Sie sind auf Seite 1von 215

Electrical Circuit Diagrams

ELECTRICAL CIRCUIT DIAGRAM MANUAL


Electrical Circuit Diagrams
3200
4100
4200
4300
4400
7300
7400
7500
7600
8500
8600
Start Date: 03/11/2004 End Date: 09/30/2005

Navistar, Inc.
0000017581
Revision 1

2701 Navistar Drive, Lisle, IL 60532 USA


July 2015

© 2015 Navistar, Inc. All rights reserved. All marks are trademarks of their respective owners.
TABLE OF CONTENTS

TABLE OF CONTENTS
2. INSTRUCTIONS AND CHARTS (CHAPTER 1). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
2.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.5. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER
IDENTIFICATION, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.9. SCHEMATIC SYMBOL CHART, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2.10. RELAY FUNCTIONS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.11. LAMP BULB CHART, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER
IDENTIFICATION, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

3. 12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13


3.1. ACCESSORY, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.2. BATTERY FEEDS, CAB, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3. BATTERY, P. 3................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4. 1708 DATA LINK CHASSIS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.5. SWITCH DATA LINK, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
3.8. GROUNDS CHASSIS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3.9. GROUNDS CHASSIS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.10. GROUNDS IP, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.11. GROUNDS IP, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
3.12. IGNITION CAB, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.13. IGNITION CAB, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.14. IGNITION FEEDS, CHASSIS, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.15. START, P. 15..................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

4. CAB ACCESSORIES (CHAPTER 3). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28


4.1. CIGAR LIGHTER AND POWER FEEDS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
4.2. CB POWER, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.3. COMPASS AND TEMPERATURE DISPLAY, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
4.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
4.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4.6. HORN, DUAL ELECTRIC, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
4.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
4.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
4.10. 2–WAY RADIO, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
4.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4.12. LIGHTED AIR SHIELD, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
4.13. ROOF AUX. LOAD, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14. . . . . . . . . . . . . . . . 41
4.15. SELF CONTAINED AIR SEAT, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
4.16. DIGITAL CLOCK PTC, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

i
TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)


4.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.19. BACKUP CAMERA, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.20. XATA COMPUTER, P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
4.21. KEYLESS IGNITION SYSTEM, P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

5. 12V CHARGING + CRANKING SYSTEM (CHAPTER 4). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49


5.1. I6 EGR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
5.2. V8 AVNT ENGINES, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
5.4. I6 HEUI ENGINES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
5.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P. 5. . . . . . . 53
5.6. I6 EGR ENGINES WITH AIR START, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

6. FANS AND ENGINE ACCESSORIES (CHAPTER 5). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55


6.1. FAN WIRING, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
6.2. ETHER START, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
6.3. SNOW VALVE, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
6.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

7. ELECTRONIC ENGINES (CHAPTER 6). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59


7.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
7.2. ELECTRONIC ENGINE CONTROLS, I6-EGR ENGINE CRUISE CONTROL AND BODY
BUILDER CONNECTIONS, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
7.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
7.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND
BODY BUILDER CONNECTIONS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
7.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
7.6. CUMMINS ISM ENGINE, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.7. I6 HEUI ENGINE, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
7.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH
MANUAL TRANSMISSION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

8. GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7). . . . . . . . . . . . . . . . . . . . . . . . . 67


8.1. IP/GAUGE LIST, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.2. WARNING LIGHT LIST, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS
CONTROLLER, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.6. AIR PRESSURE INPUT CIRCUIT, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P. 7. . . . . . . 73
8.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING
LAMPS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
8.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN
FUEL LIGHTS, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
8.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION OIL
TEMP. GAUGE, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
8.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
8.13. FRONT AXLE ENGAGEMENT LAMP, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

ii
TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)


9. LIGHTS (CHAPTER 8). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9.1. BACK UP LIGHTS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
9.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS, P. 2. . . 81
9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP LAMPS
(CONT.), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
9.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.5. DOME LIGHT, MAP LIGHT, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
9.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
9.7. FOG LIGHT AND WORK LIGHT, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
9.8. HEADLIGHTS, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
9.9. AUX. HEADLIGHTS, AUX. PARK, AUX. TURN, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9.10. PANEL LIGHTS, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

10. CHASSIS ACCESSORIES (CHAPTER 9). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90


10.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
10.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . 92
10.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
10.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
10.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
10.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL
HEATER N/WARN LIGHTS, P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
10.8. BRAKE SYSTEM, HYDRAULIC, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
10.9. FUEL TRANSFER PUMP, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
10.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10. . . . . . . . . . . . . . . . . . . 99
10.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX, P. 11. . . . . . 100
10.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12. . . . . . . . . . . . . . . . . . . . 101
10.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND BODY
BUILDER, P. 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
10.14. AIR SOLENOID 4–WAY PACK, P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
10.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED
CONTROLLER, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
10.16. HYD POWER PARK, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
10.17. AIR SUSPENSION, P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
10.18. AUX. TRAILER, ACC CONTROLLED, P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
10.19. AUX. TRAILER, BATTERY CONTROLLED, P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
10.20. LIFT AXLES (NON-STEERABLE), P. 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
10.21. LIFT AXLES (STEERABLE), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
10.22. AIR ACTUATED PARK BRAKE, P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
10.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
10.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
10.25. LIFT AXLES, WITH NON-STEERABLE FOR SS MODELS, P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
10.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . 115
10.27. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
10.28. LECTRASHIFT ACCOMMODATION, P. 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
10.29. AUXILIARY 40 AMP CIRCUIT, P. 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
10.30. HOURMETER, CUSTOMER MOUNTED PTO, P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
10.31. REMOTE START/ STOP, P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
10.32. LIFT AXLE WITH 14RAR, P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121
10.33. LIFT GATE, P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
10.34. LIFT AXLE MULTIPLEX, P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123

iii
TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)

11. TRANSMISSIONS (CHAPTER 10). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124


11.1. ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . 124
11.2. ALLISON MD TRANSMISSION, P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
11.3. ALLISON MD TRANSMISSION (WTEC), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
11.4. ALLISON MD TRANSMISSION (CONT.), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
11.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
11.6. EATON AUTOSHIFT TRANSMISSION, P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129
11.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
11.8. EATON LIGHTNING TRANSMISSION, P. 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
11.9. ALLISON HD TRANSMISSION, P. 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
11.10. ALLISON HD TRANSMISSION, P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133
11.11. ALLISON HD TRANSMISSION, P. 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
11.12. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
11.13. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 13. . . . . . . . . 136
11.14. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14. . . . . . . . . . . 137
11.15. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED
EFFECTS, P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
11.16. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED
EFFECTS, P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139

12. AIR CONDITIONING (CHAPTER 11). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140


12.1. HVAC SYSTEMS, P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
12.2. AIR CONDITIONING (ONLY), P. 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
12.3. AUTOTHERM SYSTEMS, P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142

13. CONNECTOR COMPOSITES (CHAPTER 12). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143


13.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
13.2. CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2. . . . . . . . . . . 144
13.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
13.4. CONNECTOR COMPOSITE (1011), P. 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
13.5. CONNECTOR COMPOSITE (1012), P. 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147
13.6. CONNECTOR COMPOSITE (1013), P. 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
13.7. CONNECTOR COMPOSITE (1014), P. 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
13.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8. . . . . . . . . . . . . . 150
13.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9. . . . . . . . . . . . . . . . 151
13.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
13.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510), P. 11. . . 153
13.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12. . . . . . . . . . 154
13.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13. . . . . . . . . . . . . . . . . . . 155
13.14. CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812),
(1813), (1814), (1815), P. 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
13.15. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861),
(1901M), (1915), P. 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
13.16. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M),
(2004M), (2005M), P. 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
13.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F), (2022M),
(2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M),
(2303M), P. 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
13.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F), (2502F),
(2502M), (2503F, M), (2600F, M), P. 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160

iv
TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)

13.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M),
(3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
13.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20. . . . . . . . . . . 162
13.21. CONNECTOR COMPOSITE (4001), P. 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
13.22. CONNECTOR COMPOSITE (4002), P. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
13.23. CONNECTOR COMPOSITE (4003), P. 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
13.24. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
13.25. CONNECTOR COMPOSITE (4014), P. 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
13.26. CONNECTOR COMPOSITE (4014/1700), P. 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
13.27. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022),
(4023), P. 27...................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
13.28. CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4040), (4041), P. 28. . . 170
13.29. CONNECTOR COMPOSITES (4070), (4071), (4087), (4098), (4101), P. 29. . . . . . . . . . . . . . . . . . . . . 171
13.30. CONNECTOR COMPOSITE (4103), P. 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
13.31. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
13.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E),
(4410H), (4410M), (4411), P. 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
13.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A),
(4460A), (4460), P. 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
13.34. CONNECTOR COMPOSITE (4705), P. 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
13.35. CONNECTOR COMPOSITES (4810), (4712F), (4820), (4713F), (4830), (4840), (4850),
P. 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
13.36. CONNECTOR COMPOSITES (4900), (4910), (4950), (4951), P. 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
13.37. CONNECTOR COMPOSITES (6007), (6011), P. 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
13.38. CONNECTOR COMPOSITES (6013M), (6014), P. 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
13.39. CONNECTOR COMPOSITES (6015), (6020), (6021), P. 39. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
13.40. CONNECTOR COMPOSITES (6200), (6316), (6323), (6332), (6333), (6334), (6400),
(6401M), (6401), (6406), (6407), (6407D), (6409), (6500), P. 40. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
13.41. CONNECTOR COMPOSITES (6550), (6703), (6704), (6708), (7103), (7104), (7104A),
(7105), (7106), (7111), P. 41. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
13.42. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
13.43. CONNECTOR COMPOSITES (7204), (7205), (7206), (7211), (7212), (7213), P. 43. . . . . . . . . . . . 185
13.44. CONNECTOR COMPOSITES (7214), (7300), (7301), P. 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
13.45. CONNECTOR COMPOSITES (7302), (7304), (7305), (7306), (7500), (7502), (7600),
(7601), P. 45...................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
13.46. CONNECTOR COMPOSITES (7603), (7604), (7605), (7606), (7607), (7608), (7609),
(7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46. . . . . . . . . . . . . . . . . . . 188
13.47. CONNECTOR COMPOSITES (7800), (7801M), (7803), (7900), (7901), P. 47. . . . . . . . . . . . . . . . . . . 189
13.48. CONNECTOR COMPOSITES (7905), (7906), (8000), (8001), (8102), (8150), (8151),
(8200), P. 48...................... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
13.49. CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500),
(8501), (8502), (8502A), P. 49.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
13.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508), (8509),
(8600), (8601), (8602), P. 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
13.51. CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), (8805), P. 51. . . 193
13.52. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9103), (9104),
(9254), (9255), P. 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
13.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265), (9303A), P.
53.................................. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
13.54. CONNECTOR COMPOSITES (9405), (9501), (9502), (9503), (9504), (9505), (9506), P. 54. . . 196

v
TABLE OF CONTENTS

TABLE OF CONTENTS (CONT.)

13.55. CONNECTOR COMPOSITES (9507), (9508), (9509), (9510), (9511), (9512), (9513),
(9514), (9515), P. 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
13.56. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), P. 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
13.57. CONNECTOR COMPOSITE (9700), P. 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
13.58. CONNECTOR COMPOSITE (9700), P. 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
13.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
13.60. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
13.61. CONNECTOR COMPOSITES (9717A), (9717B), P. 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
13.62. CONNECTOR COMPOSITES (9718), (9719), (9720), (9733), (9734), (9736), (9754),
(9762), (9763), P. 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
13.63. CONNECTOR COMPOSITES (9777), (9778), (9800), P. 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
13.64. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9830),
(9850), (9860), (9865M), (9900), (9900A), (9913A), P. 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
13.65. CONNECTOR COMPOSITES (9913B), (9914), (4100), (4109), (4112), (6502), (7107),
(7208), (7615), P. 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207

vi
ELECTRICAL CIRCUIT DIAGRAM MANUAL

INSTRUCTIONS AND CHARTS (CHAPTER 2)


2.1. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATIOIN AND LOCATION

PREFIX DESIGNATIONS

PREFIX LOCATION

A Cab−instrument Panel Module

B Cab−Driver Control Module

C Cab−Header/Clearance Lights

D Cab−Roof/Rear Panel

E Cab−Left Door/Doors

F Cab−Right Door/Doors

H Cab−Sleeper

J Cab−Dash(outside)

K Engine/Radiator

L Transmission

M Chassis/Front End (Cab Dash Panel Forward)

N Chassis/Center Section (Cab Dash Panel to Cab RR Xmbr)

P Chassis/Wheel Base Section

R Chassis/Suspension/Rear Axle/Axles

S Chassis/AF Section/Stop/Tail/Turn Lights

CIRCUIT NUMBER AND IDENTIFICATIONS

CIRCUIT
COLOR DESCRIPTION
NUMBER

1 LTBL ALTERNATOR − FIELD

2 RD ALTERNATOR − CHARGE

3 DKBL 1708 DATA LINK, SWITCH DATA LINK (+)

GY 1708 DATA LINK, SWITCH DATA LINK (−)

4 SERIAL/DATA COMMUNICATION J1922

5 YL DRIVE TRAIN J1939 DATA LINK (+)

GN DRIVE TRAIN J1939 DATA LINK (−)

6 GY LOW VOLTAGE ELECTRONIC FEED (< 9 VOLTS)

7 RD ALTERNATOR − RESISTANCE

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET

P52778H 09AUG00 AE08−52365 01

Figure 1 Circuit Number Identification and Location Chart

1
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.2. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATION AND LOCATION (CONT.)

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUIT
COLOR DESCRIPTION
NUMBER

9 GY ZERO VOLT REFERENCE (ZVR)

10 WH CHASSIS/ENGINE GROUND

11 WH CAB/SLEEPER GROUND

12 LTBL ACCESSORY FEED

13 PK IGNITION FEED

BK IGNITION FEED (BODY BUILDER CONNECTOR)

14 RD BATTERY FEED

15 RD KEY SWITCH FEED

16

17 PK STARTER CONTROL

18 PK GLOW PLUG/PRE−HEATER

19 GY ENGINE SHUTDOWN

20 LTGN REMOTE POWER MODULE

21 TN COLD START CONTROLS (ETHER)

22

23 TN ENGINE FAN/SHUTTERS

24 GY ENGINE EXHAUST BRAKE

25 TN PYROMETER

26 TN AMMETER

27 TN VOLTMETER

28 TN INSTRUMENTS AND GAUGES

29 TN ENGINE WATER TEMPERATURE

30 TN ENGINE OIL TEMPERATURE

31 TN TRANSMISSION OIL TEMPERATURE

32 TN AXLE OIL TEMPERATURE

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET

P52778H 09AUG00 AE08−52365 02

Figure 2 Circuit Number Identification and Location Chart (Cont.)

2
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.3. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATION AND LOCATION (CONT.)

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUIT
COLOR DESCRIPTION
NUMBER

33 TN ENGINE OIL LEVEL

34 TN COOLANT LEVEL

35 TN ENGINE OIL PRESSURE

36 TN FUEL LEVEL

37 TN FUEL PUMP

38

39 GY AIR DRYER HEATER

40 GY LOW AIR PRESSURE WARNING

41 TN AIR TEMPERATURE

42 GY FRONT AXLE ENGAGED

43 GY POWER DIVIDER LOCK (PDL) WARNING

44 GY PARK BRAKE WARNING

45 LTGN ANTI − THEFT WARNING

46 GY POWER TAKE − OFF WARNING

47 GY SPEEDOMETER

48 GY TACHOMETER

49 GY DIFFERENTIAL LOCK WARNING

50 YL LIGHT SWITCH FEED

51 YL DIMMER SWITCH FEED

52 YL HEADLIGHT HI − BEAM

53 YL HEADLIGHT LO − BEAM

54 BN PARKING/MARKER LIGHTS

55 OR TURN SIGNAL − FEED

56 OR TURN SIGNAL LIGHTS − LEFT

YL TURN SIGNAL LIGHTS − LEFT (BODY BUILDER CONNECTION)

57 OR TURN SIGNAL LIGHTS − RIGHT

LT GN TURN SIGNAL LIGHTS − RIGHT (BODY BUILDER CONNECTION)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET

P52778H 15 MAY 00 AE08−52365 03

Figure 3 Circuit Number Identification and Location Chart (Cont.)

3
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.4. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF INTERNATIONAL CIRCUIT NUMBER
INTERNATIONAL TRUCK AND ENGINE CORPORATION. IDENTIFICATION AND LOCATION (CONT.)

CIRCUIT NUMBER AND IDENTIFICATIONS (CONT.)

CIRCUIT
COLOR DESCRIPTION
NUMBER

58 BN CLEARANCE/IDENTIFICATION LIGHTS

59 GY SOLENOID

60 OR HAZARD LIGHTS

61 GY AIR SUSPENSION

62 DKBL PANEL LIGHTS

63 DKBL COURTESY/DOME LIGHTS

64 YL FOG/DRIVING LIGHTS

65 OR CAB REAR FLOOD LIGHT

66 YL DAYTIME RUNNING LIGHTS

67

68 BN TAIL LIGHTS

69 BN LICENSE PLATE LIGHT

70 OR STOP LIGHTS

RD STOP LIGHTS (BODY BUILDER CONNECTION)

71 OR BACK − UP LIGHTS

LTBL BACK − UP LIGHTS (BODY BUILDER CONNECTION)

72 OR TRAILER AUXILIARY FEED − BATTERY

73 LTGN PWM

74 LTGN HEATER RECIRC MOTOR

75 LTGN HEATER BLOWER MOTOR

76 LTGN AUXILIARY FAN

77 LTGN AIR CONDITIONER

78 LTGN MIRRORS − HEATED; MOTORIZED

79 GY SEAT BELTS

80 BK SLEEPER BOX RELAY − FEED

81 LTGN POWER DOOR LOCKS

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET

P52778H 15MAY00 AE08−52365 04

Figure 4 Circuit Number Identification and Location Chart (Cont.)

4
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.5. CIRCUIT NUMBER IDENTIFICATION AND LOCATION CHART, P. 5

Figure 5 Circuit Number Identification and Location Chart (Cont.)

5
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.6. NAVPAK/ECM I6 ENGINE CONTROLLER CONNECTOR PIN NUMBER


IDENTIFICATION, P. 6

Figure 6 NAVPAK/ECM I6 Engine Controller Connector Pin Number Identification

6
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.7. CIRCUIT DIAGRAM INSTRUCTIONS, P. 7


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT DIAGRAM INSTRUCTIONS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A − SWITCH AND RELAY POSITIONS AS SHOWN ON


CIRCUIT DIAGRAMS INDICATE NORMAL POSITION B − MULTIPLE CONNECTIONS ARE DISPLAYED ON
WITH IGNITION OFF UNLESS OTHERWISE NOTED. SCHEMATIC AS SHOWN. REFER TO CONNECTOR
COMPOSITE WITH APPLICABLE NUMBER FRO MORE
COMPLETE INFORMATION.
30 86

12 AND/OR 12
87A 87 85
INDICATES
SWITCH: RELAY − SUPPRESSED SWITCH SINGLE IN−LINE CONNECTORS DISPLAYED
CASE
MANUAL/MECHANICAL MAGNETIC AS SHOWN WITH OR WITHOUT CONNECTOR
GROUND
SUPPRESSED NUMBER.

C − PHANTOM LINES INDICATE PRINTED CIRCUITS OR BUSSED CIRCUITS. THESE CIRCUITS EXIST IN THE INSTRUMENT
CLUSTERS AND FUSE/CIRCUIT BREAKER CONNECTORS.
LOCATION/CIRCUIT NUMBER
WIRE GAUGE/WIRE COLOR

LOCATION IN FUSE/CIRCUIT
BUSS IN FUSE/CIRCUIT
PRINTED BREAKER CONNECTION
BREAKER CONNECTOR
CIRCUIT IN
INSTRUMENT F1
CLUSTER A FUSE RATING
VOLTMETER
20A
B

D − MULTPLE CIRCUIT NUMBERS ON A LINE INDICATE ONE WIRE DISTRIBUTING CURRENT TO TWO CIRCUITS.

A60 A55A/A60
16OR 16OR

A55A
16OR

E − SWITCHES, RELAYS AND COMPONENTS INDICATE EXTERNAL WIRE CONNECTIONS AND/OR INTERNAL
CONNECTIONS OR CONTACTS.

CONTACT
WIRE A12A A128
CONNECTION
WIRE CONNECTION
INTERNAL
B CONNECTION BUSSED CONTACT
16BN
S S A
A S S F19 ETHER
I I F18
I I SWITCH
A
OFF A
OFF OFF
OFF 16RD
20A
S I A
GND

KEY SWITCH PIGTAIL


A12

F − CIRCUIT "11" DENOTES ANY COMMON GROUND, (MORE THAN ONE CIRCUIT). ANY INDIVIDUAL GROUND CIRCUIT
IS IDENTIFIED WITH THAT PARTICULAR CIRCUIT NUMBER. (E.G CIRCUIT 97 CRUISE CONTROL, IS IDENTIFIED
PER EXAMPLE).

NOTE: FOR CIRCUIT DESCRIPTION OTHER THAN GROUNDS,NEITHER THE LETTER "G" NOR THE
COLOR WHITE SHALL BE USED.

GROUND CIRCUITS ARE DESCRIBED THUS:


11−G R32−G
11−GA R32−GA
11−GB R32−GB

SUFFIX LOCATION SUFFIX


COMMON GROUND G IS NOT A SUFFIX BUT G IS NOT A SUFFIX BUT INDICATES
CIRCUIT NUMBER INDIVIDUAL GROUND A GROUND CIRCUIT.
INDICATES A GROUND
CIRCUIT NUMBER
CIRCUIT.

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET

P52778H 15MAY00 AE08−52365 07

Figure 7 Circuit Diagram Instructions

7
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.8. CIRCUIT DIAGRAM INSTRUCTIONS, P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CIRCUIT DIAGRAM INSTRUCTIONS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

G − ABBREVIATIONS: COLOR, NOUN AND ENGINE

COLOR ABBREVIATION NOUN ABBREVIATION

AQ − AQUA LT GN − LIGHT GREEN A G


ACCESSORY GROUND
BK − BLACK OR − ORANGE ACC GND
AC − AIR CONDITIONER I IGNITION
BL − BLUE PK − PINK
AUX − AUXILIARY IGN
BN − BROWN PL − PURPLE
AWG − AMERICAN WIRE GAUGE IND − INDICATOR
DK GN − DARK GREEN RD − RED
B L − LEFT
GD − GOLD SIL − SILVER BATTERY
BAT LT − LIGHT
GY − GRAY TN − TAN
GN − GREEN CONN− CONNECTION OR CONNECTOR W/O − WITHOUT
VT − VIOLET
DRL − DAYTIME RUNNING LIGHTS OPT − OPTIONAL
LT BL − LIGHT BLUE WH − WHITE
ENG − ENGINE R − RIGHT
YL − YELLOW
FWD − FORWARD S − START OR SENDER
GA − GAUGE THERMO − THERMOSTAT
W/ − WITH

ENGINE ABBREVIATION

ISM − MFG (CUMMINS) 10.8 LITER ELECTRONIC ENGINE CONTROL

N14E PLUS − MFG (CUMMINS) 14 LITER ELECTRONIC ENGINE CONTROL

C−10,C−12 − MFG (CATERPILLAR) 10.3 LITER ELECTRONIC ENGINE CONTROL

V8−AVNT − MFG (INTERNATIONAL) V8 6.0 LITER ELECTRONIC ENGINE CONTROL

I6−HEUI − MFG (INTERNATIONAL) NGD I6 DT466 & DT/HT530 ELECTRONIC ENGINE CONTROL

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08−52365 08

Figure 8 Circuit Diagram Instructions (Cont.)

8
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.9. SCHEMATIC SYMBOL CHART, P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 1

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
SCHEMATIC SYMBOL CHART
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYMBOL DESCRIPTION DESCRIPTION SYMBOL

MALE/FEMALE IN−LINE CONNECTION

FEMALE TERMINAL
HORN
MALE TERMINAL

GROUND

SPEAKER − SOUND SYSTEM


FUSE

LIGHT EMITTING DIODE

MAGNETIC SWITCH
RESISTOR

SWITCH CONTACT, NORMALLY OPEN

SWITCH CONTACT, NORMALLY CLOSED

JUNCTION POINT LIGHT − SINGLE FILMENT

SPLICE

LIGHT − DOUBLE FILAMENT


SWITCH−PRESSURE

SENDER − OIL, WATER,


SWITCH−MANUAL/MECHANICAL FUEL, TEMPERATURE

86
30

RELAY−SUPPRESSED

87A 87 85

SOLENOID − GENERAL USAGE

MOTOR − ELECTRIC

CIGAR LIGHTER

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET

P52778H 19MAY00 AE08−52365 09

Figure 9 Schematic Symbol Chart

9
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.10. RELAY FUNCTIONS, P. 10

Figure 10 Relay Functions

10
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.11. LAMP BULB CHART, P. 11


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 1
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
LAMP BULB CHART
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BULB APPLICATION CANDLEPOWER OR WATTS BULB TRADE NUMBER

BACK−UP LIGHTS 32 CANDLEPOWER GE1156

CLEARANCE & INDENTIFICATION 3 CANDLEPOWER GE193

COURTESY LIGHT 3 CANDLEPOWER GE168

DOME LIGHTS 12 CANDLEPOWER GE561

FOG LIGHTS 55 CANDLEPOWER VH550

HEAD LIGHTS:

LOW BEAMS 65 WATTS GE9007

HIGH BEAMS 65 WATTS GE9007

INSTRUMENT CLUSTER:

GAUGE BACK LIGHT 082S270538−3

GAUGE WARNING LED (RED) 082S272109−3

RANGE INHIBIT LED (YELLOW) 082S272109−4

COLD AMBIENT PROTECTION LED (YELLOW) 082S272109−4

FUEL FILTER LED (YELLOW) 082S272109−4

WARN ENGINE LED (YELLOW) 082S272109−4

STOP ENGINE LED (RED) 082S272109−3

BRAKE PRESSURE LED (RED) 082S272109−3

BRAKE FLUID LED (RED) 082S272109−3

WAIT TO START LED (YELLOW) 082S272109−4

CHECK TRANSMISSION LED (YELLOW) 082S272109−4

TRAILER ABS LED (YELLOW) 082S272109−4

WASHER FLUID LED (YELLOW) 082S272109−4

LEFT TURN SIGNAL LED (GREEN) 082S272109−2

TRACTION CONTROL LED (GREEN) 082S272109−2

WATER IN FUEL LED(YELLOW) 082S272109−4

PARK FLUID LED LIGHT (RED) 082S272109−3

CHECK ELECTRICAL SYSTEMS LED (YELLOW) 082S272109−4

PARK BRAKE LED (RED) 082S272109−3

CRUISE CTRL ACTIVE LED (GREEN) 082S272109−2

ANTILOCK BRAKING SYSTEM LED (YELLOW) 082S272109−4

RIGHT TURN LED (GREEN) 082S272109−2

COOLANT LEVEL LED (RED) 082S272109−3

SEAT BELT LED (RED) 082S272109−3

HIGH BEAM ICON LED (BLUE) 082S272109−5

CHECK AIR CONDITIONER LED (YELLOW) 082S272109−4

RETARD OVER HEAT LED (RED) 082S272109−3

PTO/THROTTLE LED (RED) 082S272109−3

MAP LIGHT 3 CANDLEPOWER 1816

SIDE MARKER 2458

STOP & TURN/TAIL & LICENSE PLATE 32/3 CANDLEPOWER 1157

TURN SIGNAL/MARKER (FENDER) 3157

TURN SIGNAL & MARKER LIGHT 2356

WORK (TRAILER HOOK−UP) LIGHT 4411


CHK DATE CHANGE REV REFERENCE DRAWN NAME
U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U DATE PART NO.
RELEASE NO. SHEET
PEC 18JUN01 REVISED DRWG SHEET. B P54634F P52778H 20JUN00 AE08−52365 11

Figure 11 Lamp Bulb Chart

11
ELECTRICAL CIRCUIT DIAGRAM MANUAL

2.12. INTERNATIONAL V8 AND I6 ECM CONTROLLER CONNECTORS PIN NUMBER


IDENTIFICATION, P. 12

Figure 12 International V8 and I6 ECM Controller Connectors Pin Number Identification

