INTERACTIVE SCHEMATIC

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 RENR9009-05
June 2010

140M and 160M Motor Grader

Hydraulic System
140M: 160M:
B9D1-UP B9E1-UP
B9M1-UP B9L1-UP
B9G1-UP B9T1-UP
D9G1-UP D9T1-UP

Volume 1 of 2: Machine Systems

Volume 2 of 2: All Wheel Drive

© 2010 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - Machine Systems
Part Schematic Machine
Description
Number Location Location
Accumulator Gp - Blade Cushion 219-7265 D-5 1
Accumulator Gp - Brake 249-3860 B-2 2
Breather Assembly 9R-9925 B-8 3
Control Gp - Brake Pedal 301-4129 E-1 4
Cylinder Gp - Articulation 247-0096 D-6 5
Cylinder Gp - Blade Lift (LH) 262-1900 D-5 6
Cylinder Gp - Blade Lift (RH) 262-1900 D-4 7
Cylinder Gp - Blade Tip 131-7191 F-3 8
Cylinder Gp - Center Shift 262-1907 F-4 9
Cylinder Gp - LH Steering 276-5682
D-3 10
(AWD) 262-5766
Cylinder Gp - RH Steering 276-5681
E-2 12
(AWD) 262-5766
Cylinder Gp - Ripper Lift 113-7754 D-7 11
Cylinder Gp - Side Shift 249-4116 F-4 13
Cylinder Gp - Wheel Lean 249-5299 F-6 14
Filter Gp - Pilot 191-9784 B-4 15
Filter Gp - Return 249-2307 A-8 16
Lock Gp - Center Shift 298-2600 D-4 17
Manifold Gp - Control Blade Cushion 253-1320 D-5 18
Manifold Gp - Pilot Shutoff Solenoid 263-1790 B-5 19
Motor Gp - Circle Drive 105-3196 F-5 20
Motor Gp - Fan 250-9831 A-3 21
Pump Gp - Fan / Brake 250-8337 B-7 22
Pump Gp - Implement / Steering 236-7296 B-6 23
Pump Gp - Secondary Steer 273-8714 A-6 24
Screen - Fan / Brake Control 6E-5066 B-3 25
Screen - Implement Control Valve (Front) 250-1420 E-3 26
Screen - Implement Control Valve (Rear) 250-1420 C-4 27
Screen - Steer Pilot Manifold Valve 6E-5066 C-2 28
Sensor Gp - Pressure (Brake Accumulators) 237-0957 B-3 29
Sensor Gp - Pressure (Secondary Steering) 237-0957 B-5 30
Sensor As - Temperature (Hydraulic Fan Oil) 264-4297 A-4 45
Switch As - Pressure (Pilot Filter Bypass) 7X-8549 B-5 31
Swivel - Blade 260-6502 F-4 32
Tank Gp - Hydraulic Oil 241-3867 B-7 33
Valve - Shuttle (Load Signal Resolver) 6R-7605 B-3 34
Valve Gp - Check (E) 193-9230 B-5 35
Valve Gp - Check (Implement / Steer) 255-3631 B-6 36
Valve Gp - Check (Secondary Steer) 9T-1013 A-5 37
Valve Gp - Cooler Bypass 266-1595 A-4 38
Valve Gp - Fan / Brake Control 251-8256 A-3 39
Valve Gp - Implement Control (Front) (5-BANK) 248-6168
(6-BANK) 249-7295 F-2 40
(7-BANK) 249-5328
Valve Gp - Implement Control (Rear) (4-BANK) 249-7298
C-4 41
(6-BANK) 291-9517
Valve Gp - Relief (Secondary Steer) 9T-8071 A-5 42
Valve Gp - Steering Control 308-0934 D-2 43
Valve Gp - Steering Pilot Manifold 254-3415 C-1 44
COMPONENT LOCATION
Volume 2 of 2 - All Wheel Drive

