Beruflich Dokumente
Kultur Dokumente
Review
Received 26 November 2003; Revisions requested 17 December 2003; Revisions received 19 January 2004; Accepted 22 January 2004
Abstract
The industrial application of biocatalysis for the production of natural flavour compounds is illustrated by a
discussion of the production of vanillin, γ -decalactone, carboxylic acids, C6 aldehydes and alcohols (‘green
notes’), esters, and 2-phenylethanol. Modern techniques of molecular biology and process engineering, such as
heterologous expression of genes, site-directed mutagenesis, whole-cell biocatalysis in biphasic systems, and
cofactor regeneration for in vitro oxygenation, may result in more biocatalytic processes for the production of
flavour compounds in the future.
Fig. 1. Synthesis of vanillin from eugenol by genetically engineered Pseudomonas sp. HR 199. Relevant enzymes are indicated; the names of
the corresponding genes are given within the ovals.
biocatalysis to outplay chemical approaches in certain applying bacteria, fungi, plant cells or genetically en-
cases. Research exploiting these advantages of flavour gineered microorganisms (Priefert et al. 2001). The
biocatalysis will certainly be intensified in the future. only commercial biocatalytic route is based on the
bioconversion of ferulic acid, frequently occurring in
plants and mainly isolated from rice bran. The vanil-
Vanillin lin producing strain is Amycolatopsis sp. HR 167.
With this fed-batch process about 12 g product l−1
Vanillin is by far the most important flavour chemical can be obtained (Rabenhorst 2000). The genes and
in terms of amount and value. It is the main flavour enzymes of the producing strain have been identified,
compound of the cured pods of Vanilla sp. (Ranadive sequenced and cloned (Achterholt et al. 2000). The
1994). Annually more than 10 000 tons are produced, reaction is the same as that described for Pseudomonas
mainly by chemical synthesis. Whereas chemically sp. HR 199, where the whole pathway from eugenol
produced vanillin is a cheap flavour compound (US$ over ferulic acid to vanillin has been sequenced (Over-
11 kg−1 ), natural vanillin derived from microbial pro- hage et al. 1999). By disrupting the vdh gene (vanillin
cesses currently costs up to US$ 1000 kg−1 and yields dehydrogenase) this organism can be used for the pro-
a market volume of several tons annually. Differ- duction of vanillin from eugenol, a much cheaper
ent biotechnological production processes are based natural substrate (Figure 1). Since this process in-
on bioconversion of ferulic acid, phenolic stilbenes, volves a genetically modified organism it is currently
isoeugenol, or eugenol and on de novo biosynthesis, not feasible for commercial production in Europe.
465
Carboxylic acids
Fig. 3. Oxidation of alcohols to carboxylic acids by acetic acid Acetic acid bacteria possess strong oxidative capabil-
bacteria. ities and are used for the oxidation of alcohols to the
corresponding carboxylic acids. With market prices
of < ¤ 100 kg−1 , the carboxylic acids are relatively
acid by yeasts of the genus Candida was first ob-
inexpensive natural flavours but of great importance
served by Okui et al. (1963). Ricinoleic acid is de-
to the flavour industry either because of their intense
graded by four successive cycles of β-oxidation into
smell and sour taste or as substrates for the enzymatic
4-hydroxydecanoic acid which lactonizes at lower pH
production of flavour esters.
to γ -decalactone (Gatfield et al. 1993) (Figure 2). It is
Table 1 summarizes the organoleptic properties of
worth mentioning that the microbial lactone formation
the most important short-chain flavour acids (except
results in the same enantiomeric configuration of the
acetic acid) and data of selected high-yielding biopro-
lactone as is found in peaches and other fruits.
cesses. In the industrial process established by Haar-
The processes with the highest product concentra-
mann & Reimer GmbH (Rabenhorst et al. 2001) the
tions use Yarrowia lipolytica strains. Using a genet-
product yields were increased by optimizing the fer-
ically engineered multiple auxotrophic mutant, desig-
mentation parameters. For all oxidations in the H&R
nated PO1D, Nicaud et al. (1996) obtained high yields
process the molar yield was about 90%.
of γ -decalactone from ricinoleic acid methyl ester.
At the end of the growth phase they transferred the
concentrated biomass into uracil-limited medium for
Esters
biotransformation. After 75 h the culture broth yielded
9.5 g γ -decalactone l−1 (Pagot et al. 1997).
