Avid Organics VRD Eia1 PDF

Draft EIA / EMP and RA / DMP Report for Proposed
Synthetic Organic Chemical Plant at

At Village-Poicha (Rania), Taluka-Savli, District-
Vadodara,Gujarat
Proposed By
M/s. AVID ORGANICS PVT LTD
Validated By
ECO CHEM SALES & SERVICES

(QCI-NABET ACCREDIATED EIA CONSULTANT– Approved for
Category “A” Projects, Sector No. – 21)
A-wing, Ashoka Pavillion,
New Civil Road, Surat, Gujarat
&
PREPARED BY
GREEN CIRCLE, INC.

(Integrated HSEQR Consulting Engineers, Scientists & Trainers
ISO 9001: 2008, 14001:2004 & OHSAS 18001:2007 Certified organization &
Recognized by Ministry of Environment & Forest, New Delhi. Under EPA1986 & GPCB approved Environment
Auditor – Schedule II)
Regd. Office:
Green Empire (Anupushpam),
Beside Cannara Bank, Nr. Yash Comple, Above Axis Bank, Gotri Main Road,
Vadodara-390 021, Gujarat, India.
February, 2013
C/SCA/10311/2012 ORDER
IN THE HIGH COURT OF GUJARAT AT AHMEDABAD
SPECIAL CIVIL APPLICATION NO. 10311 of 2012

With
With
================================================================
C B UPASANI JYOTI OM CHEMICAL RESEARCH & 7....Petitioner(s)
Versus
UNION OF INDIA THRO SECRETARY & 1....Respondent(s)
================================================================
Appearance:
MR NILESH P SHAH, ADVOCATE for the Petitioner(s) No. 1 - 8
MS DHARA H ASLOT, ADVOCATE for the Petitioner(s) No. 1 - 8
MR PS CHAMPANERI, ADVOCATE for the Respondent(s) No. 2
NOTICE SERVED BY DS for the Respondent(s) No. 1
================================================================
CORAM: HONOURABLE THE CHIEF JUSTICE MR.

BHASKAR BHATTACHARYA
and
HONOURABLE MR.JUSTICE J.B.PARDIWALA
Date : 24/01/2013
COMMON ORAL ORDER

(PER : HONOURABLE THE CHIEF JUSTICE MR. BHASKAR BHATTACHARYA)
Inspite of our earlier order, giving liberty to the Union of

India to file affidavit and also to place before us the
Government Notification supporting the action of the Director
concerned which is impugned in this application, no affidavit
has been affirmed.
Mr.Champaneri, the learned Assistant Solicitor General of
Page 1 of 3
SPECIAL CIVIL APPLICATION/10311/2012 29/01/2013 08:06:24 PM
1 of 3
India, submits that though a draft affidavit has been sent to his
client, the same has not come back after affirmation.
Be that as it may, we have decided to consider the

question of grant of interim order at this stage.
By this application, the writ-petitioner has prayed for

issuing appropriate writ or direction for quashing and setting
aside the impugned office memoranda dated 2 nd December
2009, 18th March 2010, 28th May 2010, 28th June 2010, 1st
November 2010, 31st December 2010, 30th June 2011 and 30th
September 2011 issued by Dr.P.B.Rastogi, Director, Ministry of
Environment and Forests (I.A.Division).
It appears that in one of the memoranda, the designation

of Dr.Rastogi has been described as Director and in other, he
has been described as a Scientist. Dr.Rastogi, in the impugned
office memoranda, has indicated that the same have been
issued with the approval of the competent authority, but who
is the competent authority referred to in the impugned office
memoranda, has not, however, been disclosed.
After considering the Notification issued by the Central

Government on 14th September 2006 in exercise of power
conferred under Section 3 of the Environment (Protection) Act,
1986, we are of the view that the impugned office memoranda
contained restriction which under the Act cannot be imposed
by any authority other than the Central Government.
As pointed out earlier, inspite of giving opportunity, no

such explanation has come forward from the Union of India. In
Page 2 of 3
2 of 3
such circumstances, we pass an interim order staying

operation of the impugned Memoranda stated above for a
period of four weeks from today with a liberty to apply for
extension of the same on the selfsame application.
The Union of India must affirm affidavit opposing this

prayer within two weeks from today.
Since similar points are involved in the other two matters,

namely, Special Civil Application Nos.4974 of 2012 and 4979 of
2012, we pass similar interim order, staying the operation of
those memoranda for a period of four weeks from today.
Leave to amend the prayer clause is granted in Special

Civil Application No.4979 of 2012.
(BHASKAR BHATTACHARYA, CJ.)
(J.B.PARDIWALA, J.)
MOIN
Page 3 of 3
3 of 3
-- \!)if e
9,2
-
GREEN CIRCI-F.,INC.
Thts is to certify the IW Green Circle, Ina, hre conducted the

Envbonmentsl Impue Assessment Study for the nprooosed Svnthetic
9rg_aqc 9hemicat
plant a.t $umev no $Dn-s. viuae*Voim,
Irtd=and absemed that the pojea doet not h*@
to the environment
For: Grcen Circle, fnc.
(Pndeeptoshi)
CWO {,QtotEhestu{ett
GREEN CIRCLE.INC.
(neqtad HSEQR Consunng Engtneers., Scientisb & TE,ine's
_ - 9OO1: 2O@,
ISO 14001:2OA a OHSAS l8oOl:ZoOZ Cettnea oiantzation &
Re@goizad by Mtoistry of Environmant & turest, New Dethi, Unaer epeig'* A epCA approved
Environment Auditor _ Schedule It)
nnunr*fflffif;r;,0*^t.
P*:side c,nna.a Banlg Nr. yash @mplex, Above AxE Banb Gotrt Mah Road,
Vadodan-3go 021, Gqjant, India,
DISCLOSURE
DISCTOSURE AS PER NABET / QCI
Detoils os oer Schedule of EIA Notificotion 2005, os omended till dote
Project / Activity No. Proposed Synthef ic Orgonic
Chemicol Plont ol Survey No.46OlP-
3, Villoge - Poicho (Ronio), Toluko-
Sovli, District-Vo d odoro.G uioroi
Colegory Cotegory A, schedule 5 {f) of the EIA
notificotion
2l
NABET Sector No.
Speciolizoiion (FAE, unless menlioned) Nome Signoture
Lond use, Meteorology, Air Quolity,
Moniioring ond Prediction; Air Dr. Jessico Koriyo
Pollulion Control
Dr. Sondeep Sohoni q>!"
Ecology ond Biodiversiiy
Ecology ond Biodiversity {Teom
Provin Shinde
Member)
Solid Woste ond Hozordous Woste
Mrs. Ridhdhi Pondyo
Monogement
Risk Assessment ond Hozord
Mr. Prodeep Joshi
Monoqement *ry
Noise ond Vibrotion (Teom member) Shoilendro Sinoh 9!rA- '
Ronjit Kolito &
Woter Pollution Conirol
Kundon Aiudivo @"- SD'
-pb-
Air Pollution Conirol Rom Roqhov Soni
Project Monogers
Designolion Nome Signolure
Mr. Kundon Ajudiyo
Compiled by @t4,-
Chec ked Mr. Prodeep Joshi
Releosed by Mr. Nochiket Joshi "\*'&
$\,.^q2'
Authenticoted Mr. Prodeep Joshi "t('/
Volidoted by: QCI- NABET Accredited EIA Consultont M/s. Eco Chem
Soles & Service, Surot, Gujorot.
ACKNOWLEDGEMENT
M/s. Green Circle Inc. highly appreciates the opportunity provided by

M/s. Avid organics Pvt. Ltd. for assigning the preparation of
Environmental Impact Assessment study report for “Sythetic Organic
Chemical Plant” at Survey no 460/P-3, Village- Poicha (Rania),
Taluka- Savli, District- Vadodara, Gujarat.
We express our sincere gratitude to the officials of M/s. Avid organics

Pvt. Ltd. for the cooperation and support extended to us during this
assignment, devoid of which this report could not have been successfully
prepared.
The assistance of large number of persons in government departments

and private individuals in secondary data collection is also thankfully
acknowledged.
DISCLAIMER
The information contained in this report is based on the scientific

analysis of data/information/drawings provided by the sponsor and
also collected from other sources / nodal agencies during the time of
the study. Conscious efforts have been made to ensure the accuracy
of information in the report, however, M/s. Green Circle Inc. shall
not own, in any manner, any legal, financial or consequential
responsibility for any event of occurrence of any accident/hazard or
direct or indirect damage/loss to any third party or to sponsor due
to the use or inability to use the information contained in the report.
The sponsor shall exercise due diligence and make their own decision
to implement the contents of this report. The report shall not be
constructed as any guarantee or warranty from M/s. Green Circle
Inc.
M/s. Avid Organics Pvt.Ltd
Environmental Impact Assessment Report
REPORT NO.:- GCI/V/Avid/EIA/2012-2013/Jan/EMS-047/R00
TABLE OF CONTENTS
CHAPTER TITLE PAGE

NO. NO.
Table of Contents i - xiv
Abbreviations xv
Executive Summary I - XIII
CHAPTER 1: INTRODUCTION
1.0 PROMOTER AND BACKGROUND OF THE COMPANY 1.1
1.1 PURPOSE AND NEED OF EIA 1.1
1.2 BRIEF DESCRIPTION OF PROJECT 1.2
1.2.1 Location of the Project 1.2
1.2.2 Nature of the Project 1.3
1.2.3 Size of the project 1.3
1.3 STATEMENT OF PRINCIPLES 1.4
1.4 FRAMEWORK OF ASSESSMENT 1.4
1.5 SCOPE OF THE WORK 1.4
1.6 OBJECTIVES OF THE STUDY 1.5
1.7 METHODOLOGY ADOPTED FOR RAPID ENVIRONMENTAL 1.5
IMPACT ASSESSMENT
1.8 TOR COMPLIANCE 1.7
1.9 STRUCTURE OF THE REPORT 1.8
CHAPTER 2. PROJECT DESCRIPTION
2.0 INTRODUCTION 2.1
2.1 TYPE OF PROJECT 2.1
2.2 CAPITAL INVESTMENT 2.1
2.3 NEED OF THE PROJECT 2.1
2.4 PROJECT JUSTIFICATION 2.2
2.5 LOCATION OF PROJECT SITE 2.2
2.6 LAND REQUIREMENT DETAILS 2.7
2.7 RAW MATERIAL REQUIREMENT 2.9
2.8 PRODUCT DETAILS 2.13
i
2.9 CHEMICAL STORAGE DETAILS 2.14

2.10 MANUFACTURING PROCESS 2.14
2.11 UTILITIES & REQUIREMENTS 2.61
2.11.1 Water Requirements 2.61
2.11.2 Power Requirements 2.66
2.11.3 Fuel requirements 2.67
2.11.4 Stack Details 2.67
2.11.5 Manpower Requirements 2.68
2.12 SOLID WASTE MANAGEMENT 2.68
2.13 HAZARDOUS WASTE DETAILS 2.69
2.14 GREEN BELT DEVELOPMENT 2.69
2.15 RAIN WATER HARVESTING 2.70
2.16 STORM WATER-COLLECTION AND DISPOSAL 2.70
CHAPTER 3. BASELINE ENVIRONMENT STATUS

3.1 STUDY AREA INCLUDED IN ENVIRONMENTAL SETTING 3.1
3.2 BASELINE ENVIRONMENTAL DATA 3.2
3.2.1 Methodology 3.2
3.3 MAJOR PROJECT COMPONENTS AND REQUIREMENTS 3.4
3.3.1 Site Location and Description 3.4
3.3.2 Accessibility 3.6
3.3.3 Proximity to Water Body 3.7
3.4 CLIMATE AND METEOROLOGY OF THE STUDY AREA 3.7
3.4.1 Temperature 3.7
3.4.2 Relative Humidity 3.7
3.4.3 Cloud Cover 3.8
3.4.4 Wind 3.8
3.4.5 Site Specific Micro Meterological data of the study 3.8
area
3.5 LAND USE/ LAND COVER OF THE STUDY AREA 3.10
ii
3.6 AIR ENVIRONMENT 3.11

3.6.1 Reconnaissance 3.11
3.6.2 Methodology for monitoring 3.11
3.6.3 Selection of stations for sampling 3.11
3.7 NOISE ENVIRONMENT 3.17
3.7.2 Methodology for Noise Monitoring 3.17
3.7.3 Observed Noise Level in the Study Area 3.20
3.8 WATER ENVIRONMENT 3.21
3.8.2 Sources of raw water in study area 3.21
3.8.3 Methodology for monitoring 3.21
3.8.4 Surface Water 3.21
3.8.5 Ground Water 3.25
3.9 LAND ENVIRONMENT 3.28
3.9.1 Soil Quality 3.28
3.9.2 Seismicity 3.28
3.9.3 Land use Pattern in Study Area 3.28
3.9.4 Cropping Pattern in Study Area 3.28
3.9.5 Physico - Chemical Characteristics of soil 3.29
3.10 BIOLOGICAL ENVIRONMENT 3.32
3.10.1 Floral compositions 3.32
3.10.2 Fauna composition 3.34
3.11 SOCIO-ECONOMIC PROFILE OF STUDY AREA 3.35
3.11.1 Occupational pattern 3.36
3.11.2 Population and dwelling units 3.38
3.11.3 Social profile 3.40
3.11.4 Literacy and education 3.41
3.11.5 Archaeology and Cultural Heritage Sites 3.42
3.11.6 Protected and Ecologically Sensitive Areas 3.42
3.12 ROADS, RAILWAYS, SEA PORTS, AIRPORTS, TELE- 3.42
COMMUNICATIONS AND ELECTRICITY
iii
3.13 TRAFFIC SURVEY 3.43