Part Schematic Machine

Description
Number Location Location
Filter Gp - Charge (Front Pump) 196-1803 C-5 1
Filter Gp - Charge (Rear Pump) 196-1803 D-3 2
Manifold Gp - Control (AWD) 294-1109 E-5 3
Motor Gp - LH Front AWD 287-1893 E-7 4
Motor Gp - RH Front AWD 287-1893 E-2 5
Pump Gp - All Wheel Drive 246-4490 C-6 6
Sensor Gp - Pressure (LT AWD Sensor Control) 214-6863 D-5 7
Sensor Gp - Pressure (RT AWD Sensor Control) 214-6863 E-5 8
Sensor Gp - Temperature 264-4297 C-1 9
Switch As - Pressure (Oil Filter Bypass) 134-0404 D-3 10
Switch As - Pressure (Oil Filter Bypass) 134-3404 C-5 11
Valve Gp - Thermal Bypass 188-8726 C-2 12
TAP LOCATION
Volume 1 of 2 - Machine Systems

Tap Schematic
Description
Number Location
AA Implement / Steering Pump Load Sense B-6
BB Implement / Steering Pump Pressure B-5
CC Pilot Supply Pressure B-5
DD Fan Motor Supply Pressure A-3
EE Service Brake LH Pressure D-1
FF Service Brake RH Pressure D-1
SOS 1 Hydraulic Oil Sampling B-5
SOS 2 Hydraulic Oil Sampling B-5
TAP LOCATION
Volume 2 of 2 - All Wheel Drive

Tap Schematic
Description
Number Location
A1 LH Motor Forward Pressure E-4
A2 RH Motor Reverse Pressure E-4
B1 RH Motor Forward Pressure E-6
B2 LH Motor Reverse Pressure E-6
LL Front Charge Pump Pressure C-5
NN Rear Charge Pump Pressure C-4
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 8 7 6 5 4 3 2 1
PLOW ANGLE CYLINDER PLOW LIFT CYLINDER (8) CYLINDER GP
(9) CYLINDER GP BLADE TIP
(14) CYLINDER GP (20) MOTOR GP CENTER SHIFT 131-7191
WHEEL LEAN CIRCLE DRIVE 262-1907 (40) VALVE GP
SCARIFIER 249-5299 105-3196 (13) CYLINDER GP IMPLEMENT CONTROL (FRONT)
CYLINDERS NOT SIDE SHIFT 248-6168 (5-BANK)
SHOWN 249-4116 249-7295 (6-BANK)SCARIFIER LINES GROUP COLOR DESCRIPTIONS
IMPLEMENT & STEERING PUMP OUTPUT
(32) SWIVEL 249-5328 (7-BANK)PLOW SECONDARY STEERING PUMP OUTPUT

BLADE CENTERSHIFT LOCK CONTROL CIRCUIT

F
F FAN & BRAKE PUMP OUTPUT
260-6502 CENTERSHIFT CYLINDER CONTROL CIRCUIT

B A B A B A B A B A B A B A SIDE SHIFT CYLINDER CONTROL CIRCUIT

SUPPLY LINE
DRAIN / RETURN LINE
STEERING CYLINDER CONTROL CIRCUIT
BLADE TIP CYLINDER CONTROL CIRCUIT
PILOT SHUTOFF CIRCUIT
CIRCLE DRIVE MOTOR CONTROL CIRCUIT
IMPLEMENT & STEERING LOAD SENSE CIRCUITS
BLADE LIFT CYLINDER CONTROL CIRCUITS
WHEEL LEAN CYLINDER CONTROL CIRCUIT
ARTICULATION CYLINDER CONTROL CIRCUIT
SERVICE BRAKE CONTROL CIRCUIT
RIPPER LIFT CYLINDER CONTROL CIRCUIT
SNOW WING & PLOW CYLINDER CONTROL CIRCUITS