Esters can be found in almost every food and espe-
In a production process established by Haarmann
cially those with a relatively low molecular weight are
& Reimer GmbH (H&R), Germany, up to 11 g γ -
usually fruity in character. The word ‘estery’ is an
decalactone l−1 was obtained in 55 h without a genet-
established term to describe this sensory impression.
ically modified production strain and with raw castor
In plants, esters are formed by lipases or esterases
oil as substrate (Rabenhorst & Gatfield 2000).
starting from amino acids or fatty acids respectively
Other organisms which perform the same reaction
(Belitz & Grosch 1999). These enzymes also play an
with much lower product yields were Monilia fructi-
important role in industrial enzymatic ester formation.
cola (Wink et al. 1988), Sporobolomyces odorus and
Recently, an interesting overview of hydrolase reac-
Rhodotorula glutinis (Cheetham et al. 1988).
tions has been published (Bornscheuer & Kazlauskas
Spinnler’s group studied γ -decalactone produc-
1999).
tion with a number of different Sporidiobolus
Ethyl esters belong to the most important esters
spp. such as Sporidiobolus salmonicolor, Sporidio-
that are relevant for flavours since ethanol is widely
bolus ruinenii, Sporidiobolus johnsonii and Spori-
present in plant metabolism. Methyl, propyl, butyl,
diobolus pararoseus. These strains were very sens-
isobutyl, amyl and isoamyl esters are also of specific
itive to γ -decalactone, while the open form, i.e.
interest for flavours in the food industry. Such natural
4-hydroxydecanoic acid, was less toxic (Dufossé
alcohol residues are derived, for example, from amino
et al. 1998). The yields of γ -decalactone in fer-
acid degradation in nature.
mentations with these yeasts were always very low
Ethyl esters can easily be formed by lipase
(<1 g l−1 ). Cardillo et al. (1989) described a pro-
catalyzed esterification or interesterification reactions
cess using either Aspergillus niger, Pichia etchellsii or
(Figure 4). One great advantage of reactions involving
Cladosporium suaveolens to produce γ -decalactone
lipases or esterases is that they can be carried out in
from castor oil. In all these processes the yields were
organic solvents without the need for any cofactor.
very low (<1 g l−1 ). Kümin & Münch (1997) at
This is of special interest for ester formation since the
Givaudan, Switzerland, used Mucor circillenoides on
water formed can be removed simply by distillation or
ethyl decanoate as substrate for the production of γ -
adsorption.
decalactone. They obtained 10.5 g γ -decalactone l−1
Enzymatic ester reactions can be performed in
after 60 h.
batch or continuous processes. Usually, the enzymes
are used in an immobilized form enabling their applic-
467
Table 1. Production of carboxylic acids by acetic acid bacteria.
Propionic acid Pungent, sour, reminiscent of sour milk, Gluconobacter oxydans 94 g l−1 , 92 h 1
cheese, or butter; raspberry, strawberry, Gluconobacter oxydans 44 g l−1 , 70 h 2
cognac, butter Acetobacter pasteurianus 60 g l−1 , 90 h 3
Propionibacterium 20–30 g l−1 , 7–14 d 4
Butyric acid Powerful, penetrating, diffusive sour, remin- Gluconobacter oxydans 95 g l−1 , 72 h 1
iscent of rancid butter; butter, cheese, nut, Acetobacter pasteurianus 60 g l−1 , 90 h 3
fruit, others
Isobutyric acid Powerful, diffusive sour, in dilution almost Gluconobacter oxydans 92 g l−1 , 74 h 1
pleasant and fruity;
cheese, fruit
Isovaleric acid Diffusive, acid-acrid, in dilution cheesy, un- Gluconobacter oxydans 82 g l−1 , 72 h 1
(3-Methylbutyric acid) pleasant, in extreme dilution (<20 mg l−1 ) Acetobacter pasteurianus 45 g l−1 , 90 h 3
herbaceous, dry; nut, coffee
The carboxylic acids are produced by oxidation of the corresponding alcohols (except Propionibacterium, which synthesizes the acid de novo).
a [1] Rabenhorst et al. (2001), [2] Svitel & Sturdik (1995), [3] Molinari et al. (1997), [4] Jin & Yang (1998).
Fig. 7. Biocatalytic routes to ‘green notes’ from linolenic and linoleic acid.
flavour and fragrance material used for natural green and 1.5 g 2(E)-hexenal kg−1 were produced. The
top notes (Bauer et al. 2001). biocatalysis starts from linoleic or linolenic acid
The natural green notes market is estimated at and comprises a sequence of three enzymatic steps:
5–10 t a−1 and US$ 3000 kg−1 (Muller et al. the lipoxygenase-catalyzed functionalization of li-
1995a). Since the traditional preparation of nat- noleic acid and linolenic acid to 13(S)-hydroperoxy-
ural green notes by distilling plant oils, e.g. mint octadeca-9(Z),11(E)-dienoic acid (‘C13-HPOD’)
terpene fractions, is costly and cannot meet the in- and 13(S)-hydroperoxy-octadeca-9(Z),11(E),15(Z)-
creasing market demand for natural flavours, dif- trienoic acid (‘C13-HPOT’), respectively; the cleavage
ferent biocatalytic syntheses have been developed, of the C13-hydroperoxide acids to release the desired
all containing at least one enzymatic reaction cata- C6 aldehydes by the action of hydroperoxide lyase (a
lyzed by crude plant material (Goers et al. 1989, cytochrome P450 enzyme); the reduction of the C6
Brunerie & Koziet 1997, Belin et al. 1998, Holtz aldehydes to their corresponding alcohols by alcohol
et al. 2001). In comparison with these patents, one dehydrogenase.
