428 0.1427 0.1324 0.1283 0.1199 0.1170 0.1170 0.1169 0.1170 0.1179 0.1179 0.1178 0.1179 0.0936 0.0936 0.0935
Surface Tension mN/m 27.12 26.98 26.93 22.84 21.25 18.02 16.74 16.74 16.72 16.74 17.62 17.62 17.60 17.62 15.44 15.44 15.42
Vapor Flow
Density kg/m3 0.0000 0.0978 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Viscosity mPa*s 0.0000 0.0202 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Heat Capacity kJ/kg-K 0.0000 1.0652 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
Thermal Conductivity W/m-K 0.0000 0.0283 0.0000 0.0000 0.0000 0.0000 0.0000 0.0000
2019 2020 2021 2022 2023 2024 2025 2026 2027 2029 2030 2031 2032 2033 2034 2036 2038 2039 2040 2041 2042
Boilup Feed Residue from Distillate (V) Distillate Vapor from T- Distillate (L) Distillate (L) Distillate (L) Reflux to C- Distillate to C6-C10 Out Distillate (V) Vapor from Distillate (L) Distillate (L) Reflux to C- Distillate to from E-2001 C12 Out Distillate (V) Vapor from
from P-2011 C-2003 from C-2001 from E-2004 2002 to V- from E-2004 from T-2002 from P-2003 2001 E-2010 from C-2002 E-2006 from E-2006 from P-2006 2002 E-2001 to E-2011 from C-2003 E-2008
to E-2009 to T-2002 2001 to T-2002 to P-2003 to P-2006
LIQUID LIQUID VAPOR MIXED VAPOR LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID VAPOR VAPOR LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID VAPOR MISSING
206.81 206.59 162.40 115.37 115.37 115.37 115.37 116.00 116.00 116.00 40.00 176.32 176.02 176.02 176.60 176.60 176.60 72.60 60.00 188.83 0.00
2.000 -1.008 -0.973 -0.973 -0.973 -0.973 -0.973 3.000 3.0000 3.0000 3.0000 -0.9973 -0.9973 -0.9973 5.0000 5.0000 5.0000 5.0000 5.0000 -1.0083 -1.0083
-3444.200 -22.131 -286.150 -331.730 -1.949 -329.780 -329.780 -329.650 -199.360 -130.290 -136.240 -653.780 -0.551 -741.450 -741.100 -370.240 -370.860 -400.130 -403.350 -302.630 0.000
4.224 0.027 1758.773 20.650 20.295 0.355 0.355 0.355 0.215 0.140 0.131 9382.290 7.913 1.043 1.044 0.522 0.522 0.473 0.468 13458.770 0.000
4300.000 27.625 297.500 297.500 0.926 296.574 296.574 296.574 179.359 117.215 117.215 804.000 0.677 803.323 803.323 401.323 402.000 402.000 402.000 436.500 0.000
359.121 359.121 153.138 153.138 36.854 154.662 154.662 154.662 154.662 154.662 154.662 200.148 199.725 200.149 200.149 200.149 200.149 200.149 200.149 249.150 0.000
0.000 0.000 0.685 0.685 2.415 0.680 0.680 0.680 0.680 0.680 0.680 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 56.419 56.419 47.428 56.447 56.447 56.447 56.447 56.447 56.447 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 40.272 40.272 7.913 40.373 40.373 40.373 40.373 40.373 40.373 0.694 1.868 0.693 0.693 0.693 0.693 0.693 0.693 0.000 0.000
0.003 0.003 2.444 2.444 0.116 2.451 2.451 2.451 2.451 2.451 2.451 99.090 98.085 99.091 99.091 99.091 99.091 99.091 99.091 0.101 0.000
