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PVI

HDX RACK
1) OPEN CARTON BOX – CHECK SERIAL NUMBER OUTSIDE AND ON THE BOTTOM

YOU WILL NEED TO MATCH IT AGAIN WHEN YOU WILL PUT THE PRODUCT BACK IN THE
BOX AT THE END OF THE ASSEMBLY

SO THE CABLES AND ACCESSORIES WHICH ARE IN THE BOX WILL MATCH AGAIN THE
PRODUCT MODEL CORRECTLY

SERIAL CON CARTON MUST ALWAYS MATCH SERIAL ON PRODUCT


2) REMOVE TOP COVER
3) REMOVE PANEL HANDLES
( IF HANDLES ARE ALREADY REMOVED, SKIP THIS STEP )
4) UNSCREW AND DETACH THE FRONT PANEL
5) DISCONNECT PANLE FLAT CABLE

A) CUT THE TIE

B) LIFT FROM SIDE WINDOW THE


INTERNAL CONNECTOR USING A
SMALL SCREW DRIVER

C) PULL
IF NEEDED, USE AGAIN THE
SCREW DRIVER ON SIDES IN THE
CONNECTOR WINDOW TO LIFT
THE INTERNAL CONNECTOR
DO NOT PULL FROM THE CABLE
TO AVOID CONDUCTORS
DAMAGES
6) SEARCH FOR PANEL HANDLES SCREWS AND PARTS AND REMOVE IT

FLIP THE UNIT IF NEEDED, AND MAKE SURE THERE THERE ARE NO SCREWS OR LOSE
PARTS LEFT INSIDE THAT COULD MAKE ELECTRIC DAMAGES

REMOVE SCREWS AND


ANY LOSE PARTS

REMOVE SCREWS AND


ANY LOSE PARTS

FLIP AND SHAKE


IF NECESSARY
7) REMOVE THE POWER INLET

CUT THE 3 WIRES


NEAR THE INLET

USE A TOOL
TO UNLOCK AND
DETACH THE INLET

REMOVE THE INLET


AND PUT IN A BAG TO
RETURN IT TO PVI
8) UNSCREW THE REAR PANEL

REMOVE BOLTS &


WASHER FROM THE 2
F-TYPE CONNECTORS

REMOVE THE
GROUND SCREW

5 PARTS REMOVED.
KEEP IT APART
YOU WILL NEED IT
LATER
9) USE THE NIBBLER TO ADJUST THE PANEL CUT
10) INSTAL THE NEW REAR PANEL

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INSTALL 2x WASHERS + 2x Bolts
INSTALL the ground Screw – screw tight
and screw tight without scraping the paint
11) FIX THE NEW REAR PANEL WITH ONE SCREW ON THE LEFT SIDE

PUSH THE NEW PANEL TO THE CHASSIS, AND DRILL THROUGH THE EXISTING HOLE INTO THE CHASSIS
AS ON THE PICTURE HERE ABOVE USING A SMALL BIT FOR METAL – USE A 2 millimeters bit

REMOVE THE ALUMINUM DEBRIS FROM THE INSIDE


12) MOUNT THE NEW AC INLET – ALL TO THE RIGHT SIDE

USE A SCREW DRIVER TO PUSH-IN THE TOP AND BOTTOM LOCKS SO THE SOCKET
CANNOT DETACH FROM THE FRONT PANEL
14) INSTALL THE TWO ETHERNET CONNECTORS WITH THE HOT GLUE GUN

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INSERT THE CONNECTOR ALL THE WAY IN UNTILL THE EAR ( ON THE RIGHT SIDE INSIDE )
TOUCHES THE INTERNAL PANEL, THEN PUSH IT DOWN TO TOUCH THE GLUE AND RISE IT
UP TO MAKE IT FLAT AND PARALLEL FROM THE OUTSIDE

MAKE IT FLAT AND PARALLEL FROM THE OUTSIDE

CONTINUE THIS STEP ON NEXT PAGE >>>>>>>


HOT GLUE ON THE SIDES OF THE CONNECTOR, SO THE GLUE ATTACHES BETWEEN THE
CONNECTOR AND THE AC SOCKET, AS WELL THE OTHER SIDE TO THE REAR AND BASE
PANEL

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ADD A DOT OF HOT GLUE ON TOP OF THE CONNECTOR

WHILE THE HOTGLUE IS STILL MELTED,


SLIDE IN / PUSH TO THE OUTSIDE THE SECOND CONNECTOR
MAKE SURE IT IS ORIENTED THE SAME WAY
CAREFUL SO THE HOT GLUE DOES NOT DIRTY THE CONNECTOR FACE