3.13.2 Traffic Survey of the Study Area 3.43
3.13.3 Existing Traffic Scenario and Level of Services 3.45
3.14 PHOTOGRAPHS FOR BASELINE MONITORING 3.48
CHAPTER 4. ANTICIPATED ENVIRONMENTAL IMPACTS
4.0 PRELUDE 4.1
4.1 IDENTIFICATION OF IMPACTS 4.2
4.2 IMPACT ON AMBIENT AIR ENVIRONMENT 4.3
4.2.1 During Construction Phase 4.3
4.2.2 During Operation Phase 4.4
4.2.3 Air Quality Modeling 4.6
4.2.4 Data Used For Modeling 4.6
4.2.5 Prediction of Air Quality Impacts 4.7
4.3 IMPACT ON AMBIENT NOISE ENVIRONMENT 4.11
4.4 IMPACT ON WATER QUALITY 4.14
4.5 IMPACTS DUE TO WASTEWATER GENERATION 4.16
4.6 IMPACT ON LAND ENVIRONMENT 4.17
4.7 IMPACT DUE TO SOLID WASTE 4.19
4.8 IMPACT ON TERRESTRIAL ECOLOGY 4.19
4.9 IMPACT ON SOCIO-ECONOMIC ENVIRONMENT 4.21
4.10 IMPACT RESOURCES 4.24
4.11 IMPACT DUE TO RAINFALL AND SOIL EROSION 4.25
4.12 IMPACT DUE TO INCREASE IN TRAFFIC DENSITY 4.25
4.13 OVERALL IMPACT ANALYSIS 4.25
4.14 POTENTIAL ENVIRONMENTAL IMPACT MATRIX 4.26
CHAPTER 5. ENVIRONMENTAL MONITORING PROGRAM
5.1 HEALTH, SAFETY AND ENVIRONMENT (HSE) 5.1
5.2 ENVIRONMENTAL MONITORING 5.2
5.2.1 Monitoring Equipment and Consumables 5.4
5.3 COST PROVISION FOR ENVIRONMENTAL MEASURES 5.4
5.3.1 Cost Estimates 5.4
iv
5.4 ACTION PLAN TO CONTROL AMBIENT AIR QUALITY AND 5.6

FUGITIVE EMMISSION
5.4.1 During Construction Phase 5.6
5.4.2 During Operational Phase 5.7
5.4.3 NAAQS 5.9
5.4.4 Water Quality parameters 5.9
CHAPTER 6. QUANTITATIVE RISK ASSESSMENT
6.1 OBJECTIVE OF THE STUDY 6.1
6.2 SCOPE OF THE STUDY 6.2
6.3 USE OF QRA RESULTS 6.2
6.4 SOFTWARE USED 6.3
6.5 METEOROLOGICAL CONDITIONS 6.3
6.6 ATMOSPHERIC PARAMETERS 6.3
6.6.1 Wind Speed and Wind Direction 6.3
6.6.2 Weather Category 6.4
6.7 METHODOLOGY ADOPTED FOR CONSEQUENCE ANALYSIS 6.5
6.8 HAZARDS OF MATERIALS 6.6
6.8.1 HAZARDS ASSOCIATED WITH TOXIC MATERIALS 6.7
6.8.2 Damage Criteria 6.9
6.8.3 Thermal Damage 6.9
6.8.4 Overpressure Damage: 6.11
6.9 CONSEQUENCE ANALYSIS 6.13
6.10 ACTION PLAN FOR MATERIAL HANDLING 6.50
6.11 MITIGATION MEASURES 6.50
6.12 REFERENCES 6.52
6.13 APPENDIX: ASSUMPTIONS AND RULE SETS 6.53
6.14 CONCLUSION 6.55
CHAPTER 7. DISASTER MANAGEMENT PLAN
7.0 OBJECTIVE 7.1
7.1 DEFINITION AND SCOPE 7.2
7.2 METHODOLOGY 7.3
v
7.4 DETAILS ABOUT SITE 7.5

7.5 PLANT LAYOUT AND DETAILS 7.5
7.6 EMERGENCY ORGANIZATION 7.6
7.7 TEAM-E-ADVISORY TEAM (QA PERSONNEL) 7.11
7.8 EMERGENCY CONTROL CENTRE (ECC) 7.12
7.9 MEDICAL ARRANGEMENTS 7.12
7.10 TRANSPORT AND EVACUATION ARRANGEMENTS 7.13
7.11 OUTSIDE ORGANIZATIONS IF INVOLVED IN ASSISTING DURING 7.13
DISASTER
7.12 OUTSIDE HELP 7.13
7.13 INFORMATION ON RISK EVALUATION PRELIMINARY HAZARD 7.14
ANALYSIS
7.14 HAZARDS/FORESEEABLE SCENARIOS 7.14
7.15 POWER SUPPLY INTERRUPTION 7.18
7.16 HAZARD IDENTIFICATION AND RISK SUMMARY 7.18
7.17 SAFETY AND MITIGATING MEASURES 7.19
7.18 OTHER AREAS OF HAZARDS AND CONTROL 7.22
7.19 HAZARD CONTROL AND EMERGENCY SHUT-DOWN 7.25
7.20 EMERGENCY LIGHTING AND POWER SUPPLY, ISOLATION MAP 7.27
7.21 ALARM AND COMMUNICATION 7.27
7.22 EMERGENCY CONTROL CENTRE 7.28
7.23 PLANT ASSEMMBLY POINTS 7.28
7.24 TRAINING AND REHEARSING 7.29
7.25 ACCOUNTING FOR PERSONEL 7.29
7.26 PUBLIC RELATIONS 7.29
7.27 MEDICAL SERVICES AND FIRST AID 7.30
7.28 DECLARATION OF CESSATION OF EMERGENCY 7.30
7.29 ENVIRONMENTAL MONITORING AND ANALYSIS 7.30
7.30 POST EMERGENCY PLANNING 7.31
7.31 PLAN APPRAISAL AND UPDATING 7.31
7.32 ALARM AND DECLARING MAJOR EMERGENCY 7.31
7.33 EVACUATION PLAN 7.32
7.34 TRAFFIC CONTROL 7.32
vi
7.35 OTHER ARRANGEMENTS 7.32

7.36 FIRE 7.34
7.37 PROCEDURES FOR IMPLEMENTING PLANT MODIFICATIONS 7.34
7.38 ESSENTIAL WORKERS (FIRST AIDERS) 7.36
7.39 HEALTH, SAFETY AND ENVIRONMENTAL PROTECTION 7.37
LIST OF ANNEXURE 7.40
CHAPTER 8. ENVIRONMENTAL MANAGEMENT PLAN
8.1 ENVIRONMENT, HEALTH AND SAFETY (EHS) 8.1
8.2 ENVIRONMENTAL MANAGEMENT PLAN 8.2
8.3 ENVIRONMENTAL OBJECTIVES 8.3
8.4 IMPLEMENTATION 8.4
8.5 ENVIRONMENTAL MANAGEMENT CELL 8.4
8.6 EMP for Construction Phase 8.7
8.6.1 Basic Engineering Control Measures 8.7
8.6.2 Management of Air Environment 8.9
8.6.3 Management of Water Environment 8.11
8.6.4 Management of Noise Environment 8.11
8.6.5 Management of Soil / Land Environment 8.12
8.6.6 Management of Solid Waste 8.13
8.6.7 Management of Socio-Economic & Cultural 8.17
Environment
8.6.8 Traffic Control 8.18
8.7 COMPLETION OF CONSTRUCTION ACTIVITY – RESTORATION 8.18
8.8 EMP FOR OPERATIONAL PHASE 8.19
8.8.1 Management of Air Environment 8.20
8.8.2 Management of Noise Environment 8.21
8.8.3 Management of Water Environment 8.22
8.8.4 Management of Land Environment 8.28
8.8.5 Management of Solid Waste 8.28
8.8.6 Management of Biological Environment 8.29
8.8.7 Management of Socio-economic factors 8.30
8.8.8 Management of Traffic 8.30
vii
8.9 ADDITIONAL MITIGATION MEASURES 8.31

8.9.1 Water Conservation 8.31
8.9.2 Energy Conservation 8.32
8.9.3 Resource Conservation/ Solvent Recovery 8.33
8.9.4 Storm Water Management 8.34
8.9.5 Vehicle Parking & Management Plan 8.36
8.9.6 Green Belt Development 8.36
8.9.7 Odor Management Plan 8.39
8.9.8 Safety measures to prevent the Occupational 8.40
Health Hazards
8.9.9 Social welfare measures for future planning 8.40
8.10 SUMMARY OF ENVIRONMENT MANAGEMENT PLAN AND 8.41
ACTIONS
8.11 FINDINGS 8.50
8.12 CONCLUSIONS 8.51
CHAPTER 9. PROJECT BENEFIT
9.1 IMPROVEMENT IN THE SOCIAL INFRASTRUCTURE 9.1
9.1.1 CSR Activities 9.1
9.1.2 Budgetary Cost 9.2
9.2 ECONOMIC DEVELOPMENT 9.2
9.3 EMPLOYMENT POTENTIAL 9.2

CHAPTER 10. CONCLUSION 10.1
CHAPTER 11. DISCLOSURE OF CONSULTANT
11.0 GENERAL INFORMATION 11.1
11.1 VISION 11.1
11.2 MISSION 11.1
11.3 APPROVALS & ACCREDATATIONS 11.2
11.4 ACTIVITIES 11.2
11.5 EIA TEAM 11.3

CHAPTER 12. TOR COMPLIANCE 12.1-12.7
viii
LIST OF TABLES
TABLE TITLE PAGE

NO. NO.
1.1 Salient Features of the Project 1.3

2.1 Environment setting of the proposed project 2.2
2.2 Area Details 2.7
2.3 Action plan for Consumption, Storage & Transportation of Raw 2.9
Materials
2.4 Action plan for Transportation of Products 2.13

2.5 Hazardous Chemical Storage details 2.14
2.6 Water Consumption and Waste water generation details 2.62
2.7 Waste Water Characteristics for disposed into CETP 2.65
2.8 Details of Proposed Stack 2.67
2.9 Fly ash generation & Disposal Facility 2.67
2.10 Employment Details 2.68
2.11 Hazardous Waste Handling and Disposal Details 2.69
2.12 Annual Runoff 2.70
3.1 Environmental attributes and frequency of monitoring 3.3
3.2 The accessibility of the project site 3.7
3.3 Monthly Meteorological Data of the study area 3.8
3.4 Land Use classification 3.10
3.5 Ambient Air Quality Monitoring Location Details 3.12
3.6 Ambient Air Quality Monitoring For PM10 at Various Site 3.13
3.7 Ambient Air Quality Monitoring For PM2.5 at Various Site 3.14
3.8 Ambient Air Quality Monitoring for SO2 at Various Site Locations 3.14
3.9 Ambient Air Quality Monitoring For NOx at Various Site Locations 3.15
3.10 National Ambient Air Quality Standards and Methods of 3.16
Measurement
ix
3.11 Details of Noise Monitoring Locations 3.18

3.12 Status of Noise within the study area 3.19
3.13 Details of Surface Water Sampling Locations 3.22
3.14 Analysis Report for Surface Water Sampling 3.23
3.15 Details of Ground Water Sampling Locations 3.25
3.16 Analysis Report for Ground Water samples 3.26
3.17 Details of Soil Sampling Locations 3.29
3.18 Physico-chemical analysis of soil samples 3.31
3.19 List of Flora in the Study Area 3.32
3.20 List of Mammals in the study area 3.34
3.21 List of Reptiles in the study area 3.34
3.22 Amphibians in the study area 3.35
3.23 Fishes in the study area (Mahi River) 3.35
3.24 Avifauna in the study area 3.35
3.25 Revenue villages in the PIA area 3.36
3.26 Occupational pattern of the Villages in the Study area 3.37
3.27 Population and dwelling units within the study area 3.39
3.28 Social profile of the study area 3.40
3.29 Literacy in the Study Area 3.41
3.30 Traffic Survey conducted on Savli to Vadodara 3.43
3.31 Level of Service 3.45
3.32 Traffic Survey from Vadodara to Savli 3.45
4.1 Details of Stack and Emissions 4.7
4.2 Ground Level Concentration of PM in µg / m3 4.8
4.3 Ground level Concentration of SO2 in µg / m3 4.9
4.4 Ground level Concentration of NOX in µg / m3 4.10
4.5 Summary of Concentrations of Pollutants in µg / m3 4.11
x
4.6 Increase in Noise Levels during construction phase due to 4.12

operation of construction Equipments
4.7 Water requirement details 4.16

4.8 Waste Water Generation Details 4.17
4.9 Potential Environmental Impact Matrix 4.28
5.1 Implementation Pollution Control Measures 5.2
5.2 Budget Allocation for Environmental Management 5.4
5.3 Environmental Monitoring Plan ( During Construction) 5.6
5.4 Environmental Monitoring Plan ( During Operation) 5.7
6.1 Climatological data 6.3
6.2 Damage Due to Radiation Intensity 6.10
6.3 Fetal radiation Exposure Level 6.11
6.4 Overpressure Damage Criteria 6.11
6.5 Over pressure Damage 6.12
6.6 Piping and Fitting 6.17
6.7 Human Error 6.22
6.8 Consequence results for fresh methanol failure 6.26
6.9 Consequence Results for Recovered Methanol (Tank Farm) 6.34
Failure
6.10 Maximum Concentration – Recovered Methanol Leak 6.34