12
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12 VOLT POWER DISTRIBUTION CIRCUIT DIAGRAMS (CHAPTER 2)


3.1. ACCESSORY, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


ACCESSORY
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CH2_02

{
# W/ MWM ENGINE
* W/ MXT

18RD
A15
DIAG CONN
(1650-B)
A98
18VT
18RD
A15

KEY SWITCH
(1100) A

S A
S S S
I I
I A AI A
OFF OFF OFF OFF
S I A
GND
D C
A14AT
10RD

A13DH
18PK

A12AB
18LTBL
DIODE ASSY
(1106M) A12M BODY BUILDER

16LTBL CONN
J4 G4 CH9_10
ACCESSORY
86
30 RELAY
A B (CAB FUSE BLOCK)
(1012)

87A
85 87
A13DD

A12 G3
18PK

J3
CAB FUSE BLOCK
18LTBL
(1013)
10LTBL
A12B

TRAILER AUX/
5A
ROOF AUX
A12D A3 B3
A12S CH3_12
IGN RELAY 10LTBL 16LTBL
F35
A11-GAF

CH2_12
16WH

*AIRCP ECU
12PK (C70) CH9_41
10A
C3 D3
*ACC
TRANSFER CASE
16LTBL
F34 (J2A) CH10_27

A4 5A
A12E B4 A78L
POWER MIRRORS
10LTBL 18LTGN
F36
CH3_07

CAB FUSE BLOCK


(1011)

5A A12P SWITCH PACK


E1 F1 18LTBL CH3_11
IGN RELAY A12C
CH2_12 10LTBL ELECT SYSTEM
F5 A12N
CONTROLLER
18LTBL
(1600-2)

RELAY EXHAUST
#A24-GE A86F CB RADIO
(1012-A4) 15A
16WH 16LTGN CH3_02
CH5_06 H1
G1
F23 A86 RADIO
18LTGN CH3_08,CH3_29

CHK DATE CHANGE REV REFERENCE DRAWN NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U00JXP9
CNA1 31MAR09 ADDED MXT EFFECTS - H 61817B
PART NO. SHEET
RELEASE NO. DATE

F34, CIRC AIRCP, ACC 52778H 09AUG00


AE08052366 001

Figure 13 Accessory

13
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.2. BATTERY FEEDS, CAB, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
BATTERY FEEDS, CAB
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

30A
A14
10RD PWR WIN/LOCK (DRIVER) CH 3_04
A3 B3
F15
30A
A14AB
10RD PWR WIN/LOCK(PASS) CH 3_04
A4 F13 B4
CAB FUSE
10A
BLOCK
(1011) D4 DOME LT/RADIO MEMORY CH 3_08 CH 8_05
C4
F12
20A
A14AS
10RD A2 F14 B2 AUX PWR CH 03_01

5A
HVAC CONTROL CH 11_01
C2 D2
F10
5A

F2 KEY SW & DIAG CH 2_01, 12, 15


E2
F6
15A

G2 H2 INSTR CLUSTER CH 7_05


F2
A14AA
6RD

A14AV IGNITION RELAY (1012) D4 SEE CH02_12


10RD D4

A14AT
10RD G4 ACCESSORY RELAY (1012) G4 SEE CH 2_01

CAB FUSE
BLOCK
(1012)
A14AA
6RD

100A

OR

MEGA
FUSE
CAB FUSE
STUD
BLOCK
(1013)

A14FJ
A14AAB

10RD G4 OPTIONAL IGN RELAY (1013) G4 SEE CH 2_13


6RD

A14FM
10RD TBD
BLOCK A2 B2
F44
1&2

TBD
C2 D2
F42
CAB FUSE
BLOCK LIGHTED AIR SHIELD SEE CH 3_12
E2 F2
OR (1014) F40
10A
AIR SEAT/QUALCOM SEE CH 3_15
G2 H2
F38
BLOCK
1&2 30A
A14EG SEE CH 3_05
10RD B1 PWR WIN/LOCK (TRAVEL CREW)
A1
F43
A14FR
10RD G4 ROOF MOUNTED ASSY

BLOCK
3&4

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 23AUG02 DVD/ADDED F38 TO FUSE D 56507Z
RELEASE NO. DATE PART NO. SHEET
BLOCK 1014.
P52778H 21JUN00 AE08−52366 02

Figure 14 Battery Feeds, Cab

14
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.3. BATTERY, P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF 12V POWER DISTRIBUTION −
INTERNATIONAL TRUCK AND ENGINE CORPORATION. BATTERY (CONT)

MEGAFUSE
FROM START SOLENOID
K14H A14AA
4RD 6RD CAB FEED CH02_01,02,12,15

J90* J90
16BK 12GY HYDRAMAX MOTOR RELAY CH09_08

*FUSEABLE LINK

*
J14H

12BL 12RD
4RD

SYSTEM
CONTROLLER
* *
14GY 12BL 12RD

40A J17D
10PK STARTER RELAY CH02_15,CH04_01,02

A1
60A
J14V

J14MM
6RD

PTC BODY BUILDER FEED CH03_01


8RD
A2

40A

A5
40A
J44
10RD POWER PARK MOTOR CH09_16
A6

J14R TAIL MARKER RELAY FEED CH09_10


10RD

J14S
12RD STOP RELAY FEED CH09_10

F2−A2 30A
J44J
F2−B2 18GY TRAILER ABS RELAY CH09_11
IGN RELAY R9 CH02_14

15A
J57T
F2−E2 12OR TRLR RIGHT TURN RELAY CH09_11
F2−F2
15A
J56T TRLR LEFT TURN RELAY CH09_11
F2−G2 F2−H2 12OR
12RD
J14T

20A W/BODY BUILDER


12RD

25A W/AUX TRLR SOCKET


J14D

J14BB BODY ACCESSORY RELAY CH09_10


F2−A3 14RD J72
12OR TRLR AUX CTR PIN RELAY CH09_11
5A F2−B3
J26D PAM MODULE CH07_11
F2−C3 F2−D3 18TN
J14X
5A 16RD FORWARD REMOTE POWER MODULE CH09_15
J14M J14W
10RDF2−E3 16RD REAR REMOTE POWER MODULE CH09_15
F2−F3
20A
J19
F2−G3 16GY FUEL HEATER & WIF MODULE CH07_09,CH09_07
F2−H3
10A
J92FB LCT SHIFT RELAY CHO3_17
F2−C4 F2−D4 16TN
30A
J14AW
F2−C4 12RD EATON AUTOSHIFT CH10_06
F2−D4
12RD
J14J

J94A AIR ABS RELAY CH09_02


12GY
30A W/AIR ABS
25A W/HYD ABS
J94HC HYD ABS MOD RELAY CH09_06
14GY
F2−E4 F2−F4
25A
J94H
14GY HYD ABS ECU RELAY CH09_04
F2−G4 F2−H4

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 25SEP02 DVD/ADDED LCT SHIFT C 56507Z
RELEASE NO. DATE PART NO. SHEET
RELAY, REMOVED J92UA.
P52778H 30JUN00 AE08−52366 03

Figure 15 Battery

15
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.4. 1708 DATA LINK CHASSIS, P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE 1708 DATA LINK-CHASSIS


INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CH2_04A

16DKBL

16GY
A3B(+)

A3B(-)
TCM W/ALLISON
BULKHEAD HD WTEC
(7214) TRANSMISSION
PASS THRU 15
AT DASH 40 41

(1701)

14

18DKBL

18GY
J3A(+)

J3A(-)
ECU "S"
J1708 DASH
CONN BLACK
SPLICE (4705F2)
(7204F)
(4820)

N3A(-)
C3 J3C(-)
16
K3-151
J3-151
CH9_04,37 17
18GY 18GY 18GY 18GY

C4 15
N3A(+) J3C(+) J3+142 K3+142
CH9_04,37 1
18DKBL 18DKBL 18DKBL 18DKBL
J1708
SPLICE
(4820) W/ALLISON WTEC
DASH/CENTER
TRANSMISSION
18DKBL

CHASSIS
18GY
J3B(+)

(7909)
J3B(-)

(9714)

(W/HYD ABS BRAKES) LE3(-)


11
18GY

LE3(+)
10
18DKBL
ENGINE
(4103)
10 11 W/EATON GEN3
TRANSMISSION

10 11 10 11 10 11

IDM2 /
CONN BODY LOCK
18DKBL

18DKBL

18GY
18GY

(6011)
K3A(+)

K3A(+)

K3A(-)
18DKBL

IDM2
J3B(-)

18BK
*K3A(+)
18GY
K3A(+)

K3B(-)

(6011)

K3C(-) K3C(-)
3 3
18GY 18GY

K3C(+) K3C(+)
2 2
18DKBL 18DKBL
18DKBL

18DKBL
18GY

18GY
K3D(+)

K3B(+)

K3B(-)
J3D(-)

16 17

ECM CONN
(6007)
* W/ MXT

W/I6-HEUI ENGINES
20 21 20 21

ECM 2 CONN ECM 2 CONN


(6021) (6021)

W/I6-EGR ENGINES W/V8-AVNT ENGINES

CHK DATE CHANGE REV REFERENCE DRAWN NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U00DAG9
CNA1 31MAR09 ADDED MXT EFFECTS K 61817B
PART NO. SHEET
RELEASE NO. DATE

52778H 19JUN00 004


AE08052366

Figure 16 1708 Data Link Chassis

16
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.5. SWITCH DATA LINK, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. SWITCH DATA LINK

ELECT SYSTEM
CONTROLLER
(1600)

30 29

20DKBL
A3E(+)
A3F(−)
20GY
A3Y(+)
18DKBL
A3Z(−)
18GY
18DKBL
A3P(−)
A3N(+)

18GY

18DKBL

18DKBL
A3W(+)
A3J(+)

A3K(−)

A3X(−)
18GY

18GY

DOOR POD SWITCH DOOR POD CREW


A B PASSENGER D E PACK B A DRIVER E B
DOOR
(3204) (1101) (3200)
(2600)

18DKBL
D3Y(+)
D3Z(−)
18DKBL

18GY
E3W(+)

18DKBL
E3X(−)

E3W(+)
18GY

E3X(−)
18GY

DOOR POD DOOR POD


D C SIGNAL C D
SIGNAL
(3202) (3202)
D3BB(+)
18DKBL
18DKBL

D3CC(−)
D3AA(−)

D3B(+)
18GY

18GY

LEFT CREW RIGHT CREW


DOOR POD B A B A DOOR POD
(3208) (3208)
T3BB(+)
18DKBL

T3BB(+)
18DKBL
T3AA(−)

T3AA(−)
18GY

18GY

DOOR POD DOOR POD


SIGNAL C D C D SIGNAL
(3209) (3209)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 25AUG00 AE08−52366 05

Figure 17 Switch Data Link

17
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.6. DRIVETRAIN 1939 DATA LINK (CAB), P. 6

Figure 18 Drivetrain 1939 Data Link (Cab)

18
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.7. DRIVETRAIN 1939 DATA LINK (CHASSIS), P. 7

Figure 19 Drivetrain 1939 Data Link (Chassis)

19
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.8. GROUNDS CHASSIS, P. 8


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUNDS, CHASSIS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J94−GHA
14WH HYD ABS GND CH09_04

J94−GHB
14WH HYD ABS GND CH09_04

J94−GHC HYD ABS MOD GND CH09_04


14WH
J94−GH
10WH
J94−GHD HYD MOD PUMP RELAY GND CH09_06
18WH

J94−GHE ABS WARN LIGHT RELAY GND CH09_06


18WH

J94−GHF ABS EVENT RELAY GND CH09_06


18WH

J94−GAC
18WH AIR ABS GND CH09_02

STARTER J94−GAB AIR ABS GND CH09_02


18WH
GND
J94−GA
(4036) 12WH J94−GAA
18WH AIR ABS GND CH09_02

J11−GL
4WH GND J94−GAD
18WH ABS ECU POWER RELAY GND CH09_02
(4005)
(4006)

REAR REMOTE SOLENOID POWER MOD


J11−GQR
14WH GND CH09_15

J5M(D) J1939 GND CH09_15


20WH
J11−GPM
14WH
J5M(S) SYSTEM CONTROLLER SHD GND CH09_15
20 SHLD

J11−GQS
14WH FWD REMOTE POWER MOD CH09_15
(FWD ONLY)

J11−GPN
16WH FWD REMOTE POWER MOD CH09_15
(FWD AND REAR)

J11−G
12WH FWD CHASSIS GND CH03_6, CH08_02

J11−GD
18WH PRIMARY IGN RELAY GND CH02_14
J11−GJ
10WH J11−GA REAR CHASSIS GND
14WH CH07_08; CH08_01,02; CH09_01,09

J82−G WIPER MOTOR GND CH03_09


16WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET

52778H 26MAY00 AE08−52366 08

Figure 20 Grounds Chassis

20
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.9. GROUNDS CHASSIS, P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUNDS, CHASSIS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J11−GBB
12WH BODY BUILDER GND CH9_10

J11−GBG
12WH
J11−GBR
18WH ACCESSORY BODY BUILDER RELAY CH9_10

J11−GH
8WH TRAILER SOCKET GND CH9_11

J11−GW
18WH TRAILER ABS CENTER PIN RELAY CH9_11

J11−GM
8WH
J56−GH
18WH TRAILER LEFT TURN RELAY CH9_11

J57−GH
18WH TRAILER RIGHT TURN RELAY CH9_11

J72−G
18WH TRAILER AUX CENTER PIN RELAY CH9_11

J19−G
18WH FUEL HEATER RELAY CH9_07

J17−GR1
18PK CRANK INHIBIT W/AUTO NEUTRAL CH10_05
STARTER GND
(4036)
J65−G
18WH WORK LIGHT GND CH08_05
J11−GL
4WH

J19−GA
GND 16WH FUEL FILTER WARNING LIGHT GND CH07_09
(4005)
(4006)
J90−G
16WH FLOW SWITCH GND CH09_8

J44−GA
16WH POWER PARK GND

J44−G
10WH POWER PARK GND

J11−GAM
12WH EATON AUTOSHIFT GND

J90−GM
12WH HYDRAMAX MOTOR CH9_08

J11−GPM
16WH PAM MODULE CH7_11

J11−GPN
16WH FORWARD REMOTE POWER MODULE CH9_15

J61−G
18WH AIR SUSPENSION SOLENOID CH9_17

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET

52778H 26MAY00 AE08−52366 09

Figure 21 Grounds Chassis (Cont.)

21
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.10. GROUNDS IP, P. 10

Figure 22 Grounds IP

22
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.11. GROUNDS IP, P. 11


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
GROUNDS, IP
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

A11−GDW
18WH COURTESY LIGHT DRV CH8_04
A11−GDX
16WH
A11−GDV
18WH COURTESY LIGHT PASS CH8_04

A81−GA
12WH POWER WINDOW / LOCK DRV CH3_04

A81−G
12WH POWER WINDOW / LOCK PASS CH3_04
A11−GH
8WH

A81−GB POWER WINDOW / LOCK PASS


12WH
TRAVEL CREW CH3_05

A81−GC POWER WINDOW / LOCK DRV


12WH
GND STUD TRAVEL CREW CH3_05
(1858)
(1862)
(1552F)

A11−GAL
A 12WH

B A11−GBA
18WH OPT IGN RELAY GND CH2_13 A186 TRANSMISSION GND
A62−GC 18DKBL
18WH SHIFTER GND CH10_01 CH10_03
C A62−GD
18WH
SNOW VALVE A188 TRANSMISSION GND
A23−GA 5B 18DKBL
SWITCH CH10_03
D 18WH
BUSS BAR

(1901)
A11−GDY SEE CH05_03 MIRROR SWITCH
E 12WH
ETHER START SEE CH03_07
A62−GF IP AIR HORN SW SWITCH
F 16WH (1010)
CH3_06
10
A21−G SEE
G 16WH
CH05_02

H A41−G PREMIUM TRIM GND


18WH
CH3_03

A28−GC AUTO NEUTRAL LIGHT


K 18TN
SEE CH10_05

GROUND
(1003)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 9AUG00 AE08−52366 11

Figure 23 Grounds IP

23
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.12. IGNITION CAB, P. 12

Figure 24 Ignition Cab

24
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.13. IGNITION CAB, P. 13


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 2
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
12 VOLT POWER DISTRIBUTION - IGNITION
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
CAB (CONT)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

E2
CAB FUSE BLOCK
F6 5A (1011)

F2

18RD
A15

S A
A S S S
KEY SWITCH
I
I
I (1100)
I
A A
OFF OFF OFF OFF

S I A
GND

D C

DIODE ASSY
(1106M)
A13DH

18LTBL
A12AB
18PK

A B

A12 ACCESSORY RELAY


A13DD
18PK

18LTBL CH2_01

A11-GBA
J4 CH2_11
85

A13DB
18WH
18PK
G3
86

A11-GAM
CH3_13
REMOTE STOP A13DB 16WH
87

RELAY CH9_31 18PK J3 A13F


A13FA SATELLITE COMMUNICATION
16PK
10PK 10A QUALCOMM-IMCT SYSTEM
BATTERY FEED A14FJ A13E
CH3_14
CH2_02 10RD G4 G2 H2 16PK
30

87A

F28
HA13A TELEMATICS
16PK CH3_22

CAB FUSE BLOCK


10A A13A TELEMATICS GEN I MODULE
IGNITION
16PK (1J) CH3_35
(1013)
C2 D2 A13B DATA LOGGING RELAY
F32
16PK (1008) CH3_35

A13DA SNOW VALVE SWITCH


18PK CONNECTOR CH5_03

10A
CAB FUSE BLOCK A13L 5TH WHEEL INTERLOCK RELAY
(1013) A2 B2 18PK (1016) CH9_39
F34
A13FB

CENTER PIN DIODE


10PK

A13LA
(1906) CH9_38
18PK
5A
A86P 2 WAY RADIO
E2 F2 16LTGN CH3_10
F30
7.5A

A21C ETHER START


7.5A/10A
16TN CH5_02
A13 TACHOGRAPH
A1 B1 16PK (1662) CH3_34
F33
IGN TRANSFER CASE
16PK (J2A) CH10_27

CAB FUSE BLOCK 5A 10A

(1013) A59H
C1 D1 18BK LIFT AXLES
F31
A59J
CH9_25

18BK
5A
A49C
E1 18GY OPTIONAL WARNING
F1
F29 LIGHTS
A49E
CH7_08
18GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U00JXP9
CNA1 31MAR09 ADDED TRANSFER CASE L 61817B
PART NO. SHEET
RELEASE NO. DATE

CONNECTION P52778H 09AUG00


AE08052366 013

Figure 25 Ignition Cab (Cont.)

25
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.14. IGNITION FEEDS, CHASSIS, P. 14

Figure 26 Ignition Feeds, Chassis

26
ELECTRICAL CIRCUIT DIAGRAM MANUAL

3.15. START, P. 15

Figure 27 Start

27
ELECTRICAL CIRCUIT DIAGRAM MANUAL

CAB ACCESSORIES (CHAPTER 3)


4.1. CIGAR LIGHTER AND POWER FEEDS, P. 1

Figure 28 Cigar Lighter and Power Feeds

28
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.2. CB POWER, P. 2

Figure 29 CB Power

29
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.3. COMPASS AND TEMPERATURE DISPLAY, P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
COMPASS AND
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. TEMPERATURE DISPLAY

TEMP SENDER
(8601)

A B

M41A
18GY
18GY
M41
AUX FWD /
B C DASH
(4305)

18GY
J41A
A1 PANEL LIGHT

18GY
CAB FUSE F23 BUSS BAR

J41
BLOCK 5A (1002)
(1012)
SEE CH08_10
B1
A62F PASS THRU
G 38 67
18DKBL (1701)
18GY
A41B

A41
18GY

A41-G A41A
H
18WH 18GY

GROUND
(1003)
CONSOLE / IP PREMIUM
1 2 3 4 10
/ *PREMIUM ROOF CONN
(2503)
18GY
18GY
C41B

C41
18DKBL
C62F
18WH
C41-G

18GY
C41A

A D E G H
DIMMER
GROUND

TEMP +

TEMP -
12V IGN

DOME / READING LIGHT


COMPASS / TEMP UNIT
(2117)

COMPASS/TEMP
MODULE

* W/ MXT

CHK DATE CHANGE REV REFERENCE DRAWN NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U00JXP9
CNA1 31MAR09 ADDED MXT EFFECTS D 61817B
PART NO. SHEET
RELEASE NO. DATE

52778H 25AUG00 003


AE08052367

Figure 30 Compass and Temperature Display

30
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.4. FRONT DOORS WINDOWS AND LOCKS (POWER), P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND FRONT DOORS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
WINDOWS AND LOCKS (POWER)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

NEGATIVE
A11-GH
STUD 30A
10WH CAB FUSE
(1858) A81B A3
*A11-GH BLOCK
12LTGN B3 (1011)
8WH
F15
A81-GC
12WH
30A
A81-GB A4
A81A
12WH CAB FUSE
CH3_05 12LTGN
B4 BLOCK
A3Y(+)
F16 (1011)
18DKBL

A3Z(-)

18GY

A3E(+) A3N(+)
29
20DKBL 18DKBL

A3F(-)
30 A3W(+)
20GY 18DKBL

SYSTEM A3P(-)
CONTROLLER 18GY
(1600)

A3X(-)

18GY

DOOR
POD SIGNAL POD SIGNAL
(3202) DOOR / IP DOOR / IP (3202)
(3200) (3204)

ADDRESS 2 A E3W(+)
A ADDRESS 2
E3W(+)
18DKBL
18DKBL ADDRESS 1
ADDRESS 1 B B E3X(-)
E3X(-) C

DOOR POD
C
DOOR POD

18GY DATA -
DATA - 18GY
C C
D D
DATA + DATA +
E81-GA D A81-GA A81-G D E81-GA
E E
GND 12WH 12WH 12WH 12WH GND

E81B E81B
POWER G G
12LTGN 12LTGN POWER

PASSENGER
DRIVER

E83E E83E
A A
WINDOW 14LTGN 14LTGN WINDOW
E83A E83A
B B
WINDOW 14LTGN 14LTGN WINDOW
E81A E81A
C C
LOCK 14LTGN LOCK
14LTGN
LOCK D D
LOCK

DOOR
DOOR
POD LOAD
14LTGN

POD LOAD
14LTGN

E81E
E81E

(3201)
(3201)

B A A B B A A B

DOOR WINDOW WINDOW DOOR


LOCK MOTOR MOTOR LOCK
(3100) (3203) * W/ MXT
(3203) (3100)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U00JXP9
CNA1 31MAR09 ADDED MXT CIRC A11-GH D 61817B
PART NO. SHEET
RELEASE NO. DATE

52778H 25AUG00 004


AE08052367

Figure 31 Front Doors Windows and Locks (Power)

31
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.5. CREW DOORS WINDOWS AND LOCKS (POWER), P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CREW DOORS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
WINDOWS AND LOCKS (POWER)
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

30A
CAB FUSE BLOCK
A81C
(1014)
12LTGN H1 G1
F37

30A
A81D
CAB FUSE BLOCK
12LTGN B1 A1

CH3_04
(1014)

CH3_04

CH3_04
F43

CH3_04
18DKBL

A81-GC
A81-GB
12WH

12WH
18GY
A3Y(+)

A3Z(-)
ROOF / IP

A B C D E F CREW DOOR
(2600)

18DKBL

D81-GC
18GY
D81-GB
D3Y+)

12WH
12WH
DOOR D3Z(-)
POD SIGNAL DOOR
(3209) POD SIGNAL
LEFT CREW RIGHT CREW
(3209)
DOOR POD DOOR POD
(2601)
(2602)

ADDRESS 2 A A ADDRESS 2
T3BB(+)
A D3B(+) D3BB(+) A T3BB(+)
ADDRESS 1 B 18DKBL B

DOOR POD
18DKBL 18DKBL 18DKBL
DOOR POD

T3AA(-) B D3AA(-) D3CC(-) B T3AA(-)


DATA - C C DATA -
18GY 18GY 18GY 18GY
T81E C D81C D81D C T81E
D D DATA +
DATA + 12LTGN 12LTGN 12LTGN
12LTGN
D D81-GD D T81-GD
T81-GD E GND
GND E 12WH 12WH
12WH D81-GF
12WH D81-GE E T8A G
T8A
E 18WH 18WH
18WH T8B
G F D81-GG F POWER
POWER T8B
18WH
18WH 18WH
LEFT CREW

RIGHT CREW
WINDOW T83F T83F
A A WINDOW
12LTGN 12LTGN
T83C T83C WINDOW
WINDOW B B
12LTGN 12LTGN
T81C T81C C LOCK
LOCK C
12LTGN 12LTGN
LOCK D D LOCK
12LTGN

12LTGN
T81F

T81F

DOOR DOOR
POD LOAD POD LOAD
(3210) (3210)

B A A B B A A B

DOOR WINDOW WINDOW DOOR


LOCK MOTOR MOTOR LOCK
(3211) (3002) (3002) (3211)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U00JXP9
CNA1 31MAR09 REVISED AND REDRAWN D 61817B
PART NO. SHEET
RELEASE NO. DATE

52778H 25AUG00 005


AE08052367

Figure 32 Crew Doors Windows and Locks (Power)

32
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.6. HORN, DUAL ELECTRIC, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. HORN, DUAL ELECTRIC

RIGHT SIDE
ELECT HORN
(8312)

B
M85−GE M85−GC
16WH 16WH
A
M85L
16GY

20 (8301)
B
M85−GD
16WH B
M85−GA
CITY HORN

16WH
AIR HORN

A A
M85K M85J
16GY 16GY

LEFT SIDE
20

ELECT HORN GROUND


(8311) ADAPTER #2
(8801)
20

18

RADIATOR
CLOCK GND
GROUND
SPRING A D C (8600)
ADAPTER #1
(1809) A (8800)
RADIATOR M11−GC
18GY

12WH
B9R

M85E
16GY
18GY
B85B

M11−GD
12WH

M11−G
12WH
18GY

18GY
B85C
B9V

A4 B10 B11 W/INSTRUMENT PANEL HORN SWITCH


CAB/DCM
FWD CHASSIS/DASH
(1800) 10 13
HORN (4301)
A85K SWITCH
18GY (1018)
J85AA
20GY
A85B

16GY

A85L
18GY 2B
18GY

20GY
A85C

A9M
A9V

20GY
A85C

18GY
3 J11−G J11−GJ
12WH 10WH
8 (4006)
GND 2
20GY

18DKBL

10
A9H

A62R

SYSTEM SYSTEM
A62−GF
18WH

CONTROLLER 3 13 5 E CONTROLLER
ELEC HORN SW
ZERO VOLT REF

(1600)
AIR HORN

BROWN FRONT
(4007)
PANEL LIGHT
BUSS BAR
E
(1002)

SEE CH08_08 GROUND


F ADAPTER
(1003)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 19JUN00 AE08−52367 06

Figure 33 Horn, Dual Electric

33
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.7. MIRRORS (HEATED, LIGHTED AND POWER), P. 7


ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF MIRRORS (HEATED, LIGHTED & POWER)
NAVISTAR, INC.