CONTINUE THIS STEP ON NEXT PAGE >>>>>>>


ADJUST THE SECOND CONNECTOR SO IT IS PARALLEL AND ALIGNED TO THE FIRST AND
THE PANEL

THE SECOND CONNECTOR IS INSTALLED AND ALIGNED - CLEAN

CONTINUE THIS STEP ON NEXT PAGE >>>>>>>


FROM THE INSIDE, THE CURRENT INSTALLATION OF THE TWO CONNECTORS

ADD HOT GLUE ON TOP AND SIDES TO BLOCK ALL IN PLACE

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The installation via HOT GLUE PROCEDURE IS COMPLETE
15) CONNECT THE AC INLET WIRES
PREPARE THE WIRE AND PRESOLDER IT

SOLDER THE WIRES EXACTLY AS ON THIS PICTURE – DO NOT MISMATCH OR YOU MIGHT
CREATE SERIOUS ELECTRICAL DAMAGES TO THE DEVICE
16) CONNECT THE REAR ETHERNETS
USE 2x FLAT PATCH CORDS

CONNECT THE TWO CABLES ONE PER EACH ETHERNET PORT


MAKE SURE TO PUSH THE CONNECTORS ALL THE WAY IN AND HEAR THE LOCK “ CLICK “
TAKE THE FIRST CABLE ON THE LEFT TO CONNECT TO THE REAR PORT

CONNECT THE FIRST CABLE TO THE REAR BOTTOM ETHERNET PORT


MAKE SURE TO PUSH THE CONNECTOR ALL THE WAY IN AND HEAR THE LOCK “ CLICK “
TAKE THE SECOND ETHERNET CABLE ( THE ONE ON THE RIGHT )

CONNECT THE SECOND ETHERNET CABLE TO THE REAR TOP ETHERNET PORT
MAKE SURE TO PUSH THE CONNECTOR ALL THE WAY IN AND HEAR THE LOCK “ CLICK “
USE A TIE TO KEEP THE 2 FLAT PATCH CORDS IN ORERED PLACE

USE 2 TIES TO KEEP THE 2 FLAT PATCH CORDS IN ORERED PLACE


17) DETACH COMPONENTS AND CABLES FROM THE OLD PANEL

USE A FLAT SCRE DRIVER IN THE CONNECTOR WINDOWS ON SIDE TO PUSH UP

DO NOT PULL FROM THE CABLE TO AVOID CABLE DAMAGES

KEEP THE SCREWS TO REMOUNT THE NEW PANEL


18) REMOVE THE PLASTIC GLASS FROM THE DISPLAY
19) REMOVE LEDS FROM THE KEYBOARD MODULE

IMPORTANT : CUT ONLY FROM THE SIDE AS ON THE PICTURE TO AVOIC DAMAGES TO
THE PCB TRACKS !!!!!!!!
20) PREPARE THE LDC CABLE EXTENDED, REMOVING THE CABLE LOCKS
21) ASSEMBLY THE NEW FRONT PANEL

A) INSERT THE DISPLAY IN THE ALUMINUM PANEL

B) POSITION THE INTERNAL SUPPORT PANEL


C) SCREW TIGHT THE DISPLAY WITH 4 SCREWS ( FROM THE PREVIOUS PANEL )

D) USE ANOTHER 2 SCREWS FOR THE CENTER OF THE PANEL


E) FIX THE INTERNAL PANEL TO THE EXTERNAL PANEL WITH A CONE SCREW

SO IT IS FLAT WHEN COMPLETELY SCREWED


F) MAKE THE SAME ON THE OTHER SIDE WITH ANOTHER CONE SCREW
G) PREPARE THE LED MODULE

G1) CUT THE SECOND PIN FROM THE TOP ON BOTH LAYERS – SEE THE JUMPER TRACK

BOTH PIN #2 FROM THE TOP ARE CUT


G2) BENT AND CROSS THE TWO PIN #1 NEAR THE CUT PINS

G3) SOLDER THE 2 CROSSED PINS


G4) CUT THE EXCEEDING PIN OUT OF THE SOLDERING

G5) THE LED MODULE HAS NOW A SOLDERED CROSS N TOP AND THE SECOND PINS ARE
CUT FROM TOP
H) INSTALL THE LED MODULE

USE LED MODULES PREPARED WITH THE CUT PINS AND THE SOLDERED JUMPER

REMOVE THE ADESIVE PROTECTION

PASS-THROUGH THE CONNECTOR/FLAT IN THE PANEL


POSITION THE LED MODULE INSIDE THE PANEL CAVE

ATTACH THE LED MODULE TO THE PANEL INSIDE THE SPECIFIC CAVE
I) INSTALL THE KEYBOARD

CONNECT THE FLAT CABLE OF THE KEY/DISPLAY TO THE DISPLAY SIDE AS ON THIS
PICTURE

HOT GLUE THE DISPLAY CONNECTOR ON BOTH SIDES


INSERT THE OTHER SIDE OF THE DISPLAY FLAT TO THE KEYBOARD

HOT GLUE THE CONNECTOR SIDE ON THE KEYBOARD


INSTALL THE KEYBOARD ON THE PANEL AND FIX IT TIGHT WITH THE SCREWS

INSTALL THE RUBBER BUTTONS


POSITION THE RUBBER SO EVERY BUTTON FITS INTO ITS RUBBER HOLE
PRESS EACH BUTTON TO VERIFY THE RUBBER IS IN PLACE AND EVERY BUTTON WORKS