6.11 Consequence Results for Butanol Failure 6.42
8.1 Design features for minimization of fugitive emissions 8.8
8.2 List of raw materials and storage 8.14
8.3 SOP for handling of Hazardous chemicals 8.15
8.4 Raw water treatment scheme 8.22
8.5 Wastewater Characterization 8.25
8.6 Details of proposed trees in the tree plantation area 8.38
8.7 Environmental Management Plan 8.41
8.8 Environmental Management Plan Matrix 8.45
xi
11.1 Eia Team Members 11.3
LIST OF FIGURES
FIGURE TITLE PAGE

NO. NO.
1.1 Flow Chart of Methodology of EIA 1.6
2.1 Location Map of Project Site 2.4
2.2 Google Map of Project Site 2.5
2.3 Map showing the distance of severely polluted area from the 2.6
site.
2.4 Layout Plan of proposed project 2.8
2.5 Process Flow Diagram – Gylcine (MCA Route) 2.18
2.6 Process Flow Diagram – Glycine (HCl Route) 2.20
2.7 Process Flow Diagram – Glycolic acid 2.23
2.8 Process Flow Diagram – Butyl Glycolate 2.26
2.9 Process Flow Diagram – Sodium Glycolate 2.28
2.10 Process Flow Diagram – Sodium Glycinate 2.31
2.11 Process Flow Diagram – Aluminium Glycinate 2.34
2.12 Process Flow Diagram – Zinc Glycinate 2.37
2.13 Process Flow Diagram Choline Bitartarate 2.40
2.14 Process Flow diagram Chlorhexidine 2.43
2.15 Process Flow diagram - Chlorhexidine Diacetate 2.46
2.16 Process Flow diagram - Chlorhexidine Diacetate 2.49
2.17 Process Flow diagram - Chlorhexidine Hydrochloride 2.52
2.18 Process Flow diagram - Ferrous Fumarate 2.55
2.19 Process Flow diagram - Sodium Saccharine 2.58
2.20 Flow Diagram for Methonal Recovery system 2.60
2.21 Flow Diagram for Butenol Recovery system 2.61
xii
2.22 Water Balance Chart 2.63

2.23 Schematic Diagram of ETP 2.65
2.24 Flow Diagram for MEE 2.66
3.1 Location map of study area 3.5
3.2 Map showing study area of 10 km radius 3.6
3.3 Wind Rose Diagram of Study Area 3.9
3.4 Land Use Map of the study area 3.10
3.5 Map Showing Air monitoring Locations 3.12
3.6 Graphical representation of PM10 concentration at different 3.13
3.7 PM2.5 concentration at different Site Locations 3.14
3.8 SO2 concentration at different Site Location 3.15
3.9 NOx concentration at different Site Locations 3.16
3.10 Image showing Noise Monitoring Location 3.18
3.11 Graphical Representation of Day time Noise Level in the study 3.19
3.12 Graphical Representation of Night time Noise Level in the study 3.20
area
3.13 Image showing Surface & Ground Water Sampling Locations 3.22
3.14 Soil Sampling Locations on Google Map 3.30
3.15 Occupational Pattern in the study area 3.38
3.16 Total Population and household in the study area 3.39
3.17 Social Profile in the study area 3.40
3.18 Graphical representation of Literacy rate of the Study Area 3.42
3.19 Graph of Vehicular concentration at Lean hour from Savli to 3.44
Vadodara
3.20 Graph of Vehicular concentration at Lean hour from Savli to 3.44
Vadodara
3.21 Graph of Vehicular concentration at Lean hour from Vadodara 3.46
to Savli
3.22 Graph of Vehicular concentration at Peak hour from Vadodara 3.46
to Savli
4.1 Ground Level Concentration of PM 4.8
xiii
4.2 Ground Level Concentration of SO2 4.9

4.3 Ground Level Concentration of NOX 4.10
6.1 Event Tree for continuous release without rain-out (from PHAST) 6.14
6.2 Event Tree for Instantaneous release without rain-out (from 6.15
6.3 Event Tree for continuous release with rain-out (from PHAST) 6.15
6.4 Event Tree for Instantaneous release with rain-out (from PHAST) 6.16
8.1 Organogram for EHS 8.6
8.2 Flow diagram of Effluent Treatment Plant 8.23

8.3 Schematic Diagram of ETP 8.25
8.4 Flow Diagram for MEE 8.26
LIST OF EXHIBITS
Exhibit - I Non Agricultural Land Certificate E.1-E.6

Exhibit - II Title Investigation Report E.7-E.11
Exhibit - III Existing Bore well report & Soil Investigation report E.12-E.24
Exhibit – IV Application letter for TSDF membership E.25
Exhibit – V Application letter for Liquid effluent Disposal E.26
Exhibit – VI CGWA Application letter for use of Bore well water E.27
Exhibit - VII Water Balance Chart E.28
Exhibit - VIII CCA compliance for existing unit E.29-E.32
Details of Hazardous Material Storage, Handling &
Exhibit - IX E.33
Disposal
Exhibit - X Master Layout Plan E.34
Exhibit – XI Landscape plan E.35
Exhibit – XII Storm Water Drainage plan E.36
Exhibit – XIII Three months Air monitoring Data E.37-E.42
Exhibit – XIV ToR Letter Approved by MoEF E.43-E.46
xiv
ABBREVIATIONS
AAQM Ambient Air Quality Monitoring

AIHA American Industrial Hygiene Association
API American Petroleum Institute
BOD Biochemical Oxygen Demand
COD Chemical Oxygen Demand
CPCB Central Pollution Control Board
DMP Disaster Management Plan
EIA Environmental Impact Assessment
EMP Environmental Management Plan
ERPG Emergency Response Planning Guideline
ESD Emergency Shutdown system
ETP Effluent Treatment Plan
ID Internal Diameter
IDLH Immediately Dangerous to Life or Health
IMD Indian Meteorological Department
KVA Kilo Volt Ampere
KLD Kilo Liter per day
LFL Lower Flammable Limit
MoEF Ministry of Environment & Forest
MSDS Material Safety Datasheet
OWP Organic Waste Processor
P & ID Piping and Instrument Diagram
PFD Process Flow Diagram
PPM Parts Per Million
PM Particulate Matter
PPE Personal Protective Equipment
ROV Remote Operated Valve
STP Sewage Treatment Plant
TDS Total Dissolved Solids
xv
EXECUTIVE SUMMARY
1.0 INTRODUCTION
M/s. Avid Organics Private Limited is a leading marketer of value-added products,
Glycine, Glycolic Acid, Ester & Salts of Glycine and Glycolic acid, Choline
Bitartarate, Chlorhexidine, Chlorhexidine Salts, Ferrous fumarate and Sodium
saccharine for the cosmetics, pharmaceutical, chemical and other industries.
Currently Company is exporting various chemicals to the established & developed
markets like USA. Today Avid is selling its products to MNC end users like P&G, Nestle,
Sumit Rehis etc to through its distributors is USA. More than 95 % of company's
revenue comes from exports only.
2.0 PROJECT DESCRIPTION
2.1 Type of Project

The proposed unit is Synthetic Organic Chemicals manufacturing unit covered under
the category of 5(f) in schedule “Synthetic organic chemicals industry (dyes & dye
intermediates; bulk drugs and intermediates excluding drug formulations; synthetic
rubbers; basic organic chemicals, other synthetic organic chemicals and chemical
intermediates)” of EIA Notification-2006. This project falls under category ‘A’ as per
the EIA notification 2006.
2.2 Location of Project

The Project is located at S. No. 460/ P-3, Village -Poicha (Rania), Taluka -Savli District -
Vadodara and State-Gujarat. The site is located on 22° 28’ 11.9” North Latitude and
73° 06’ 5.38” East Longitude. The site is well connected by national highway (NH-8)
around 600m, Ranoli railway station (15 km) and Vadodara Airport (9.2 km) and
Vadodara city (20 km).
2.3 Site Selection

The proposed project site will be located outside of notified area. The selection of
the project site at at this location was considered on the availability of the following
amenities.
¾ Availability of all basic requirements like fuel, water, power, manpower etc.
¾ The raw material required for this plant is easily available from and within local
markets of Gujarat.
Executive Summary I
REPORT NO.:- GCI/V/AOPL/EIA/2012-13/Jan/EMS-046/R00
¾ The nearest city vadodara is only 20 km away from the project site which is
very well connected with other parts of the country by road and rail.
¾ Solid/hazardous waste and liquid effluent disposal facility is very near to
project site.
¾ There is no national park or wild life sanctuary falls within 10 km redial distance
from the proposed project site.
2.4 Production Capacity

The proposed project is manufacturing of synthetic organic chemicals. The details of
final products along with capacity is given in below table.
Table 2.4: List of Product with Capacity
S. Qty in
Product Category
No. MTPM
1 GLYCINE Organic Product 250
2 GLYCOLIC ACID (70% Solution) Organic Product 160
3 SALTS & ESTERS OF GLYCOLIC & GLYCINE Organic Product 100
4 CHOLINE BITARTARATE Organic Product 50
5 CHLORHEXIDINE Organic Product 70
6 CHLORHESIDINE SALTS Organic Product 100
7 FERROUS FUMARATE Organic Product 50
8 SODIUM SACCHARINE Organic Product 100
Note: Depending on the market demand either Glycine, Glycolic acid and salts & esters of
glycolic & glycine will be manufactured or else any of five products viz. Choline Bitartarate,
Chlorhexidine, Chlorhesidine Salts, Ferrous Fumarate, Sodium Saccharine shall be
manufactured. However total quantity of proposed products shall not exceed 510 MT per
month. Moreover pollution load will remain same for production of any of the three or five
products.
2.5 Land Requirement
The total land area is acquired for the proposed project is about 4973 M2. Permissible
Built up on Ground Floor (40%) is about 1710 M2. Permissible Built up area at all floors
is about 4275 M2 and Green belt area is about 458 M2.
Executive Summary II
2.6 Water Requirement
Total Water Requirement for the proposed unit is 196.5 M3/day, out of which for
Industrial use is 178.5 M3/day, for domestic use is 10 M3/day and for greenbelt is 8
M3/day. The required source of water shall be met from Bore well.
2.7 Waste water generation and management
The waste water generated from domestic use is 8 M3/day and it will be disposed
into soak pit and septic tank. Effluent generated from process/industrial use is 15.2
M3/day and it will be treated either by ETP & MEE and then reuse in process or send
to common effluent treatment plan at Nandesari after treatment.
2.8 Solid & Hazardous waste Management

Domestic waste generated during the operation phase will be handed over to
Authorized vendors. Hazardous waste generated from process will be send to TSDF
site at Nandesary for further process.
2.9 Power Requirement

The total power requirement for the proposed project is 475 HP. The electricity shall
be met from MGVCL. DG set will be proposed with capacity of 75 HP for back
power supply.
2.10 Stack Details
Sr. Stack Fuel/ Fuel Stack gas

Details Capacity Stack Dia.
No. Ht. consumption temperature
Agro Waste- Briquettes/Wood
Wood chips
1. 5 ton/hr 32 m 6m 220oC
Chips/ IBR
Boiler 950 kg/ Hr
Agro waste- Briquettes/Wood
Wood Chips chips
2. 800 kg/hr 32 m 6m 220oC
Thermic
Heater 160 kg/hr
Executive Summary III

2.11 Manpower Requirement

During construction phase, around 50 laborers will be hired for construction activity.
During operation phase around 30 people will work directly in the facility other than
sale and marketing team and indirect employment will be around 40 making total
employment generation to 70 people.
2.12 Green Belt Development