SYSTEM CONTROLLER H G W/HTD HOOD M78AC A B

M78-GA
/ BOOSTER CONN MIR 16LTGN

16WH
(1601) LEFT HEATED

14LTGN
CAB FUSE HOOD MIRROR

A78
A58F
BLOCK
CAB FUSE 16BN
(1012)
BLOCK
C1 (1011) G1 63 M78BC
A78J A78DC A B
16LTGN
F17 16LTGN 16LTGN
F21

16LTGN
5A 7.5A

16LTGN
RIGHT HEATED

M78-GA
A78P
A78M PASS THRU HOOD MIRROR

16WH
M78-GB
D1 H1
(1701)

16WH

M78-GB
W/DUAL HEATED

16WH
HOOD MIRROR

M78-GC
G2 A1 FORWARD
16WH
GROUND
10A 10A (4308)
F18 F13
CAB FUSE
W/SINGLE HEATED
H2 B1 BLOCK
HOOD MIRROR
(1011)
CAB FUSE
BLOCK
M11-G M11-GD
(1012)
12WH 12WH

LEFT SIDE DASH


MTD GROUND
(4006) GROUND A E
DRIVER ADAPTER
L/R POWER (8800)
AXIS MIRROR
A

B
20YL
A78-GD

C
GROUND
16WH

U/D
CH8_10

AXIS D (1003)
18RD CH2_11
W/ MXT
E
18DKGN
HEATER F
18BK
A11-GDY

G
16LTGN

18DKBL

12WH

16BL
A78H

A62D

LIGHT
A58S
16BN

PASSENGER
ANT GND POWER
MIRROR
DOOR / IP
MIRROR
(3003)
L/R
A A78D A A AXIS
18OR
18LTGN
MIRROR B B B
A78E
SWITCH 18BN
18LTGN
C C C
A78F U/D
18YL
18LTGN AXIS
D D D
A78J
18RD
A1 E 16LTGN E
20OR 18LTGN
F
A2 F A58U A58T F
20BL 18BN 18BN 18BK HEATER
A3 G A78L G
20YL
18LTGN LIGHT
A4 H H
A78-GD A78-GB
18BK ANT GND
16WH 16WH
B1 J J
20OR A78-GC
A78-GE 16BL
B2 16WH 16WH
16LTGN

20WH
A78L

B3
20BN N/ MXT
B4 DOOR / IP
20BL MIRROR
B4
(3000)
CAB FUSE
5A F21 BLOCK
W/ MXT (1013)
D1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

-
CIRCUIT DIAGRAM,
JJHD 28SEP12 ADDED HTD HD MIR EFCT E 91680J
PART NO.
RELEASE NO. DATE SHEET

91680J -
007
AE08052367

Figure 34 Mirrors (Heated, Lighted and Power)

34
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.8. RADIO (ENTERTAINMENT), SPEAKERS, P. 8

CHAPTER 3

RADIO (ENTERTAINMENT), SPEAKERS

SEE CH08 PG 03
PARK LIGHTS
CAB FUSE BLOCK CAB FUSE BLOCK
(1011) (1011)
CLUSTER C4 G1
1
CONN A62 10A 10A
(1500) 18DKBL
F12 F1

D4 H1

18LTGN

18LTGN
A86A

A86
W/PREMIUM
RADIO ONLY

3 A86M
PARK LIGHTS
18LTGN
14 2
LEFT CONSOLE A86J
LEFT CONSOLE −
20LTGN
12 8
A86L
RIGHT CONSOLE 20LTGN
RIGHT CONSOLE −
4 6
RADIO POWER RADIO POWER
11 7
RIGHT FRONT + A86K
RIGHT FRONT +
20LTGN
13 1
LEFT FRONT + A86H
LEFT FRONT +
20LTGN
7 12
RADIO MEMORY RADIO MEMORY

PREMIUM AM−FM CASSETTE


RADIO BASE RADIO

6 11
A62E
PANEL LIGHT PANEL LIGHT
20DKBL
16 4
LEFT REAR − A86C
LEFT REAR −
20LTGN
10 10
RIGHT REAR − A86E RIGHT REAR −
20LTGN
9 7
A86D
RIGHT REAR + 20LTGN RIGHT REAR +
15 3
LEFT REAR + A86B
LEFT REAR +
20LTGN
8 5
GROUND GROUND

RADIO RADIO
CONN CONN
(1300) (1301)

PREMIUM
ROOF
ROOF
CONN
CONN
(2503)
(2000)
A86−G
20WH

8 7 9 6 13 1 5 4
W/PREMIUM
CAB TRIM
ONLY
18LTGN

18LTGN

18LTGN

18LTGN

18LTGN

18LTGN

18LTGN

18LTGN
C86H

C86K
C86J

D86B

D86C

D86D

D86E
C86L

A11−GA
10WH

A B A B A B A B

+ − + − + − + −
GND STUD
(1851)

LEFT RIGHT LEFT REAR RIGHT REAR


CONSOLE CONSOLE SPEAKER SPEAKER
SPEAKER SPEAKER (2302) (2301)
(2305) (2304)

NOTE: REAR SPEAKER WIRING IS THE


SAME FOR STD, EXTENDED AND
TRAVEL CREW CAB.

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 16MAR04 REV PINOUTS ON CONN 1300, E 50174W
ADDED CH8_03 CALLOUT, 1011
WAS 1012, FUSE F21 WAS F23. AE08−52367 08
52778H 25AUG00

Figure 35 Radio (Entertainment), Speakers

35
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.9. WINDSHIELD WIPER AND WASHER PUMP, P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 3
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


WINDSHIELD WIPER AND WASHER PUMP
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SYSTEM CONTROLLER
WIPER MOTOR
BLUE
(4015)
(4008)

C/B

B+ A J82B J82F F WIPER HIGH


WINDING
16GY 16GY

PRK B
J82P
WV50V 16GY
A

18GY
2.2uF x2

*J82FB
GND C J82-G
4.4uH 16WH
x3 D
HI J82H
16GY

E
LO J82L
16GY

18GY
J82FB

18GY
J82FA
WIPER PWR

16GY
J82HL
10WH
RELAY / WIPER HI-LOW

J11-GJ *ISO PWR POWER RELAY


SYSTEM

*J82RP
18GY
RELAY / *ISO PWR RELAY
CONTROLLER

R1-2
(4003) (4003)
(4004)

85

85
86
86

R2-5
J82RP R2-2
29 R1-5
18GY
*J82HL

87

87
R2-4
16GY
R1-4
J82HLP

30

30
16GY

87A
87A

R1-1
R1-3

R2-1

R2-3
GND 2
J82RH (4006)
20
18GY

SYSTEM
TURN SIGNAL DCM
CONTROLLER
SWITCH CONNECTOR
(1600)
(1800)
(1810)
WIPER 0

8 C9 22
20GN B82 A82
WIPER 0
18GY 20GY
WIPER 1
11 C1 23
B82A A82A
20RD WIPER 1
18GY 20GY
WIPER 2
5 B1
B82B A82B 24
20OR WIPER 2
18GY 20GY
7 B9S B9U A4 A9H 3
A9V (250)
20WH ZERO VOLT REFERENCE
18GY 18GY 18GY 20GY
WASHER
12
B87A A5 28
A87C A87A
20YL WASHER PUMP
18GY 18GY 20GY
6 A3
B11-GAA A11-GAA *A87A
18GY

18WH
A87B

18GY 18GY
10WH

*A11-GAA
A11-G

18WH

CENTER CHASSIS
WASHER FLUID
ZERO VOLT REF / *DASH SYSTEM CONTROLLER
LEVEL SENSOR -VE STUD
SPLICE (9700 / *9714) (4004)
(4022) (1852) J87C
(4830)
18GY LOW WASHER
N87HA N87EA D6 J87CA
12
FLUID LIGHT
18GY 18GY 18GY
2 1 D3 DIGITAL
20GY
*A87B

WASHER PUMP
D2 J87BB
(4021 / *9745)
*N87KA 18GY
D1
1 16GY
N87DB *J87BA
NOTE:
18GY MINIFUSE
18GY J87B ALL DASH LINES
PASS THRU BLOCK
18GY REFER TO
N87DB (4001)
2 (1701-30)
18GY *N87BA J87KB RH- MRD MODULES.
16GY 18GY F1-D2 F1-C2
J87KA 5A * W/ MXT
18GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U00JXP9
CNA1 31MAR09 ADDED MXT EFFECTS G 61817B
PART NO. SHEET
RELEASE NO. DATE

52778H 10AUG00 009


AE08052367

Figure 36 Windshield Wiper and Washer Pump

36
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.10. 2–WAY RADIO, P. 10

Figure 37 2–Way Radio

37
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.11. SWITCH PACK, OPTIONAL GAUGE PACK, P. 11

Figure 38 Switch Pack, Optional Gauge Pack

38
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.12. LIGHTED AIR SHIELD, P. 12

Figure 39 Lighted Air Shield

39
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.13. ROOF AUX. LOAD, P. 13

Figure 40 Roof Aux. Load

40
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.14. SATELLITE COMMUNICATION QUALCOMM-MCT AND IMCT SYSTEMS, P. 14

Figure 41 Satellite Communication Qualcomm-MCT and IMCT Systems

41
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.15. SELF CONTAINED AIR SEAT, P. 15

Figure 42 Self Contained Air Seat

42
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.16. DIGITAL CLOCK PTC, P. 16

Figure 43 Digital Clock PTC

43
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.17. TRANSMISSION ALLISON LCT COLUMN SHIFTER, P. 17

Figure 44 Transmission Allison LCT Column Shifter

44
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.18. HEATED SEATS FOR 7700 MODELS ONLY, P. 18

Figure 45 Heated Seats for 7700 Models Only

45
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.19. BACKUP CAMERA, P. 19

SAFTEY VISION
MONITOR CONNECTION
(9999)

GB12BK
18LTGN

GB12−G
GB12RD

18BK
18RD

BACKUP MONITOR
PROVISION
(6900A)
18LTGN

A12−G
18BK
A12BK

CAB FUSE BLOCK


(1013)

5A
A12RD
18RD
C2 D2 CAB
GROUND
18LTGN
J71BK

Figure 46 Backup Camera

46
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.20. XATA COMPUTER, P. 20

XATA COMPUTER
PROVISION
(734M)

A11−GZ

18DKBL

A98(−)
18GY
A98(+)
18WH

CAB FUSE 5A J1708 PUBLIC (−)


BLOCK A14Z CONN
18RD
(1014) (1661)
C2 D2

J1708 PUBLIC (+)


CONN
(1660)

Figure 47 XATA Computer

47
ELECTRICAL CIRCUIT DIAGRAM MANUAL

4.21. KEYLESS IGNITION SYSTEM, P. 21

START STOP ANT.

BP15 BP15
18RD 18RD

DS17
DS17 KEYSWITCH
18PK
18PK CONTROL TO
SWITCH
EC12AB (1100M)
EC12AB
18LTBL
18LTBL

EJ13DD
EJ13DD
18PK
18PK

SWITCH SWITCH

Figure 48 Keyless Ignition System

48
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12V CHARGING + CRANKING SYSTEM (CHAPTER 4)


5.1. I6 EGR ENGINES, P. 1

Figure 49 I6 EGR Engines

49
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.2. V8 AVNT ENGINES, P. 2


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 4
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND CHARGING AND CRANKING
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(V8-AVNT) ENGINES
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

STARTER
ISO & POWER
RELAY
(4003)

PASS THRU

R12-5
AT DASH J17S

86

85
(1701-8) 18PK
R12-2
A17 J17
KEY SWITCH S 18PK 18PK
(1100_B) *A17

R12-1
87
16PK R12-4

GLOW PLUG J17D

87A
R12-3

30
RELAY 10PK
(4057/*6010)

10PK
J17E
POWER STUD 14GY
(4075) 6PK FUSIBLE
K18

*K14H W/AUTO LINK


ALTERNATOR J17E
4RD NEUTRAL
10PK
CH10_05 ENGINE /
G

DASH
ECM POWER/
B

K2 (4103-17)
STARTER SOLENOID
4RD
R

(4105-C)
*K2A
*K2-GA

4WH
2WH
K2-G

2RD J14H
K14H
FUSIBLE
4RD 4RD
K17C
10PK

BATTERIES LINKS
100A MAXIFUSE

18PK
K17L
BLOCK
MEGA-FUSE (4000)
1/0RD 1/0RD 1/0RD B S
4/0RD

*K17M
18PK
CRANK MOTOR
SOLENOID
1/0BK 1/0BK 1/0BK 4/0BK M
N14AY
10RD

G B K17K
18PK
K10-GC A K17L
1BK 18PK
ENGINE CRANKING
A

BLOCK MOTOR
ENGINE 23
GND
40A

ECM FEED
K11-GL

LSD
4WH

FUSE
2/0BK
B

(9254)
10WH

N14BA
N14-G

10RD

ECM2
(6020)

ECM ECM
NEGATIVE POSITIVE
C A
GND (9260) FEED
(4005/*4058) (9261)
N97AA
10WH

10RD
N97-G

FRAME NOTE:
GND FOR CIRCUIT K18 FUSELINK IS 10RS
FOR CIRCUIT K14H FUSELINKS ARE 2-12BL
FOR CIRCUIT K2 FUSELINKS ARE 2-12BL
TO ECM2 CLEAN FOR CIRCUIT K2A FUSELINKS ARE 2-10RS
POWER/GND CONN
(A-12V,B-GND)
(6323F) * W/ MXT
CH06_03

CHK DATE CHANGE REV REFERENCE DRAWN NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U00JXP9
CNA1 31MAR09 ADDED MXT EFFECTS G 61817B
PART NO. SHEET
RELEASE NO. DATE

52778H 10AUG00 002


AE08052368

Figure 50 V8 AVNT Engines

50
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.3. CATERPILLAR, CUMMINS ISM ENGINES, P. 3

Figure 51 Caterpillar, Cummins ISM Engines

51
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.4. I6 HEUI ENGINES, P. 4

CHAPTER 4

CHARGING AND CRANKING


I6−HEUI ENGINES

STARTER
ISO & POWER
RELAY
(4003)
PASS THRU
AT DASH
J17S
(4014)
18PK

86
R12−2
KEYSWITCH S A17 J17 R12−5
(1100) B 18PK 18PK

85
8

87
R12−4

R12−1 J17D
R12−3 10PK

87A

30
J17E
10PK
ALTERNATOR FUSIBLE
FUSIBLE
LINKS W/AUTO NEUTRAL
J17E LINK
ENGINE/
10PK SEE CH10_05 DASH
SEE NOTE
14GY (4103)

G
K2*

B
4RD C 17
ECM POWER
R STARTER
(4101)
K14H J14H
FUSIBLE 4RD 4RD

K17C
10PK
SEE NOTE LINKS
100A
BATTERIES MAXIFUSE
K2−G*

CRANKING
4WH

BLOCK (4000)
B
MOTOR MEGAFUSE
S
1/0RD 2/0RD SOLENOID

M THERMAL

K17M
1/0BK

18PK
OVERCRANK
G
B (6316) K17K
18PK
A K17L
K10−GC 18PK
1BK
W/THERMAL N/THERMAL
ENGINE OVERCRANK
CRANKING OVERCRANK
BLOCK PROTECTION
MOTOR PROTECTION
2/0BK

GND

2/0BK
ECM
46
K11−GL

(6007)
4WH

FRAME FRAME
GND GND

DASH PANEL
GND
(4005)

NOTE:
FOR CIRCUIT K14H FUSELINKS ARE 2−12BL
WITH 4 GAUGE CHARGE CIRCUITS K2−G & K2 FUSELINKS ARE 2−12BL
WITH 2 GAUGE CHARGE CIRCUITS K2−GA & K2A FUSELINK ARE 2−10RS
WITH 1 GAUGE CHARGE CIRCUITS K2−GB & K2B FUSELINK ARE 3−12RS

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 12SEP03 RELEASE FOR PRODUCTION. − 58774T

58774T 12SEP03 AE08−52368 04

Figure 52 I6 HEUI Engines

52
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.5. CATERPILLAR ENGINES, CUMMINS ISM AND WITH EATON ULTRASHIFT/DM2, P.


5
CHAPTER 4

CHARGING AND CRANKING


CAT ENGINES, CUMMINS ISM &
W/EATON ULTRASHIFT/DM2

ALTERNATOR
R

K2
B

4RD
FUSIBLE
G

LINKS
K2−G
4WH

BATTERIES
CRANK MOTOR

B S
SOLENOID

1RD 4RD

M
1BK 4BK
G
A K17J
16PK

K10−GC
1BK B
ENGINE
K11−GL

BLOCK
4WH

K17S
16PK

GND CRANKING
THERMAL
(6303) MOTOR
2BK

OVERCRANK
(6316) DASH/
ENG
16 15
(4103)

CAB
18WH

FRAME
J17−G

GND
GND
(4005)
18PK
J17S

NEG
STUD
(4005)

NOT W/
THERMAL STARTER PASS
ISO & PWR
18WH

OVERCRANK
J17−G

THRU
RELAY (4014)
(4003)

8 KEY SWITCH
J17 A17
DASH/ENG "S" TERMINAL
85

18PK 18PK
R12−5 CH02_15,
(4103)
CH10_18
86

R12−2
87

17 MEGA FUSE
K17F J17F R12−4
14PK 14PK
18 100 AMPS
K17G J17G R12−1 J17D FUSIBLE LINK
14PK 14PK 10PK 14GY
87A

30

NOTES:

FOR 4 GAUGE CHARGE CIRCUITS K2−FL & K2A−FL FUSELINKS ARE 2 − 12BL
FOR 1 GAUGE CHARGE CIRCUITS K2D−FL, K2E−FL & K2F−FL FUSELINKS ARE 3 − 10RS
FOR 1 GAUGE CHARGE CIRCUITS K2B−G & K2B

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 17DEC03 RELEASE FOR PRODUCTION. − 58689K

58689K 17NOV03 AE08−52368 05

Figure 53 Caterpillar Engines, Cummins ISM and with Eaton Ultrashift/DM2

53
ELECTRICAL CIRCUIT DIAGRAM MANUAL

5.6. I6 EGR ENGINES WITH AIR START, P. 6

CHAPTER 4
CHARGING AND CRANKING
I6−EGR ENGINES W/ AIR START

W/REMOTE
W/ALLISON MD XMSN START/STOP
(CH 10_05) (CH09_31)

18DKBL

18DKBL
J104CC
J104K
18PK

18PK
J17

J17
STARTER
ISO & POWER
RELAY
(4003)

J17S
18PK

86
PASS THRU R12−2
AT DASH
(4014)

85
R12−5
KEYSWITCH S A17 J17

87
(1100) B 18PK 18PK
R12−4
8
R12−1 J17D
R12−3 10PK

87A

30
N/ALLISON MD TRANS 10PK
J17E

ALTERNATOR FUSIBLE
W/AUTO NEUTRAL LINK
J17E
10PK SEE CH10_05
SEE NOTE
14GY ENGINE/
G

K2* DASH
C
B

4RD ECM POWER (4103) 17


R

STARTER
(4101)
K14H J14H
4RD 4RD
K17C
10PK

SEE NOTE
100A
MAXIFUSE

K17M
18PK
K2−G*
4WH

BLOCK (4000)
MEGAFUSE
1/0RD 2/0RD
POWER
BATTERIES STUD

1/0BK 2/0BK
ENGINE
FRAME
BLOCK
GND
GND

K17−G
10WH
AIR START
ENGINE
(6398)

KA17C
10PK ECM 2
2/0BK

(6020) 23
K11−GL
4WH

AIR START
SOLENOID

FRAME
GND
KA17−G
10WH

DASH PANEL
GND
(4005)

NOTE:
FOR CIRCUIT K14H FUSELINKS ARE 2−12BL
WITH 4 GAUGE CHARGE CIRCUITS K2−G & K2 FUSELINKS ARE 2−12BL
WITH 2 GAUGE CHARGE CIRCUITS K2A−G & K2A FUSELINK ARE 2−10RS
WITH 1 GAUGE CHARGE CIRCUITS K2−GB & K2B FUSELINK ARE 3−10RS

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 11MAR04 RELEASE FOR PRODUCTION. 59169P

59169P 05MAR04 AE08−52368 06

Figure 54 I6 EGR Engines with Air Start

54
ELECTRICAL CIRCUIT DIAGRAM MANUAL

FANS AND ENGINE ACCESSORIES (CHAPTER 5)


6.1. FAN WIRING, P. 1

Figure 55 Fan Wiring

55
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.2. ETHER START, P. 2

Figure 56 Ether Start

56
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.3. SNOW VALVE, P. 3

Figure 57 Snow Valve

57
ELECTRICAL CIRCUIT DIAGRAM MANUAL

6.4. FAN WIRING, CATERPILLAR AND CUMMINS, P. 4

Figure 58 Fan Wiring, Caterpillar and Cummins

58
ELECTRICAL CIRCUIT DIAGRAM MANUAL

ELECTRONIC ENGINES (CHAPTER 6)


7.1. ELECTRONIC ENGINE CONTROLS, I6–EGR ENGINES, P. 1

CHAPTER 6

ELECTRONIC ENGINE CONTROLS


(I6−EGR) ENGINES

CLEAN POWER ECM / IDM


& GROUND NEGATIVE
K97−GB (9260) BATTERIES
16WH (6323)
4
K97−GA K97−G N97−G N14−G
10WH 10WH 10WH
IDM2 (6011)

12WH A
1 B
40A
K97Y K97T K97X N97AA N14BA N14AY
12VT 10VT 10VT 10RD 10RD 10RD
12 A A B A
K97AB POWER/ A B ENGINE IDM
6 16VT STARTER N97B FEED FUSE
SOLENOID 10RD (9254) N14BD
(6704) C C 10RD
(4105)

J97TA
8 GND

10VT
K97M ECM / IDM
16VT K97MA 40A
9 12RD POSITIVE
(9261) N14BC
10RD
10 B A
J97XA 9 ENGINE ECM / IDM
K97−GV 10VT POS FEED FUSE
16WH (4103) J97HB (9258)
6 14VT
K97−GW
16WH
K34−G

7
18WH

M1−G4 M1−G3
LOW R8−3 R8−4 R8−5 85
K97AZ

COOLANT 30
16VT

87A 87 86
SENSOR
J97TC
16VT

LT−(6400M) J97JA ECM / IDM


RT−(6401) A B 18VT MICRO RELAY
K34A 87A 87 (4002)
ECM2 (6020)

18TN 86
4 30 85
M1−H3 M1−J3 M1−J4
R8−1 R8−2

ENGINE/ IDM
DASH PWR RELAY

J97LD
(4003)

18VT
16VT

J97J
(4103)
20A
J97LC

J97HA
16VT

16VT
12 F2−B4 F2−A4
K97LA J97LA
16VT 18VT MINI FUSE BLOCK
1 (4001)
K97J
18VT
5 18
5A FROM PRIMARY
K97C K97UA J97UA J13S J13CW IGNITION
18VT 18VT 19 16VT 14PK 10PK RELAY (R9−4)
3 F1−F1 F1−E1 (4003) CH 02_14
F1−H4
24 MINI FUSE BLOCK
(4001) 10A
MINI−FUSE BLOCKS
F1−G4 ENGINE ECM
(4001)
K97F K97H J97H
16VT 14VT 21 14VT
1
K97Z 3 BAP
16VT 2 1 SENSOR
ECM2 (6021)

2 PASS THRU DCM


(1808)
B97Q

AT DASH CONN
18VT

(4014) (1800)
APS/IVS
B97AH

B97AE
18VT

K97K J97QA A97Q


18VT

(1804)
18VT 18VT 18VT
3 7 C10
A

K99T J99V A99V B99V


18VT 18VT 18VT 18VT
18 5 1 C4
B

K97D K97R J97Y A97Y B97Y B97AD


18VT 18VT 18VT 18VT 18VT 18VT
24 6 2 B4
C

K97 J97P A97P B97P B97AF


18VT 18VT 18VT 18VT 18VT
4 4 5 C5
D

K99S J99U A99U B99U


18VT 18VT 18VT 18VT
12 2 4 B5
E
F

B99E
18VT
C6
A99E
18VT
(6011)
IDM2

K97S
B2

16VT B
5 INTAKE AIR
TEMP SENSORS CAB FUSE
5A

(6703) F24 BLOCK


K97E A (1012)
(LOCATED ON
A2

16VT
C2

E2

AIR INTAKE)

FROM PRIMARY
A13AH IGNITION FEED
10PK
RELAY

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 18MAY04 CIRCUIT K97AB WAS F 59249M
K97−FL
20VT P52778H 10AUG00 AE08−52370 01

Figure 59 Electronic Engine Controls, I6–EGR Engines

59
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.2. ELECTRONIC ENGINE CONTROLS, I6-EGR ENGINE CRUISE CONTROL AND


BODY BUILDER CONNECTIONS, P. 2

Figure 60 Electronic Engine Controls, I6-EGR Engine Cruise Control and Body Builder Connections

60
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.3. ELECTRONIC ENGINE CONTROLS, (V8–AVNT) ENGINES, P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND ELECTRONIC ENGINE CONTROLS
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
(V8-AVNT) ENGINES
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ENGINE ECM2 CLEAN


BLOCK POWER & GROUND ECM -VE
K97-GB
4 GND (6323) (9260) BATTERIES
16WH
K97-GA K97-G B N97-G N97-GA A N14-G
1
12WH 10WH 10WH 10WH 10WH
K97X A
K97Y K97T 40A
12 10VT* N97AA A N14BA N14AY
12VT* 10VT*
10RD 10RD 10RD
B A
IDM2(6011)

16WH
ECM POWER/

K34-G
8
A B ECM +VE
STARTER ENGINE ECM
(9261)

J97TA
FEED FUSE

10VT*
6 SOLENOID
(9254)
(4105)

K97-GW
K97M

K97-GV
&K97LA

16WH
16WH
K97LC
16VT*

9 10PL

J97XA
10VT*
16VT* MINI-FUSE BLOCKS
10A &J97HB
10
F2-B4 10A ENGINE ECM
16PL F1-G4
MINI-FUSE (4001)
F2-A4 J97HB
BLOCK
A B 18VT

&J97HA
J97HA
(4001)

18VT

16PL
KL.31 6 F1-H4

J97LD
16VT*
LOW

J97LB
18VT*
J97TC
10VT*
KL.31 7
COOLANT
R11-2
K34A SENSOR R11-1
ECL 4
18TN (6400M)
R8-3 R8-5 ECM ISO &
30 85
L5A(+)1
TO 86 POWER
CAN+ 12 87A
18YL RALAY

R11-3
DRIVETRAIN 87
L5A(-)1 (4003)
CAN- 13 J1939 R8-4 87

J97LC
18GN

16VT*
87A
CH2_07,07A 86
ECM2 (6020)

30 85 R11-4
L92#141

R11-5
DDS 8 41
18TN R8-1 R8-2
J97JA
TRANS
ENGINE 18VT*

J97LA
K97AZ

18VT*

18VT*
CONTROL
18VT*

J97J
/ DASH V8 IDM
MODULE

18VT*
J97H
(4103) POWER RLAY
(7151&R)
(4003)
12

K97LA 1

16PL
MPR 18
K97J
(LSD) 5
18VT*
F1-F1 FROM PRIMARY
19 5A
KL.15
K97C K97UA J97UA J13S J13CW IGNITION
3
18VT* 18VT* 18VT 14PK 10PK RELAY (R9-1)
F1-E1
BAP 24 &J97UA (4003)
16PL MINI FUSE CH2-14
(4001)

SEE CH10_20 FOR EATON DM3 TRANS


21
KL.87 K97F K97H
1
(VPWR) 16VT* 16PL
BAP
K97Z 3
KL.87 2 DCM 1 SENSOR
16VT* PASS THRU 2
B97Q
18VT

(VPWR) CONN (1808)


AT DASH
(1800)
B97AE
18VT
B97AH

(1701)
18VT

3 7 C10 APS/IVS
K97K J97QA A97Q
(1804)
18VT* 16VT* 16VT*
A
5 1 C4
K99T J99V A99V B99V
APS 18
18VT
B
18VT* 16VT* 16VT*
6 2 B4
KL.31B K97D J97Y A97Y B97Y B97AD
24
C

18VT* 16VT* 16VT* 18VT 18VT


K97 4 5 A97P C5
J97P B97P B97AF
VBREF 4
D

18VT* 16VT* 16VT* 18VT 18VT


K99S 2 4 B5 B99U
IVS
J99U A99U
12
E

18VT* 16VT* 16VT* 18VT


A99W B6 B99W
3
18VT
F

NOT 17 16VT*
ECM2 (6021)

&GPS &SPD-SIG C6 B99E


USED 17 19
18PL 18PL 18VT
A99E
18VT*

&L47B125 &L47C125 CONN BODY


VSS+ 10 D CAB FUSE
18TN 18TN LOCK
BLOCK
B2

(7906F)
(1012)
5A

&L47#125 XMSN CONTROL


25 F24
18TN MODULE
A2

C2

E2

(7151&R)
K3B(+) TO
ATA+ 20 & W/ MXT
18DKBL DRIVETRAIN
* W/ MXT VT IS
ATA- K3B(-) FROM PRIMARY
21 J1708 A13AH REPLACED BY PL
18GY IGNITION FEED
CH2_04 10PK
RELAY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U00JXP9
CNA1 31MAR09 ADDED MXT EFFECTS H 61817B
PART NO.
RELEASE NO. DATE SHEET

52778H 10AUG00 003


AE08052370

Figure 61 Electronic Engine Controls, (V8–AVNT) Engines

61
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.4. ELECTRONIC ENGINE CONTROLS, V8–AVNT ENGINE CRUISE CONTROL AND