4.461 4.461 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.216 0.047 0.216 0.216 0.216 0.216 0.216 0.216 45.464 0.000
8.238 8.238 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 25.197 0.000
8.354 8.354 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 4.980 0.000
15.093 15.093 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 18.773 0.000
3.036 3.036 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 5.485 0.000
60.815 60.815 0.180 0.180 42.128 0.049 0.049 0.049 0.049 0.049 0.049 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.177 0.177 41.115 0.049 0.049 0.049 0.049 0.049 0.049 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.003 0.003 1.013 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
1017.9470 1018.2020 0.0000 834.9748 0.0000 834.9748 834.9748 834.4426 834.4426 834.4426 895.4821 0.0000 0.0000 769.9411 769.4728 769.4728 769.4728 849.2759 858.3612 0.0000 0.0000
1.1785 1.1827 0.0000 1.0347 0.0000 1.0347 1.0347 1.0258 1.0258 1.0258 4.1400 0.0000 0.0000 0.7110 0.7061 0.7061 0.7061 4.0650 5.5188 0.0000 0.0000
2.6697 2.6691 2.5335 2.5335 2.5335 2.5357 2.5357 2.5357 2.2744 0.0000 0.0000 2.7143 2.7164 2.7164 2.7164 2.3175 2.2667 0.0000
0.0935 0.0936 0.1267 0.1267 0.1267 0.1266 0.1266 0.1266 0.1418 0.0000 0.0000 0.1221 0.1220 0.1220 0.1220 0.1428 0.1453 0.0000
15.42 15.44 21.77 21.77 21.77 21.72 21.72 21.72 27.95 0.00 0.00 18.39 18.35 18.35 18.35 26.38 27.38 0.00
Cllient
Mixture Density 14
HEAT AND MASS BALANCE FATTY ACID PLANTC27P01-000-PRO-00
2042 2043 2044 2046 2048 2049 2050 2054 2055 2056 2057 2058 2059 2060 2061 2062 2063 2064 2065 2066 2067
por from Distillate (L) Distillate (L) Reflux to C- Distillate to from E-2002 C14-C18 Out Hot Oil Hot Oil TCW Supply TCW Return Hot Oil Hot Oil CW Supply CW Return DMW to E- LPS Gen Hot Oil Hot Oil DMW to E- LPS Gen
E-2008 from E-2008 from P-2010 2003 E-2002 to E-2012 Supply to E- Return to E- to E-2004 to E-2004 Supply to E- Return to E- to E-2010 to E-2010 2006 from E-2006 Supply to E- Return to E- 2008' from E-2008
to P-2010 2003 2003 2005 2005 2007 2007
SSING LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID LIQUID VAPOR LIQUID LIQUID LIQUID VAPOR
0.00 180.92 181.51 181.51 181.51 123.51 70.00 255.00 249.00 45.00 55.00 255.00 249.00 32.00 38.00 30.00 133.58 255.00 249.00 30.00 133.58
1.0083 -1.0083 5.0000 5.0000 5.0000 5.0000 5.0000 3.0000 2.0000 2.0000 1.0000 3.0000 2.0000 3.0000 2.5000 2.0000 1.9779 3.0000 2.0000 2.0000 1.9824
0.000 -348.200 -348.010 -116.000 -232.010 -244.230 -254.590 137.731 111.302 -17270.427 -17224.845 269.681 217.933 -3773.148 -3767.196 -538.070 -449.850 413.379 334.056 -277.940 -232.371
0.000 0.577 0.577 0.192 0.385 0.364 0.348 7.852 7.811 3.978 3.996 15.375 15.294 0.862 0.864 0.123 74.092 23.567 23.443 0.063 38.272