filed by Firmenich (Muller et al. 1995b) reported As the use of isolated enzymes would render the
the highest yields, e.g. 4.2 g 3(Z)-hexen-1-ol kg−1 biocatalytic approaches uneconomic, crude biological
470
materials and baker’s yeast have been combined to logous enzymes. An increasing amount of research
form a modular synthetic system. Soya flour, by the work is being published which gives insight into plant
action of lipoxygenase, catalyzes the oxidation of un- biosynthesis by ‘isolation, cloning and expression’
saturated fatty acids, which may be used as hydrolyzed approaches.
oils of sunflower or linseed dissolved in water. The Croteau and co-workers elucidated the enzymatic
identification of a catalytically active plant material catalysis and stereochemistry of (−)-limonene hy-
for the hydroperoxide lyase step was crucial to the droxylations in different mint species by heterologous
overall economics of the process, as no commercially expression in E. coli and S. cerevisiae (Haudenschild
available hydroperoxide lyase has been developed so et al. 2000, Wüst et al. 2001). In peppermint (Mentha
far and hydroperoxide lyase activities in plant tissue x piperita) (−)-limonene is converted into (−)-trans-
are usually low. Guava fruit homogenate best fulfilled isopiperitenol by a P450 monooxygenase regiospe-
the technical and economic requirements. In the case cifically oxyfunctionalizing the C3 position, the first
of C6 alcohols as target green notes, a third catalytic reaction of a subsequent cascade of five enzymes lead-
step is performed by dosing active baker’s yeast as ing to the important flavour molecule (−)-menthol.
the reductive reagent. During the production of unsat- By functional expression in E. coli, a multifunc-
urated green notes, catalysis by hydroperoxide lyase tional O-methyltransferase, catalyzing the formation
and reductase at the same time primarily causes an of 2,5-dimethyl-4-methoxy-3(2H)-furanone (DMMF),
accumulation of 3(Z)-hexenol; this is because its pre- an impact compound in strawberry flavour, has suc-
cursor 3(Z)-hexenal is an unstable intermediate which cessfully been characterized (Wein et al. 2002). These
quickly undergoes non-enzymatic conversion to 2(E)- are only a few examples among many others to illus-
hexenal. Thus, a lagged dosage of the final reductase trate the progress currently being made by genetic en-
entails 2(E)-hexenol as the predominant green alco- gineering in flavour biosynthesis research. Functional
hol, whereas ending the process by immediate solvent expression of newly discovered, flavour-generating
extraction after the lyase step leads to 3(Z)-hexenal. plant enzymes in bacteria or yeasts constitutes a po-
In contrast, performing the isomerization but not the tential starting point for a bioprocess-oriented optim-
reduction leads to 2(E)-hexenal as the main product. ization, but only the establishment of high-level ex-
Therefore, by varying the catalytic modules and start- pression systems can transfer them to real whole-cell
ing materials, all members of the C6 green note family biocatalysts.
can be produced. Additionally, molecular biological methodologies
Since the lyase reaction is rate-limiting, a novel are necessary to optimize biocatalyst properties, e.g.
production strategy based on genetically modified by conferring higher stereoselectivity or thermostabil-
Saccharomyces cerevisiae coexpressing the hydroper- ity or even a different substrate spectrum. The active
oxide lyase gene from banana and the lipoxygenase site of Pseudomonas putida heme monooxygenase
gene, thus unifying all enzyme activities needed in one P450cam , which naturally converts (+)-camphor to 5-
host, has been reported (Muheim et al. 1997, Häusler exo-hydroxycamphor, was remodeled by site-directed
et al. 2001). mutagenesis and a double mutant showed completely
different substrate and product spectra (Bell et al.
2001): (−)-limonene and α-pinene were hydroxylated
Future prospects with high regio- and stereoselectivities to (−)-trans-
isopiperitenol and (+)-cis-verbenol, respectively. A
Innovative strategies for biocatalytic flavour gener- strategy of potential future impact on natural flavour
ation will certainly take advantage of the immense production addresses the total synthesis of terpenoids
progress currently being made in the emerging fields by engineering the mevalonate-dependent isoprenoid
of functional genomics, proteomics, protein and meta- pathway comprising eight genes from S. cerevisiae
bolic engineering. As an increasing number of genome into E. coli (Martin et al. 2003). The goal is a bac-
sequence data becomes available, the improved ge- terial cell factory providing the universal precursors of
nomic and proteomic methodologies provide access terpenoid flavour compounds, isopentenyl pyrophos-
to new enzymes including those playing key roles phate and dimethylallyl pyrophosphate, by de novo
in plant flavour biosynthesis. Modern microbial host synthesis. This might grant access to the variety of
vector systems simplify the functional expression and terpenoid flavours once the appropriate genes coding
molecular and biochemical characterization of hetero-
471
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