BODY BUILDER CONNECTIONS, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
ELECTRONIC ENGINE CONTROLS − V8−AVNT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE CRUISE CONTROL & BODY BUILDER CONNECTIONS
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

STEERING WHEEL SWITCHES


TO FUEL FILTER

CRUISE OFF

CRUISE ON
K97DF

CITY HORN
(6708)

AIR HORN
SEE CH07_09 18VT

RESUME
SET

ECM2 (6020)
21

1210 OHM

6190 OHM

2370 OHM
K46B
SET PTO SPEED − SCS
20 18GY
VARIABLE PTO ENABLE −K97CC
RVAR
19 18VT
BODY
K97CB
PRESET PTO ENABLE − RPRE
17 18VT BUILDER
VEHICLE SPD SENSOR CAL CNTRLK47B
− VSS_CAL
14 18GY
K46A
RESUME PTO SPEED − RAS
D C B A 11 18GY
TACHOMETER CONTROL −K97AR
TACH
18VT

CLOCK CLUTCH
1200
1200

SPRING SWITCH
(1809) (1807)

D C B A D C B A
STOP LIGHT
(1814)
18GY

B9VB
18GY

B17H
B96A

18PK

18PK
18VT

18VT

B17J
B9R
B96
150

B9VG
STOP LIGHT
6.8V
18GY
6.8V

#1
B9VF W/AIR BRAKES
18GY
150

(1823)
B

B70CA
18OR
18GY
B9S

W/HYD
BRAKES STOP LIGHT
#2
D

B9VH W/AIR BRAKES


6.8V

18GY
(1824)
7
ECM2 ECM2
150
18RD
B70C

(6020) (6021)
C

B70C B70CB
18GY

TURN SIGNAL 18OR 18OR 8 9 10


B9V

SWITCH
(1810)
B12

DCM
C11
B9

A4

D8

D7

CONN
18GY
K47A

18GY
18PK
L17E
18GY

(1800)
K47

XMSN/
A9V
20RD
A70C

A17H
A96A

18PK

18PK
20VT

20VT

DASH
A17J
A96

(4705)
20GY
A9H

18 F
J17J
33

10

17
3

18PK

PASS THRU
SYSTEM
AT DASH
CONTROLLER 5A
(4014)
(1600) B A
F2 E2
NOTE: CAB FUSE F24 TRANS SPEED
BLOCK SENSOR
ONLY ONE STOP LIGHT SWITCH USED (1012) C2 (7601)
W/AIR BRAKES & W/TRACTOR
A13AH IGNITION FEED FROM
10PK
A2 INGITION RELAY

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 9SEO02 DVD/RMVD ENG/TRANS CONND 56507Z
RELEASE NO. DATE PART NO. SHEET
(7800).
P52778H 10AUG00 AE08−52370 04

Figure 62 Electronic Engine Controls, V8–AVNT Engine Cruise Control and Body Builder Connections

62
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.5. CATERPILLAR C10, C11, C12, AND C13 ENGINES, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 6
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CAT C10, C11, C12 & C13 ENGINES
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ACCEL. PEDAL

SENSOR

(1805) A C
B

18VT
18VT

B99V
B97Y
18VT
B97P
DIAGNOSTIC
DCM
C5 C4 (1650)
(1800) B4

A5AE(+)
C
18YL

A5AS(-) A5AF(-)
20LTGN 18LTGN D

A5AR(+)
20YL
A5AN(+)
20YL 34 SYS CONTROLLER
18VT

A97Y
A97P

18VT

18LTGN

J1708 & 5V

A5AC(+)
A99V
18VT
18YL
A5B(+)

20YL
A5B(-)

(1600)

20LTGN
A5AP(-)

A5AD(-)
REF SPLICE 20LTGN

(4820) 35

PASS THRU A5AL(+)


5 2 16 15 1 18YL
4
(1701) CLUSTER
A5AM(-) (1500)
18LTGN 5

A5AG(+)
A
18YL J1939

A5AH(-)
PUBLIC
18LTGN C (1652)
J5C(+) W/BENDIX
J5E(+) W/WABCO

MINI FUSE (4001)

IGN FEED
20YL
J5C(-) W/BENDIX

20YL

CH02_14
J5E(-) W/WABCO

F1-E1 F1-F1
5A
18DKBL

18GY
18VT

20GN
J97Y

J3B(+)

8VT
18VT

18VT
20GN
J97U

J99V

CH10_20 FOR EATON DM3 TRANS


J97P

J3B(-)

ENGINE/TRANSMISSION
SYS CONTROL (7800)
J77B
BLUE G
16GN
(4008)
K5AE
DASH E
18LTGN
(4103) 20 4 6 10 11 19 8 7 5
K5U
18YL
D

B
18YL
18VT
K97Y

K5S
18LTGN
18DKBL

18VT
16LTGN

K97U
18GY
K3A(+)

K5T
K77B

K3B(-)

BATTERIES
FREON
B
COMP
(6200) K77-G K10-GU
A 16WH 14WH
ECM NEG
FEED

N14AY
ENGINE GND (9260)

10RD
(6340) A
K97-GA N97-G N14-G
10WH 10WH 10WH
B
K97AM N97AA N14BA
10VT 10RD 10RD
A B A
A
CLEAN PWR 30A
ECM POS
& GND FEED
(6323)
(9261)
K34-GA
16WH

20LTGN
K97YA

14WH
K97-GE
14WH
K97-GD
18VT

K97AS

K97AT
K5W

14VT
16TN
K34B

14VT
16GY
18VT

K47A

18VT
K99V
20YL
K97P

16GY

K5V

16TN
16TN

K34D
K34C
K47

A B C D 2 4 5 8 9 70 32 33 34 49 50 52 53 54 65 66 67

LOW COOLANT ECM


(6407) (6013)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


JKP 4JAN06 ADDED EATON DM3 TRANS NOTE E 59924R
RELEASE NO. PART NO. SHEET
DATE

52778H 16DEC01 AE08-52370 05

Figure 63 Caterpillar C10, C11, C12, and C13 Engines

63
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.6. CUMMINS ISM ENGINE, P. 6

Figure 64 Cummins ISM Engine

64
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.7. I6 HEUI ENGINE, P. 7


ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 6
NAVISTAR, INC
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO ELECTRONIC ENGINE CONTROLS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
(16-HEUI) ENGINES
NAVISTAR, INC.

ECM
(6007)

K24A J24A
47
18GY 18GY
16 MULTIFEED TERMINAL/
BUSS BAR
ENGINE/DASH
M1-A4 M1-A3
ENGINE (4103)

BLOCK 30 85
GND EXHAUST BRAKE MINIFUSE
RELAY POWER BLOCK
EXHAUST BRAKE
(4002) RELAY
SOLENOID (4001)
(4003)
(6500) FROM
F1-E2
87A J13W SECONDRY
87 86
14PK IGNITION
RELAY
B
K10-GB

M1-B3 5A
M1-C3 M1-C4 (4003)
14WH

J24B J24B
18GN
K24-G 18GY 18GY
A
18WH 18 15
J24C
18GY
F1-B2 F1-A2
EXHAUST ENGINE/
K10-GA
BRAKE DASH
18WH
SOLENOID (4103)
ECM2 CLEAN BATTERIES
K10-G GND (6502) ECM
POWER & GND NEGATIVE
18WH (6704)
(6323) (9260)
LOW
K34-G
18WH

N97-G N97-GA N14-G


COOLANT
10WH 10WH 10WH
SENSOR
ECU POWER/
B
A - +
(6400)

A B STARTER
K34A
10 18TN (4105)
40A
ENGINE/
K97AA N97AA N14BA N14AY
DASH
10VT 10RD 10RD 10RD
(4103)
B A A B A

K97V K97T ENGINE ECM


1
K97AA ECM POSITIVE
14PL 18VT 12VT FEED FUSE
FEED (9261)
18 (9254)

K97V
1
14PL R11-2
R11-1

K97P J97-GA 85
2
14PL 10VT 30

K97N
23
14PL POWER RELAY
K97Y (4003)
42
14VT
87A
87 86

ECU POWER/ R11-3 R11-4 R11-5


K97F
21 STARTER
14PL
(4105)

K97Z J97W J97W J97AAA


22
14PL 10VT 10VT 14VT
A
ENGINE/
K97L
41 DASH
14PL SEE CH10_20 FOR EATON DM3 TRANS
(4103)

5A FROM PRIMARY
K97UA J97UA J13S J13CW IGNITION
24
18VT 18VT 14PK 10PK RELAY (R9-4)
19 F1-F1 F1-E1 (4003) CH02_14

MINI FUSE BLOCK


BAP
(4001) 3 SENSOR
18VT
B97Q

2 1
(1808)
PASS THRU
AT DASH DCM
B97AH

(4014) CONN
B97AE
18VT

18VT

(1800)
APS/IVS
K97K J97QA A97Q
29 (1804)
18VT 18VT 18VT
A

3 7 C10
K99T J99V A99V B99V
8 18VT 18VT
18VT 18VT
B

5 1 C4
K97D K97R J97Y A97Y B97Y B97AD
11 18VT
18VT 18VT 18VT 18VT 18VT
C

2 B4
6
K97C J97P A97P B97P B97AF
3
18VT 18VT 18VT 18VT 18VT
D

4 5 C5
K99S J99U A99U B99U
27
18VT 18VT 18VT 18VT
E

4 B5
2
F

B99E
18VT
A99E

18VT
C6

K97S
16VT
2 INTAKE AIR
B2

TEMP SENSORS
(6703)
5A

(LOCATED ON CAB FUSE


K97E F24
12 AIR BRAKE) BLOCK
16VT 1
(1012)
A2

FROM PRIMARY
A13AH
10PK IGNITION FEED
RELAY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JLH3 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


DLV1 10APR11 CONN 6703 CAVITY WAS C 77596V
PART NO.
RELEASE NO. DATE SHEET

A AND B. 52778H 12SEP03


AE08052370 007

Figure 65 I6 HEUI Engine

65
ELECTRICAL CIRCUIT DIAGRAM MANUAL

7.8. I6 HEUI ENGINE CRUISE CONTROL AND BODY BUILDER CONNECTIONS WITH
MANUAL TRANSMISSION, P. 8

Figure 66 I6 HEUI Engine Cruise Control and Body Builder Connections with Manual Transmission

66
ELECTRICAL CIRCUIT DIAGRAM MANUAL

GAUGES WITH AND WITHOUT INTEGRAL WARNING LIGHT (CHAPTER 7)


8.1. IP/GAUGE LIST, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
IP/GAUGES
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

INSTRUMENT PANEL GAUGES

GAUGE WARN SIGNAL PATH SENSOR

LIGHT LOCATION

RPM (TACH) NO ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE

MPH/KPH (SPD) NO ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER TRANSMISSION

FUEL YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER FUEL TANK

VOLT YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER −−−−−−−−−−−−−−−−−−−−−−−

AIR 1 (PRES) YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER INSIDE CAB − DASH PNL

AIR 2 (PRES) YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER STEERING COL AREA

WATER (TEMP) YES ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE

ENG OIL (TEMP) YES ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE

OIL (PRES) YES ENGINE CTRLR/DRIVE TRAIN J1939/CLUSTER ENGINE

TRANS (TEMP) YES XMSN CTRLR/SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER TRANSMISSION

AIR APPLICATION NO SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER FWD CHASSIS

REAR AXLE TEMP YES SYSTEM CTRLR/DRIVE TRAIN J1939/CLUSTER AXLE

NOTES:

1) WARNING LIGHTS ARE PART OF THE GAUGES AND LOCATED IN THE GAUGE

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 09AUG00 AE08−52371 01

Figure 67 IP/Gauge List

67
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.2. WARNING LIGHT LIST, P. 2

Figure 68 Warning Light List

68
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.3. WARNING LIGHTS CONTROLLED BY ENGINE, TRANSMISSION, ABS


CONTROLLER, P. 3
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


WARNING LIGHTS CONTROLLED BY
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
ENGINE, TRANSMISSION, ABS CONTROLLER
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

THE FOLLOWING WARNING LIGHTS ARE CONTROLLED BY THE ENGINE, TRANSMISSION,


OR ABS CONTROLLER OVER THE DATA BUS AND DO NOT HAVE INDEPENDENT CIRCUITRY
THAT CAN BE OR NEEDS TO BE SHOWN:

RANGE INHIBIT

ENGINE (YELLOW LED)

ENGINE (RED LED)

TRAC CTRL

CHECK TRANS

TRAILER ABS

CHECK ELECTR SYS

ABS

WAIT TO START

RETARD OVERHEAT

AUTO NEUTRAL (NOT ON DATA BUS TO CLUSTER)

OPTIMIZED IDLE (NOT ON DATA BUS TO CLUSTER)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET
P52778H 20JUN00 AE08−52371 03

Figure 69 Warning Lights Controlled by Engine, Transmission, ABS Controller

69
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.4. ENGINE OIL PRESSURE AND TEMP, SPEEDOMETER, TACH, VOLTMETER AND
WATER TEMP GAUGE CIRCUITS, P. 4
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ENG OIL PRESS & TEMP, SPEEDOMETER, TACH,
INTERNATIONAL TRUCK AND ENGINE CORPORATION. VOLTMETER & WATER TEMP GAUGE CIRCUITS

REFER TO CONSOLIDATED ENGINE/VEHICLE CONTROLLER


DIAGNOSTICS MANUAL EGES−175 (DT466), EGES−190 (V8−AVNT), FOR CIRCUIT
DIAGRAMS SHOWING INPUT CIRCUITRY FOR THE FOLLOWING DATALINK DRIVEN SYSTEM:

ENGINE OIL PRESSURE GAUGE

ENGINE OIL TEMPERATURE GAUGE

SPEEDOMETER GAUGE

TACHOMETER GAUGE

WATER TEMPERATURE GAUGE

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 20JUN00 AE08−52371 04

Figure 70 Engine Oil Pressure and Temp, Speedometer, Tach, Voltmeter and Water Temp Gauge
Circuits

70
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.5. IP/GAUGES AND WARNING LIGHTS — GAUGE CLUSTER, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF IP / GAUGES & WARNING LIGHTS −
INTERNATIONAL TRUCK AND ENGINE CORPORATION. GAUGE CLUSTER

CAB
FUSE
BLOCK
(1011)
15A

H2 G2
F2

CAB
FUSE
BLOCK
(1012)
5A
SEE CH02_12
F1 E1
F19

PANEL LIGHT
DIMMER

SEE CH08_10

GAUGE CLUSTER
(1500)

A62
PANEL LT DIM O/P 1 18DKBL DRIVETRAIN
J1939
GND 2 DATA
BATTERY + A28 LINK
3 18TN
A5AL(+)
DRIVETRAIN J1939+ 4 20YL SEE CH02_06

DRIVETRAIN J1939− A5AM(−) SEE CH02_06


5 20LTGN
J1939 SHIELD 6
A28−G GROUND
SYSTEM GND 7 18WH STUD
A13B
SW IGN 8 16PK

HEADLIGHT ENABLE A50


9 20YL

NC 10

NC 11

NC 12

SYSTEM
CONTROLLER
14 (1600)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 20SEP02 DVD/A13B WAS 13B, CHGD C 56507Z
RELEASE NO. DATE PART NO. SHEET
FONT SIZES.
P52778H 10AUG00 AE08−52371 05

Figure 71 IP/Gauges and Warning Lights — Gauge Cluster

71
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.6. AIR PRESSURE INPUT CIRCUIT, P. 6


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AIR PRESSURE INPUT CIRCUIT
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PRIMARY, SECONDARY AIR BRAKE APPLICATION GAUGE WIRING

SYSTEM CONTROLLER PRIMARY AIR


(1600) TRANSDUCER
(1811)
B9V B9VC A
CAB/DCM 18GY 18GY
B
(1800) B6HB
18GY
C
A9H A9V
ZERO VOLT REFERENCE 20GY 18GY
3 A4

A40 B40
PRIMARY AIR SENSE 20GY 18GY SECONDARY AIR
15 C12
TRANSDUCER
A40A B40A
SECONDARY AIR SENSE 20GY 18GY (1812)
16 B2 A
B9VE
18GY
B
A6H B6H B6HA
SWITCHED SENSE CMD 20GY 18GY 18GY
27 B3 C
(5V)

AIR APPLICATION
TRANSDUCER
(1822)
SYSTEM CONTROLLER PASS THRU A
B9VF
(4004) (4014) 18GY
B
B6HC
18GY
C
AIR BRAKE APP J40F A40F B40F
13 18GY 17 18GY 18GY
C2

AIR SYSTEM PRESSURE GAUGE WIRING

W / HYD BRAKES
SYSTEM CONTROLLER
(4004)

ELECTRONIC REF
GROUND AUX AIR
SPLICE PACK FWD CHASSIS/DASH TRANSDUCER
(4830) (4301)
(8505)
J9A J9EA A
LOGIC GND M9A
18GY 18GY 18GY
26 1 B
J6A J6BA M6A
5V OUT 18GY 18GY 18GY
27 2 C
M40
(4820) 18GY
3
5V REF
SPLICE PACK

SYSTEM CONTROLLER PASS THRU DCM


(1600) (4014) (1800) & (1805)

J40FA A99W B40G


18GY 3 18VT 18GY
B6
A40
AUX AIR SENSE 20GY
15 C12

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00TRH2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U DATE PART NO.
RELEASE NO. SHEET
PEC 18JUN01 REVERSED 4014 TERMINAL. B P54634F P52778H 21JUN00 AE08−52371 06

Figure 72 Air Pressure Input Circuit

72
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.7. AXLE TEMPERATURE, FWD REAR AND REAR AXLES, GAUGE INPUT CIRCUIT, P.
7
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF AXLE TEMPERATURE, FWD REAR &
INTERNATIONAL TRUCK AND ENGINE CORPORATION. REAR REAR AXLES, GAUGE INPUT CIRCUIT

SYSTEM
CONTROLLER
(4004)

2
FR AXLE OIL TEMP J32
18TN
1
RR AXLE OIL TEMP J32A
18TN
26
ZERO VOLT REF J9A
18GY

ZERO VOLT REF


SPLICE
(4830)

18GY
J9G
DASH/CENTER
CHASSIS
D8 A2 A1
(9700)
18GY
N9

18TN
ZERO VOLT REF
N32

N32A
18TN
SPLICE
(8802)

N9H**
CENTER/REAR
18GY 11 6 5 CHASSIS
N9F*
(9800)
18GY
F REAR AXLE
TEMP SENDER
R9B**
18GY

(9811)

R32A
18TN 1 1

2 2
R9A**
18GY

RR AXLE
TEMP SENDER
(9812)

R32
18TN 1 1

2 2
R9**
18GY
R9C*
18GY

* GAUGE REAR
** GAUGE REAR & RR

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET

P52778H 10AUG00 AE08−52371 07

Figure 73 Axle Temperature, FWD Rear and Rear Axles, Gauge Input Circuit

73
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.8. FUEL GAUGE INPUT CIRCUIT (SINGLE TANK) DIFFERENTIAL LOCK WARNING
LAMPS, P. 8
ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC CHAPTER 7
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
DIFFERENTIAL LOCK WARNING LAMPS
NAVISTAR, INC.

FUEL GAUGE INPUT CIRCUIT (SINGLE TANK)

J36A
SYSTEM FUEL SENDER 5
18TN
CONTROLLER
(4004)
SENSOR RESISTANCE
J9A
ZERO VOLT REF 26 FULL - 29 TO 37 OHMS
18GY
EMPTY - 234 TO 246 OHMS

ZERO VOLT REF SPLICE


/ *ELECTRONIC

18GY
J9G
GROUND SPLICE
(4830)

FUEL TANK
DASH / CENTER
LOCATION
CHASSIS B11
D8 DEPENDENT
(9714 / 9700)

N36A
A
18TN RIGHT GAUGE
A N9 *N9 FUEL SENDER
ZERO VOLT 18GY (9101)
18GY B
REF SPLICE C N9B
(8802) 18GY
B

N36 A
18TN LEFT FUEL
SENSOR
* W/ MXT B (9100)
N9A
18GY

DIFFERNTIAL LOCK WARNING LAMPS

DASH/CENTER CENTER/REAR
PASS THRU RR AXLE
CHASSIS CHASSIS
(1701) DIFF LOCK
(9700) (9800)
(9815)

G 19 C12 8
A49F J49A N49A R49A
18GY 18GY 18GY 18GY A
D1
J49A N49A
* *
18GY 18GY B
B
C6 9
J11-GJ J11-GA N10-G N49-G R10-GB R49-GA
10WH 14WH 14WH 18WH 18WH 18WH
A49E
18GY

CHASSIS GND
GND SPLICE PACK
R49-G B
(4006) (8803)
18WH
E 20 D1 7
A49D J49B N49B R49
81GY A
18GY 18GY 18GY
D
A49C
18GY

F REAR AXLE
DIFF LOCK
WARNING
(9814)
LIGHTS
(1555) C
F1

OPTIONAL WARNING
16PK
13K

LIGHT ADAPTOR
B
CAB FUSE
5A

(1040)
F29
BLOCK
A
A1

(1013)
E1

IGNITION FEED -
A13FB
CAB FUSE BLOCK * W/ ULTRASHIFTVP
10PK
(1013)

CH02_13

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


BPH4 30JUL12 ADDED ULTRASHIFTVP EFFH 90797D
PART NO.
RELEASE NO. DATE SHEET

52778H 10AUG00 008


AE08052371

Figure 74 Fuel Gauge Input Circuit (Single Tank) Differential Lock Warning Lamps

74
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.9. GAUGES AND WARNING LIGHTS — FUEL FILTER RESTRICTION AND WATER IN
FUEL LIGHTS, P. 9

Figure 75 Gauges and Warning Lights — Fuel Filter Restriction and Water in Fuel Lights

75
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.10. GAUGES AND WARNING LIGHTS — PARK BRAKE LIGHT AND TRANSMISSION
OIL TEMP. GAUGE, P. 10

Figure 76 Gauges and Warning Lights — Park Brake Light and Transmission Oil Temp. Gauge

76
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.11. GAUGES AND WARNING LIGHTS — AMMETER, P. 11


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 7

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. GAUGES & WARNING LIGHTS−AMMETER

(4087)

7
J5R(+)
20YL SEE CH02_07
8 DRIVETRAIN
J5R(−) SEE CH02_07
20GN J1939 DATALINK
PAM MODULE 9
20SHLD SEE CH02_07
1
MINI−FUSE
BLOCK
(4001)
6 5A F2−C3
J26D
18TN F2−D3 J14M J14F MAXIFUSE
SEE CH02_03
F2−E3 10RD 8RD BLOCK (4000)

12 GND
J11−GPP (4005)
18WH AMMETER AMMETER
(6332) (9262)

10 A A BATTERY
J26B K26B N26B N26B NEGATIVE
18TN 18TN 14TN 10TN
23 POST

11 22
J26A K26A K26A STARTER
18TN 18TN 10TN
A GROUND
ENGINE/ STUD
AMMETER
DASH
(6333)
(4103)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08−52371 11

Figure 77 Gauges and Warning Lights — Ammeter

77
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.12. ENGINE OIL TEMPERATURE GAUGE WITH CATERPILLAR, P. 12

Figure 78 Engine Oil Temperature Gauge With Caterpillar

78
ELECTRICAL CIRCUIT DIAGRAM MANUAL

8.13. FRONT AXLE ENGAGEMENT LAMP, P. 13

Figure 79 Front Axle Engagement Lamp

79
ELECTRICAL CIRCUIT DIAGRAM MANUAL

LIGHTS (CHAPTER 8)
9.1. BACK UP LIGHTS, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. BACKUP LIGHTS W/MANUAL XMSN

FROM PRIMARY
IGNITION RELAY

SEE CH02_14
14PK
J13S

F1−A1 F1−E1
MINI − FUSE BLOCK
10A
(4001)
F1−B1 F1−F1
18OR
J71

BACKUP
J71AA
18OR T/S SPLICE
(4810)
TRANS/
18OR
J71A

DASH B A
(4705)
16OR

16OR
L71C
L71B

CAB
J11−GA J11−GJ
14WH 10WH GND
(4006)
DASH/
CHASSIS A4 C6
(9700)
N10−G
14WH

A B

BACKUP
A
LIGHT SWITCH CHASSIS GND
14OR
N71

(7500) B SPLICE PACK


(8803)
N10−GA
12WH

CENTER/REAR
CHASSIS
1 12
(9800)
R10−G
12WH
14OR
R71

LEFT TAIL RIGHT TAIL


LIGHT LIGHT
STOP TAIL (71) (72)
& TURN A E
(9303) A A
S71C
E 14LTBL E
S10−GC
14WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08−52372 01

Figure 80 Back Up Lights

80
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.2. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LAMPS, P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF LIGHT SYSTEMS − CLEARANCE, MARKER,
INTERNATIONAL TRUCK AND ENGINE CORPORATION. PARK, TAIL, TURN, & STOP LAMPS

HEADLIGHT SWITCH IS
PART OF GAUGE CLUSTER TURN
SEE CHAPTER 7 FOR LEFT FRONT RIGHT FRONT
CLUSTER WIRING. PARK MARKER & MARKER &
TURN LIGHT TURN LIGHT

LEFT FENDER RIGHT FENDER


TURN LIGHT TURN LIGHT

LEFT GUIDE
POST LIGHT
(8150)

A A
M58H M58J
16BN 16BN POST
B M58−GB B
M58−GA M11−GD LIGHT
16WH 12WH 16WH
M11−G
12WH
M58B

GROUND
14BN

GROUND
POST RIGHT GUIDE
ADAPTER #1 ADAPTER #2
LIGHT POST LIGHT
(8800) (8801)
(8151)
BACKUP LIGHT FORWARD
9 12 13 11
T/S SPLICE (4810) CHASSIS
J58AA

12WH
16OR

16OR
J11−G
14BN

(4301)
J56A

(LEFT TURN) J57A


GND
(4006)
SYSTEM C
J56AA J11−GJ
CONTROLLER 16OR 10WH
H BACKUP LIGHT
(4007) J58A
14BN T/S SPLICE (4810)
T/S SPLICE (4810)

B
T/S SPLICE (4810)

J57AA (RIGHT TURN)


BACKUP LIGHT
BACKUP LIGHT

16OR

COMBINATION
(BACKUP)

B
(BACKUP)

SYSTEM
J57J STOP/TURN (4830)
CONTROLLER 16OR
C (RIGHT)
BLUE (4008) J56J BACKUP LIGHT
16OR
J11−GA

T/S SPLICE (4810)


14WH
16OR

18OR

16OR
14BN
J56B

J68B

J71A

J57B

COMBINATION STOP/
(BACKUP)
J57BC TURN (4830) (LEFT)
J56BC 16OR
CENTER
16OR
CHASSIS
C9 C10 A5 B7 C6 A4 B6 (9700)
N10−G
14WH 12WH

14OR

14OR
N10−G

N71

N57

CHASSIS GND
N10−GD
N10−GC

16OR

SPLICE PACK
16WH
16WH
16OR

14OR
N57J

N10−GA
N56J

14BN
N56

(8803)
N68

12WH

REAR/CENTER
B C B C CHASSIS
2 4 12 1 3
R10−G

14OR
12WH
14OR

14OR
14BN

(9800)
R57
R56

R68

R71

B D E A C
LEFT MODESTY

STOP TAIL
RT MODESTY
TURN LAMP
TURN LAMP

AND TURN S57B


(9303) C 14LTGN C
S68C
(9316)
(9315)

B 14BN B
S10−GC
E 14WH E
TAIL S71C
A 14LTBL A

TURN/
STOP RIGHT TAIL
LEFT TAIL
LIGHT
LIGHT
BACK (72)
(71)
UP

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
CNA 26SEP02 DVD/RMVD R/L HEADLIGHT C 56507Z
T/S HARNESS, R/L FENDER RELEASE NO. DATE PART NO. SHEET
MARKERS 52778H 22AUG00 AE08−52372 02

Figure 81 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps

81
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.3. LIGHT SYSTEMS — CLEARANCE, MARKER, PARK, TAIL, TURN AND STOP
LAMPS (CONT.), P. 3

CHAPTER 8

LIGHT SYSTEMS − CLEARANCE, MARKER,


PARK, TAIL, TURN, & STOP LAMPS

HEADLIGHT SWITCH IS PART OF GAUGE CLUSTER


SEE CHAPTER 7 FOR CLUSTER WIRING.