Adequate land will be available for green belt development. There is total 458 sq.m.
area will be taken for green cover / lawn development in the proposed facility.
Suitable plant species of local varieties will be planted with adequate spacing and
density for their fast growth and survival. Proponent will also developed green belt in
outside of project premises and near by area.
2.13 Cost of Project
The expected cost of the proposed project will be around Rs. 5 Crores. Out of which
more than 66.2 Lakhs shall be earmarked for development of EMS (Environment
Management Systems).
3.0 BASELINE ENVIRONMENTAL STATUS
3.1 Study Area Included in Environmental Setting
Studies were carried out in about 10 km radius area from the proposed site with
respect to meteorology, flora, fauna, land, geology, hydrogeology and socio-
economics of the area. Further, the air quality, water quality, noise level and soil
quality sampling and analysis was carried out. The air quality, water quality, noise
level and soil quality in the study area is evaluated based on this physical sampling
and analysis.
The base line data were monitored for study period of October 2012 to December
2012. The study team conducted site surveys and field experiments to gathering the
information on Meteorology, Air Quality, and Water Quality, Noise Quality, Biological
environment, and traffic.
3.2 Proximity to Sea / Water Bodies
Mahi River flows 1.8 km (air distance far) to Project site.
Executive Summary IV
3.3 Important Features within the Periphery of the Study Area
No major eco-system / biosphere reserves have been identified within the periphery
of the project site. The study area marked also does not contain any such features
having great historical or archaeological importance.
3.4 Climate of the Study Area
The climate of study area varies with hot summer, cold winter and rainfall. Climate of
study area is warm and dry from mid march to June, during season of summer,
climate remains warm and dry, while during rainy season, from mid June to end of
September climate is humid and pleasant. From October to November mild warm
climate prevails and from December to February climate is cold.
(a) Relative Humidity:
The maximum relative humidity is around 90 % during July to September and

minimum 48 % during November to March.
(b) Temperature:
The maximum temperature of the city during March and July is 36°C and the
minimum temperature is 23°C. The maximum temperature winter season from
November to February is 30°C and minimum is 15°C. The maximum temperature of
the city during monsoon is 46°C.
(c) Rainfall:
The average annual rainfall of vadodara is recorded as 841 mm.
(d) Wind
The average wind speed is 1.09 m/s. The minimum and maximum wind speed
experienced were 0.5 m/s and 5.7 m/s respectively based on historical data.
Executive Summary V
3.5 Ambient Air Quality
Ambient air quality monitoring was carried out on selected locations within the 5 km
radius of the proposed Project. Ambient air quality was monitored on 6 locations to
generate representative ambient air quality data.
a. The concentration of PM10 was found in the average range of 86-95 µg/ M3
and PM2.5 was observed to be varying from 38-48 µg/M3.
b. Concentration of SO2 was observed to be varying from 13.5 -15.4 µg/M3.
µg/m3 and NOx was observed to be varying from 18.6-24.5 µg/M3.
c. Concentration of all parameters was observed within the permissible limits
specified by CPCB.
3.6 Water Quality

Surface Water:
a. Surface water sample was collected from Mahi River.

b. Analysis of the samples revealed that all parameters are within the permissible
limit specified for drinking water as per IS: 10500: 1991 .
Ground Water:
a. Groundwater samples were collected from Six different locations.

b. Analysis of samples revealed that all parameters are below the permissible
limit specified for drinking water as per IS: 10500: 1991.
3.7 Noise Environment
a. Noise level was measured in day time and night time at six different locations.
b. Comparison of the ambient noise levels with the standards specified by CPCB
reveals that the noise level at all locations is below the specified limit.
Executive Summary VI
3.8 LAND USE OF THE STUDY AREA
S. No. Category Area in hectares

1. water 671.63
2. Agriculture land 10002.17
3. Fallow land 16771.79
4. Degraded forest 1591.60
5. Degraded land 1715.66
6. Settlements 280.42
7. Roads 268.84
8. Railway 63.93
Total Area 31302
¾ Terrain: The terrain of the land is vacant with small herbs and shrubs.
¾ Soil: Soil samples from 6 locations were collected and analyzed to assess the
soil quality prevailing in the study area.
3.9 Biological Environment
Flora:
The tree plantations include Aam, Anwala, Bahera, Ban, Babul, Neem, Pipal,
Gulmohar, Jahmun, Mango; etc are found to be growing in the District- Vadodara.
Fauna:
The various animal species in the study area are found, detailed study is given in
Baseline chapter. No endemic or threatened plant species were observed during
the survey in the vicinity of the Project.
3.10 Demographic and Socio-economic Profile
¾ The socio-economic profile of the study area is based on Census of

India 2001.
¾ Total of 10 villages are comes under 10 km radius of study area.
¾ Total population of study area is 28353. Out of this male population is about
15070 and female population is about 13283. The sex ratio in the study area is
around 872 females per 1000 males and the no of household is approx. 5760.
¾ Total literate population is 16799 and average literacy rate is 57.5 % in study
Executive Summary VII

area.
¾ In the study area SC population is about 2124 and ST population is 1179.
¾ Villages in study area have fairly good infrastructural, health, Drinking water,
Electricity and communication facilities.
4.0 ANTICIPATED ENVIRONMENTAL IMPACTS
4.1 Ambient Air
¾ In order to estimate the ground level concentrations due to the emission from
the proposed project, an EPA approved ISCST - 3 (Industrial Source Complex
Short Term dispersion model) has been employed.
¾ The predicted ground level concentrations of PM, NOx, SO2, are found to be
0.15, 0.045, 0.045 µg/M3 respectively.
¾ These predicted ground level concentrations when added to baseline
scenario, the overall scenario levels of PM, NOx and SO2 are well within the
permissible limits specified by CPCB.
¾ VOCs and CO are observed with below detectable limit.
¾ Adequate mitigation measures will be proposed to control air pollution.
4.2 Noise
The major noise source includes various machines, pumps, motors, DG sets and
vehicular traffic. The noise levels were below the stipulated standards of CPCB for
residential and industrial areas.
Every effort would be taken to minimize the noise levels including Periodic
maintenance of machinery, mandatory use of equipment with operable mufflers,
oiling and lubrication, Noise suppression measures such as enclosures, buffers, green
belt development etc.
4.3 Water Environment:
Total water requirement of the plant is 196.5 M3/day. This requirement will be met
from Bore well water supply.
Executive Summary VIII

4.4. Wastewater Generation and treatment:
The unit shall have an Effluent Treatment Plant with three stages multiple effective
evaporator treatment facility of 16 M3/day capacity.
The waste water generated from domestic use is 8 M3/day and it will be disposed
into soak pit and septic tank. Effluent generated from process/industrial use is 15.2
M3/day and it will be treated either by ETP & MEE and then reuse in process or send
to common effluent treatment plan at Nandesari after treatment.
4.5 Land Environment
Development of green belt and other landscape on the proposed site would
enhance the visual aesthetics of the area. No construction activity will carried out
during rainy season. There is no discharge of solid as well as liquid effluent in open
land. Thus no adverse impact envisaged on land environment.
4.6 Biological Environment
Flora: Analysis of abiotic factors reveals that ambient air and fresh water quality will
remain practically unaffected. Thus, indirect adverse impact on flora is ruled out.
Fauna: The quality of ambient air and fresh water system will remain practically
unaffected. Thus indirect impact on fauna, due to these abiotic factors is ruled out.
4.7 Socio – Economic Environment
¾ The project will contribute to the socio-economic development of the area at

the local level.
¾ The direct and indirect employment to the local population during the
operation of the project.
¾ All these will be beneficial to the local economy.
5.0 ENVIRONMENTAL MONITORING PROGRAM
Environmental Monitoring Network is designed for construction and operation phase

of the project for monitoring of various environmental parameters like air, water, noise,
soil and ecology etc.
Executive Summary IX
5.1 Implementation Schedule of Monitoring Measures
Monitoring should be done as periodically to understand the environmental condition

of the site. The mitigation measures suggested in the Chapter-4 should be
implemented so as to reduce the impact on environment due to the operations of
the proposed project. In order to facilitate easy implementation, mitigation measures
are phased as per the priority implementation. Air pollution control measures will be
installed as per CPCB norms. During construction phase monthly monitoring will be
carried out and during operation phase monitoring will be done on quarterly basis or
as per GPCB/CPCB guideline.
6.0 Quantitative Risk Assessment
QRA study for Avid Organics Private Limited, Vadodara has been carried out based
on data provided by Avid organics Pvt. Ltd. and information collected during the
visit at site. The study has been carried out in accordance with the International
codes of practices using PHAST (Process Hazard Analysis Software Tool) – 6.53
software.
6.1 Facilities under Scope of QRA
The following Storage and associated loading and unloading facilities falling under
the QRA study:
Following Storage chemicals or solvents QRA has been done:
¾ N- Butanol
¾ Methanol
6.2 Hazards Associated With Flammable Materials
¾ Pool fire
¾ Jet fire
¾ flash fire
¾ overpressure
Executive Summary X
7.0 DISASTER MANAGEMENT PLAN
A detailed Disaster Management Plan is delineated in the report. This includes

Disaster Management Plan Structure:
¾ Policy
¾ Planning
¾ Identification of Possible Emergency situation
¾ Prevention
¾ Compliance with Legislative requirements
¾ Formation of emergency Plan
The Implementation stage involves:
¾ Allocation of Resources
¾ Organization and planning
¾ Formation of Corporate Disaster Management Team
¾ Delegating responsibilities to all team members and key persons
¾ Setting up of emergency infrastructure
¾ Imparting training and awareness to employees and public at large
¾ Guidelines for emergency escalation
¾ Communication network
¾ Documentation for Emergency control both On-site and Offsite.
¾ Corrective actions to prevent Disaster
7.1 Major Recommendations
In depth, recommendations covering the following have been made using

professional judgment, and national standards:
¾ General safety practices,

¾ Material handling,
¾ Personnel safety,
¾ Process and equipment safety,
¾ Maintenance of equipment including emergency / firefighting equipment
Executive Summary XI
It is important that Company follows the requirements mentioned in the

recommendations. Finally the, Emergency Management section of DMP elaborates
the steps to be followed during emergency.
8.0 ENVIRONMENTAL MANAGEMENT PLAN
The Environmental Management Plan provides a mechanism to address potential

adverse impacts, to instruct contractors and to introduce standards of good
practice to be adopted for all project works.
For each stage of the programme, the EMP lists all the requirements to ensure
effective mitigation of every potential biophysical and socio-economic impact
identified in the EIA. A detailed EMP is delineated in the report. It includes the
following:
¾ EMS, EIA, and EMP.

¾ Environmental Objectives and Implementation.
¾ Management of Physical Environment including air, water, noise and land.
¾ Management of Biological environment.
¾ Management of Socio-Economic and cultural environment.
¾ Post environmental Monitoring.
In addition to the above suggested measures for management of air, water, soil,
traffic etc following additional measures shall be provided:
¾ Water Conservation
¾ Infrastructure
¾ Energy Conservation
¾ Resource Conservation/ Solvent Recovery
¾ Storm Water Management
¾ Surface hydrology and Drainage pattern
¾ Vehicle Parking & Management Plan
¾ Green Belt Development
¾ Odour Management Plan
¾ Possible Occupational Health Hazards in the Industry.
¾ Social welfare measures for future planning.
Executive Summary XII

9.0 CONCLUSIONS AND ADVANTAGES

The study brings out the following points:
¾ Existing ambient air quality, ground water quality and noise levels are within
acceptable norm and will continue to remain so, upon implementation of the
proposed mitigation measures.
¾ Zero liquid discharge shall be achieved through installation of MEE, thereby
preventing water and soil pollution. Otherwise treated effluent through ETP
shall be sent to Central Effluent Treatment Plant for further Disposal.
¾ Socio-economic benefits are envisaged due to creation of direct/indirect

employment.
Thus, it can be concluded on a positive note that after the implementation of the
mitigation measures and Environmental Management Plan, proposed project shall
have negligible impact on environment and will benefit the local people and
economy.
Executive Summary XIII

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l5
CHAPTER 1
INTRODUCTION
1.0 PROMOTER & BACKGROUND OF THE COMPANY
M/s. Avid Organics Private Limited is a leading marketer of value-added products

like Glycine, Glycolic Acid, Ester & Salts of Glycine and Glycolic acid, Choline
Bitartarate, Chlorhexidine, Chlorhexidine Salts, Ferrous fumarate and Sodium
saccharine for the cosmetics, pharmaceutical, chemical and other industries.
Currently Company is exporting various chemicals to the established & developed
markets like USA. Today Avid is selling its products to MNC end users like P&G,
Nestle, Sumit Rehis etc. to through its distributors in USA. More than 95 % of
company's revenue comes from exports only.
Mr. Dheeraj Jain (Chemical Engineer), CEO & Managing Director of the company,
has recently acquired a sick unit of Resins at village Poicha (Rania), Ta: Savli,
Vadodara, Gujarat wherein, it intends to bring its plant to produce Glycine,
Glycolic Acid, Ester & Salts of Glycine and Glycolic acid, Choline Bitartarate,
Chlorhexidine, Chlorhexidine Salts, Ferrous fumarate and Sodium saccharine. Avid
will bring dedicated production line for Glycine and Glycolic acidand a sustainable
manufacturing process, which ensures a consistent and reliable supply for the
global needs. The plant will be constructed to meet the demands in international
market.
1.1 PURPOSE AND NEED OF EIA
As per EIA notification 2006 and subsequent amendments, the project needs prior
Environmental clearance from MoEF, Govt. of India. In order to obtain the
Environmental Clearance from the MoEF, Form-1, Pre-feasibility Report and proposed
TOR submitted and subsequently received approved TOR from the Ministry. M/s. Avid
organics Pvt. Ltd. has retained the services of Green Circle Inc, Vadodara
Environment Consultant to undertake Environmental Impact Assessment (EIA) studies
for assessing the impact of the proposed industrial development project on various
environmental parameters in the study area and prepare an Environment
Management Plan for negating the adverse impacts of the proposed project.
Introduction 1.1
Analysis of samples has been carried out by MoEF approved Environment Laboratory
of Green circle Inc, Vadodara, Gujarat.
The proposed project falls under the clause 5 (f) of the schedule of EIA Notification,
2006 “Synthetic Organic Chemicals Industry” and classified under Category “A”
because unit is located outside of notified industrial area. Therefore, the project
requires Environmental Clearance from MoEF, Delhi.
The Environmental (Protection) Act-1986 (EIA Notification, 2006) established the

requirements for preparing Environmental Impact Assessment (EIA) in India certain
category of projects which are broadly classified as Category A and category B. The
EIAs subsequently has been prepared, on an individual basis for new project. While
the project specific EIAs have been successful to varying extent in the incorporation
of environmental objectives in the project design, several experiments have been
done to address the issue of cumulative environmental impacts by carrying out
Regional Environmental Impact studies. This has given a basis for evaluating total
environmental impacts of the region and hence helped in planning at the regional
level. Hence, EIA tool has been improvised and used innovatively for assisting
decision-makers in assessment of environmental impacts and considering alternative
mitigation measures in a variety of situations.
Environmental Impact Assessment (EIA) is required to be carried out for certain

categories of projects and the criteria for screening have been provided. Thus, EIA is
essentially made applicable to industrial and developmental projects, which are
more likely to have significant environmental impacts. Indian regulation screens
project category based on the Scale of Impact, Sensitivity of Impact and Nature of
locations as the primary criteria for deciding on the requirement of EIA for approval.
1.2 BRIEF DESCRIPTION OF PROJECT
1.2.1 Location of the Project
The proposed project is located at S.No. 460/P-3, Village Poica (Rania), Taluka: Savli,
District: vadodara, Gujarat. The proposed project at intersection of latitude
22028’11.9” N and longitude 7306’5.38”.
Introduction 1.2
1.2.2 Nature of the Project
The proposed project is for manufacturing of Glycine, Glycolic Acid, Ester & Salts of
Glycine and Glycolic acid, Choline Bitartarate, Chlorhexidine, Chlorhexidine Salts,
Ferrous fumarate and Sodium saccharine.
1.2.3 Size of the project
Proposed project shall be developed in an area of 4973 Sq. m. The salient features of
the project are given below in Table -1.1.
Table - 1.1: Salient Features of the Project
S. No. Project Particulars Details