)(

(4) CONTROL GP
E E
BRAKE PEDAL
301-4129
PLOW ANGLE (7-BANK) PLOW LIFT (7-BANK) WHEEL LEAN CIRCLE DRIVE CENTER SHIFT SIDE SHIFT BLADE TIP (26) SCREEN
OR OR IMPLEMENT (12) CYLINDER GP
CONTROL VALVE (FRONT) RH STEERING
SCARIFIER (6-BANK) REMOVED (6-BANK) 250-1420
(1) ACCUMULATOR 276-5681
BLADE CUSHION 262-5766 (AWD)
(17) LOCK GP
219-7265 CENTER SHIFT
298-2600
(10) CYLINDER GP (43) VALVE GP
(11) CYLINDER GP LH STEERING
(5) CYLINDER GP STEERING EE
RIPPER LIFT 276-5682
ARTICULATION (6) CYLINDER GP CL CONTROL
113-7754 (7) CYLINDER GP 262-5766 (AWD) CR
247-0096 BLADE LIFT (LH) 308-0934
262-1900 BLADE LIFT (RH)
262-1900 FF
CENTER SHIFT
BLADE BLADE LOCK
CUSHION CUSHION
ATTCH ATTCH
WING TILT CYLINDER WING LIFT CYLINDER
D D
LE

L
(41) VALVE GP
(18) MANIFOLD GP IMPLEMENT CONTROL (REAR)
R
CONTROL BLADE CUSHION 249-7298 (4-BANK) RE
253-1320 291-9517 (6-BANK)
B A B A B A B A B A B A
(44) VALVE GP
STEERING PILOT
MANIFOLD
254-3415

(27) SCREEN
IMPLEMENT
CONTROL VALVE
(REAR)
250-1420
C C
)(
Ps

EF

Ts

WING TILT (6-BANK) WING LIFT (6-BANK) RIPPER ARTICULATION BLADE LIFT (LEFT) BLADE LIFT (RIGHT)
(36) VALVE GP
CHECK (IMP/STEER) P LS T (28) SCREEN
(3) BREATHER AS (33) TANK GP
HYDRAULIC OIL 255-3631 (STEER PILOT
9R-9925 (34) VALVE
241-3867 MANIFOLD
(23) PUMP GP SHUTTLE VALVE)
(22) PUMP GP IMPLEMENT/ (LOAD SIGNAL RESOLVER) 6E-5066
FAN/BRAKE STEERING 6R-7605
250-8337 236-7296 AA BB SOS
2
CC
(29) SENSOR GP-PRESSURE
(30) SENSOR GP PS BRAKE ACC
PRESSURE B
B 237-0957
SEC STEERING
237-0957 LS

A1

(2) ACCUMULATOR GP
SOS
1 BRAKE
(19) MANIFOLD GP (15) FILTER GP P 249-3860
PILOT SHUTOFF (31) SWITCH AS PILOT
(16) FILTER GP SOLENOID PRESSURE 191-9784
RETURN 263-1790 PILOT FILTER
249-2307 (37) VALVE GP (25) SCREEN A2 LINE PATTERNS
(35) VALVE GP BYPASS
CHECK (FAN/BRAKE
CHECK(E) 7X-8549 Pressure Line
(SEC STEER) CONTROL)
193-9230 6E-5066 Pilot / Load Sensing Pressure
TO AWD PUMP 9T-1013
FAN/BRAKE PUMP Drain / Return Lines
LOC VOL 2 SEC B-1
(42) VALVE GP
RELIEF T Component Group
IMPLEMENT/ (21) MOTOR GP
TO AWD PUMP
(SEC STEER) DD FAN Attachment
A LOC VOL 2 SEC B-1 STEERING A
9T-8071 (38) VALVE GP 250-9831 Air Line
(39) VALVE GP
COOLER
FAN/BRAKE CALLOUTS
BYPASS
CONTROL
266-1595 YY Taps (Pressure, Sampling,Sensor) by letter
251-8256
THIS SCHEMATIC IS FOR THE 140M & 160M Motor Grader (Volume1)
(24) PUMP GP (45) SENSOR AS PART #: 266-1591 CH03 (140M) & 236-8830 CH06 (160M)
SECONDARY TEMPERATURE Components are shown installed on a fully operable machine with the key and engine
STEER FROM AWD PUMPS FROM AWD MOTORS
LOC VOL 2 SEC B-1
(HYDRAULIC FAN OIL) off and transmission shifter in neutral.
LOC VOL 2 SEC C-1
273-8714 264-4297 Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