W/LIGHTED MIRRORS

ELECT SYSTEM
CONTROLLER
(1601)

CAB
GND
(1852)
A58S
18BN
A11−G
10WH

A58S
18BN

A86M TO RADIO CONN


18LTGN SEE CH03 PG 08
A63−GA

18BN
A58L
20WH

18BN
A58L

W/SUNSHADE
2 9 ROOF/IP
(2000)
2 9 ROOF/IP
(2000)

D58−GC

D58H
18BN
18WH
ELECT SYSTEM
CONTROLLER
(1601)

D58−GL
18WH

D58T
18BN
CAB
GND
A58S
18BN

(1852) SUNSHADE
A11−G

B A (2007)
10WH

A86M TO RADIO CONN


18BN
A58L

18LTGN SEE CH03 PG 08


58−GA
18WH

18BN
18BN
A58L

58A
A63−GA
20WH

2 9 ROOF/IP
(2000)
D58−GA
18WH

D58H
18BN

58−GF

58−GE

58−GB
58−GD

58−GC
18WH

18WH

18WH

18WH

18WH

18BN
18BN

18BN

18BN

18BN

58B
58F

58E

58D

58C

BA BA BA BA BA

CLEARANCE CLEARANCE CLEARANCE


LIGHT (524) LIGHT (522) LIGHT (520)

CLEARANCE CLEARANCE
LIGHT (523) LIGHT (521)
D58−GF

D58−GE
D58−GH

D58−GD
D58−GJ
18WH

18WH

18WH

18WH

18WH
D58M
D58R
18BN

D58P
18BN

D58N
18BN

18BN

18BN
D58L

BA BA BA BA BA

RIGHT MID LEFT


CLEARANCE MARKER CLEARANCE
(2006) (2004) (2002)
RIGHT LEFT
MARKER MARKER
(2005) (2003)

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 16MAR04 ADDED SHEET CALLOUT CH03 C 50174W
PG 08.
52778H 25AUG00 AE08−52372 03

Figure 82 Light Systems — Clearance, Marker, Park, Tail, Turn and Stop Lamps (Cont.)

82
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.4. LIGHT SYSTEMS — TURN SIGNAL AND STOP SWITCHES, P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. LIGHT SYSTEMS − TURN SIGNAL & STOP SWITCHES

LEFT RIGHT
HAZARD
TURN TURN

150 STOP LIGHT


LIGHT #1
6.8V
(1823)

B A

1 2 7
TURN SIGNAL
SWITCH (1810)
W/AIR
STOP
18OR

18OR

18GY
B56A

B57A

BRAKES
B9S

LIGHT
(1814)

B70CA
B9VG
18GY

18OR
B

6.8V
B9VF B9VH
6.8V

18GY 18GY
150

150
B70C
A

A
18RD B70CB
18GY

18OR
B9V

18OR
B70C

W/HYD STOP
BRAKES LIGHT #2
DCM (1824)
CONN A1 A2 A4 B9
(1800)
18GY
A9V

20RD
A70C
20OR

20OR
A56A

A57A

20GY
A9H

SYSTEM
19 18 3 33 CONTROLLER
(1600)

NOTE:

ONLY ONE STOP LIGHT SWITCH


USED W/AIR BRAKES, W/TRACTOR

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08−52372 04

Figure 83 Light Systems — Turn Signal and Stop Switches

83
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.5. DOME LIGHT, MAP LIGHT, P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE DOME LIGHT, MAP LIGHT
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

CAB FUSE BLOCK


GND (1011)

(1852) SYSTEM CONTROLLER CAB FUSE BLOCK


SYSTEM CONTROLLER
C4
/ * BOOSTER CONN GND / * BOOSTER CONN
(1011)
(1601)
10A

(1601) (1852)
F12
C4 C

10A
GND
10WH

C
A11-G

F12 (1552)
D4

18DKBL
A63E
10WH
A11-G
A63E D4

A11-GDX
16WH
18DKBL

A63M A63P
A63-GA
A11-GF
16WH

18DKBL

18WH
A63D

18DKBL 18DKBL

A11-GF
16WH

A11-GDW
18DKBL

A63-GA

18WH
20WH
A63D

A11-GDV
ROOF

18DKBL

18WH
A63N
11 10 6
2 (2000)
18DKBL
D11-GF
16WH

18DKBL
D63E
D63D

ROOF DRIVERS SIDE PASS SIDE


(2000) 11 10 6 2 A B A B
CTSY LIGHT CTSY LIGHT
(1553) (1554)
CONSOLE/
B C D ROOF
(2502) W/ COURTESY LIGHT
* W/ MXT
18DKBL

18DKBL
C11-GF
16WH
C63D

C63E

11 10 6 2 ROOF 11 10 6 2 ROOF
(2000) (2000)

DOME
18DKBL

18DKBL
18DKBL

D63-GA
D63E

D63-GA

D63E
D63D

B A C LAMP

18DKBL
18WH

D63D
18WH
(2116)

18DKBL
18DKBL

D63K
D63-GH
18WH
18DKBL

18DKBL
D63-GH

D63L
D11-GF

D11-GF
16WH

18WH

16WH
D63M
D63L

REAR
18DKBL

18DKBL

REAR

18DKBL
D63N

D63C

D63C
18DKBL
DOME D63J
DOME
LIGHT B C A B C A
DOME LIGHT
(2115)
LIGHT (2115)

* W/ MXT

B C D
B C D
CONSOLE/
DOME /
ROOF CONSOLE/
READING LT
(2502) REAR ROOF
B C F COMPASS/
DOME (2502)
TEMP REAR
LIGHT
(2117) DOME
LIGHT

TRAVEL CREW CAB EXTENDED CAB

CONSOLE/ROOF CONSOLE /
(2502)
CONSOLE/ROOF
ROOF B C D
MAP (2502)
B C D (2502)
LIGHT
B C D
C11-GF
16WH
C11-GF
16WH

18DKBL
C11-GF
16WH

18DKBL

C63D
C63E
18DKBL
C63D

18DKBL
C63D

C63-GE
18WH

MAP
18DKBL
C63-GE

C63E
18WH

18DKBL

LIGHT
C63E

B C F B C F
B A C DOME/READING DOME/READING
DOME COMP/TEMP COMP/TEMP
DOME LAMP
LIGHT (2117)
W/ PREMIUM (2116) (2117)
W/PREMIUM TRIM W/PREM TRIM & CB
TRIM W/STD TRIM &CB

CHK DATE CHANGE REV REFERENCE DRAWN NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U00JXP9
CNA1 31MAR09 ADDED MXT EFFECTS D 61817B
PART NO. SHEET
RELEASE NO. DATE

52778H 25AUG00 005


AE08052372

Figure 84 Dome Light, Map Light

84
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.6. DOME LIGHT, MAP LIGHT (CONT.), P. 6

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM


CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. DOME LIGHT, MAP LIGHT

W/PTC CAB
NOTE:

SWITCHES SHOWN W/DOORS OPEN SYSTEM


CTRLR 25 3
(1600)

18GY
A9H
18DKBL
A63A

18GY
A9L
ROOF
(2000) 3 14

18DKBL

18WH
D63A

D9L
W/CREW CAB A B

SYSTEM LEFT DOOR


CTRLR DOME SW
(1600) (2112)

25 3
SYSTEM
W/STD & EXTD CAB
CTRLR
18GY
18DKBL

A9H

(1600)
A63A

25 3
18GY
A9L

18GY
18DKBL

A9H
A63A
ROOF
3 14
(2000)
18DKBL

18GY
D9L

A9L
D63A

18GY

ROOF
(2000) 3 14
18DKBL

18GY
D63A

D9L
18DKBL

18DKBL
18DKBL

18DKBL
D63H
D63K

18GY

18GY
D63J

18GY

18DKBL
18GY
D63B
D9W
D9Y

D9D

18DKBL
D9N

D63H

18GY
D63B
18GY

D9N
D9D

A B A B A B A B

A B A B

LEFT CREW RIGHT CREW LEFT RIGHT


DOOR DOOR DOOR DOOR RIGHT DOOR
LEFT DOOR
DOME SW DOME SW DOME SW DOME SW DOME SW
DOME SW
(2114) (2113) (2112) (2111) (2111)
(2112)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U DATE PART NO.
RELEASE NO. SHEET
PEC 18JUN01 REVISED CONN 2113. B P54634F P52778H 25AUG00 AE08−52372 06

Figure 85 Dome Light, Map Light (Cont.)

85
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.7. FOG LIGHT AND WORK LIGHT, P. 7


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. LIGHT SYSTEMS − FOG LIGHT & WORK LIGHT

WORK LIGHT & FOG LIGHT SWITCHES ARE MULTIPLEXED


SEE SWITCH PACK DIAGRAM FOR WIRING.

WORK WORK
LIGHT LIGHT WORK
(9718) (9719) LIGHT
(9720)
SYSTEM
F A A A
CONTROLLER J65 J65* J65*
BROWN 16OR 16OR 16OR
A B B B
(4007) *
J65−G *
J11−GK
16WH 16WH

16WH
J65−G
* "J65" IS "16 BK" W/RH−HDD & SS
"J65−G" IS "J11−GK" W/RH−HDD & SS
GND
(4006)
J11−GJ
10WH
12BN
J64A

J11−G
12WH

FWD CHASSIS/
20 13 DASH
(4301)
M11−G
12WH

GROUND
ADAPTER
GROUND
(8800)
M11−GD ADAPTER
12WH (8801)

W/RH−HDD & SS MODELS


M64−G
16WH
16YL
M64

N/RH−HDD & SS MODELS


M64−GA
M64−GA

16WH

M64−GB
16WH
M64B
16YL

16WH
M64A
16YL

RIGHT
LEFT
A B A B FOG LIGHT
FOG LIGHT
(8200)
(8201)
16 WH

16 WH

14 BK
14 BK

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 18JUN01 REV 8201 AND 8200. B P54634F DATE PART NO.
RELEASE NO. SHEET

JKP 11JAN02 ADDED RH−HDD AND SS. C 55043Z P52778H 22JUN00 AE08−52372 07

Figure 86 Fog Light and Work Light

86
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.8. HEADLIGHTS, P. 8
INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 8

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
INTERNATIONAL TRUCK AND ENGINE CORPORATION. HEADLIGHTS

NOTE:

HEADLIGHTS CONTROLLED BY SWITCH ON


GAUGE CLUSTER THUOUGH DRIVETRAIN
J1939 DATA LINK AND CLUSTER HEADLIGHT
ENABLE PIN (SEE CH07_05 FOR GAUGE
CLUSTER WIRING)
LO BEAM
HI BEAM

ELECT SYSTEM
CONTROLLER
BROWN
G D DIMMER FTP
(4007)
TURN
SIGNAL
SWITCH
(1810)
14YL
J52A

14YL
J53A

J11−G J11−GJ
12WH 10WH
GROUND
3 4 7
STUD
(4006)

18GY
FWD CHASSIS/

B9S
4 5 13 DASH

B102A
(4301)

B52A
20YL

20YL
M11−G
12WH
M52B
14YL

14YL
M53

18GY
B9V
DCM
CONN A7 A8 A4
(1800)

18GY
A9V
GROUND
M11−GD
A102A

12WH ADAPTER
A52A
20YL

20YL

(8801)
GROUND
20GY

ADAPTER
A9H

(8800)
M11−GA
M11−GB

14WH
M52C

M52D
14WH
M53A

M53B
14YL

14YL

14YL

14YL

20 21 3

A C B A C B
ZERO VOLT REF
FLASH TO PASS

SYSTEM
CONTROLLER
HIGH BEAM

(1600)

LEFT HEADLIGHT RT HEADLIGHT


T/S HARNESS (8001) T/S HARNESS (8000)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08−52372 08

Figure 87 Headlights

87
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.9. AUX. HEADLIGHTS, AUX. PARK, AUX. TURN, P. 9


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND AUX HEADLIGHTS, AUX PARK,
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
AUX TURN
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

J57AA BACKUP LIGHTS


RIGHT FRONT T/S B
16OR T/S SPLICE
J56AA
LEFT FRONT T/S C PACK
16OR
(RIGHT - 4810)
J58A
PARK LIGHTS H BACKUP LIGHTS
14BN T/S SPLICE
J53LO
HEADLIGHTS-LOW D PACK/
14YL
(LEFT - 4810)
SYSTEM J64AB
32
CONTROLLER 16YL
HEADLIGHTS-HI G
(4004)

*J53A
14YL
SYSTEM
14YL
J52HI

CONTROLLER CENTER
BROWN J64C CHASSIS
(4007) 16YL CONN
M2-F2 M2-D2 (9714)
M1-A2 M1-C2

16OR
86

J57A
86 30
30 AUX LOW- J68B
AUX HI- B7
BEAM 14BN
BEAM
RELAY
RELAY
(4002) 87 87A
(4002) 87A 85

16OR
87 85

J56A
M2-D1 M2-F1 M2-E1
M1-B1 M1-C1 M1-A1
J64-GA
18WH

18WH

14YL
14YL
14YL

J53B
J64-G
J52B

J64HI

J58AA
14BN
J64LO
14YL
GROUND
(4005)

*J52A

J11-GJ 14YL
GROUND
(4006) 10WH
12WH
J11-G

FWD CHASSIS/
DASH
13 9 11 12 4 5
(4301)
AUX FWD/
M52B
14YL
M53B

DASH
14YL
16OR

*M53
M57B

14YL

A F
16OR
12WH
M11-G

M56B

(4305)

M52C
M58B
14BN

A
14YL
M53A
C
*M11-GB 14YL
LEFT HEADLIGHT
GROUND 14WH
M11-GB M11-GF TURN SIGNAL
ADAPTER B
14WH 14WH (8001)
(8800)
M56C
D
16OR *M56B
M11-GD

M58C 16OR
12WH

E
14BN

M58D
E
14BN
M52D
A
14YL
M53B RIGHT HEADLIGHT
C
GROUND 14YL TURN SIGNAL
M11-GA
ADAPTER B (8000)
14WH
(8801)
*M11-GA
14WH
M57C
M56D

D
M11-GE

16YL
14WH

16OR
*M57B
16OR
16LTGN
M57D
M64LO

M58F
14BN
M64HI
14YL

14YL

* W/ MXT
SNOW
PLOW
(8102) A B C D F E

CHK DATE CHANGE REV REFERENCE DRAWN NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U00EDL2
CNA1 31MAR09 ADDED MXT EFFECTS E 61817B
PART NO. SHEET
RELEASE NO. DATE

52778H 22JUN00 009


AE08052372

Figure 88 Aux. Headlights, Aux. Park, Aux Turn

88
ELECTRICAL CIRCUIT DIAGRAM MANUAL

9.10. PANEL LIGHTS, P. 10

CHAPTER 8
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
PANEL LIGHTS
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

NAVISTAR, INC.

OPTIONAL GAUGE
RADIO CONN #1 HVAC CONTROL
PACK
(1300-F) CH3_08 (1200-A12)
(1510-4)
CH11_01

18DKBL
A62S

18DKBL

18DKBL
A62E

A62A
SWITCH PACK
(1101-C)

18DKBL
A62C

CAB FUSE BLOCK


(1011)
TO CLUSTER
A62
DIMMER OUTPUT F9
18DKBL
CH7_05 C1 D1
A62M
PANEL LIGHT 18DKBL
5A
BUSBAR
(1002)

A
A62N
16DKBL

A62L
AUTOSHIFT SELECTOR (WTEC)
18DKBL
(420A-U) CH10_03

B
A62J
EATON AUTOSHIFT SELECTOR
18DKBL
(7905-B3) CH10_07
BUSBAR

A62KB AUX TRAILER

18DKBL SOCKET SWITCH


(1006) CH9_38

A62 DATA LOGGING INDICATOR


16DKBL (1007) CH3_35
W/ AWARE
C
A62P SNOW VALVE SWITCH
18LTBL (1901-8) CH5_03

AUX TRAILER
A62KA
SOCKET SWITCH
18DKBL
(1005) CH9_39

D
A62D DOOR / IP MIRROR
18LTBL (3000-E) CH3_07

E
A62R HORN SWITCH
18DKBL (1018-8) CH3_06

F
A21B ETHER START
16TN (1010-8) CH5_02
PREMIUM ROOF
G (2503-3)
DOME / READING LIGHT
A62F C62F
COMPASS / TEMP UNIT
18DKBL 18DKBL
(2117-E) CH3_03

H
A62T START SWITCH LIGHT
18DKBL (1105M-8)

J
A62BUA BLACKOUT TRUCK LIGHTS
16DKBL CH8_15

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00EDL2 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


NRA1 22SEP14 ADDED CURCUIT A62BUA G 92750A
PART NO.
RELEASE NO. DATE SHEET

52778H 21JUN00 010


AE08052372

Figure 89 Panel Lights

89
ELECTRICAL CIRCUIT DIAGRAM MANUAL

CHASSIS ACCESSORIES (CHAPTER 9)


10.1. AIR DRYER AND HEATED DRAIN VALVE, P. 1

Figure 90 Air Dryer and Heated Drain Valve

90
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.2. ANTILOCK BRAKE SYSTEM (ABS), AIR, P. 2

Figure 91 Antilock Brake System (ABS), Air

91
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.3. ANTILOCK BRAKE SYSTEM (ABS), AIR, TRACTION CONTROL, P. 3


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM
INTERNATIONAL TRUCK AND ENGINE CORPORATION. (ABS),AIR CONTINUED ,TRACTION CONTROL

DASH/CHASSIS CENTER/REAR
CENTER (9800)
AIR BRAKE (9700) (9501)
ABS ECU #2 (4023) A3 13 1 LEFT REAR
N94A R94A WHEEL
16GY 16GY 18BK
A6 14 2 SPEED SENSOR
J94AA N94B R94B
LEFT SENSOR F3 18GY 16OR 18BK (9501)
16OR
F2 J94AB
LEFT SENSOR 18GY
B2 18
LEFT MODULATOR J94AD N94F R94F
F1 18GY 16RD 16RD
RIGHT SENSOR E3 J94AK
18GY
J94AL
RIGHT SENSOR E2 18GY B

LEFT MODULATOR E1 J94AE B1 17


18GY R94E A
N94E
J94ATR 16BK 16BK
TRACTION SOL GND D3 18GY LEFT REAR
B3 19 C
TRACTION SOL J94ATC N94H R94H MODULATOR
D2 18GY 16BN 16BN
SOURCE VALVE
J94AC
LEFT MODULATOR D1 18GY
C4 24 R94BE 2
N94BE 16YL
C3 16YL (9502)
C3 23
C2 N94BD
16BN R94BD
J94AF 16BN
RIGHT MODULATOR C1 18GY 1
RIGHT REAR
** AUTO TRACT (9504)
B3 MODULATOR
CONTROL (4950)
VALVE
B2
B
RIGHT MODULATOR B1 J94AJ
18GY
B4 20 A
N94J R94J
A3 16PL 16PL
A2 B8 22 C
N94L R94L
J94AH 16LTBL 16LTBL
RIGHT MODULATOR A1 18GY

B5 N94K 21 R94K
16LTGN 16LTGN
(9503)
1 RIGHT REAR
A7 15
N94C R94C WHEEL
16DKBL 16DKBL 2 18BK
A8 16 SPEED SENSOR
N94D R94D
16YL 16YL 18BK (9503)

**

NOTE:
TRACTION CONTROL ENABLED BY SWITCH PACK VIA (1101M) SWITCH SERIAL DATA COMMUNICATIONS
(Chapter 2, Sheet 05) TO SYSTEM CONTROLLER. FROM SYSTEM CONTROLLER TO ABS CONTROLLER (4053)
(Chapter 2, Sheet 06) OVER J1939.

IP INDICATOR LIGHT FOR TRACTION CONTROL IS CONTROLLED FROM ABS CONTROLLER OVER DRIVETRAIN J1939
(4053) (Chapter 2, Sheet 06) TO SYSTEM CONTROLLER THEN FROM SYSTEM CONTROLLER OVER J1939 TO IP CLUSTER.

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08−52373 03

Figure 92 Antilock Brake System (ABS), Air, Traction Control

92
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.4. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC, P. 4

Figure 93 Antilock Brake System (ABS), Hydraulic

93
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.5. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 5


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9

THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT


TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF ANTILOCK BRAKE SYSTEM
INTERNATIONAL TRUCK AND ENGINE CORPORATION. (ABS), HYDRAULIC

RIGHT FRONT LEFT FRONT LEFT REAR RIGHT REAR


WHEEL SPEED WHEEL SPEED WHEEL SPEED WHEEL SPEED
SENSOR SENSOR SENSOR SENSOR

18BK

18BK

18BK

18BK
18BK

18BK
18BK

18BK

(8503) 1 2 1 2 (8502) (9506) 1 2 1 2 (9505)


R94M

R94P
18BK

18BK
R94N

R94R
18BN

18BN
M94M
M94L
18BK
M94N

18BN
M94P
18BK

18BN

SEE CH09_04
SEE CH09_04

SEE CH09_04

SEE CH09_04

FWD CHASSIS/
DASH
14 15 6 7
(4301)
J94HM
J94HT

J94HU

J94HN
18GY

18GY
18GY

18GY
SEE CH09_04
SEE CH09_04

SEE CH09_04

SEE CH09_04

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET
P52778H 10AUG00 AE08−52373 05

Figure 94 Antilock Brake System (ABS), Hydraulic (Cont.)

94
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.6. ANTILOCK BRAKE SYSTEM (ABS), HYDRAULIC (CONT.), P. 6

Figure 95 Antilock Brake System (ABS), Hydraulic (Cont.)

95
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.7. TWO SPEED AXLE SWITCH WITH MANUAL TRANSMISSION AND I6 HEUI FUEL
HEATER N/WARN LIGHTS, P. 7

Figure 96 Two Speed Axle Switch With Manual Transmission and I6 HEUI Fuel Heater N/Warn Lights

96
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.8. BRAKE SYSTEM, HYDRAULIC, P. 8

Figure 97 Brake System, Hydraulic

97
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.9. FUEL TRANSFER PUMP, P. 9

Figure 98 Fuel Transfer Pump

98
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.10. BACK OF CAB BODY BUILDER AND TRAILER STOP, TAIL, MARKER, P. 10

Figure 99 Back of Cab Body Builder and Trailer Stop, Tail, Marker

99
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.11. BODY BUILDER AND TRAILER TURNS, CENTER PIN ABS, CENTER PIN AUX,
P. 11
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
BODY BUILDER AND TRAILER TURNS,CENTER
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
PIN ABS, CENTER PIN AUX
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MINIFUSE
BLOCK
(4001)
GND
(4006)
25A
F2-A3 F2-B3
J72 J72-G
12OR 18WH
F2-E3 R3-1 R3-2
J14M
10RD 30 86

TRAILER AUX
CENTER PIN
(4003)

*J11-GM
16WH

J11-GH
87A 87 85

8WH
R3-4 R3-5 PASS THRU
MINIFUSE
(1701-12) FROM AUX
BLOCK J72A J72B
CH9_12 SWITCHES
(4001) 12OR 18OR CH09_18,19
F2-G2 *J56-GH
*J14T F2-H2
J56T
16WH
12RD 12OR J56-GH
15A
M2-A3
18WH
F2-F2 M2-A4
J14T
10RD F2-E2 86
15A TRAILER 30

F2-D2 LEFT W/ STANDARD TURNS (AMBER)


F2-C2 TURN SYSTEM
12OR

30A (4002) LEFT TURN


J57T

87A CONTROLLER
87 85 SPLICE PACK BROWN
J14H M2-C3 (4810)
MEGAFUSE M2-C4 (4007)
4RD J56H
J56C J56AA
100A CH9_12,13 C
12OR 16OR 16OR
J73J
CH3_22
16LTBL J57H J57AA
B
J57C
16OR 16OR
CH9_12,13
12OR RIGHT TURN
M2-F3 M2-F4 SPLICE PACK
W/ EATON VORAD 85 (4810)
87A 87
TRAILER
RIGHT
W/ EOF SOCKET & COMBO
TURN
TURN STOP (RED)
(4002) 30 86 SYSTEM
M2-D3
LEFT COMBO CONTROLLER
M2-D4
TURN STOP BLUE
*J56J
(4850)
(4008)
16OR
J56K J56S
18WH

C
J57-GH
16WH

16OR
*J57-GH

16OR

J57K J57J
B
16OR 16OR

RIGHT COMBO
TURN STOP
(4850)

J11-GW
18WH

J72D CENTER PIN DIODE


J94BC
CH9_12,13 18OR CH9_38
10GY
R5-4 R5-2

87A 87 85

TRAILER ABS
CENTER PIN
(4003) IGNITION
30
86
SPLICE PACK
R5-1 R5-5
(4840)

J94UA J13AV
12GY 18PK

* W/ MXT

CHK DATE CHANGE REV REFERENCE DRAWN NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U00JXP9
CNA1 31MAR09 ADDED MXT EFFECTS J 61817B
PART NO. SHEET
RELEASE NO. DATE

P52778H 09AUG00 011


AE08052373

Figure 100 Body Builder and Trailer Turns, Center Pin ABS, Center Pin Aux

100
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.12. BODY BUILDER AND TRAILER SOCKET BACK OF CAB SOCKETS, P. 12


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE


BODY BUILDER AND 7-WAY TRAILER
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. SOCKET BACK OF CAB SOCKET

TRAILER SOCKET #1 GREEN ABS TRAILER TRAILER


* W/ MXT (9715M) SOCKET 1(9780M)
SOCKET
A N70F A
J10A N70F
10RD RD
10OR 10RD
MINI FUSE *J70A *N70A
BLOCK 10OR B 10OR B
J68F N68F N68F
(4001) BN
CH9_10 12BN 12BN 12BN
*J68F *N68A
16BN 10BN
C C
TRAILER ABS J94BC N94F N94F
BL
CENTRE PIN 10GN 10DKBL 10DKBL
(4003) *J94BC *N94A

CH9_11 10GY 10GY

TRAILER SOCKET #2 GREEN ABS TRAILER


(9716F) SOCKET 2 (9779F)
MINI FUSE
A A N58F
BLOCK J58F N58F
BK
(4001) 12BN 10BK 10BK
*J56C
*N56A
CH9_10 10OR
12OR B B
TRAILER J56C N56F N56F
YL
LEFT TURN 12OR 10YL 10YL
*J58F *N58A
(4002)
16BN 10BN
CH9_11 C C
J57C N57F N57F
GN
TRAILER 12OR 10LTGN 10LTGN
RIGHT TURN *J57C *N57A
(4002) 12OR 16OR
CH9_11
N10F N10A
WH
8WH 8WH
TRAILER SOCKET GREEN ABS TRAILER
GROUND FOC (9717M) SOCKET GND (9778F)

GREEN ABS TRAILER TRAILER


TRAILER SOCKET #1
(9715M) SOCKET 1 (9780M) SOCKET

A N70A A N70B
N70B
CH9_10 10RD
RD
10RD 10RD
B N68A B
N68B N68B
CH9_10 BN
10BN 12BN 10BN
C C
N94A N94A
CH9_10 BL
10DKBL 10DKBL

TRAILER SOCKET #2 GREEN ABS TRAILER


(9716F) SOCKET 2 (9779F)

A N58A N58B A N58A


BK
10BK 10BK 12BK
B B
N56A N56B N56A
YL
10YL 10YL 12YL
C C
N57A N57B N57A
GN
10LTGN 12GN 12GN

N10B N10B
N10A WH
8WH 8WH 8WH
TRAILER SOCKET GREEN ABS TRAILER
GND FOC(9717M) SOCKET GND (9779F)

BLACK AUXTRAILER TRAILER


SOCKET 1 (9781M) SOCKET

N70C C N70C
RD
10RD 10RD
A
N68C N68C
BN
12BN 12BN
B
N57C
N57C GN
10LTGN
10LTGN

BLACK AUX TRAILER


SOCKET 2 (9782)

B N58C
N58C
TRAILER AUX
BK
10BK 10BK
SOCKET A
N56C N56C
(9733M) YL
10YL 10YL
C
J72A N72C N72C
CH9_11 BL
12OR 12DKBL 12DKBL

N10C N10C
WH
8WH 8WH
BLACK AUX TRAILER
SOCKET GND(9783F)
CHK DATE CHANGE REV REFERENCE DRAWN NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U00JXP9
CNA1 31MAR09 ADDED MXT EFFECTS F 61817B
PART NO. SHEET
RELEASE NO. DATE