A Area
1 Land area 4973 m2
B Main Products Unit (MTPM)
1 Glycine 250
2 Glycolic Acid (70% Solution) 160
3 Esters & Salts of Glycolic & Glycine 100
4 Choline Bitartarate 50
5 Chlorhexidine 70
6 Chlorhexidine Salts 100
7 Ferrous Fumarate 50
8 Sodium Saccharine 100
C Water requirement
1 Domestic 10 m3/day
2 Industrial 178.5 m3/day
3 Gardening 8 m3/day
Total Water Requirements 196.5 m3/day
D Power requirement 475 HP
E D. G. Set 75 HP
F Project Cost (Rs.) 5 Crores
G Environmental Management Cost (Rs.) 66.2 Lakhs
Introduction 1.3
1.3 STATEMENT OF PRINCIPLES
The EIA is intended to provide for the protection, conservation and wise
management of environment through planning and informed decision making.
Following are the guiding principles:
¾ To help decision-makers to protect, conserve and manage environment

according to the principles of sustainable development, thereby achieving or
monitoring human well being, a healthy environment and a sound economy.
¾ To ensure that the industries consider the effect on the health, economy and
culture of the surrounding communities as well as its impacts on the air, land and
water.
¾ To ensure communication of information to Public.
1.4 FRAMEWORK OF ASSESSMENT
Based on the scope of work and general guidelines, a study area of 10 km around
the site has been taken as the spatial frame for the impact assessment. Temporal
frame of assessment has been chosen to reflect the impacts in two distinct phases of
the project namely:
¾ Construction phase
¾ Operation phase
1.5 SCOPE OF THE WORK
The environmental study undertaken is aimed at identifying existing environmental

conditions, predicting environmental impacts associated with the proposed
Chemical plant and suggesting mitigation measures to mitigate the adverse
environmental impacts. The different activities that are likely to take place have
been analyzed and proposed mitigation measures are assessed for their adequacy.
The study also aims at reflecting the acceptability of the project to different
stakeholders, and at incorporating the concerns raised by them into impact
assessment and of the subsequent Environmental Management Plan.
Introduction 1.4
1.6 OBJECTIVES OF THE STUDY
The EIA study shall be aimed to cover the following aspects:
¾ To study Baseline environmental conditions of the study area for air, water,
soil, noise, meteorology.
¾ Evaluation of present environmental status through analysis of generated and
collected baseline data for post-monsoon season.
¾ Assess the probable impact on the environmental factors due to
implementation of the project with respect to the existing scenario.
¾ Analyze the predicted impact with respect to the regulatory environmental
standards.
¾ Develop an Environmental Management Plan and Disaster Management
Plan for the proposed project to mitigate the negative significant impacts
that would arise from the proposed project.
¾ Obtain necessary clearance from the regulatory authorities.
1.7 METHODOLOGY ADOPTED FOR RAPID ENVIRONMENTAL IMPACT

ASSESSMENT
The scope of the study would include a detailed characteristic of environment in the
study area associated with the development of Special Economic Zone for various
environmental components. For the purpose of environmental assessment, areas
within 10 km radius of the project have been studied and the following methodology
will be adopted. Monitoring and analysis done as per CPCB /APHA /MoEF guidelines
/relevant IS.
Introduction 1.5
PROJECT
INITIATION
PRELIMINARY SCAN OF PRELIMINARY SCAN OF

EXISTING ENVIRONMENT PROPOSED PROJECT
SELECT ENVIRONMENTAL
INDICATORS
DESCRIBE FIELD
ENVIRONMENTAL SETTING SURVEYS AND
SAMPLING
IMPACT EVALUATION
(MODELLING)
ENVIRONMENTAL
IMPACT ASSESSMENT
PRELIMINARY SCAN
OF EXISTING
ENVIRONMENT
ENVIRONMENTAL
MANAGEMENT PLAN
Figure 1.1: Flow Chart of Methodology of EIA
Introduction 1.6
1.8 APPLICABLE ENVIRONMENTAL REGULATORY FRAMEWORK
The proposed project will abide and function under the purview of the following
Rules, Acts & Regulations which are formulated by the government by govt. of India
to protect the environment and development in a sustainable way.
• The Water (prevention & Control of Pollution) Act, 1974
• The Water (Prevention & Control of Pollution) Cess, Act, 1977
• The Air (Prevention & Control of Pollution) Act, 1981
• The Environmental (Protection) Act, 1986
• Environmental Impact Assessment Notification dated 14th September 2006
and subsequent amendments.
• The Hazardous Waste (Management, Handling and Transboundary
Movement) Rules, 2008.
• The MSIHC (Manufacture, Storage and Import of Hazardous Chemicals) rules
1989 and amendment in 2000
• Chemical Accident (Emergency Planning, Preparedness and Response)
Rules, 1996
• Noise Pollution (Regulation and Control) Rules, 2000 and its amendments
• The public Liability Insurance Act, 1991
• The Batteries (Management and Handling) Rules 2001 and amendment in
2010
Accordingly, the project has to comply with the following requirements for
establishing the industry.
i) Environmental Clearance from MoEF, New Delhi as per EIA notification 2006.
ii) Consent to Establish / Consent to Operate /HWA from GPCB, Gandhi Nagar
as per Air act, 1981 and water act, 1974.
iii) Permission for drawl of ground water through bore wells from CGWA, Gujarat.
iv) NOC from Chief Fire Officer for fire fighting.
v) Comply with GPCB / CPCB guidelines for establishing and operating the
project.
Introduction 1.7
1.9 STRUCTURE OF THE REPORT
This EIA report has been prepared on the basis of available on-site primary data
(survey/monitoring) and secondary/literature data. The structure of the EIA Report
with necessary tables, drawings and annexure is as follows:
Executive Summary
It gives insight of the REIA Report and chapters there in:
Chapter 1: Introduction
This chapter provides background information on need of project, need of EIA study
and brief of the project. It also covers the identification of project and project
proponent, brief description of nature, size, location of the project and its
importance to the country and the region.
Chapter 2: Project Description
This chapter deals with the project details of the proposed synthetic organic Plant,
with type of project, need for the project, location, size and magnitude of operation
including associated activities required by and for the project, proposed schedule
for approval and implementation, including technical details of raw material, quality
and quantity etc.
Chapter 3: Baseline Environmental status
This chapter presents the existing environmental status of the study area of 10 km
around the proposed project including topography, drainage pattern, water
environment, geological, climate, transport system, land use, flora and fauna, socio-
economic aspects, basic amenities etc. Environmental assessment of the proposed
project site in regard to its capability to receive the proposed new development is
also discussed in this Chapter.
Introduction 1.8
Chapter 4: Anticipated Environmental Impacts and Mitigation Measures
This chapter describes the overall impacts of the proposed project activities and
underscores the areas of concern, which need mitigation measures. It predicts the
overall impact of the proposed project on different components of the environment
viz. Air, Water, Land, Noise, Biological, and Socio-Economic.
Chapter 5: Environmental Monitoring Program
This chapter describes technical aspects of monitoring the effectiveness of

mitigation measures (including measurement methodologies, frequency, location,
and data analysis, reporting schedules, emergency procedures, detailed budget
and procurement schedules.
Environmental Monitoring Programme is implemented during construction and

operation phases of the project. The objective of environmental monitoring
Programme is to assess the adequacy of various environmental safeguards and to
compare the predicted and actual scenario during construction and operation
phases. This enables suggestion of remedial measures not foreseen during the
planning stage but arising during these phases.
Chapter 6: Risk Assessment
Risk Assessment Study is done to determine the potential risks of major disasters
having damage potential to life and property and provide a scientific basis for
decision makers to be satisfied about the safety levels of the facilities to be set up.
Chapter 7: Disaster Management Plan
The Disaster Management Plan is to be related to the identification of various

hazards addressed qualitatively and gives a broad identification of risks involved in
the project operation.
Introduction 1.9
Chapter 8: Environmental Management Plan
This chapter describes the inferences drawn from the environmental impact
assessment exercise. It describes the overall impacts of the proposed activities
during construction and operation phases and underscores the areas of concern,
which need mitigation measures.
There will be description of EMP cell that remains in operation during construction
and operation phase of the project. It describes responsibilities of the office bearing
members of cell responsible for protection of environment.
Chapter 9: Project Benefits
This chapter describes about benefits of the project on improvements in the physical
infrastructure, social infrastructure, Employment potential –skilled; semi-skilled and
unskilled other tangible benefits.
Chapter 10: Conclusion
This chapter describes about overall justification for implementation of the project
and explanation on various mitigation measures.
Chapter 11: Disclosure of the Consultant
This chapter describes the names of the Consultant engaged with their brief resume
and nature of Consultancy rendered.
Chapter 12: Compliance of Tor Approved By MoEF
Introduction 1.10
CHAPTER 2
PROJECT DESCRIPTION
2.0 INTRODUCTION
M/s. Avid Organics Pvt. Ltd. has proposed to set up a plant for manufacturing of
synthetic organic products at Survey No. 460/P-3,Village: Poicha (Rania) Taluka:
Savli, District: Vadodara, Gujarat. The unit proposes to manufacture Glycolic Acid,
Glycine, and their Salts & Esters of Glycolic and glycine, Choline Bitartarate,
Chlorohexidine, Chlorhesidine salts, Ferrous fumarate, Sodium saccharine.
2.1 TYPE OF PROJECT

The proposed unit is Synthetic Organic Chemicals manufacturing unit covered under
the category of 5(f) in schedule “Synthetic organic chemicals industry (dyes & dye
intermediates; bulk drugs and intermediates excluding drug formulations; synthetic
rubbers; basic organic chemicals, other synthetic organic chemicals and chemical
intermediates)” of EIA Notification-2006. This project falls under category ‘A’ as per
the notification.
2.2 CAPITAL INVESTMENT
The expected cost of the proposed project will be around Rs. 5 Crores. Out of which
approx. Rs. 66.2 Lakhs shall be earmarked for development of EMS (Environment
Management Systems) / Environmental Protection Measures.
2.3 NEED OF THE PROJECT
M/s. Avid Organics Private Limited is a leading marketer of value-added products,

Glycolic Acid, Glycine, and their derivatives, for the cosmetics, pharmaceutical,
chemical and other industries. Currently Company is exporting various chemicals to
the established & developed markets like USA. Today Avid is selling its products to
MNC end users like P&G, Nestle, Sumit Rehis etc. to through its distributors is USA.
More than 95 % of company's revenue comes from exports only.
Project Description 2.1

2.4 PROJECT JUSTIFICATION

The proposed project for manufacturing of Glycolic Acid, Glycine, and their Salts &
Esters of Glycolic and glycine, Choline Bitartarate, Chlorohexidine, Chlorhesidine
salts, Ferrous fumarate, Sodium saccharine is located in already existing plant at
Savli, Vadodara. The site is well connected by metallic roads and close to national
highway (NH-8) railway station, Ranoli (15 km) and Airport (9.2 km). The raw material
required for this plant is easily available from and within local markets of Gujarat.
Manpoere required is easily available and which in turn will generate employment.
Products are primarily meant for export for which import and export facilities are
available in Gujarat. Moreover this will result in revenue generation and socio-
economic upliftment through our CSR activities.
2.5 LOCATION OF PROJECT SITE
The proposed Industrial project is located at 460/P-3, Taluka: Savli, District: Vadodara,
Gujarat. The environmental setting around the proposed site is given in Table-2.1.
The location plan of project site is given in figure 2.1 & Google map of project site is
shown as figure 2.2.
Table 2.1: Environment setting of the proposed project
Sr. Particulars Details

No.
1 Latitude 22° 28’ 07.37” N
2 Longitude 73° 06’ 32.37” E
3 Elevation above MSL 137 ft above Mean Sea Level
4 Climatic Conditions Annual Mean Maximum Temperature
(As per IMD) :32.9° C
Annual Mean Minimum Temperature :
16.8° C
Annual average Rainfall : 841 mm
5 Present land use at the proposed Land specified for industrial development
site
6 Nearest village Savli (15.4 km, NE)

Sr. Particulars Details

No.
7 Nearest Town/City Vadodara (20 km)
8 Nearest Railway Station Ranoli Railway Station (15 Km)
9 Nearest Highway NH – 8 (600 mt., East)
10 Nearest Airport Vadodara Airport (9.2 Km)
11 Nearest Water Body Mahi River (1.8 km)
12 Ecologically sensitive zones within No eco-sensitive areas are present within 10
10-km distance km radius
13 Historical/ Archaeological places Chapaner (38 km, E)
14 National Parks/Wild Life Sanctuary
Jambughoda (≈90 km, ENE)
15 List of Major Industries (within 10 km)

Vidyanagar Chemical Factory (West,
Beside in the vicinity)
16 Seismic Zone Zone –III

Project
Site
Figure 2.1: Location Map of Project Site

Project Site
Figure: 2.2: Google Map of Project Site

86 km
100 km
Figure: 2.3: Map showing the distance of severely polluted area from project site.