0.000 436.500 436.500 145.500 291.000 291.000 291.000 6645.132 6645.132 3939.480 3939.480 13011.413 13011.413 857.733 857.733 122.252 122.252 19944.433 19944.433 63.149 63.149
0.000 249.150 249.150 249.150 249.150 249.150 249.150 252.000 252.000 18.020 18.020 252.000 252.000 18.020 18.020 18.020 18.020 252.000 252.000 18.020 18.020
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.101 0.101 0.101 0.101 0.101 0.101 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 45.464 45.464 45.464 45.464 45.464 45.464 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 25.197 25.197 25.197 25.197 25.197 25.197 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 4.980 4.980 4.980 4.980 4.980 4.980 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 18.773 18.773 18.773 18.773 18.773 18.773 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 5.485 5.485 5.485 5.485 5.485 5.485 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 100.000 100.000 0.000 0.000 100.000 100.000 100.000 100.000 0.000 0.000 100.000 100.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 100.000 100.000 0.000 0.000 100.000 100.000 0.000 0.000 0.000 0.000 100.000 100.000 0.000 0.000
0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000
.0000 757.1473 756.7057 756.7058 756.7058 798.9969 835.8566 846.2800 850.7700 990.3600 985.7600 846.2800 850.7700 995.2700 993.1600 995.8500 846.2800 850.7700 995.8500
.0000 0.9970 0.9899 0.9899 0.9899 2.2887 6.7649 0.5285 0.5462 0.5963 0.5402 0.5285 0.5462 0.7650 0.6790 0.7980 0.5285 0.5462 0.7980
.0000 2.7074 2.7093 2.7093 2.7093 2.5019 2.2817 2.3980 2.3750 4.1730 4.1760 2.3980 2.3750 4.1710 4.1720 4.1720 2.3980 2.3750 4.1720
.0000 0.1264 0.1263 0.1263 0.1263 0.1378 0.1483 0.0999 0.1006 0.6370 0.6487 0.0999 0.1006 0.6184 0.6274 0.6151 0.0999 0.1006 0.6151
0.00 19.63 19.58 19.58 19.58 23.91 28.03 22.73 23.23 68.80 66.90 22.73 23.23 71.31 70.68 71.70 22.73 23.23 71.70
C8 Of
C10 Of
Splitter
from Dwg
Oil 10 25 1000.0
Water 25 25 650.0
FA 15 25 1014.4
GW 10 25 815.6
Steam 8 25 180.0
Steam/3 6 25 60.0
Glycerine Ref
Feed In
D Out
B Out 10 20 734.7
USP Gly 103.8
Glycerine-H20
T-1002 Deaerator
Feed In 815.6
L Out 727.6
V Out 88.0
Mass Operating Design
Density Viscosity OD thk ID
Flow Sch
(kg/m³) (cP) P (barg) T (°C) P (barg) T (°C) (mm) (mm) (mm)
(lb/hr)
5191.8872 7.3 15.0 202 217.6 396 std 73 5.16 67.84
450
9.53 12.7 4.19 6.35 7.92 11.13 14.27 19.05 23.83 29.36 34.93 39.67 45.24
500 9.53 12.7 4.78 6.35 9.53 12.7 15.09 20.62 26.19 32.54 38.1 44.45 50.01
550 9.53 12.7 4.78 6.35 9.53 12.7 22.23 28.58 34.93 41.28 47.63 53.98
600 9.53 12.7 5.54 6.35 9.53 14.27 17.48 24.61 30.96 38.89 46.02 52.37 59.54
650 9.53 12.7 7.92 12.7
700 9.53 12.7 7.92 12.7 15.88
750 9.53 12.7 6.35 7.92 12.7 15.88
800 9.53 12.7 7.92 12.7 15.88 17.48