52778H 15NOV05 012


AE08052373

Figure 101 Body Builder and Trailer Socket Back of Cab Sockets

101
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.13. BODY BUILDER AND TRAILER SOCKET END OF FRAME (EOF) SOCKET AND
BODY BUILDER, P. 13
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND

IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE BODY BUILDER AND TRAILER SOCKET END
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. OF FRAME (EOF) AND BODY BUILDER

GREEN ABS
TRAILER
TRAILER
SOCKET 1 SOCKET
TRAILER SOCKET #1 TRAILER SOCKET 1
(9715M) (9715) (9780M)

A A A
CH9_10 J10A N70D N70F R70A R70A
RD
10RD 10RD 10RD 10RD 10RD
B B B
J68F N68D N68F R68A R68A
CH9_10 BN
10BN 10BN 10BN 10BN 10BN
C C C
J94BC N94D R94A R94A
CH9_11 N94F BL
10DKBL 10DKBL 10DKBL 10DKBL
10DKBL

TRAILER GREEN ABS TRAILER


SOCKET SOCKET 1(9780M) TRAILER SOCKET
BOC & EOF
A N70E
N70E
RD
10RD 10RD
N68E B N68E
BN
10BN 10BN
N94E C N94E
BL
10DKBL 10DKBL

GREEN ABS TRAILER


GREEN ABS TRAILER
SOCKET 2 (9779F)
SOCKET 2 (9779F)

N50E
A N50E N58F A R58A A R58A
BK BK
10BK 10BK 10BK 10BK 10BK
N68E B B B
N68E N56F R56A R56A
YL YL
10YL 10YL 10YL 10YL 10YL
C C C
N74E N74E N57F R57A R57A
GN GN
10LTGN 10LTGN 10LTGN 10LTGN 10LTGN
N10E N10E R10R R10A R10A
WH 8WH WH
8WH 8WH 8WH 8WH
TRAILER GREEN ABS TRAILER
GREEN ABS TRAILER
GROUND SOCKET GND (9778F)
SOCKET GND (9778F)
(9717)
N10D
8WH
TRAILER SOCKET #2
(9716F)

A N71BB
J58F N58E INLINE E 7
CH9_10 14OR INLINE TO
10BK 10BK TRAILER
TO BODY
J56C
B N12BB POLLAK SOCKET
N56E BUILDER F 5
CH9_10 12LTBL RV STYLE GND FOC
10YL 10YL LIGHTING
C TRAILER (9717M)
CH9_11 J57C N57E (4450A) R68
A 6 SOCKET
10LTGN 10LTGN 12BN
(9998)

*J70A
* W/ MXT
10OR
J70A A N70D A R70
CH9_10 BRAKES
10RD 10RD 10RD
B B
J68F N68D R68
TAIL LIGHTS
10BN 10BN 10BN

C C
N94D R94 IGNITION OR
CH9_11 J94BC
10GY 10GY ELECTRIC BRAKE
10GY

TRAILER SOCKET #1 TRAILER SOCKET 1 R94 3


(9715) 12DKBL INLINE TO
(9715M)
POLLAK RV
N57BC 4
STYLE
14OR
GREEN ABS TRAILER
CENTER N56BC
TRAILER TRAILER 1 SOCKET
CHASSIS 14OR
SOCKET #2 SOCKET 2 (9998)
R10
(9716F) (9779F)
2
*J58F 10WH
16BN
CH9_10 J58F A N58D A R58
10BK 10BK MARKER LIGHTS
10BK
B B
J56C N56D R56
LT TURN
*J56C
10YL 10YL 10YL

CH9_11 12OR J57C C C R57


N57D
10LTGN 10LTGN 10LTGN RT TURN
*J57C
12OR 10D REAR CHASSIS R10 TRAILER SOCKET
8WH 8WH GROUND (9724)
TRAILER SOCKET TRAILER GROUND
GND FOC(9717M) (9717)

CHK DATE CHANGE REV REFERENCE DRAWN NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U00EDL2
CNA1 31MAR09 ADDED MXT EFFECTS H 61817B
PART NO. SHEET
RELEASE NO. DATE

52778H 05JUL00 013


AE08052373

Figure 102 Body Builder and Trailer Socket End of Frame (EOF) Socket and Body Builder

102
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.14. AIR SOLENOID 4–WAY PACK, P. 14


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
AIR SOLENOID 4−WAY PACK
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AIR SOLENOID
4−PACK
(9736)

B C D E A
18GY

N59M
18GY

18GY

18GY
N59H
14GY
N59K
N59J

N59L

DASH/CENTER
CHASSIS B10 C1 C2 C5 C7
(9700)
14GY
J59E
18GY

18GY

18GY

18GY
J59C

J59D
J59A

J59B

SYSTEM 31 24 22 30 A
SOLENOID POWER

CONTROLLER SYSTEM
AIR SOLENOID 1

AIR SOLENOID 2

AIR SOLENOID 3

AIR SOLENOID 4

(4004) CONTROLLER
(BLUE)
(4008)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U DATE PART NO.
RELEASE NO. SHEET
JKP 11JAN02 REV 4004 LABEL IDENT. B 55043Z P53778H 05JUL00 AE08−52373 14

Figure 103 Air Solenoid 4–Way Pack

103
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.15. REMOTE POWER UNITS, SOLENOID PACKS, REMOTE ENGINE SPEED


CONTROLLER, P. 15

Figure 104 Remote Power Units, Solenoid Packs, Remote Engine Speed Controller

104
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.16. HYD POWER PARK, P. 16


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHASSIS ACCESSORIES − HYD POWER PARK
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DIAGRAM NOT AVAILABLE

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET
P52778H 10JUL00 AE08−52373 16

Figure 105 HYD Power Park

105
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.17. AIR SUSPENSION, P. 17


INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 9
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT
TO BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF
CHASSIS ACCESSORIES − AIR SUSPENSION
INTERNATIONAL TRUCK AND ENGINE CORPORATION.

MINI FUSE BLOCK


(4001)
FROM PRIMARY
F1−E4
IGNITION RELAY J13T
14PK F1−C4 GND
CH02_14 5A (4006)

F1−D4
16GY
J61

J61−G
18WH

AIR SUSPENSION
DUMP A B
(4098)
**

**
*

AIR SUSPENSION
DUMP VALVE
* (9870)
**(9871)

* 4X2
NOTE: 2ND AIR SUSPENSION SOLENOID
(9870−A N61A / 18 GY)
IS IN AIR SOLENOID PACK
(9870−B N61−GA / 18 GY)
SEE CH09_14
CH09_15
** 6 X 4
(9871−A N61AA / 18 GY)
(9871−B N61−GB / 18 GY)

CHK DATE CHANGE REV REFERENCE DRAWN NAME


U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS
PEC 16JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET
JKP 11JAN02 ADDED NOTE,9870 & 9871. B 55043Z P52778H 10JUL00 AE08−52373 17

Figure 106 Air Suspension

106
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.18. AUX. TRAILER, ACC CONTROLLED, P. 18

Figure 107 Aux. Trailer, Acc Controlled

107
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.19. AUX. TRAILER, BATTERY CONTROLLED, P. 19

Figure 108 Aux. Trailer, Battery Controlled

108
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.20. LIFT AXLES (NON-STEERABLE), P. 20

Figure 109 Lift Axles (Non-Steerable)

109
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.21. LIFT AXLES (STEERABLE), P. 21

Figure 110 Lift Axles (Non-Steerable)

110
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.22. AIR ACTUATED PARK BRAKE, P. 22

Figure 111 Air Actuated Park Brake

111
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.23. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 23

Figure 112 Antilock Brake System, WABCO Air

112
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.24. ANTILOCK BRAKE SYSTEM, WABCO AIR, P. 24

Figure 113 Antilock Brake System, WABCO Air

113
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.25. LIFT AXLES, WITH NON-STEERABLE FOR SS MODELS, P. 25

Figure 114 Lift Axles, With Non-Steerable for SS Models

114
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.26. FUEL / WATER SEPARATOR WITH 12VDC FUEL PREHEATER, P. 26

Figure 115 Fuel / Water Separator With 12VDC Fuel Preheater

115
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.27. ELECTRONIC TRAILER BRAKE ACCOMMODATION, P. 27

Figure 116 Electronic Trailer Brake Accommodation

116
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.28. LECTRASHIFT ACCOMMODATION, P. 28

Figure 117 Lectrashift Accommodation

117
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.29. AUXILIARY 40 AMP CIRCUIT, P. 29

Figure 118 Auxiliary 40 Amp Circuit

118
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.30. HOURMETER, CUSTOMER MOUNTED PTO, P. 30

Figure 119 Hourmeter, Customer Mounted PTO

119
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.31. REMOTE START/ STOP, P. 31

Figure 120 Remote Start/ Stop

120
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.32. LIFT AXLE WITH 14RAR, P. 32

Figure 121 Lift Axle with 14RAR

121
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.33. LIFT GATE, P. 33

Figure 122 Lift Gate

122
ELECTRICAL CIRCUIT DIAGRAM MANUAL

10.34. LIFT AXLE MULTIPLEX, P. 34

ZERO VOLT REF

5V OUT

12V IN
18GY
J6A
18GY
J9A
5V REF
(4820)

GND
(4830)
18GY
J6H

18GY
J61C
18GY
J9M

LOAD
INDICATOR
(9860)
18GY
N6H
18GY

18GY
N61C
N9M

LOAD
INDICATOR
(9865M)
18GY
R6H

18GY
18GY

R61C
R9M

B
A

SUSPENSION
TRANSDUCER
(9830)

Figure 123 Lift Axle Multiplex

123
ELECTRICAL CIRCUIT DIAGRAM MANUAL

TRANSMISSIONS (CHAPTER 10)


11.1. ALLISON LCT TRANSMISSION OR ALLISON 1000, 2000, 2400, P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 10
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
ALLISON GEN4 LCT TRANSMISSION OR (CONT)
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION. (ALLISON 1000, 2000, 2400)

BACKUP LAMP PRIMARY


RELAY (WTEC) IGNITION RELAY
I6-EGR ENGINE
(4002) CH2_14
WIRING SHOWN
J71#165 M1-D1
FOR V8 SEE

86
BACKUP LAMP T/S

85
180R
CH6_04 SPLICE PACK
M1-F2
/ *CONN BODY LOCK
ECM2 K92#141

87
(4810)

14PK
8

J13S
(6020) 18TN M1-F1
MINI FUSE J71B
BLOCK M1-D2 180R

180R
J71H
30
(4001)

87A
IGNITION
J13CW J13S MINI FUSE
RELAY
10PK 14PK F1-E1 BLOCK
CH2_14
(4001)
F1-E1
10A
J13W

J71J
14PK

F1-A1 180R F1-B1 F1-A1


F1-B1 10A
PASS THRU
XMSN
F1-G2

CH9_22
BULKHEAD
F1-E2

(7350)
41 K92#176
MINI FUSE 76 24
18YL
DASH / TRANS
BLOCK 10A
(4705) K92#134
(4001)
34 23
13 K13#165
18WH
F1-H2

65
18TN *K92#173
*K92#165 18DKBL
J13M 18TN
PASS THRU K92#173
18PK 73 22
AT DASH 18LTBL
*K13M4
(1701)
18YL K92#153
53 21
18YL
G

TRANSMISSION ECU (7151&R)


A92AG 10 K13#163
63 K92#114
18TN 18YL 14 20
COLUMN 18GY
MOUNTED A92AF 9 F W/WHLCHR LIFT
J44L
*K92#174
SHAFTER 18TN 18GY 18DKBL
CONN C
A123 35 J92#110 L92#142
(1828) 42 K92#174
18PK 18TN 18WH 74 19
CH10_01A 18LTBL
*J92#142
18WH N/BODY BUILDER
K92#138
A110 37 J92#128 B 38 18
18OR
18YL 18TN
K92#136

TRANSMISSION
DASH / TRANS 36 17
18OR
K92#103

K92C101
18LTBL
18YL

(*4705F3 / 4712F)
K92#171
L92B103

71 16
18YL

18YL

K92#155
VIW C / *CONN 55 15
18WH
BODY LOCK
*K92#111
(7205M / *7906F)
18OR
K92C103 K92#103
A 3 K31#111
18YL 18YL 11 14
K92#143 18OR
B 43
18LTB K92#177
*K92#143 77 11
18LTGN
18DKBL
K92#150
CAB FUSE C 50 K92#178
18PK 78 10
BLOCK K92#105 18WH
H 5
(1012) 18OR
K92#158
K92B101 K92#101 58 9
18LTGN
18LTBL 18TN
E 1
K92#101
K92#154
18LTBL 54 8
*K92#101 18TN
18DKBL K92#179
K92#123 79 7
F 23 18PK
18LTGN
K92#145 K92#157
G 45 57 6
18OR 18WH
K47C125 K47#125 K92#117
D 25 17 4
18TN 18TN 18LTBL

*K92#117
L47B125 W/BODY BUILDER
18LTBL
18TN
K92#151
K47#125 N/BODY BUILDER 51 3
18WH
18TN
K92#133
10 33 2
18YL
ECM2 K92#152
(6021) 52 1
* W/ MXT 18LTGN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


U00DLCK
CNA1 31MAR09 ADDED MXT EFFECTS L 61817B
PART NO. SHEET
RELEASE NO. DATE

52778H 10AUG00 001


AE08052374

Figure 124 Allison LCT Transmission or Allison 1000, 2000, 2400

124
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.2. ALLISON MD TRANSMISSION, P. 2

Figure 125 Allison MD Transmission

125
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.3. ALLISON MD TRANSMISSION (WTEC), P. 3

Figure 126 Allison MD Transmission (WTEC)

126
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.4. ALLISON MD TRANSMISSION (CONT.), P. 4

Figure 127 Allison MD Transmission (Cont.)

127
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.5. TRANSMISSION, WTEC MD W/AUTO NEUTRAL, P. 5

Figure 128 Transmission, WTEC MD W/Auto Neutral

128
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.6. EATON AUTOSHIFT TRANSMISSION, P. 6

Figure 129 Eaton Autoshift Transmission

129
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.7. EATON AUTOSHIFT TRANSMISSION (CONT.), P. 7

Figure 130 Eaton Autoshift Transmission (Cont.)

130
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.8. EATON LIGHTNING TRANSMISSION, P. 8

CHAPTER 10

EATON LIGHTNING TRANSMISSION

(4001)
TRANS OIL TEMP 2 K31−GD
SENSOR 16TN

G2
(7703) 1

A4

A1
K31D
16TN

F2

F1

F1
DASH/TRANS

B4

H2

B1
(4713)

REAR STOP TAIL


K CENTER
BACKUP LIGHT CHASSIS & TURN
CHASSIS
(7503) (9800) (9303A)
(9700)
J

B K71E H J71E A4 N71 1 R71 A


16OR 16OR 14OR 14OR
A K71D G J71D
16OR 16OR
F
J3AB(−)
J1708/J1587
16GY 5V SPLICE
E J3AA(+)
(4820)
16DKBL
A1 K14AA D J14AA
16RD 16RD
A2 K3AA C J11−GC
16DKBL 16WH BOTTOM DASH
A3 B GROUND
K11−GB J11−GB
(4005)
16WH 16WH
B1 A
K13AA J13AA
16PK 16PK
B2
K3AB
16GY
B3
K11−GC
16WH
C1 K5E(+) A
K5D(+)
18YL 18YL

LIGHTNING ECM
C2 K5E(−) K5D(−) B
120 ohms
18GN 18GN
C3 C

(7106)
D1 A J1939 TRANS
K47R
RESISTOR
16GY
D2 (7107) HDD OR (7801) V8/I6−EGR
K47S B
16GY
D3

E1 EATON SPEED W/V8 OR I6−EGR ENGINES


SENSOR
E2 (7612) 8
K5A(−)
18GN
E3 7 DASH CONNECTION
K5A(+)
(4103)
18YL
F1

F2

F3 K5B(−) 13
K5C(−)
18GN 18GN ECM 2
K92EC

K92EB

K92EA

K5B(+) 12 (6020)
16TN

16TN
16TN

K5C(+)
18YL 18YL

SHIFTER
JUMPER
(7105)

10 K5B(+) A
B TRUCK SPEED
18YL
9 B SENSOR
K5B(+)
C (7613)
18YL

A ECM 2
(6021)

W/CAT C10, C11, C12 & C13


ENGINES
ENG/TRANS
(7800)

K47 A A
SEE CH06_05 L47T TRUCK SPEED
16GY 16GY SENSOR
K47A B B
SEE CH06_05 L47U (7613)
16GY 16GY
C

E
K5AE L5C(−)
SEE CH06_05
18GN 18GN
K5U D L5C(+)
SEE CH06_05
18YL 18YL

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 12SEP03 CHANGED FORMAT D 58774T

55043Z 20DEC01 AE08−52374 08

Figure 131 Eaton Lightning Transmission

131
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.9. ALLISON HD TRANSMISSION, P. 9

CHAPTER 10

TRANSMISSION, ALLISON HD

TCM
BULKHEAD CLEAN
ECM
CONN BATT
ECU "V" CONN NEGATIVE
(7214) FEED
GRAY (7202F) (9260)
(7104F) BATTERIES

17 27 B
L92B143 L92F143 L92#143 N92−G N14−GA
BATTERY GROUND 16TN 10WH
18TN 10TN 10WH
28 B
32 L92C143 L92E143
BATTERY GROUND 18TN 16TN
N14AZ
1 21 A 10A
L92B136 L92F136 N14BB 10RD
L92#136 N92A
BATTERY POWER 18TN 16TN 10RD
10TN 10RD
ECM B B A
16 22 L92E136
L92C136 POSITIVE
BATTERY POWER 16TN TRANS ECU
18TN
(9261) FEED FUSE
(9255)

VIW A
(7205)
31 19
L92#161 L92#161 L92B161
SIGNAL RETURN 18TN 18TN SIGNAL RETURN
18TN
18 24 A
L92#125
GENERAL PURPOSE OUT 4 L92#125 GENERAL PURPOSE OUT 4
18TN 18TN
25 D
5 L92#167 L92#167
GENERAL PURPOSE OUT 8 18TN 18TN GENERAL PURPOSE OUT 8
26 F
19 L92#105 L92#105
GENERAL PURPOSE OUT 5 18TN
GENERAL PURPOSE OUT 5
18TN
G
29 L92#137 29 L92#137
GENERAL PURPOSE IN 7 18TN 18TN
GENERAL PURPOSE IN 7
H

VIW C
(7206)
11 L92#155
30
L92#155
GENERAL PURPOSE IN 1 18TN GENERAL PURPOSE IN 1
18TN
30 31 A
L92#117 L92#117
GENERAL PURPOSE IN 8 18TN 18TN GENERAL PURPOSE IN 8
B
L92C161 SIGNAL RETURN
18TN C
13 L92#118
33
GENERAL PURPOSE IN 3 L92#118 GENERAL PURPOSE IN 3
18TN 18TN
12 34 D
L92#153 L92#153
GENERAL PURPOSE IN 2 18TN
GENERAL PURPOSE IN 2
18TN
35 E
2 L92#114 L92#114
GENERAL PURPOSE OUT 1 18TN GENERAL PURPOSE OUT 1
18TN
22 36 F
L92#112 L92#112
GENERAL PURPOSE OUT 3 18TN
GENERAL PURPOSE OUT 3
18TN
G

TCM ENG/XMSN
BULKHEAD C (7800) CRANK INHIBIT
CONN (4002)
(7214) N/AUTO NEUTRAL
M1−D3
L17AB
18PK

GND
J17−GR1
86

(4005)
M1−F4 18PK
6 L92#123
41 L17A 14
L17AA J92C123
NEUTRAL START TO PDC 18TN 18PK 18PK
85

18TN
DASH PASS THRU
87

M1−F3 (4014)

M1−D4
14 A17 CH02_15
J17 18PK
18PK TO KEY SWITCH
87A

30

TO STARTER
J17SA
18PK RELAY R12−5
CH10_13

BACKUP LAMP
RELAY (WTEC) FROM PRIMARY
(4002) IGNITION RELAY
4 13 M1−D1
13
L71#113 L71#113
REVERSE WARNING J71#113
CH02_14
86

18OR 18OR
18OR
M1−F2 BACKUP LAMP
T/S SPLICE PACK
85

TRANS/DASH (4810)
(4705)
87

M1−F1 J71B
18OR
14PK
J13S

M1−D2

MINI FUSE
87A
30

18OR
J71H

BLOCK (4001)
10A F1−E1
J71J
J71HJ
18OR
18OR
F1−B1 F1−A1

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 11MAR04 N92A WAS N92−G & N92−G WAS B 59169P
N92A.
57989M 18FEB03 AE08−52374 09

Figure 132 Allison HD Transmission

132
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.10. ALLISON HD TRANSMISSION, P. 10

Figure 133 Allison HD Transmission (Cont.)

133
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.11. ALLISON HD TRANSMISSION, P. 11

Figure 134 Allison HD Transmission (Cont.)

134
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.12. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL, P. 12

Figure 135 Allison HD Transmission With Auto Neutral

135
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.13. ALLISON HD TRANSMISSION WITH AUTO NEUTRAL AND WITH 0013WUA, P. 13

Figure 136 Allison HD Transmission With Auto Neutral and with 0013WUA

136
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.14. ALLISON LCT TRANSMISSION (ALLISON 1000, 2000, 2400) WITH I6 HEUI, P. 14

Figure 137 Allison LCT Transmission (Allison 1000, 2000, 2400) with I6 HEUI

137
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.15. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED


EFFECTS, P. 15

RESISTANCE OUT
(422)

RESISTANCE B

MODULE C

BULKHEAD
CONNECTOR
RESISTANCE (4014)
3 MODULE IN 29
2 (421)
A 48
1
5 B

CH10_16
46
6
D 45
4
C 24

47

RETARDER
REQUEST
(423)
1 2

SHIFT RETARDER
B

SELECTOR ON RELAY
(420F) GND (1013)
A

(1003)
RETARDER
LIGHT
87A

30

E3 F4
87

86

D4

D3
85
B
A

RETARDER
ON LAMP IGNITION FUSE
(1013−D1)
(425)

Figure 138 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects

138
ELECTRICAL CIRCUIT DIAGRAM MANUAL

11.16. TRANSMISSION RETARDER CONTROL WIRING WITH MD XMSN, HARD WIRED


EFFECTS, P. 16

CHAPTER 10
TRANSMISSION RETARDER CONTROLS WIRING
W/MD XMSN, HARD WIRED EFFECTS

TRANS/DASH
PASS THRU CONN
(BULKHEAD (4705)
CONN)
(4014)
J92#163 K92/163 ALLISON
18TN 18TN
ECU "S"
J92#135 K92/135 CONN
18TN 18TN (7204)
J92#164 K92/164
18TN 18TN
J92C124 K92C124
18TN 18TN
ALLISON
ECU "T"
K92A124 CONN
18TN (7203)

ALLSION
J92#125 K92/125 ECU "V"
18TN 18TN
CONN
J92D161 K92D161 K92/161 (7202)
18TN 18TN 18TN

K92C161
K92B161
K92B124

18TN
18TN
18TN

XMSN WTEC WTEC


BULKHEAD VIEW A VIEW C
(7200) (7205) (7206)

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


CNA 06FEB04 CONN 4014 29 WAS 3, 48 WASA18, 59102U
46 WAS 29, 24 WAS 46; J92*XXX ;
WAS J92/XXX 4 PLACES. 58928U 29SEP03 AE08−52374 16

Figure 139 Transmission Retarder Control Wiring with MD Transmission, Hard Wired Effects

139
ELECTRICAL CIRCUIT DIAGRAM MANUAL

AIR CONDITIONING (CHAPTER 11)


12.1. HVAC SYSTEMS, P. 1
ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO

BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF HVAC SYSTEMS


NAVISTAR, INC.

5A
CAB FUSE
HVAC A75C BLOCK
HVAC CONTROL HEAD
18LTGN (1012)
CONTROL F1 E1
(1200) F19 CH2_12
A73B
16LTGN 5A CAB FUSE
SW IGN A1 BLOCK
A77
(1011)
BATTERY A2 20LTGN D2 C2
CH2_02
A75A F10
PASS PNL DUCT TEMP SEN A3 20LTGN
CC5B(+) CC5AN(+) 7
AC REQ OUTPUT A4 SYSTEM
18YL 18YL
8
CONTROLLER
PASS TEMP REF A5
34 (1600)
CC5B(-) CC5AP(-)
PASS TEMP RETURN A6 35
18GN 18GR

OAT RETURN A7 *A62A


16LTBL #A62
OAT A8 16DKBL CLUSTER
A62
A62A 1
18DKBL (1500)
DIAGNOSTICS A9
18DKBL

PASS FLR DUCT TEMP SEN A10 FAN SWITCH


PASS *A62C
A73D THRU 16LTBL (1010-7)
BLOWER FAN CNTRL A11
16LTGN (1701) CH5_05
PANEL DIM I/P A12
15
A74 J74 A
RECIRC MOTOR + B1
18LTGN 18LTGN HVAC
16 RECIRC
RECIRC MOTOR - B2
MOTOR
A74A J74A F
PASS DUCT TEMP RETURN B3 (4017)
18LTGN 18LTGN
DRIVETRAIN J1939 (+) B4

DRIVETRAIN J1939 (-) B5 WITH AC OR RECIRC


A74-G
GROUND B6
18WH
HVAC BLOWER HOUSING ASSEMBLY
TEMP SEN #2 + B7
(1211)

TEMP SEN #2 - B8
A

A
A74B
MODE DOOR MOTOR + B9
18LTGN
A74C B
MODE DOOR MOTOR - B10
B

18LTGN
A74D C
TEMP SEN MOTOR 1 + B11
18LTGN
A74E D
TEMP SEN MOTOR - B12
18LTGN MODE
E
ACTUATOR
F
A

PASS THRU G
A103A
(1701)
18LTGN
CH11_02 H
B

A75D
18LTGN
PASS THRU J
A104A
(1701)
18LTGN
A11-GA

CH11_02 K
10WH

A75E TEMP
18LTGN ACTUATOR
A

ELECTRONIC
B C GND SPLICE
B

(4830)
CAB FUSE 30A
BLOCK A14G
(1011) 12LTGN
G1 H4 BLOWER
CH2_02 F4
12 34 5 6 MOTOR

LPM
* W/ MWM ENGINE
GND GND (1220)
(1851) (1003)
# W/ MXT

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


1653 25JUN13 ADDED HVAC EFFECTS H 92114R
PART NO.
RELEASE NO. DATE SHEET

52778H 10AUG00 001


AE08052375

Figure 140 HVAC Systems

140
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.2. AIR CONDITIONING (ONLY), P. 2


ELECTRICAL CIRCUIT DIAGRAM
NAVISTAR, INC CHAPTER 11
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND IS NOT TO
AIR CONDITIONING
BE USED IN ANY WAY DETRIMENTAL TO THE INTEREST OF

NAVISTAR, INC.

V8-AVNT ENGINE
* W/ MXT
A K77-G GND
16WH (6204)
ENGINE / DASH
B K77A (4103-20) J77B SYSTEM
G CONTROLLER
16LTGN 16LTGN
BLUE
(4008)
A/C CLUTCH / *FREON
COMPRESSOR
(6200)

SPLICE BLOCK
I6-HEUI ENGINE (6704)
K10-GA
18WH GND
A K77-G K10-G K10-GB (6302)
18WH 18WH 14WH
ENGINE / DASH
B (4103-20) J77B
SYSTEM
K77A
G CONTROLLER
16LTGN 16LTGN
BLUE
A/C CLUTCH (4008)

(6200)

I6-EGR ENGINE SPLICE BLOCK


(6704)
A K77-G K10-GB GND
18WH 14WH (6302)
ENGINE / DASH
B (4103-20)
K77A J77B
G
16LTGN 16LTGN SYSTEM
CONTROLLER
A/C CLUTCH BLUE
(6200) (4008)

ZERO VOLT
REF SPLICE / *ELECTRONIC
GROUND SPLICE SYSTEM CONTROLER
PASS THRU (4004)
(4830)
(1701) K9A
26
18GY

PASS THRU A103A 22 K103A


7
(1701)CH11_01 18LTGN 18LTGN

23
PASS THRU A104A K104A
6
(1701)CH11_01 18LTGN 18LTGN

K6A
27
18GY

8
FWD CHASSIS
(4301)

A M9 8 J9Y
20GY 20GY
AC PRESSURE B 24
M6 J6E
TRANSDUCER
20GY 18LTGN
(8602) C M77 23 J77C
20LTGN 20LTGN
* W/ MXT

DASH
ZERO VOLT SYSTEM
CONN
REF SPLICE CONTROLLER
(4103)
(4830) (4004)

A K9Y 22
J9Y J9A
26
16GY 20GY 18GY
AC PRESSURE 23
B K6E J6E J6A
TRANSDUCER 27
16GY 18LTGN 18GY
(8602) C K77C
21
J77C
5 VOLT REF
16LTGN 20LTGN
SPLICE
(4820)

8
W/RH-HDD AND SS MODELS

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 CIRCUIT DIAGRAM, 42/43/44/85/8600 & 73/74/7500


1653 25JUN13 ADDED HVAC EFFECTS J 92114R
PART NO.
RELEASE NO. DATE SHEET

52778H 10AUG00 002


AE08052375

Figure 141 Air Conditioning (Only)

141
ELECTRICAL CIRCUIT DIAGRAM MANUAL

12.3. AUTOTHERM SYSTEMS, P. 3

PRE OCT 2002 MODELS HVAC CONTROL HEAD


(1200)

(F20)
F6

5A
SEE CH02_12
E2
F2

HVAC
P4
(1210)

K1

87A

30
+ BATTERY
87

86
P6
85

REFERENCE AUTOTHERM WIRING

CUT CIRCUIT A75D AT FUSE F20.