2.6 LAND REQUIREMENT DETAILS

The proposed unit of M/s. Avid Organics Pvt. Ltd. is located at 460/P-3, Taluka: Savli,
District: Vadodara, Gujarat. Total land area of the plant is 4973 sqm. The area details
is given in table 2.2 and The Factory Layout of the unit is given in Figure: 2.4.
Table-2.2: Area Details
Sr. No. Details of Land Required Area (in sq.m)
1 Total area of plot as per sale deeds 4973

Area proposed for building permission 4757
Area reserved for owner (Indicated as part 2) 216
2 Balance area of land under development 4757
3 Common Plot area required (10%) 475.7
4 Common Plot area provided 481.63
5 Net area for planning 4275.37
6 Permissible Built up on Ground Floor (40%) 1710.48
7 Existing Built up Area 586.04
8 Area under Demolition of Ex. Bldg 143.59
9 Remaining Balance Existing Area 442.45
10 Total proposed built up area on ground Floor 961.07
11 Proposed Built up are on first floor 940.14
12 Proposed Built up are on second floor 464.17
13 Proposed Built up are on third floor 68.97
14 Total built up area proposed at all floors 2434.35
15 Permissible Built up area at all floors 4275.37
16 Total built up area (Existing + Proposed) 2876.8
17 FSI Consumed 0.67
18 Parking area required (40 % of built up area) 1150.72
19 Parking area provided 1239.46
21 Greenbelt area 458
Rain water harvesting tank & fire fighting system
20 50000 liter capacity
storage tank (under ground)

Figure: 2.4: Layout Plan of proposed project

2.7 RAW MATERIAL REQUIREMENT

Action plan for raw materials consumption, storage and transportation is shown in
Table 2.3.
Table 2.3: Action Plan for Consumption, Storage & Transportation of Raw Materials
Consu Transpo Storage Remarks
S.
mption rtation Condition
No Raw Materials Source
(MT /
.
Annum)
Glycine ( MCA
A
Route)
Local Road Amount of raw
Mono Choloro market by material shall be
1 5360 Bags
Acetic Acid from Vehicle procured based
Gujarat production quantity
market by material shall be
2 Ammonia 1930 Cylinder
from Vehicul procured based
Gujarat ar production quantity
Catalyst – market by material shall be
3 540 Bags
Hexamine from Vehicul procured based
4 Solvent – Methanol 1500 Tank
5 Calcium Hydroxide 3225 Bags
Glycine (Sodium
B
Glycinate Route)
1 Sodium Glycinate 4100 Bags
2 Sulphuric Acid 4160 Tank
Sodium Chlordie ( market by material shall be
3 50 Bags
Makeup) from Vehicul procured based


4 Solvent (Methanol) 700 Tank
C Glycolic Acid
Monochloro market by material shall be
1 1760 Bags
Acetic Acid from Vehicul procured based
Caustic Soda
market by Bags/Ta material shall be
2 Flakes/Lye ( 100% 750
from Vehicul nk procured based
Basis)
D Butyl Glycolate
1 n- Butanol 696 Tank
2 Glycolic Acid -70% 948 Drums
E Sodium Glycolate
1 Glycolic Acid -70% 1292 Drums
market by Tank/ material shall be
2 Sodium Hydroxide 494
from Vehicul Bags procured based
F Sodium Glycinate
1 Glycine 937 Bags
market by Tank/ material shall be
from Vehicul Bags procured based
G Zinc Glycinate
1 Glycine 750 Bags
2 Zinc Carbonate 900 market by Bags material shall be


Aluminium
H
Glycinate
1 Glycine 675 Bags
Aluminium market by material shall be
2 700 Bags
Hydroxide from Vehicul procured based
I Choline Bitartarate
1 Choline Soln. 630 Drum
2 Tartaric Acid 350 Bag
J Chlorhexidine
Sodium market by material shall be
1 220 Bag
Dicynamide from Vehicul procured based
Hexamethylene market by material shall be
2 142 Bag
Diamine from Vehicul procured based
P-Chloro Aniline
395 market by Bag material shall be
3 Hydrochloric Acid
380 from Vehicul Drum procured based
(30%)
K Chlorhexidine Salts
Chlorhexidine
KA
Diacetate_20 TPM
1 Chlorhexidine 200 Bag
2 Acetic Acid 50 Drum
Chlorhexidine
KB Digluconate_70TP
M
1 Chlorhexidine 685 Local Road Bag Amount of raw


2 Gluconic Acid 530 Bag
Chlorhexidine
KC Hydrochloride_10T
PM
1 Chlorhexidine 100 Bag
2 Hydrochloric Acid 14 Drum
L Ferrous Fumarate
1 Ferrous Sulphate 725 Bag
2 Fumaric Acid 555 Bag
Ammonia Liquor, market by material shall be
3 545 Drums
30% from Vehicul procured based
Sodium
M
Saccharine
2 Sulphomyl
1 Benzoic Acid 1375 Bag
Methyl Ester
Sodium Hydroxide market by Tank/ material shall be
2 550
(45% Lye) from Vehicul Bag procured based

2.8 PRODUCT DETAILS

The details of products with capacity and action plan for transportation of products
are summarized in table 2.4.
Table 2.4: Action Plan for Transportation of products
S. Qty in Transportati Remark

Product Category
No. MTPM on
Road Products are of
Organic followed by export oriented and
1 GLYCINE 250
Product Waterways shall be transported
by ship via water ways
GLYCOLIC ACID (70% Organic followed by export oriented and
2 160
Solution) Product Waterways shall be transported
SALTS & ESTERS OF Organic followed by export oriented and
3 100
GLYCOLIC & GLYCINE Product Waterways shall be transported
4 CHOLINE BITARTARATE 50
5 CHLORHEXIDINE 70
6 CHLORHESIDINE SALTS 100
7 FERROUS FUMARATE 50
8 SODIUM SACCHARINE 100
Note: Depending on the market demand either Glycine, Glycolic acid and salts & esters of
glycolic & glycine will be manufactured or else any of five products viz. Choline Bitartarate,
Chlorhexidine, Chlorhesidine Salts, Ferrous Fumarate, Sodium Saccharine shall be

manufactured. However total quantity of proposed products shall not exceed 510 MT per
month. Moreover pollution load will remain same for production of any of the three or five
products.
2.9 CHEMICAL STORAGE DETAILS

Details of Hazardous Chemical Storage are as shown in Table 2.5.
Table 2.5: Hazardous Chemical Storage details
Sr. Type of Raw Qty. MT/ month Type of Storage

Storage
No Material Total Packing Area in m2
30 KL, 20KL
400 Sq mt
Tank for
Methanol & Explosive
1 125 MT & 58 MT Tanker Methanol &
Butanol storage
20 KL Tank
area
for Butanol
2 Sulphuric Acid 340 MT Tanker 20 Sq. Mt 15 Kl Tanks
125 kg
3 Ammonia 160 MT Cylinders 83 Sq Mt.
Cylinders
Calcium 522 MT 100 %
Chloride & BASIS & 20 KL , 20 KL
4 Tanker/Bags 95 Sq Mt
Ammonium 164 MT 100 % Tanks
Hydroxide BASIS
5 Caustic Soda Lye 125 MT Tanker 10 Sq Mt 15 KL Tanks
HDPE Tanks –
6 Glycolic Acid 160 MT Drum 200 Sq Mt
30 KL
2.10 MANUFACTURING PROCESS

The detailed manufacturing process for various products is given below.
2.10.1 GLYCINE – Capacity 250 MTPM
Reaction Chemistry:
A) MCA ROUTE:
ClCH2COOH + 2NH3 NH4Cl + NH2CH2COOH

Monochloro Acetic Acid Ammonia Ammonium Chloride Glycine
2NH4Cl + Ca(OH)2 CaCl2 + 2NH3 + H2O

Ammonium Chloride Calcium Hydroxide Calcium Chloride Ammonia Water

H2O + NH3 NH4OH

Water Ammonia Ammonium Hydroxide
[OR]
B) SODIUM GLYCINATE - HCL ROUTE:
NaCl + H2SO4 HCl + NaHSO4

Sodium Chloride Sulphuric Acid Hydrochloric Acid Sodium Bisulphate
NH2CH2COONa + HCl NH2CH2COOH + NaCl

Sodium Glycinate Hydrochloric Acid Glycine Sodium Chloride
Raw materials used:
Sr. No. Raw Materials Consumption (MT/Annum)
Glycine ( MCA Route)

1 Mono Choloro Acetic Acid 5360
2 Ammonia 1930
3 Catalyst – Hexamine 540
4 Solvent – Methanol 1500
5 Calcium Hydroxide 3225
Glycine (Sodium Glycinate Route)

1 Sodium Glycinate 4100
2 Sulphuric Acid 4160
3 Sodium Chlordie ( Makeup) 50
4 Solvent (Methanol) 700

Manufacturing process:
A) MCA Route:
1st Batch:
1. Water is taken in the reactor to which ammonia is added to get basic PH. Then
MCA and Catalyst are added. Addition of the RM takes place under cooling
(40-50oC).
2. Further ammonia is added to get pH 5.5. The temperature and pH is
maintained for an hour.
3. Then Ammonia is added to get desired pH at same temp and further
maintained at same temp and pH for 4 Hrs.
4. The reaction mixtures are cooled to precipitated Ammonium chloride and
Glycine Powder. The Precipitated powder is filtered off by CF/Nutsche Filter.
5. The ML is sent for Second batch reaction.
6. Powder -Mix received is dissolved in Water and heated to dissolve all powder
mixture. Further material is cooled and Methanol is added to Precipitate
Glycine. Glycine is precipitated under stirring. Precipitation time includes
Charging, Heating & Cooling.
7. Glycine Powder is filtered off - Rewashed with 80:20 methanol Water, then with
Acetone and finally dried in FBD. Process is to be carried out in CF or Nutsche
Filter only.
8. Methanol, Water and Ammonium Chloride Mixture are sent for distillation to
recover Methanol of 97-98% Purity.
9. Ammonia is recovered from ammonium chloride after recovering Methanol.
2nd Batch:
To the Mother Liquor ammonia is added to get basic pH and then MCA is added.
Further all steps are carried out as above.
B) Sodium Glycinate Route
1) To Sodium Glycinacte Solution (58 %) HCl is added. The Reaction is exothermic
and maintained for 1 hr.
2) Above Solution is cooled to room temp and further Methanol is added to
precipitate Glyicne.
3) Glycine Precipitated is filtered off, washed with Methanol water, Acetone and
then dried in FBD.
4) Water, Methanol, Salt Mixture is distilled off to get recovered MeOH, Water and
NaCl salt.
Product Glycine is ready for sale in 50 kg bags/1000 Kg Jumbo sacks.

Process flow diagram for Manufacturing of Glycine

A) MCA Route:
Stage 1
Stage 2

Stage 3
Stage 4
Figure 2.5: Process Flow Diagram – Gylcine (MCA Route)

B) Sodium Glycinate Route

Stage 1
Stage 2

Stage 3
Figure 2.6: Process Flow Diagram – Gylcine (HCl Route)
Glycine: Mass Balance
A) MCA Route:

B) Sodium Glycinate Route:

2.10.2 GLYCOLIC ACID – Capacity 160 MTPM

Reaction Chemistry:
Cl-CH2-COOH + NaOH NaCl + HO-CH2-COOH

Monochloro Acetic Acid Sodium Hydroxide Sodium Chloride Glycolic Acid
Raw materials used:
Glycolic Acid (70% Solution)

1 Monochloro Acetic Acid 1760
2 Caustic Soda Flakes/Lye ( 100% Basis) 750
1. To Caustic Lye, MCA is added in a SS reactor to neutralize Caustic.
2. The Neutral Solution is transferred to GLR to which balance MCA is added and
the temperature is raised.
3. The reaction mixture is maintained at same temperature for 4 Hrs.
4. The reaction mixtures is cooled to room temp and the Precipitated Sodium
Chloride is filtered off by CF/Nutsche Filter and Salt is precipitated.
5. The ML with approx 55-58 % Glycolic Acid is sent for concentration to remove
water. The ML is concentrated to 90% Glycolic Acid content.
6. The Concentrated ML is filtered by CF to remove precipitated Sodium Chloride.
7. The Concentrated ML with 90% Glycolic Acid is diluted to 70% Glycolic Acid
Solution
Glycolic Acid-Crystal
1. 70% Glycolic Acid Solution is chilled and to the chilled solution 1 % Glycolic Acid
Crystal are added for seeding.
2. The Solution is kept at temp for 4-5 hrs and 20% of Glycolic Acid is present in
solution which is filtered off and dried. Dried Crystals are packed and Mother
liquor is concentrated to 70% Solution.
Product 70% Solution is than packed and ready for sale in 250 kg drums and Crystals
in 25 Kg wooden drums.