850 9.53 12.7 7.92 12.7 15.88 17.48
900 9.53 12.7 7.92 12.7 15.88 19.05
Size
SS01 SS02 CS01 CS02
(DN)
6 10S 10S SCH 10 SCH 10
8 10S 10S SCH 10 SCH 10
10 10S 10S SCH 10 SCH 10
15 10S 10S SCH 10 SCH 10
20 10S 10S SCH 10 SCH 10
25 10S 10S SCH 10 SCH 10
32 10S 10S SCH 10 SCH 10
40 10S 10S SCH 10 SCH 10
50 10S 10S SCH 40 SCH 40
65 10S 10S SCH 40 SCH 40
80 10S 10S SCH 40 SCH 40
90 10S 10S SCH 40 SCH 40
100 10S 40S SCH 40 SCH 40
125 10S 40S SCH 40 SCH 40
150 10S 40S SCH 40 SCH 40
200 10S 40S SCH 40 SCH 40
250 10S 40S SCH 40 SCH 40
300 10S 40S SCH 40 SCH 40
350 10S 40S SCH 40 SCH 40
400 10S 40S SCH 40 SCH 40
450 10S 40S SCH 40 SCH 40
500 10S 40S SCH 40 SCH 40
550 10S 40S SCH 40 SCH 40
600 10S 40S SCH 40 SCH 40
650 10S 40S SCH 40 SCH 40
700 10S 40S SCH 40 SCH 40
750 10S 40S SCH 40 SCH 40
800 10S 40S SCH 40 SCH 40
850 10S 40S SCH 40 SCH 40
900 10S 40S SCH 40 SCH 40
5S 10S 40S 80S
6.35 7.92
Liquid Process Service Water Vapor Process Service
Velocity Velocity
Liquid Density Diameter(inch) Pressure
m/sec m/sec
1600 kg/m3 1.5 - 2.4 1 DN 25 0.6 - 0.9
800 kg/m3 1.8 - 3.0 2 DN 50 0.9 - 1.4
320 kg/m3 3.0 - 4.6 4 DN 100 1.5 - 2.1
6 DN 150 2.1 - 2.7
Pump Suction 8 DN 200 2.4 - 3.0
Saturate Liquid 0.6 - 1.8 10 DN 250 3.0 - 3.7
Sub-cool Liquid 1.2 - 2.4 12 DN 300 3.0 - 4.3
16 DN 400 3.0 - 4.6 Compressor
Pump Discharge > 20 3.0 - 4.9
0 - 60 m3/h 1.8 - 2.4 Pump Suction 1.2 - 2.1
60 - 160 m3/h 2.4 - 3.0 Pump Discharge 1.5 - 3.0
> 160 m3/h 3.0 - 4.6 Boiler Feed 2.4 - 4.6 Tower Overhead Line
Cooling Water 3.7 - 4.9
Drum,Tower Bottom Draw off Line 1.2 - 1.8
Reboiler Inlet 0.3 - 1.2
Condenser Outlet 0.9 - 1.8 CW
Cooling Line 0.6 - 1.2 DW
Gravity Line 0.9 - 2.4 TCW
Tower Feed Line 1.2 - 1.8
Vapor Process Service Steam
Velocity Velocity
Pressure Pressure
m/sec m/sec
> 34.32 bar 7.0 - 20.0 0.0 - 3.43 bar 10.0 - 35.0
13.73 - 34.32 bar 7.0 - 20.0 3.43 - 10.3 bar 10.0 - 35.0
10.3 - 13.73 bar 7.0 - 20.0 10.3 - 20.6 bar 10.0 - 35.0
3.43 - 13.73 bar 10.0- 30.0 > 20.6 bar 10.0 - 35.0
0.0 - 3.43 bar 10.0- 30.0
Vacuum 10.0- 30.0
Pressure Prop
Compressor 0 - 3.5 barg 1.13 - 2.26 mbar/m
Suction Line 20.0- 45.0 3.5 - 10.3 barg 2.26 - 3.39 mbar/m
Discharge Line 10.0- 25.0
CP WATER
L STEAM
OD thk ID Vol Flow Rate
Operating Design Sch gal/min Area (m²)
(mm) (mm) (mm) (m³/hr)
2.500 AMB std 26.7 2.87 23.83 4.381 19.290 0.00045
4200 J/KG-C
2300000 J/KG-C
Line Velocity
Vel Cat Vel Cat Vent Size
Check (m/sec)
1.8 - 2.4 2.73
Note 1. Assume 10-15 min for CIP, 25L/min flowrate for spray
Note 2.
mass minutes
50 1
60 2
90 2
100 2
200 3
250 4
285 4
350 4
360 5
500 5
600 7
625 7
700 8
750 8
800 9
900 11
1000 12
1300 12
1500 14
1600 15
1900 18
2000 20
2400 22
2500 25
2700 25
3000 25
5200 30
10,000 40
26,500 100
40000 180
328 OF 399 82 %
CIP, 25L/min flowrate for spray ball (ASEPCO)
6000