AFTER OCT 2002 MODELS TAPE CUT END STILL ATTACHED
TO F20. TAKE REMAINING WIRE
HVAC CONTROL HEAD
AND CRIMP TO A75C AND PLUG
(1200)
F19 INTO CONNECTOR P4 − 9 AS
SHOWN.
5A
SEE CH02_12
E1 F1

HVAC
P4
(1210)

K1
87A

30

+ BATTERY
87

86

P6
85

REFERENCE AUTOTHERM WIRING

Figure 142 Air Conditioning (Only)

142
ELECTRICAL CIRCUIT DIAGRAM MANUAL

CONNECTOR COMPOSITES (CHAPTER 12)


13.1. CONNECTOR COMPOSITES (10M), (71), (72), (345F), P. 1
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

AUXILIARY POWER (10M)


(LOCATED IN INSTRUMENT PANEL)

CONNECTOR - 1661197C1
CONNECTOR - 1661196C1

CIGAR LIGHTER TYPE

CAV CIR GAUGE COLOR TERM


B A A86M 14 LT GN 3534167C1 A

B A86-GA 14 WH 3534167C1
A B

TWO POST TYPE

CAV CIR GAUGE COLOR TERM


CAV CIR GAUGE COLOR TERM
A A86M 14 LT GN 1661209C1
A A86N 14 LT GN 3534167C1
B A86-GA 14 WH 1661209C1
B A86-GB 14 WH 3534167C1

RIGHT TAIL LIGHT (72)


LEFT TAIL LIGHT (71)
(LOCATED AT TAIL LIGHTS)
(LOCATED AT TAIL LIGHTS)

CONNECTOR - 1661375C2 CONNECTOR - 1661375C2


E BODY LOCK - 1661376C1 E
BODY LOCK - 1661376C1
D PLUG - 0587579C1 D
PLUG - 0587579C1

C C

B B

A A

STOP & TAIL LIGHT TO LIGHT STOP & TAIL LIGHT TO LIGHT

CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A S71C 14 LT BL 2033816C1 0589391C1 A S71C 14 LT BL 2033816C1 0589391C1
B S68C 14 BN 2033816C1 0589391C1 B S68C 14 BN 2033816C1 0589391C1
C S57B 14 LT GN 2033816C1 0589391C1 C S57B 14 LT GN 2033816C1 0589391C1
D PLUG - - - - D PLUG - - - -
E S10-GC 14 WH 2033816C1 0589391C1 E S10-GC 14 WH 2033816C1 0589391C1

CLEARANCE LIGHT
(345F)
(LOCATED IN ROOF OF CAB)

CONNECTOR - 1661260C1

BODY LOCK - 1661264C1


A
B

CAV CIR GAUGE COLOR TERM


A 58A 18 BN 1661261C1
B 58-GA 18 WH 1661261C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


10M WAS 10. 345F WAS B 56507K
RELEASE NO. PART NO. SHEET
DATE

345. RMV’D CHART (72)


P52778H 28JUN00 AE08-52376 01

Figure 143 Connector Composites (10M), (71), (72), (345F)

143
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.2. CONNECTOR COMPOSITES (420F), (420M), (520), (521), (522), (523), (524), P. 2
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

SHIFT SELECTOR (420F) SHIFTER (420M)


(LOCATED IN INSTRUMENT PANEL) (LOCATED IN INSTRUMENT PANEL)

CAV CIR GAUGE COLOR TERM CONNECTOR - 3525872C1


A A170 18 OR 3517243C1
BODY LOCK - 3525873C1
B A171 18 LT GN 3517243C1
CONNECTOR - 3522536C91 PLUG - 2025431C1
C A172 18 DK BL 3517243C1
BODY LOCK - 3518287C1 D A173 18 YL 3517243C1
CAV CIR GAUGE COLOR TERM SEAL
PLUG - 3518314C1 E A174 18 TN 3517243C1
A PLUG - - - -
L - - - - E
B A62-GC 18 WH 1661875C1 1661872C1
M A175 18 LT GN 3517243C1 F
D
C A92VA 18 PK 1661875C1 1661872C1
N A124 18 PK 3517243C1
S K C
D 128D 18 YL 1661875C1 1661872C1
W R J D P A143D 18 GY 3517243C1
B
E A123 18 PK 1661875C1 1661872C1
V P H C R A136D 18 PK 3517243C1
A F A110 18 YL 1661875C1 1661872C1
U N G B G
S A180 18 DK BL 3517243C1
M F H G A92AF 18 TN 1661875C1 1661872C1
T A
T A186 18 DK BL 3517243C1
L E
H A92AG 18 TN 1661875C1 1661872C1
U A62L 18 DK BL 3517243C1
V A188 18 DK BL 3517243C1

CLEARANCE LIGHT (520) CLEARANCE LIGHT (521)


(LOCATED IN SUNSHADE) (LOCATED IN SUNSHADE)

CONNECTOR - 1661259C1 CONNECTOR - 1661259C1

BODY LOCK - 1661263C1 BODY LOCK - 1661263C1

CAV CIR GAUGE COLOR TERM


CAV CIR GAUGE COLOR TERM
A A
A 58C 18 BN 1661261C1
A 58B 18 BN 1661261C1 B
B
B 58-GC 18 WH 1661261C1
B 58-GB 18 WH 1661261C1

CLEARANCE LIGHT (522) CLEARANCE LIGHT (523)


(LOCATED IN SUNSHADE) (LOCATED IN SUNSHADE)

CONNECTOR - 1661259C1 CONNECTOR - 1661259C1


BODY LOCK - 1661263C1 BODY LOCK - 1661263C1

CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM

A A 58D 18 BN 1661261C1 A 58E 18 BN 1661261C1


A
B B B 58-GE 18 WH 1661261C1
B 58-GD 18 WH 1661261C1

CLEARANCE LIGHT (524)


(LOCATED IN SUNSHADE)

CONNECTOR - 1661259C1

BODY LOCK - 1661263C1

CAV CIR GAUGE COLOR TERM


A A 58F 18 BN 1661261C1
B B 58-GF 18 WH 1661261C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


REF 420F WAS 420A. B 56507K PART NO.
RELEASE NO. DATE SHEET

REF 420M WAS 420B. P52778H 31MAY00 AE08-52376 02

Figure 144 Connector Composites (420F), (420M), (520), (521), (522), (523), (524)

144
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.3. CONNECTOR COMPOSITES (1002), (1003), (1010), P. 3

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PANEL LIGHT ADAPTER (1002) GROUND ADAPTER (1003)


(LOCATED IN INSTRUMENT PANEL) (LOCATED IN INSTRUMENT PANEL)

CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM

K A A62N 16 DK BL 1661209C1 K
A A11-GAL 12 WH 1661211C1
J B A62L 18 DK BL 1661208C1 J B A11-GBA 18 WH 1661208C1
H B A62J 18 DK BL 1661208C1 H C A62-GC 18 WH 1661208C1
G C A62P 18 LT BL 1661208C1 G C A62-GD 18 WH 1661208C1
F D A62D 18 DK BL 1661208C1 F D A23-GA 18 WH 1661208C1
E E A62R 18 DK BL 1661208C1 E E A11-GDY 12 WH 1661211C1
D F A21B 16 TN 1661209C1 D E A11-GDY 12 WH 1661211C1
C G A62F 18 DK BL 1661208C1 C F A62-GF 18 WH 1661208C1
B H - - - - B G A21-G 16 WH 1661209C1
J - - - - H A41-G 18 WH 1661208C1
A A
K - - - - J - - - -
K - - - -

CONNECTOR - 2007315C1
CONNECTOR - 2007315C1
NOTE:
A62L USED WITH WTEC TRANSMISSION NOTE:
A62J USED WITH EATON AUTO SHIFT A62-GC USED WITH LCT TRANSMISSIONS
A62-GD USED WITH WTEC TRANSMISSIONS

ETHER START (1010)


(LOCATED IN INSTRUMENT PANEL)

CAV CIR GAUGE COLOR TERM


1 - - - -
2B A21C 16 TN 1661226C1
10 8 3 A21E 16 TN 1661226C1
4 - - - -
3 6
5B - - - -
2B 5B
6 - - - -
7 - - - -
1 4 8 A21B 16 TN 1661226C1
9 7 9 - - - -
10 A21-G 16 WH 1661226C1

CONNECTOR - 3520850C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00JXP9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 19JAN01 PRODUCTION RELEASE. A P54304U PART NO. SHEET
RELEASE NO. DATE

P52778H 21JUN00 AE08-52376 03

Figure 145 Connector Composites (1002), (1003), (1010)

145
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.4. CONNECTOR COMPOSITE (1011), P. 4


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

FUSE BLOCK #1 (1011)


LOCATED IN INSTRUMENT PANEL

4 3 2 1

A
CAV CIR GAUGE COLOR TERM
A1 A78P 16 LT GN 3573312C1
B
A2 A14AS 10 RD 3536303C1
C A3 A14 10 RD 3536303C1
A4 A14AB 10 RD 3536303C1
D
B1 A78J 16 LT GN 3573312C1
E B2 A86M 14 LT GN 3573312C1

F
B3 A81B 12 LT GN 3573311C1
B4 A81A 12 LT GN 3573311C1
G
C1 A62M 16 DK BL 3573312C1
H C2 (A14AS) - - 3536303C1
C3 (A14) - - 3536303C1
J
C4 (A14AB) - - 3536303C1
D1 A62N 16 DK BL 3573312C1
D2 A73B 16 LT GN 3573312C1
D3 - - - -
D4 A63D 18 DK BL 3573312C1
CONNECTOR - 3534572C1 D4 A86A 20 LT GN 3573312C1
E1 A12C 10 LT BL 3536298C1
BODY LOCK - 3536085C1
E1 A12B 10 LT BL 3573311C1
E2 (A14AS) - - 3536303C1
E3 (A14) - - 3536303C1
E4 A14AB - - 3536303C1
F1 A12P 18 LT BL 3573312C1
F1 A12N 18 LT BL 3573312C1
F2 A15 18 RD 3573312C1
F2 A98 18 VT 3573312C1
F3 A84 14 LT GN 3573312C1
F4 - - - -
G1 (A12C) - - 3536298C1
G1 (A12B) - - 3536298C1
G2 (A14AS) - - 3536303C1
G3 (A14) - - 3536303C1
G4 (A14AB) - - 3536303C1
H1 A86F 18 LT GN 3573312C1
H1 A86 20 LT GN 3573312C1
H2 A28 16 TN 3573312C1
H3 A14G 16 RD 3573312C1
H4 A73C 12 LT GN 3573311C1

LOCATION CAVITY RATING PART NUMBER PART NUMBER DESCRIPTION


FUSE BREAKER
F13 A1, B1 10 AMPS 3534209C1 3536178C1 RIGHT MIRROR HEAT
F9 C1, D1 5 AMPS 3534208C1 - OPTIONAL PANEL LIGHTS
F5 E1, F1 5 AMPS 3534208C1 - SYSTEM CONTROLLER/6 SW PACK
F1 G1, H1 10 AMPS 3534209C1 3536178C1 CB/RADIO
F14 A2, B2 20 AMPS 353421C1 3536180C1 AUX POWER SOURCE
F10 C2, D2 5 AMPS 3534208C1 - HEATER-A/C CONTROL
F6 E2, F2 5 AMPS 3534208C1 - KEY SWITCH/DIAGNOSTIC CONN
F2 G2, H2 15 AMPS 3534210C1 3536179C1 INSTRUMENT CLUSTER
F15 A3, B3 30 AMPS 3534213C1 3536182C1 POWER WINDOW/LOCK-DRIVERS DOOR
F11 C3, D3 N/A - - -
F7 E3, F3 15 AMPS 3534210C1 3536179C1 CIGAR LIGHTER
F3 G3, H3 15 AMPS 3534210C1 3536179C1 OWNER/OPERATOR
F16 A4, B4 30 AMPS 3534213C1 3536182C1 POWER WINDOW/LOCK-PASS RT FRT DR
F12 C4, D4 10 AMPS 3534209C1 3536178C1 DOME LIGHTS/MAP LIGHTS/RADIO
F8 E4, F4 - - - NOT AVAILABLE
F4 G4, H4 30 AMPS 3534213C1 3536182C1 HEATER-A/C BLOWER

NOTE:

CIRCUIT NAMES DEGINATED WITH PARENTESES REPRESENT


BUSS BARS

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


RMVD & ADDED MULTIPLE B 56507K PART NO.
RELEASE NO. DATE SHEET

CIR NUMBERS TO (1011). P52778H 31MAY00 AE08-52376 04

Figure 146 Connector Composite (1011)

146
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.5. CONNECTOR COMPOSITE (1012), P. 5

Figure 147 Connector Composite (1012)

147
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.6. CONNECTOR COMPOSITE (1013), P. 6

Figure 148 Connector Composite (1013)

148
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.7. CONNECTOR COMPOSITE (1014), P. 7

Figure 149 Connector Composite (1014)

149
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.8. CONNECTOR COMPOSITES (1018), (1019M), (1020M), (1021M), (1022M), P. 8

Figure 150 Connector Composites (1018), (1019M), (1020M), (1021M), (1022M)

150
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.9. CONNECTOR COMPOSITES (1027M, F), (1100), (1101A), (1101), (1102), P. 9

Figure 151 Connector Composites (1027M, F), (1100), (1101A), (1101), (1102)

151
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.10. CONNECTOR COMPOSITES (1104), (1106), (1200), (1210), P. 10


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

HYD BRAKE SWITCH (1104) DIODE ASSEMBLY


(LOCATED IN INSTRUMENT PANEL) (1106)
(LOCATED ABOVE ACCELERATOR PEDAL)

BASE HARNESS DIODE ASSY


CAV CIR GAUGE COLOR TERM
A A44K 16 GY 1661261C1 A
A
D C
B A44F 16 GY 1661261C1
B
A B C A44H 16 GY 1661261C1 B

D A44J 16 GY 1661261C1
CONNECTOR - 0872291R1 DIODE ASSY - 0467404C91
TERMINAL - 0879630R1

CONNECTOR - 1667305C1
CAV CIR GAUGE COLOR
BODY LOCK - 1661263C1
A - - -
B A12 1031 LTBL
B A12AB 18 LTBL

HVAC CONTROL (1200)


(LOCATED IN INSTRUMENT PANEL)

CAV CIR GAUGE COLOR TERM


A1 A75C 18 LT GN 3522073C1
A2 A73B 16 LT GN 3522073C1
A3 - - - -
A4 A77 20 LT GN 3534303C1
CONNECTOR - 3534302C1
A5 - - - -
BODY LOCK - 3539892C1 A6 - - - -
A7 - - - -
BODY LOCK - 3539893C1
A8 - - - -
A9 A75A 20 LT GN 3534303C1
B

A10 - - - -
1
2
3

A11 A73D 16 LT GN 3522073C1


4
5

A12 A62A 18 DK BL 3522073C1


6
7

B1 A74 18 LT GN 3522073C1
8
9 10 11 12

B2 A74A 18 LT GN 3522073C1
B3 - - - -
B4 - - - -
B5 - - - -
B6 A74-G 18 WH 3522073C1
B7 - - - -
B8 - - - -
B9 A74B 18 LT GN 3522073C1
B10 A74C 18 LT GN 3522073C1
B11 A74D 18 LT GN 3522073C1
B12 A74E 18 LT GN 3522073C1

HVAC UNIT (1210)


(LOCATED IN INSTRUMENT PANEL)

CONNECTOR - 2005835C1 CAV CIR GAUGE COLOR TERM


A A74B 18 LT GN 1661208C1
BODY LOCK - 2006503C1 B A74C 18 LT GN 1661208C1
C A74D 18 LT GN 1661208C1
D A74E 18 LT GN 1661208C1
A H
B E A73C 12 LT GN 1661211C1
G
C F F A73D 16 LT GN 1661209C1
D E G A73-G 12 WH 1661211C1
H A75D 18 LT GN 1661208C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


ADDED CIRCUIT A75D. C 56507K
RELEASE NO. PART NO. SHEET
DATE

P52778H 21JUN00 AE08-52376 10

Figure 152 Connector Composites (1104), (1106), (1200), (1210)

152
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.11. CONNECTOR COMPOSITES (1300), (1301), (1400), (1402), (1410), (1500), (1510),
P. 11

Figure 153 Connector Composites (1300), (1301), (1400), (1402), (1410), (1500), (1510)

153
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.12. CONNECTOR COMPOSITES (1553), (1554F), (1555), (1600), (1601), (1650), P. 12

Figure 154 Connector Composites (1553), (1554F), (1555), (1600), (1601), (1650)

154
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.13. CONNECTOR COMPOSITES (1652), (1657M), (1658), (1659), (1800), P. 13


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

DRIVETRAIN J1939 EATON AUTOSHIFT DRIVETRAIN J1939 TERM. RESISTOR


(1652) (1657M)
IP HARNESS SHIFTER HARNESS

B C
A
B
B A
A
CONNECTOR: 1661259C1 CONNECTOR: 1661260C1
BODY LOCK: 1661263C1 BODY LOCK: 1661264C1
CONNECTOR: 1667741C1
TERMINAL: 3534481C1 TERMINAL: 3534481C1
BODY LOCK: 1667771C1
(20 AWG) (20 AWG)
DIODE ASSY: 0467404C1
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
A A5AV(+) 20 YL A A5AV(+) 20 YL CAV CIR GAUGE COLOR TERM SEAL
B A5AV(-) 20 GN B A5AV(-) 20 GN A A5AG(+) 20 YL 1661875C1 1661872C1
C A5AH(-) 20 GN 1661875C1 1661872C1

DRIVETRAIN J1939 AUTO HVAC DRIVETRAIN J1939 OPT. GAUGES


(1658) (1659)
IP HARNESS
GAUGE HARNESS
A
B A
B
B
CONNECTOR: 1661259C1 A
BODY LOCK: 1661263C1

CONNECTOR: 1661260C1 CONNECTOR: 1661259C1


CAV CIR GAUGE COLOR TERM
BODY LOCK: 1661264C1 BODY LOCK: 1661263C1
A A5BE(+) 20 YL 3544254C1
B A5BF(-) 20 GN 3544254C1
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
A A5C(+) 20 YL 3534481C1 A A5BJ(+) 20 YL 3544254C1
B A5C(-) 20 GN 3534481C1 B A5BK(-) 20 GN 3544254C1

CAB/DCM
DCM HARNESS
CAB HARNESS (1800)

D D D
D 8 7 6 5 4 3 2 1
1 2 3 4 5 6 7 8

C 12 11 10 9 8 7 6 5 4 3 2 1 C
C C
1 2 3 4 5 6 7 8 9 10 11 12
B 12 11 10 9 8 7 6 5 4 3 2 1 B
1 2 3 4 5 6 7 8 9 10 11 12
B B
A 8 7 6 5 4 3 2 1 A
A 1 2 3 4 5 6 7 8 A

CONNECTOR: 3553649C1 CONNECTOR: 3553651C1


BODY LOCK: 3553650C1 BODY LOCK: 3544872C1
150 SERIES TERMINAL: 3544883C1 (20 AWG) CONN CLIP: 3545905C1(1805A)
3544884C1 (18 AWG) TERMINAL: 3544886C1
280 SERIES TERMINAL: 3544875C1 (20 AWG) (18 AWG)
3544876C1 (18 AWG) CAV CIR GAUGE COLOR NOTES
CAV CIR GAUGE COLOR NOTES A1 B56A 18 OR
A1 A56A 20 OR A2 B57A 18 OR
A2 A57A 20 OR A3 B11-GAA 18 WH
A3 A11-GAA 18 WH 280 SERIES TERTMINAL A4 B9V 18 GY
A4 A9V 18 GY 280 SERIES TERMINAL A5 B87A 18 GY
A5 A87C 20 GY 280 SERIES TERMINAL A7 B52A 18 YL
A7 A52A 20 YL A8 B102A 18 YL
A8 A102A 20 YL B1 B82B 18 GY
B1 A82B 20 GY B10 B85B 18 GY
B10 A85B 20 GY B11 B85C 18 GY
B11 A85C 20 GY B12 B96 18 VT
B11 A85K 18 GY B2 B40A 18 GY
B12 A96 20 VT B3 B6H 18 GY
B2 A40A 20 GY B4 B97Y 18 VT
B3 A6H 20 GY B5 B99U 18 VT
B4 A97Y 18 VT B6 B40G 18 GY DCM W/HYD BRAKES
B5 A99U 18 VT B6 B40G 18 GY W/HYD BRAKES
B6 A99W 18 VT B6 B99W 18 VT DCM W/AIR BRAKES
B7 A44BB 20 GY B7 B44BB 18 GY
B9 A70C 20 RD B9 B70C 18 RD
C1 A82A 20 GY C1 B82A 18 GY
C10 A97Q 18 VT C10 B97Q 18 VT
C11 A96A 20 VT C11 B96A 18 VT
C12 A40 20 GY C12 B40 18 GY
C2 A40F 18 GY C2 B40F 18 GY
C4 A99V 18 VT C4 B99V 18 VT
C5 A97P 18 VT C5 B97P 18 VT
C6 A99E 18 VT C6 B99E 18 VT
C9 A82 20 GY C9 B82 18 GY
D7 A17J 18 PK D7 B17J 18 PK
D8 A17H 18 PK D8 B17H 18 PK
D8 A17-GH 18 WH D8 B17-GH 18 WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


ADDED CIRS A17-GH & C 56507K
RELEASE NO. PART NO. SHEET
DATE

B17-GH TO (1800) P52778H 21JUN00 AE08-52376 13

Figure 155 Connector Composites (1652), (1657M), (1658), (1659), (1800)

155
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.14. CONNECTOR COMPOSITES (1804), (1807), (1808), (1809), (1810), (1811), (1812),
(1813), (1814), (1815), P. 14

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ACCELERATOR PEDAL CLUTCH SWITCH BAP SENSOR CLOCKSPRING


(1804) (1807) (1808) (1809)
F 1 3
E A

D
C B
D

B C C

B
A D
A
2
CONNECTOR: 1687790C1 CONNECTOR: 3540757C1
TERMINAL: 1651943C1(18 AWG) BODY LOCK: 3540758C1 CONNECTOR: 3547870C1
SEAL: 1661872C1 CONNECTOR: 2016703C1 TERMINAL: 1661261C1
CAV CIR GAUGE COLOR TERMINAL: 1667742C1 BODY LOCK: 2016704C1 (18 AWG)
A B99V 18 VT (18 AWG) TERMINAL: 2003343C1
B B97AD 18 VT (18 AWG) CAV CIR GAUGE COLOR
C B97AF 18 VT CAV CIR GAUGE COLOR A B9R 18 GY
CAV CIR GAUGE COLOR
D B99U 18 VT A B17J 18 PK B B96 18 VT
1 B97AE 18 VT
E B99W 18 VT B B17H 18 PK C B85C 18 GY
2 B97AH 18 VT
F B99E 18 VT C B96A 18 VT D B85B 18 GY
3 B97Q 18 VT
D B9VB 18 GY

TURN SIGNAL SWITCH PRIMARY AIR TRANSDUCER SECONDARY AIR TRANSDUCER


(1810) (1811) (1812)

B
1 6 C B
A C
7 12 A

CONNECTOR: 3539212C1 CONNECTOR: 1678137C1


TERMINAL: 3539213C1 TERMINAL: 1651934C1 CONNECTOR: 1678137C1
(18 AWG) (18 AWG) TERMINAL: 1651934C1
(18 AWG)
CAV CIR GAUGE COLOR
1 B56A 18 OR
2 B57A 18 OR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
3 B52A 18 YL A B9VC 18 GY A B9VE 18 GY
4 B102A 18 YL B B6HB 18 GY B B6HA 18 GY
5 B82B 18 GY C B40 18 GY C B40A 18 GY
6 B11-GAA 18 WH
7 B9S 18 GY
8 B82 18 GY
11 B82A 18 GY
12 B87A 18 GY

PARK BRAKE STOP LIGHT PARK BRAKE


(1813) (1814) (1815)

A
D B B
B A A
C

CONNECTOR: 2036584C1 CONNECTOR: 1661259C1


CONNECTOR: 1661777C1 TERMINAL: 1661261C1
TERMINAL: 2036586C1
BODY LOCK: 1661873C1 (18 AWG)
(18 AWG)
SEAL: 1661872C1
TERMINAL: 1661875C1
(18 AWG)
CAV CIR GAUGE COLOR
CAV CIR GAUGE COLOR
A WHITE 18 WH
CAV CIR GAUGE COLOR A B70C 18 RD
B BLACK 18 BK
C B44BB 18 GY B B9VF 18 GY
D B9VD 18 GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 19JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET

PEC 25JUN01 ADDED CONN 1804-1815. B P54634F P52778H 21JUN00 AE08-52376 14

Figure 156 Connector Composites (1804), (1807), (1808), (1809), (1810), (1811), (1812), (1813), (1814),
(1815)

156
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.15. CONNECTOR COMPOSITES (1820), (1822), (1823), (1824), (1828), (1860), (1861),
(1901M), (1915), P. 15

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

PTC BODY BUILDER DCM BATT FEED AIR APPLICATION STOP LIGHT #1
(1820) TRANSDUCER (1823)
(1822)
IP HARNESS DASH HARNESS
B D
C B A
A
C

CONNECTOR: 1678137C1 CONNECTOR: 1661777C1


TERMINAL: 1651943C1 SEAL: 1661872C1
CONNECTOR: 3517817C1 CONNECTOR: 3517441C1 TERMINAL: 1661875C1
TERMINAL: 3517818C1 TERMINAL: 3517439C1 (18 AWG)
(18 AWG)
(8 AWG) (8 AWG)
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
A B9VF 18 GY C B70CA 18 OR
A P14 8 RD A J14MM 8 RD
B B6HC 18 GY D B9VG 18 GY
C B40F 18 GY

STOP LIGHT #2 SHIFTER (1828) CIGAR LIGHTER PWR SOURCE


(1824) (LOCATED IN INSTRUMENT PANEL) (1860)

D E
B A F
D
C
C
B B
A G A
CONNECTOR: 1661777C1 H
SEAL: 1661872C1
TERMINAL: 1661875C1 CONNECTOR: 3525872C1
(18 AWG) BODY LOCK: 3525873C1 CONNECTOR: 0872291R1
PLUG: 2025431C1 TERMINAL: (W/2 POST PWR): 0879633R1
TERMINAL: (W/LTR PWR): 0188396R1
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR TERM SEAL
C B70CB 18 OR A PLUG - - - -
CAV CIR GAUGE COLOR
D B9VH 18 GY B A62-GC 18 WH 1661875C1 1661872C1
A A86-GA 14 WH
C A92VA 18 PK 1661875C1 1661872C1
B A86M 14 LT GN
D 128D 18 YL 1661875C1 1661872C1
E A123 18 PK 1661875C1 1661872C1
F A110 18 YL 1661875C1 1661872C1
G A92AF 18 TN 1661875C1 1661872C1
H A92AG 18 TN 1661875C1 1661872C1