8 7 6 5 4 3 2 1
 8 7 6 5 4 3 2 1

F F

(8) SENSOR GP
PRESSURE
(RT AWD SENSOR CONT)
(4) MOTOR GP 214-6863
LH FRONT AWD
287-1893 (3) MANIFOLD GP
)(
L CONTROL (AWD) (5) MOTOR GP
A PS2 C2 MR
294-1109 RH FRONT AWD
287-1893
RIGHT
CONT L
E
RIGHT
B2 A2 A
E E
B2 FWD REV A2
B2G A2G
E
U
B2 A2
X T1 T
B1G A1G
B1 A1
B1 A1
max min REV FWD LEFT X U
B1 CONT A1

B LEFT

max min
PS1 C1 ML P B

)(

D (7) SENSOR GP D
PRESSURE
LT AWD SENSOR CONT (10) SWITCH AS
214-6863 PRESSURE
(OIL FILTER BYPASS)
134-0404

(2) FILTER GP
CHARGE
(REAR PUMP)
(1) FILTER GP 196-1803
CHARGE
(11) SWITCH AS FRONT PUMP
PRESSURE 196-1803
(OIL FILTER
BYPASS)
(6) PUMP GP 134-0404
ALL WHEEL DRIVE
246-4490
F F
X LL X NN
P(S) L S(P) Mp P(S) L S(P) Mp B B C
C TO COOLER INLET
LOC VOL 1 SEC A-4

(12) VALVE GP (9) SENSOR GP

THERMAL BYPASS TEMPERATURE
188-8726 264-4297

FRONT REAR
FRONT REAR CHARGE CHARGE
PISTON PISTON PUMP PUMP
PUMP PUMP

Ms U Ms U A A

Z Z
B Y Y FROM TANK B
LOC VOL 1 SEC A-8

FROM TANK
LOC VOL 1 SEC A-8

T T
TO RTN MANIFOLD
LOC VOL 1 SEC A-6

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

FRONT CHARGE PUMP OUTPUT
REAR AWD PUMP AND RIGHT MOTOR CONTROL CIRCUIT
FRONT AWD PUMP AND LEFT MOTOR CONTROL CIRCUIT
LINE PATTERNS
REAR CHARGE PUMP OUTPUT
Pressure Line
FRONT WHEEL BRAKE CONTROL CIRCUIT
SUPPLY LINE Pilot / Load Sensing Pressure
DRAIN / RETURN LINE
Drain / Return Lines

Component Group

Attachment
A A
Air Line

CALLOUTS
YY Taps (Pressure, Sampling,Sensor) by letter

THIS SCHEMATIC IS FOR THE 140M & 160M Motor Grader (Volume2)
PART #: 266-1591 CH03 (140M) & 236-8830 CH06 (160M)
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations

8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS
36 30 42 22 3 16 37 24 5 8 17 28 43 44 13 7 9 18 1 34 10

11 21 31 25 29 39 2 5 4 41 27 34 6 32 20 12 14 40 26

37 30 36 22 3 16 43 28 44 17 27 41 34 6 7 1 18 34 26 40

21

11

31 42 29 25 39 24 2 5 4 8 13 9 32 20 10 12 14
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

1 2 10 11 9 12 6 5 3 7 8

1 2 10 11 9 12 6 4 5 3 7 8
ALL WHEEL DRIVE PUMP GROUP
VIEW ALL CALLOUTS
6 NN 6

LL

FWD

12
AWD CHARGE FILTERS
VIEW ALL CALLOUTS

2 11 1 10 9
AWD CONTROL MANIFOLD
VIEW ALL CALLOUTS
CONTROL RT CONTROL LT
SOLENOID SOLENOID
RIGHT REV LEFT FWD
SOLENOID SOLENOID
RIGHT FWD LEFT REV
SOLENOID SOLENOID

8 7

PS2 PS1
B2G A2G A1G B1G

A A

B2 A2 3 A1 B1

B2 B1

A2 A1

VIEW A-A
FAN AND BRAKE CONTROL
VIEW ALL CALLOUTS

45

38

DD
IMPLEMENT AND STEERING CIRCUIT
VIEW ALL CALLOUTS

33

35

19

BB
SOS
2
CC

23 AA

FW
D

S0S
1

15
35 19 15
SERVICE BRAKES
VIEW ALL CALLOUTS

FF (RH) EE (LH)

LH VIEW