INSTALL THE PLEXIGLASS COVER ON THE KEYBOARD

REMOVE THE ADESIVE PROTECTION FILM FROM THE KEYBOARD PLEXIGLASS


INSTALL THE KEYBOARD PLEXIGLASS MAKING SURE EVERY BUTTON IS PROPERLY
PASSING AND OPERATING THROUGH THE KEYPAD COVER

THE PANEL IS COMPLETE


THE DISPLAY PLEXIGLASS WILL BE INSTALLED LATER
21) INSTALLING THE PANEL ON THE CHASSIS

POSITION THE PANEL TO THE FRONT OF THE CHASSIS AND PULL OUT THE LED FLAT

ATTACH THE PANEL TO THE CHASSIS VIA 2 INTERNAL SCEWS ON TOP LEFT AND RIGHT
FLIP THE EQUIPMENT AND ADD THE 3 SCREWS ON BOTTOM
22) CONNECTING THE MAINBOARD FLAT CABLE

PULL THE MAINBOARD FLAT CABLE AND TWIST IT TO THE LEFT


KEEP THE FLAT TWISTED AND CONNECT THE FLAT CONNECTOR TO THE KEYBOARD

FOLD THE FLAT TO THE LEFT AS PER THE PICTURE


USE A 26 PIN CONNECTOR – OPEN IT IN 2 PARTS

POSITION THE LOCK PART OF THE CONNECTOR ON THE LEFT EDGE CURVE OF THE FLAT
ADD THE CONNECTOR PART AND CLOSE BACK THE TWO PARTS TOGETHER

USE THE CRIMP TOOL TO CLOSE THE CONNECTOR


PAY ATTENTION THE CONNECTOR PINS ARE ALLIGNED TO THE WIRES
THE CONNECTOR IS PERFECTLY CRIMPED

INSERT THE LED MODULE CONNECTOR INTO THE NEW CONNECTOR


THE SOLDERED JUMPER AND THE CUT PINS STAYS OUTSIDE
THE FIRST PINS GOES IN THE FIRST HOLES OF THE CONNECTOR
USE ELECTRONIC TAPE TO SECURE AND PROTECT THE TWO CONNECTOR
THE SOLDERED PIN IS +5VOLTS SO MAKE SURE IT IS WELL INSULATED AND CANNOT
CANNOT TOUCH THE PANEL OR THE COVER
ADD A DOT OF HOT GLUE IN THE FIRST FOLD OF THE FLAT

HOLD THE FOLD CLOSED SO THE HOT GLUE CAN ATTACH THE TWO PARTS
ADD A DOT OF HOT GLUE IN THE TOP FOLD

HOLD THE FOLD CLOSED SO THE HOT GLUE CAN ATTACH THE TWO PARTS
ADD A DOT OF HOT GLUE BETWEEN THE TOP ANDF THE BOTTOM FOLDS

HOLD THE FOLD CLOSED SO THE HOT GLUE CAN ATTACH THE TWO PARTS
THE FLAT WILL STAY FLODED AND WILL NOT PREVENT THE AIRFLOW TO FLOW
CORRECTLY THROUGH THE CHIPS AS THE FLAT CABLE WILL NOT GO IN WRONG
POSITIONS

THE UNIT IS COMPLETED


23) TEST
CONNECT THE POWER AND CHECK IF ALL THE LEDS TURNS ON AS ON THE PICTURE

CHECK IF THE DISPLAY WORKS

WAIT THE SOFTWARE BOOT IS COMPLETE, THEN CLICK ON THE EN/SAVE BUTTON ON THE
RIGHT OF THE KEYBOARD TO CHECK IF THE DISPLAY ENTERS THE MENU

IF ANY TEST FAILS, PLEASE CHECK THE FLAT CABLES


24) INSTALL THE TOP COVER

USE THE SILVER COLOR CROSSHEAD SCREWS


CLEAN WITH A WATER-HUMID SOFT CLOTH, THEN PUT BACK IN THE CARTON BOX,
MATCHING THE SERIAL ON THE BOTTOM OF THE UNIT WITH THE SERIAL ON THE CARTON
BOX, WHERE ALL THE ORIGINAL ACCESSORIES AND CABLES ARE

SERIAL CON CARTON MUST ALWAYS MATCH SERIAL ON PRODUCT

FOR ANY HELP CALL LUCA > 302 669 9077 or 407 353 6120