Process flow diagram for Manufacturing of Glycolic Acid

Stage 1
Stage 2
Figure 2.7: Process Flow Diagram – Glycolic Acid

Glycolic Acid (70% Solution): Mass Balance
Sr.
Material input Qty (Kg) Material output Qty (Kg)
No.
1 MCA 2500 Glycolic Acid 1970
2 Caustic 1040 Water 2480
3 Water 2480 Sodium Chloride 1570
4 Carbon 110 Carbon 110
Total 6130 Total 6130

2.10.3 ESTER & SOLTS – Capacity 100 MTPM

BUTYL GLYCOLATE: Capacity: 1200 MT/A
Reaction Chemistry:
HO-CH2-COOH + C4H10O C4H10CH2COOH + H2O

Glycolic Acid N. Butanol Butyl Glycolate Water
Raw materials used:

Consumption
Sr. No. Raw Materials
MT/Annum
Butyl Glycolate
1 n- Butanol 696
2 Glycolic Acid -70% 948
1. 70% Glycolic Acid Solution is hated with N-Butanol in presence of Esterfying
catalyst.
2. Excess water is first removed and Glycolic is esterifies with N-Butanol to give Butyl
Glycol ate, Ester produced is sent for solid liquid separation to remove
Precipitated Sodium Chloride.
3. Excess Butanol is removed by distillation.
4. Butanol is recovered from Butanol water mixture.
Product Butyl Glycolate is than packed and ready for sale in 250 kg drums.

Process flow diagram for Manufacturing of Butyl Glycolate

Stage 1
Stage 2
Figure 2.8: Process Flow Diagram – Butyl Glycolate

Butyl Glycolate: Mass Balance
SODIUM GLYCOLATE - Capacity: 1200 MT/A
Reaction Chemistry:
HO-CH2-COOH + NaOH HO-CH2-COONa + H2O

Glycolic Acid Sodium Hydroxide Sodium Glycolate Water
Raw materials used:
Consumption
MT/Annum
Sodium Glycolate
1 Glycolic Acid -70% 1292

1. Sodium hydroxide is added to an aqueous solution of 70% Glycolic Acid.
2. Reaction is carried out in the reactor and maintained for 4 hrs.
3. The solution is evaporated to dryness or sprays dried to obtain white crystals of
Sodium Glycolate.
Product Sodium Glycolate is than packed and ready for sale in 25 kg fibre
drums/bags.
Process flow diagram for Manufacturing of Sodium Glycolate
Figure 2.9: Process Flow Diagram – Sodium Glycolate

Sodium Glycolate: Mass Balance

SODIUM GLYCINATE - Capacity: 1200 MT/A
Reaction Chemistry:
NH2CH2COOH + NaOH NH2CH2COONa + H2O

Glycine Sodium Hydroxide Sodium Glycinate Water
Raw materials used:
Consumption
MT/Annum
Sodium Glycinate
1 Glycine 937
1. Sodium hydroxide is added to an aqueous solution of Glycine.
Sodium Glycinate.
Product Sodium Glycinate is than packed and ready for sale in 25 kg fiber
drums/bags.

Process flow diagram for Manufacturing of Sodium Glycinate
Figure 2.10: Process Flow Diagram – Sodium Glycinate

Sodium Glycinate: Mass Balance

ALUMINIUM GLYCINATE - Capacity: 1200 MT/A
Reaction Chemistry:
NH2CH2COOH + Al (OH)3 AlNH2CH2COO (OH)2 + H2O

Glycine Aluminum Hydroxide Aluminum Glycinate Water
Raw materials used:
Consumption
MT/Annum
Aluminium Glycinate
1 Glycine 675
2 Aluminium Hydroxide 700
1. Aluminum hydroxide is added to an aqueous solution of Glycine.
Aluminum Glycinate.
Product Aluminium Glycinate is than packed and ready for sale in 25 kg

drums/bags.

Process flow diagram for Manufacturing of Aluminium Glycinate
Figure 2.11: Process Flow Diagram – Aluminium Glycinate

Aluminium Glycinate: Mass Balance

ZINC GLYCINATE - Capacity: 1200 MT/A
Reaction Chemistry:
2NH2CH2COOH + ZnCO3 (NH2CH2COO)2Zn + CO2 + H2O

Glycine Zinc Carbonate Zinc Glycinate Carbon Dioxide Water
Raw materials used:
Consumption
MT/Annum
Zinc Glycinate
1 Glycine 857
2 Zinc Carbonate 715
1. Zinc carbonate is added to an aqueous solution of Glycine.
3. CO2 is liberated and the solution is evaporated to dryness or sprays dried to
obtain white crystals of Zinc Glycinate.
Product Zinc Glycinate is than packed and ready for sale in 25 kg fiber drums/bags.

Process flow diagram for Manufacturing of Zinc Glycinate
Figure 2.12: Process Flow Diagram – Zinc Glycinate

Zinc Glycinate: Mass Balance

2.8.4 CHOLINE BITARTARATE – Capacity 50 MTPM
Reaction Chemistry
C5H15NO2 + C4H6 ------------> C9H19NO7 + H20

Choline base L-Tartaric Acid Choline-Bitartarate Water
Raw materials used:
Sr. No. Raw Materials Consumption MT/Annum
Choline Bitartarate
1 Choline Soln. 857
2 Tartaric Acid 715
1. Choline Bitartrate is prepared by Avid by reaction Choline base with Tartaric acid.
The Process involves Reaction, Carbon Treatment, Concentration, Filtration and
Drying.
2. 45 % Choline Solution is taken in SS reactor to which L Tartaric Acid is added and is
maintained at temp of 100-110°C for four hours.
3. The Reaction solution Carbon is added and then filtered.
4. The carbon treated solution is than concentrated by distilling of water to get 90-
92% Choline Bitratarate solution which is than cooled centrifuged and the powder is
dried off in FBD.
5. 4-5% water received from the solution is recycled to the feed.

Process flow diagram for Manufacturing of Choline Bitartarate
Fig. 2.13: Process Flow Diagram Choline Bitartarate

Choline Bitartarate: Mass Balance

2.8.5 CHLORHEXIDINE - Capacity 70 MTPM
Reaction Chemistry
C6H12.HH2.NH2 + 2NaN(CN2) + 2C6H4.Cl.NH2 + 2HCl ---Æ C22H30N10Cl2 + 2NCl

HMDA SDC PCA CH BASE SALT
Raw materials used:
Chlorhexidine
1 Sodium Dicynamide 857
2 Hexamethylene Diamine 715
3 P-Chloro Aniline
Hydrochloric Acid
4
1. Sodium dicyanamide, hexamethylene- biscyanoguanidine is synthesized by
reaction with hexamethylene diamine.
2. Subsequently, HMBCG is reacted with p- chloroaniline to yield chlorhexidine base.

Process flow diagram for Manufacturing of Chlorhexidine

Stage 1
Stage 2
Fig 2.14: Process Flow diagram Chlorhexidine

Chlorhexidine: Mass Balance

2.8.6 CHLORHEXIDINE SALTS - Capacity 100 MTPM
1. Chlorhexidine Diacetate:
Reaction Chemistry
C22H30Cl2N10 + 2CH3COOH ---Æ C22H30Cl2N10.2C2H2O2

CH Base Acetic Acid Chlordexidine Diacetate
Raw materials used:
Consumption
MT/Annum
Chlorhexidine Diacetate
1 Chlorhexidine 200
2 Acetic Acid 50
1. Chlorhexidine Diacetate is prepared by reaction Chlorhexidine base with

Hydrochloric Acid.
2. The Process involves Reaction, Carbon Treatment, Concentration, Filtration and
Drying.

Process flow diagram for Manufacturing of Chlorhexidine Diacetate
Fig 2.15: Process Flow diagram - Chlorhexidine Diacetate

Chlorhexidine Diacetate: Mass Balance

2. Chlorhexidine Digluconate:
Reaction Chemistry
C22H30Cl2N10 + 2C6H12O7 ---Æ C22H30Cl2N10.2C6H12O7

CH Base Gluconic Acid Chlordexidine Digluconate
Raw materials used:

Consumption
MT/Annum
Chlorhexidine Digluconate
1 Chlorhexidine 685
2 Gluconic Acid 530
1. Chlorhexidine Digluconate is prepared by reaction Chlorhexidine base with
Gluconic Acid
Dilution.

Process flow diagram for Manufacturing of Chlorhexidine Digluconate
Fig. 2.16: Process Flow diagram - Chlorhexidine Diacetate

Chlorhexidine Digluconate: Mass Balance

3. Chlorhexidine Hydrochloride:
Reaction Chemistry
C22H30Cl2N10 + 2HcL ---Æ C22H30Cl2N10.2HCl

CH Base Hydrochloric Acid Chlordexidine Hydrochloide
Raw materials used:

Consumption
MT/Annum
Chlorhexidine Hydrochloride
1 Chlorhexidine 100
2 Hydrochloric Acid 14
1. Chlorhexidine Hydrochloric is prepared by Avid by reaction Chlorhexidine base
with Gluconic Acid.
Dilution

Process flow diagram for Manufacturing of Chlorhexidine Hydrochloride
Fig. 2.17: Process Flow diagram - Chlorhexidine Hydrochloride

Chlorhexidine Hydrochloride: Mass Balance

2.8.7 FERROUS FUMARATE - Capacity 50 MTPM
Reaction Chemistry
C4H4O4 + 2NH4OH + FeSO4 ---Æ C4H4FeO4 + (NH4)2SO4 + 2H2O

CH Base Ammonia Ferrous Sulfate Ferrous Fum. Amm. Sulphate Water
Raw materials used:

Consumption
MT/Annum
Farrous Fumarate
1 Farrous Sulphate 725
2 Fumaric Acid 555
3 Ammonium Hydroxide (Liq., 30%) 545
1. Ferrous Fumatrate produces by reacting Ammonia with Fumaric Acid..
2. The Ammonium Funaretae produced is reacted with Ferrous Sulphate t o Ferrous
Fumarate Ammonium Sulphate.
3. The powder is separated from reaction mixture by C&F and dried

Process flow diagram for Manufacturing of Ferrous Fumarate

Stage 1
Stage 2
Fig. 2.18: Process Flow diagram - Ferrous Fumarate

Farrous Fumarate: Mass Balance

2.8.8 SODIUM SACCHARINE - Capacity 100 MTPM
Reaction Chemistry
C8H9NO3S + NaOH + H20 --------> C7H4O3NSNa.2H20 + CH3OH
2 Sulphomyl Banzoic Sodium Hydroxide Water Sodium Saccharine

Methanol
Acid Methyl Ester
Raw materials used:

Consumption
MT/Annum
Sodium Saccharine
1 2 Sulphomyl Benzoic Acid Methyl Ester 1375
1. 2 Sulphomyl Benzoic Acid Methyl Ester is synthesized by reaction with Sodium
Hydroxide
2. Subsequently sodium saccharine is filtered, dried from Methanol and water.

Process flow diagram for Manufacturing of Sodium Saccharine
Fig. 2.19: Process Flow diagram - Sodium Saccharine

Sodium Saccharine: Mass Balance

2.11 SOLVENT RECOVERY SYSTEM
Two solvents will be used during manufacture of various products. One of the
solvents is Methanol and the other is Butanol.
Methanol is being used purely as solvent, and during the process gets diluted with
water and other by-products/impurities. The lean Methanol coming from the plant is
subjected to distillation in fractionating column (the location of the distillation
column is shown in the layout plan) where rich Methanol distillate is obtained which
is then reused in the plant along with fresh Methanol. The aqueous residue is
subsequently subjected to by products recovery and then sent to primary treatment
before being subjected to MEE.
The other solvent, namely Butanol is one of the reactants and also is used as a
solvent as the quantity taken for reaction is in excess. The unreached Butanol is
subjected to a simple distillation in the manufacturing facility and the distilled
Butanol is recycled for re-use.
Figure 2.20 Flow diagram for Methanol Recovery System

Figure 2.21 Flow diagram for Butanol Recovery System
2.12 UTILITIES & REQUIREMENTS

2.12.1 Water Requirements
Construction Phase:
The total water requirement for domestic purpose and for construction activity is
about 2.5 KLD and 5 KLD respectively. The required water will be met from Bore well
and from tanker.
The waste generation from the domestic use will be disposed into septic tank.
Operation Phase:
The total water requirement during the operation phase is about 188.5 KLD and main
supply source of water is from Bore well. Tanker water will used due to insufficient
water from bore well. Details of water consumption and effluent generation are
tabulated in Table 2.6. Water Balance Chart is as shown in Figure 2.22.

Table 2.6: Water Consumption and Waste water generation details:

Proposed Water Consumption
Sr. Waste Water
Type of use (m3/day)
No. Gen. (m3/day)
Fresh Recycled Total
1 Domestic 10.0 - 10.0 8.0
2 Gardening 8.0 - 8.0 0
3 Industrial
a. Process 36.8* 3.7 40.5 0.0

b. Boiler 17.1* 12.2 29.3 4.2
c. Cooling 108.0 - 108.0 2.8
d. Refrigeration 9.0 - 9.0 0.6
e. Washing 1.5 - 1.5 1.5
RO Plant* 60.0 - 60.0 6.1
Total (Industrial) 178.5 15.9 194.4 15.2
OVERALL TOTAL 196.5 15.9 212.4 23.2

Total Water Requirement

196.5 M3/day
Industrial Use Gardening Domestic Use

178.5 M3/day 118.5 8.0 M3/day Zero 10.0 M3/day
3.7
53.9 36.8
RO Plant Sock Pit & Septic
Process
60.0 M3 Tank
12.2
17.1
4.2
Boiler
Evaporation Loss 105.2 M3 8.9 3.3

2.8
Cooling Tower
108.0 M3
6.1
0.6
Refrigeration
9.0 M3
Washing 1.5
1.5 M3
9.1
RO MEE Drying Pit
ETP Send to TSDF
14.9 M3 6.0 M3/day 2.7 M3
15.2
CETP for Further

process
Figure 2.22: Water Balance Chart

Write up on Effluent Treatment Plan
A. Source of Effluent water:
The effluent is generated from sources:
i) Boiler Blow Down

ii) Cooling Tower Purging
iii) R.O. discards
iv) Plant Floor Washings
v) Cake washings/ ML
The quantity per day is as mentioned in Water Balances.
B. Treatment Scheme:
The Effluent Stream obtained from the above sources is subjected to Pre-treatment
followed by MEE.
The Scheme is as mentioned below.
1. Pre-treatment prior to MEE/ CETP
¾ The effluent as mentioned in `A’ above is collected in Equalization Tank,

where pH is adjusted to 7- 7.5.
¾ The equalized effluent is taken in to Aeration Tank where the same is

subjected to aeration.
¾ The Effluent from Aeration Tank is taken in to clarifier from which the de-
cantate is taken to collection tank.
¾ Effluent from collection tank is subjected to filtration through multi-media filter

followed by, if required, R.O.
¾ The treated effluent obtained from this is checked and if the BOD/ COD levels
are within the required norms, the same is sent to CEPT. Alternately, the
treated Effluent is subjected to MEE.
2. MEE
¾ The pre-treated Effluent is taken in to receiving tank for MEE.

¾ The effluent from the receiving tank is subjected to triple effect evaporation.
¾ The distillate from MEE is recycled plant for Process use.
¾ The above scheme ensures Zero- discharge.

Schematic Flow Diagram for ETP & Multi Effect evaporator (MEE)
Figure 2.23: Schematic Diagram of ETP
Table 2.7: Waste Water Characteristics for disposed into CETP

Sr. Parameters Effluent
No. After Treatment
1 pH 6.5 -8.5
2 COD (mg/l) <20000
3 Ammonical Nitrogen (mg/l) <50

Figure 2.24: Flow Diagram for MEE
2.12.2 Power Requirements

Source of Electricity shall be MGVCL.
Construction Phase:
Quantity : 75 HP
DG set for Backup
(Quantity and capacity) : 1x 75 HP
Operation Phase:
Process Equipment : 250 HP
Utility Equipment : 175 HP
For Office/Admin. Etc : 50 HP
-------------------
Total Electricity Required : 475 HP
DG Set for Backup

Quantity & Capacity: 1x 75 HP

2.12.3 Fuel requirements

Light Diesel Oil (LDO) will be used as a fuel for Steam Boiler and Thermic Fluid Heater.
Boiler is required for steam generation which is supplying heating requirement in all
synthesis section. Thermic fluid heater will be used as heating media of distillation
section.
Requirement of fuels is as below:
Briquettes/Woodchips = 15 MT/day
LDO = 8 L/hr
2.12.4 Stack Details

Stack will be attached to Boiler and Thermic Fluid Heater. The stack attached to
them will be as per Factories Act, 1948. Details of stacks are shown in Table 2.8.
Table 2.8: Details of Proposed Stack

Sr. Stack Fuel/ Fuel Stack gas
Details Capacity Stack Dia.
No. Ht. consumption temperature
Agro Wate- Briquettes/Wood
Wood chips
1. 5 ton/hr 32 m 6m 220°C
Chips/ IBR
Boiler 950 kg/ Hr
Agro waste- Briquettes/Wood
Wood Chips chips
2. 800 kg/hr 32 m 6m 220°C
Thermic
Heater 160 kg/hr
2.12.5 Action plan for disposal of Fly ash generated from Boiler
Woodchips will be used for boiler and generated fly ash shall be collected and sold
out to nearest cement industry. Details are shown in Table 2.9
Table 2.9: Fly ash generation and disposal facility
Fly ash
Sr. Fuel/ Fuel
Details Capacity generation Disposal option
No. consumption
(Wt %)
Agro
Fly ash shall be
Waste- Briquettes/Wood
collected, stored and
1. Wood 5 ton/hr chips 1%
supplied to nearest
Chips/ 950 kg/ Hr
Cement industry.
IBR Boiler

Agro
waste- Fly ash shall be
Briquettes/Wood
Wood collected, stored and
2. 800 kg/hr chips 1%
Chips supplied to nearest
160 kg/hr
Thermic Cement industry.
Heater
2.12.6 Manpower Requirements

Construction Phase
During construction phase, around 50 laborers will be hired for construction activity.
Operation phase
Around 30 people will work directly in the facility other than sale and marketing
team and indirect employment will be around 40 making total employment
generation to 70 people. The details are as shown in Table 2.10.
Table 2.10: Employment Details
Sr. No. Descriptions Approx. Numbers

1 Skilled 5
2 Supervisors 5
3 Un-skilled 20
Direct Employments 30
Indirect Employments 40
Total Employments 70
2.13 SOLID WASTE MANAGEMENT
2.13.1 Construction Phase:
Waste generated during the construction will be properly handled, stored and
disposed off in accordance with relevant Waste Management Rules (Municipal
Waste Management Rules, Hazardous Waste Management & Handling Rules etc.)
enacted by the government of India. Total Waste generated from the domestic use
will be about 12.5 kg/day of which the bio degradable waste (7.5 kg/day) and non
bio degradable waste (5 kg/day) will be hand over to authorized vendors. The
Construction waste like, debris, excavated soil will be used for land filling on same

site and other unused construction materials and construction equipment will be
removed from the site after the construction. Used plastics, LDPE, HDPE, gunny
bags/cement bags will be collected, stored and disposed of properly. Plastics and
similar material will not be allowed to dispose outside the plant boundary.
2.13.2 Operation Phase:

Total domestic waste will be generated during the operation phase is about 21
kg/day. The generated waste that is bio degradable waste (12.6 kg/day) and Non
bio degradable waste (8.4 kg/day) will be hand over to authorize vendors.
2.14 HAZARDOUS WASTE DETAILS

Details of Hazardous Waste generation, storage and disposal facility are shown in
Table 2.11.
Table 2.11: Hazardous Waste Handling and Disposal Details

Classification Qty. Calorific
Storage
Sr. Type of as per MT/ value
Packing Area Treatment Disposal
No. waste Schedule I month (MJ/kg)
in m2
Total
35.3 20 - 30 Disposed to TSDF
1 Carbon 10 Bags 50 Drying Site for
Incineration
25 - 36 Sell to registered
2 Used Oil 5.1 0.1 Drum 2 Storage
re-refiner
17 - 40 Utilized for
packing of
Discarded Stack on Washing
3 33.3 4 5 hazardous or sell
Containers Pellets & Stored
to registered
recycler
ETP Sludge/ 8 - 14
Sell to registered
4 Salt from 33.2 0.5 - 40 Storage
re-refiner
MEE
• Necessary membership for TSDF will be obtained.
2.15 GREEN BELT DEVELOPMENT
Adequate land will be available for green belt development. There is total 458 M2
area will be taken for green cover / lawn development in the proposed facility.
Suitable plant species of local varieties will be planted with adequate spacing and
density for their fast growth and survival. Proponent will also developed green belt in
outside of project premises and nearby area due to very small plot area.

2.16 RAIN WATER HARVESTING
Rainwater harvesting is proposed in the project to conserve the storm water.

Adequate care has been taken while making efficient planning for percolation of
rainwater into the sub-surface without directly draining it outside the Project and
conserving maximum extent of rain water within the facility. In order to allow
percolation of rainwater into the ground, rainwater harvesting structures along the
boundary of the project has been proposed. These will enhance the groundwater
potential while raising the water Tables in the area.
Run off from the proposed project site is calculated using rational formula:
Q= C x I X A
Q = Run-off in m3/hr
A = Catchment Area (ha)
B = Coefficient of Run-off
I = intensity of Rainfall in mm/hr
Table: 2.12. Annual Runoff
Land use type Area (M2) Coefficient Rainfall Quantity of
runoff (m) rain water (M3)
Roof top area 961 0.9 0.841 727.38
Paved area 1419 0.7 0.841 835.36
Green Area 458 0.3 0.841 115.55
Total 2838 1678.29
Harvested water will be collected in underground tanks of10 KL and excess water will
be used for ground water recharge through existing bore wells. The stored water
shall be used for fire fighting.
2.17 Storm Water-Collection and Disposal

Storm water drains will be constructed according to municipal regulations. Storm
water from the entire plot will be collected through network of storm drains. Storm
water from plot area will be collected in the rainwater harvesting pits provided for
this purpose. The overflow from these pits, if any, will be then discharged in the
proposed drains.

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Draft EIA / EMP and RA / DMP Report for Proposed

Synthetic Organic Chemical Plant at

M/s. AVID ORGANICS PVT LTD

ECO CHEM SALES & SERVICES

GREEN CIRCLE, INC.

IN THE HIGH COURT OF GUJARAT AT AHMEDABAD

SPECIAL CIVIL APPLICATION NO. 10311 of 2012

CORAM: HONOURABLE THE CHIEF JUSTICE MR.

COMMON ORAL ORDER

Inspite of our earlier order, giving liberty to the Union of

Mr.Champaneri, the learned Assistant Solicitor General of

Be that as it may, we have decided to consider the

By this application, the writ-petitioner has prayed for

It appears that in one of the memoranda, the designation

After considering the Notification issued by the Central

As pointed out earlier, inspite of giving opportunity, no

such circumstances, we pass an interim order staying

The Union of India must affirm affidavit opposing this

Since similar points are involved in the other two matters,

Leave to amend the prayer clause is granted in Special

(BHASKAR BHATTACHARYA, CJ.)

Thts is to certify the IW Green Circle, Ina, hre conducted the

For: Grcen Circle, fnc.

M/s. Green Circle Inc. highly appreciates the opportunity provided by

We express our sincere gratitude to the officials of M/s. Avid organics

The assistance of large number of persons in government departments

The information contained in this report is based on the scientific

REPORT NO.:- GCI/V/Avid/EIA/2012-2013/Jan/EMS-047/R00

CHAPTER TITLE PAGE

REPORT NO.:- GCI/V/Avid/EIA/2012-2013/Jan/EMS-047/R00

2.9 CHEMICAL STORAGE DETAILS 2.14

CHAPTER 3. BASELINE ENVIRONMENT STATUS

REPORT NO.:- GCI/V/Avid/EIA/2012-2013/Jan/EMS-047/R00

3.6 AIR ENVIRONMENT 3.11

REPORT NO.:- GCI/V/Avid/EIA/2012-2013/Jan/EMS-047/R00

3.13 TRAFFIC SURVEY 3.43

REPORT NO.:- GCI/V/Avid/EIA/2012-2013/Jan/EMS-047/R00

5.4 ACTION PLAN TO CONTROL AMBIENT AIR QUALITY AND 5.6

REPORT NO.:- GCI/V/Avid/EIA/2012-2013/Jan/EMS-047/R00

7.4 DETAILS ABOUT SITE 7.5

REPORT NO.:- GCI/V/Avid/EIA/2012-2013/Jan/EMS-047/R00

7.35 OTHER ARRANGEMENTS 7.32

REPORT NO.:- GCI/V/Avid/EIA/2012-2013/Jan/EMS-047/R00

8.9 ADDITIONAL MITIGATION MEASURES 8.31

9.1.2 Budgetary Cost 9.2

9.2 ECONOMIC DEVELOPMENT 9.2

9.3 EMPLOYMENT POTENTIAL 9.2

11.1 VISION 11.1

11.2 MISSION 11.1

11.3 APPROVALS & ACCREDATATIONS 11.2

11.4 ACTIVITIES 11.2

11.5 EIA TEAM 11.3

REPORT NO.:- GCI/V/Avid/EIA/2012-2013/Jan/EMS-047/R00

TABLE TITLE PAGE

1.1 Salient Features of the Project 1.3

2.4 Action plan for Transportation of Products 2.13

REPORT NO.:- GCI/V/Avid/EIA/2012-2013/Jan/EMS-047/R00

3.11 Details of Noise Monitoring Locations 3.18

REPORT NO.:- GCI/V/Avid/EIA/2012-2013/Jan/EMS-047/R00

4.6 Increase in Noise Levels during construction phase due to 4.12

4.7 Water requirement details 4.16

6.10 Maximum Concentration – Recovered Methanol Leak 6.34

REPORT NO.:- GCI/V/Avid/EIA/2012-2013/Jan/EMS-047/R00