AUX ROOF LOAD SWITCH CONN


TWO POST POWER SOURCE SNOW VALVE SWITCH CONN
(1915)
(1861) (1901M)

10 8
3 6
10 8
2B 5B
3 6
2B 5B
1 4

A 9 7
1 4
9 7

B
CONNECTOR: 3520850C1
TERMINAL: 1661224C1
(18 AWG)

CONNECTOR: 3520850C1
CAV CIR GAUGE COLOR
1 A23M 18 TN
CAV CIR GAUGE COLOR TERM
3 A23J 18 TN
CONNECTOR: 3517473C1 2B A12X 14 LT BL 1661227C1
4 A23L 18 TN
TERMINAL: 3517476C1 3 A12Y 14 LT BL 1661227C1
6 A23K 18 TN
(14 AWG) 3 A12V 14 LT BL 1661227C1
7 A23H 18 TN
7 A12V 14 LT BL 1661227C1
CAV CIR GAUGE COLOR 8 A62P 18 LT BL
8 A62U 18 DK BL 1661224C1
A A86N 14 LT GN 2B A13DA 18 PK
9 A12-GA 18 WH 1661224C1
B A86-GB 14 WH 5B A23-GA 18 WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 19JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET

PEC 25JUN01 ADDED CONN 1820-1915. B P54634F P52778H 25AUG00 AE08-52376 15

Figure 157 Connector Composites (1820), (1822), (1823), (1824), (1828), (1860), (1861), (1901M), (1915)

157
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.16. CONNECTOR COMPOSITES (1918), (1935), (1920), (2000), (2002M), (2003M),


(2004M), (2005M), P. 16

Figure 158 Connector Composites (1918), (1935), (1920), (2000), (2002M), (2003M), (2004M), (2005M)

158
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.17. CONNECTOR COMPOSITES (2006M), (2007F), (2021F), (2021M), (2022F),


(2022M), (2111M), (2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M),
(2302M), (2303M), P. 17

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RIGHT SUNSHADE AUX ROOF/IP IP/AUX ROOF


CLEARANCE (2007F) CONNECTION CONNECTION
(2006M) (2021F) (2021M)

A B
B A
B
A
B A
CONNECTOR: 3554818C1 CONNECTOR: 3554817C1
CONNECTOR: 1661259C1 CONNECTOR: 1661260C1
BODY LOCK: 3554821C1 BODY LOCK: 3554820C1
BODY LOCK: 1661263C1 BODY LOCK: 1661264C1
TERMINAL : 3534167C1 TERMINAL : 3534165C1
TERMINAL: 1661261C1 TERMINAL: 1661262C1
(14 AWG) (14 AWG)
(18 AWG) (18 AWG)
CAV CIR GAUGE COLOR
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
A A12U 14 LT BL
A D58R 18 BN A D58T 18 BN A D58W 14 BN
B A12-GB 14 WH
B D58-GJ 18 WH B D58-GL 18 WH B D58-GW 14 WH

AUX ROOF/IP IP/AUX ROOF RIGHT DOOR LEFT DOOR


CONNECTION CONNECTION DOME SWITCH DOME SWITCH
(2022F) (2022M) (2111M) (2112M)

B
A B B A
B A A

CONNECTOR: 2036584C1
CONNECTOR: 3554818C1 CONNECTOR: 3554817C1 TERMINAL: 2036586C1
BODY LOCK: 3554821C1 BODY LOCK: 3554820C1 CONNECTOR: 2036584C1 (18 AWG)
TERMINAL : 1661212C1 TERMINAL : 3534164C1 TERMINAL: 2036586C1
(18 AWG) (18 AWG) CAV CIR GAUGE COLOR NOTES
(18 AWG)
A D63H 18 DK BL
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
CAV CIR GAUGE COLOR A D63A 18 DK BL PTC
A BK 18 BK A A58AD 18 BN
A D63B 18 DK BL B D9D 18 GY
B WH 18 WH B A11-GHF 18 WH
B D9N 18 GY B D9L 18 GY PTC

RIGHT CREW DOOR LEFT CREW DOOR REAR DOME DOME LAMP
DOME SWITCH DOME SWITCH LIGHT (2116M)
(2113M) (2114M) (2115M)
A
B C B A
B B C
A A
CONNECTOR: 1661889C1 CONNECTOR: 3536187C1
CONNECTOR: 2036584C1 BODY LOCK: 1661890C1 BODY LOCK: 1661890C1
CONNECTOR: 2036584C1
TERMINAL: 2036586C1 TERMINAL: 1661261C1 TERMINAL: 1661261C1
TERMINAL: 2036586C1
(18 AWG) (18 AWG) (18 AWG)
(18 AWG)

CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR NOTES
CAV CIR GAUGE COLOR A D63K 18 DK BL A D63L 18 DK BL A C63D 18 DK BL
A D63J 18 DK BL B D9Y 18 GY B D63-GH 18 WH B C63-GE 18 WH W/DUAL CB
B D9W 18 GY C D63K 18 DK BL B C11-GF 16 WH W/O CB
C C63E 18 DK BL

RIGHT REAR LEFT REAR CB RADIO


DOME/READING LIGHT
SPEAKER SPEAKER POWER
COMPASS/TEMP UNIT
(2301M) (2302M) (2303M)
(2117M)
E D
F C B A
G B B A
H B
A
CONNECTOR: 3515762C1 A
BODY LOCK: 3515764C1-2
TERMINAL: 1661261C1(18 AWG) CONNECTOR: 3535769C1 CONNECTOR: 3535769C1 CONNECTOR: 1661197C1
BODY LOCK; 3535770C1 BODY LOCK: 3535770C1 TERMINAL: 1661212C1
TERMINAL: 1661261C1 (16 AWG)
CAV CIR GAUGE COLOR (18 AWG)
A C41-G 18 WH
B C63-GE 18 WH CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
C C63D 18 DK BL A D86D 18 LT GN 1661261C1 A D86B 18 LT GN A C86F 16 LT GN
D C41B 18 GY B D86E 18 LT GN 1661261C1 B D86C 18 LT GN B C86-GF 16 WH
E C62F 18 DK BL
F C63E 18 DK BL
G C41 18 GY
H C41A 18 GY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 19JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET

PEC 25JUN01 ADDED 2006M-2303M. B P54634F P52778H 25AUG00 AE08-52376 17

Figure 159 Connector Composites (2006M), (2007F), (2021F), (2021M), (2022F), (2022M), (2111M),
(2112M), (2113M), (2114M), (2115M), (2116M), (2117M), (2301M), (2302M), (2303M)

159
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.18. CONNECTOR COMPOSITES (2304M), (2305M), (2306M), (2307F), (2308F),


(2502F), (2502M), (2503F, M), (2600F, M), P. 18

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

RIGHT CONSOLE LEFT CONSOLE CB RADIO/CONSOLE


SPEAKER SPEAKER CB ANTENNA
(2304M) (2305M) (2306M)

B A B A

CONNECTOR: 3535769C1 CONNECTOR: 3535769C1


BODY LOCK: 3535770C1 BODY LOCK: 3535770C1
TERMINAL: 1661261C1 CONNECTOR: 3554596C91
TERMINAL: 1661261C1
(18 AWG) TERMINAL: ASSEMBLY
(18 AWG)
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
CAV CIR GAUGE COLOR
A C86H 18 LT GN 1 [L-CB] 4 BK
A C86K 18 LT GN
B C86J 18 LT GN 1 [R-CB] 4 BK
B C86L 18 LT GN

CONSOLE/MIRROR CONSOLE/ROOF STANDARD


CONSOLE/MIRROR
CB ANTENNA (2502F)
CB ANTENNA
(2307F)
(2308F)
A B
D C

CONNECTOR: 1667529C1
CONNECTOR: 3554596C9X BODY LOCK: 1667530C1
CONNECTOR: 3554596C9Y
TERMINAL: ASSEMBLY
TERMINAL: ASSEMBLY
CAV CIR GAUGE COLOR TERM
A C86F 16 LT GN 1661262C1
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR B C11-GF 16 WH 1661262C1
1 [R-CB] 4 BK 1 [L-CB] 4 BK C C63D 18 DK BL 1661262C1
D C63E 18 DK BL 1661262C1

CONSOLE/ROOF STANDARD CONSOLE/IP


(2502M) PREMIUM
(2503F) (2503M)
4 3 2 1 1 2 3 4

D C
A B

5 6 7 8 9 10 10 9 8 7 6 5

CONNECTOR: 2036584C1
BODY LOCKS: 1661263C1(2 REQD) CONNECTOR: 3544687C1
CONNECTOR: 3544688C1
TERMINAL: 1661261C1(16,18 AWG) TERMINAL: 3544691C1
TERMINAL: 3544692C1
(18 AWG)
(18 AWG)
CAV CIR GAUGE COLOR NOTES CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
A D86F 18 LT GN 1 C41-G 18 WH 1 A41-G 18 WH
B D11-GF 16 WH 2 C41B 18 GY 2 A41B 18 GY
C D63D 18 DK BL STANDARD CAB 3 C62F 18 DK BL 3 A62F 18 DK BL
C D63J 18 DK BL EXTENDED CAB 4 C41 18 GY 4 A41 18 GY
C D63N 18 DK BL TRAVEL CREW CAB 6 C86L 18 LT GN 6 A86L 18 LT GN
D D63E 18 DK BL STANDARD CAB 7 C86J 18 LT GN 7 A86J 18 LT GN
D D63C 18 DK BL EXT & TRAVEL CREW CAB 8 C86H 18 LT GN 8 A86H 18 LT GN
9 C86K 18 LT GN 9 A86K 18 LT GN
10 C41A 18 GY 10 A41A 18 GY

ROOF/IP
(2600F) CREW DOOR (2600M)

F E D C B A F E D C B A

CONNECTOR: 3550639C1C1 CONNECTOR: 3550638C1C1


TERMINAL: 3544877C1(12 AWG) TERMINAL: 3544881C1(12 AWG)
TERMINAL: 3544876C1(18 AWG) TERMINAL: 3544880C1(18 AWG)

CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR


A A81C 12 LT GN A D14B 12 RD
B A3Y(+) 18 DK BL B D3A(+) 18 BK
C A81D 12 LT GN C D14A 12 RD
D A81-GB 12 WH D D11-GA 12 WH
E A3Z(-) 18 GY E D3A(-) 18 BK
F A81-GC 12 WH F D11-GB 12 WH

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 19JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET

PEC 25JUN01 ADDED 2304M-2600M. B P54634F P52778H 25AUG00 AE08-52376 18

Figure 160 Connector Composites (2304M), (2305M), (2306M), (2307F), (2308F), (2502F), (2502M),
(2503F, M), (2600F, M)

160
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.19. CONNECTOR COMPOSITES (2601M, F), (2602M, F), (3000M), (3000F), (3002M),
(3003), (3100M), (3200F, M), (3201M), (3202), (3203M), P. 19
INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LEFT CREW
DOOR POD
CONNECTOR: 1661201C1
CONNECTOR: 1661200C1 TERMINAL: 3534167C1
TERMINAL: 1661211C1 (12 AWG)
(12 AWG) TERMINAL: 1661212C1
(2601M) (2601F)
TERMINAL: 1661208C1 (18 AWG)
(18 AWG)
D C F A CAV CIR GAUGE COLOR
CAV CIR GAUGE COLOR E B E B A T3BB(+) 18 DK BL
A D3B(+) 18 BK F A B T3AA(-) 18 GY
D C
B D3B(-) 18 BK C T81E 12 LT GN
C D14B 12 RD D T81-GD 12 WH
D D11-GBB 12 WH E T8A 18 WH
F D8B 18 WH F T8B 18 WH

DRIVER DOOR DOOR I/P MIRROR


RIGHT CREW
MIRROR CONN (3000F)
DOOR POD (2602F)
(2602M) (3000M)
F A
D C A K K A
E B
E B B J J B
D C C H H C
F A
D G G D
E F F E

CONNECTOR: 3540613C1
BODY LOCK: 3540615C1
CONNECTOR: 3540612C1
CONNECTOR: 1661201C1 TERMINAL: 3534481C1
TERMINAL: 1661261C1
CONNECTOR: 1661200C1 TERMINAL: 3534167C1 (20 AWG)
(16,18 AWG)
TERMINAL: 1661211C1 (12 AWG) TERMINAL: 1661262C1
(12 AWG) TERMINAL: 1661212C1 (16 AWG)
TERMINAL: 1661208C1 CAV CIR GAUGE COLOR
(18 AWG)
CAV CIR GAUGE COLOR
(18 AWG) A A78D 18 LTGN
A E78D 20 LTGN
B A78E 18 LTGN
B E78E 20 LTGN
C A78F 18 LTGN
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR C E78F 20 LTGN
D A78H 16 LTGN
A D3C(+) 18 BK A T3BB(+) 18 DK BL D E78H 16 LTGN
E A62D 18 DKBL
B D3C(-) 18 BK B T3AA(-) 18 GY E E62A 20 LTBL
F A58U 18 BN
C D14A 12 RD C T81E 12 LT GN F E58A 16 BN
G A78L 18 LTGN
D D11-GAA 12 WH D T81-GD 12 WH G E14DLB 20 RD
H A78-GD 16 WH
E D8A 18 WH E T8A 18 WH H E11-GDK 16 WH
J A78-GE 16 WH
F T8B 18 WH J E11-GDU 16 WH

CREW W/POD PASSENGER DOOR FRONT DOOR DOOR/IP


WINDOW MOTOR MIRROR CONN WINDOW MOTOR DOOR POD
(3002M) (3003) (3100M)
(3200F) (3200M)
A K
B J
C H A F A
A B B
D G D C
E F E B
E B
CONNECTOR: 3540612C1 D C
CONNECTOR: 3534424C1 F A
TERMINAL: 1661261C1
BODY LOCK: 3534425C1 CONNECTOR: 3534424C1
(16,18 AWG) CONNECTOR: 1661201C1
SEAL: 0589390C1 BODY LOCK: 3534425C1 CONNECTOR: 1661200C1
TERMINAL: 2039344C1 TERMINAL: 1661208C1 TERMINAL: 1661212C1
CAV CIR GAUGE COLOR SEAL: 0589391C1
(12 AWG) (18 AWG) (18 AWG)
TERMINAL: 3535486C1
A A78D 18 LTGN TERMINAL: 1661211C1
(14 AWG)
TERMINAL: 3534167C1
CAV CIR GAUGE COLOR B A78E 18 LTGN (12 AWG) (12 AWG)
A T83C 12 LTGN C A78F 18 LTGN
CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR CAV CIR GAUGE COLOR
B T83F 12 LTGN D A78J 16 LTGN
A E83A 14 LTGN A E3W(+) 18 DKBL A A3W(+) 18 DKBL
E A58T 18 BN
B E83E 14 LTGN B E3X(-) 18 GY B A3X(-) 18 GY
H A78-GB 16 WH
C E81B 12 LTGN C A81B 12 LTGN
J A78-GC 16 WH
D E81-GA 12 WH D A81-GA 12 WH

DOOR POD DOOR POD SIGNAL DOOR LOCK


LOAD (3202) (3203M)
(3201M) CONNECTOR: 3540565C1
A B C D

BODY LOCK: 3540617C1


SEAL(18 AWG):1661872C1
CONNECTOR: 1661201C1
F

CONNECTOR: 3535482C1 SEAL(12 AWG):2025427C1 B


D BODY LOCK: 1671608C1
BODY LOCK: 3535483C1 TERMINAL: 1661875C1
SEAL: 0589391C1
G

C
SEAL: 0589391C1 (18 AWG) A
B TERMINAL: 2033816C1
TERMINAL: 2033816C1 TERMINAL: 2031531C1
(14 AWG)
A (14 AWG) (12 AWG)

CAV CIR GAUGE COLOR


CAV CIR GAUGE COLOR
CAV CIR GAUGE COLOR
A E81A 14 LTGN
C E3X(-) 18 GY
A E83E 14 LTGN
B E81E 14 LTGN
D E3W(+) 18 DKBL
B E83A 14 LTGN
E E81-GA 12 WH
C E81A 14 LTGN
G E81B 12 LTGN
D E81E 14 LTGN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 25JUN01 ADDED 2601M-3203M. B P54634F
RELEASE NO. PART NO. SHEET
DATE

PEC 15JAN02 REV 3000M & 3003. C 55043Z P52778H 28JUN00 AE08-52376 19

Figure 161 Connector Composites (2601M, F), (2602M, F), (3000M), (3000F), (3002M), (3003), (3100M),
(3200F, M), (3201M), (3202), (3203M)

161
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.20. CONNECTOR COMPOSITES (3204M, F), (3209), (3210M), (3211M), (4000), P. 20

Figure 162 Connector Composites (3204M, F), (3209), (3210M), (3211M), (4000)

162
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.21. CONNECTOR COMPOSITE (4001), P. 21

Figure 163 Connector Composite (4001)

163
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.22. CONNECTOR COMPOSITE (4002), P. 22

Figure 164 Connector Composite (4002)

164
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.23. CONNECTOR COMPOSITE (4003), P. 23

Figure 165 Connector Composite (4003)

165
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.24. CONNECTOR COMPOSITES (4004), (4007), (4008), P. 24

Figure 166 Connector Composites (4004), (4007), (4008)

166
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.25. CONNECTOR COMPOSITE (4014), P. 25

Figure 167 Connector Composite (4014)

167
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.26. CONNECTOR COMPOSITE (4014/1700), P. 26

Figure 168 Connector Composite (4014/1700)

168
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.27. CONNECTOR COMPOSITES (4015), (4017), (4018), (4019), (4020), (4021), (4022),
(4023), P. 27

Figure 169 Connector Composites (4015), (4017), (4018), (4019), (4020), (4021), (4022), (4023)

169
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.28. CONNECTOR COMPOSITES (4024), (4030), (4031), (4032), (4033), (4040), (4041),
P. 28

Figure 170 Connector Composites (4024), (4030), (4031), (4032), (4033), (4040), (4041)

170
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.29. CONNECTOR COMPOSITES (4070), (4071), (4087), (4098), (4101), P. 29

Figure 171 Connector Composites (4070), (4071), (4087), (4098), (4101)

171
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.30. CONNECTOR COMPOSITE (4103), P. 30

Figure 172 Connector Composite (4103)

172
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.31. CONNECTOR COMPOSITES (4105), (4111), (4120), (4301), P. 31


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

ECM POWER/STARTER (4105) DASH HARNESS


ENGINE HARNESS
(LOCATED NEAR WIPER MOTOR BRACKET)

CAV CIR GAUGE COLOR TERM SEAL NOTES CAV CIR GAUGE COLOR TERM SEAL NOTES
A K97W 10 VT 1667737C1 1667735C1 W/I6 A J97W 10 VT 2025425C1 1667735C1 W/I6
A K97T 10 VT 1667737C1 1667735C1 W/V8 A A J97TA 10 VT 2025425C1 1667735C1 W/V8
C
B K97AA 10 VT 1667737C1 1667735C1 W/I6 B J97AA 12 VT 2025424C1 1671603C1 W/I6
B
B B K97X 10 VT 1667737C1 1667735C1 W/V8 B J97XA 10 VT 2025425C1 1667735C1 W/V8
C K17C 10 PK 1667737C1 1667735C1 C C J17E 10 PK 2025425C1 1667735C1
A

CONNECTOR - 1667733C1 CONNECTOR - 1667732C1


LOCK - 1667734C1 LOCK - 1667734C1

FAN AIR SOLENOID (4111) SNOW VALVE (4120)


B
(LOCATED NEAR WIPER MOTOR BRACKET) (LOCATED ON AIR INTAKE FILTER)
A
CAV CIR GAUGE COLOR TERM SEAL
D A J23F 18 TN 1661875C1 1661872C1
CAV CIR GAUGE COLOR TERM SEAL NOTES C
B J23H 18 TN 1661875C1 1661872C1
A K23B 18 TN 2033819C1 1652325C1 W/BODY BUILDER B C J23J 18 TN 1661875C1 1661872C1
A K23A 16 TN 2033819C1 1652325C1 N/BODY BUILDER A D J23K 18 TN 1661875C1 1661872C1
B K97B 18 VT 2033819C1 1652325C1 E E J23L 18 TN 1661875C1 1661872C1

CONNECTOR - 1671610C1 CONNECTOR - 3522251C1


LOCK - 1671608C1 LOCK - 3522253C1C1

FORWARD CHASSIS/DASH (4301)


(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL)

DASH HARNESS FORWARD CHASSIS HARNESS


12
1

13

24
CONNECTOR - 3558022C1
CONNECTOR - 3558026C1
SEAL - 3559047C1
LOCK - 3558056C1
LOCK - 3558056C1
PLUG - 3532129C1
PLUG - 3532129C1

12
1
13

24

FORWARD CHASSIS HARNESS

CAV CIR GAUGE COLOR TERM SEAL NOTES


1 M9 18 GY 3559036C1 3509903C1 W/AUX AIR
FORWARD CHASSIS/DASH (4301)
1 M94 18 GY 3559036C1 3509903C1 W/AIR ABS
1 M94AL 14 BL 3559037C1 3558022C1 W/WABCO AIR DASH HARNESS

2 M94A 18 GY 3559036C1 3509903C1 W/AIR ABS CAV CIR GAUGE COLOR TERM SEAL NOTES
2 M6 18 GY 3559036C1 3509903C1 W/AUX AIR 1 J94AP 18 GY 3509874C1 3509903C1 W/AIR ABS
2 M94AA 14 GN 3559037C1 3558022C1 W/WABCO AIR 1 J9EA 18 GY 3509874C1 3509903C1 W/AUX AIR
3 M40 18 GY 3559036C1 3509903C1 W/AUX AIR 2 J94AR 18 GY 3509874C1 3509903C1 W/AIR ABS
3 M94B 18 GY 3559036C1 3509903C1 W/AIR ABS 2 J6BA 18 GY 3509874C1 3509903C1 W/AUX AIR
3 M94AB 14 BN 3559037C1 3558022C1 W/WABCO AIR 3 J40FA 18 GY 3509874C1 3509903C1 W/AUX AIR
4 M52B 14 YL 3559037C1 3509903C1 3 J94AS 18 GY 3509874C1 3509903C1 W/AIR ABS
5 M53 14 YL 3559037C1 3509903C1 4 J52A 14 YL 3559035C1 3509903C1 W/STD LIGHTS
6 M94C 18 GY 3559036C1 3509903C1 W/AIR ABS 4 J52B 14 YL 3559035C1 3509903C1 W/AUX LIGHTS
6 [M94L] 18 BK 3559036C1 3509903C1 W/HYD ABS 5 J53A 14 YL 3559035C1 3509903C1 W/STD LIGHTS
6 M94AC 18 BN 3559036C1 3558022C1 W/WABCO AIR 5 J53B 14 YL 3559035C1 3509903C1 W/AUX LIGHTS
7 M94D 18 GY 3559036C1 3509903C1 W/AIR ABS 6 J94HM 18 GY 3509874C1 3509903C1 W/HYD ABS
7 [M94M] 18 BN 3559036C1 3509903C1 W/HYD ABS 6 J94AM 18 GY 3509874C1 3509903C1 W/AIR ABS
7 M94AD 18 BK 3559036C1 3558022C1 W/WABCO AIR 7 J94HN 18 GY 3509874C1 3509903C1 W/HYD ABS
8 M9 20 GY 3559036C1 3532128C1 7 J94AN 18 GY 3509874C1 3509903C1 W/AIR ABS
9 M56B 16 OR 3559037C1 3509903C1 8 J9Y 20 GY 3509874C1 3532128C1
10 M85E 16 GY 3559037C1 3509903C1 9 J56A 16 OR 3559035C1 3509903C1
11 M57B 16 OR 3559037C1 3509903C1 10 J85AA 16 GY 3559035C1 3509903C1
12 M58B 14 BN 3559037C1 3509903C1 11 J57A 16 OR 3559035C1 3509903C1
13 M11-G 12 WH 3559037C1 3509903C1 12 J58AA 14 BN 3559035C1 3509903C1
14 M94E 18 GY 3559036C1 3509903C1 W/AIR ABS 13 J11-G 12 WH 3559035C1 3509903C1
14 [M94N] 18 BK 3559036C1 3509903C1 W/HYD ABS 14 J94AT 18 GY 3509874C1 3509903C1 W/AIR ABS
14 M94AE 18 BN 3559036C1 3558022C1 W/WABCO AIR 14 J94HT 18 GY 3509874C1 3509903C1 W/HYD ABS
15 M94F 18 GY 3559036C1 3509903C1 W/AIR ABS 15 J94AU 18 GY 3509874C1 3509903C1 W/AIR ABS
15 [M94P] 18 BN 3559036C1 3509903C1 W/HYD ABS 15 J94HU 18 GY 3509874C1 3509903C1 W/HYD ABS
15 M94AF 18 BK 3559036C1 3558022C1 W/WABCO AIR 16 J94AV 18 GY 3509874C1 3509903C1
16 M94H 18 GY 3559036C1 3509903C1 17 J94AW 18 GY 3509874C1 3509903C1
16 M94AH 14 BL 3559037C1 3558022C1 W/WABCO AIR 18 J94AX 18 GY 3509874C1 3509903C1
17 M94J 18 GY 3559036C1 3509903C1 19 J21E 18 TN 3509874C1 3509903C1
17 M94AJ 14 GN 3559037C1 3558022C1 W/WABCO AIR 20 J64A 12 BN 3559035C1 3509903C1 W/FOG LIGHTS
18 M94K 18 GY 3559036C1 3509903C1 20 J64LO 14 YL 3559035C1 3509903C1 W/AUX LIGHTS
18 M94AK 14 BN 3559037C1 3558022C1 W/WABCO AIR 21 J78K 16 LT GN 3559035C1 3509903C1
19 M21C 18 TN 3559036C1 3509903C1 22 J21F 18 TN 3509874C1 3509903C1
20 M64LO 14 YL 3559037C1 3509903C1 W/AUX LIGHTS 23 J77C 20 LT GN 3509874C1 3532128C1
20 M64 16 YL 3559037C1 3509903C1 W/FOG LIGHTS 24 J6E 18 LT GN 3509874C1 3509903C1
21 M78H 16 LT GN 3559037C1 3509903C1
22 M21D 18 TN 3559036C1 3509903C1
23 M77 20 LT GN 3559036C1 3532128C1
24 M6 20 GY 3559036C1 3532128C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


ADDED CAV 14 TO 4301 D 56507K
RELEASE NO. PART NO. SHEET
DATE

SWITCHED NOTES CAV 5.


P52778H 21JUN00 AE08-52376 31

Figure 173 Connector Composites (4105), (4111), (4120), (4301)

173
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.32. CONNECTOR COMPOSITES (4305), (4410), (4410B), (4410C), (4410D), (4410E),


(4410H), (4410M), (4411), P. 32

Figure 174 Connector Composites (4305), (4410), (4410B), (4410C), (4410D), (4410E), (4410H),
(4410M), (4411)

174
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.33. CONNECTOR COMPOSITES (4411A), (4411B), (4412), (4415), (4450), (4450A),


(4460A), (4460), P. 33

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

POWER MODULE FEED CENTER/REAR (4411A) REMOTE POWER MODULE POWER (4411B)
(LOCATED BY LEFT FRAME RAIL NEAR REAR AXLES) (LOCATED NEAR END OF FRAME)

CENTER CAV CIR GAUGE COLOR TERM


CHASSIS A N14C 4 RD 3517757C1 CAV CIR GAUGE COLOR TERM
HARNESS A R14 4 RD 3517757C1
CONNECTOR - 3517760C1

REAR
CHASSIS
HARNESS CONNECTOR - 3517760C1
CAV CIR GAUGE COLOR TERM
REAR
CHASSIS A R14 4 RD 3517758C1
HARNESS
CONNECTOR - 3517759C1

FORWARD REMOTE POWER MODULE (4415)


(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL)

CAV CIR GAUGE COLOR TERM


FORWARD 1 6 1 PLUG - - -
CHASSIS 2 5 2 M11-GPN 16 WH 1680205C1
REMOTE POWER MODULE POWER (4412) HARNESS 3 4 3 M5P(+) 20 YL 1651969C1
(LOCATED BACK OF CAB) 4 M5P(-) 20 GN 1651969C1
CONNECTOR - 2005240C1
CAV CIR GAUGE COLOR TERM 5 M5P(S) 20 NONE 1651969C1
LOCK - 2005242C1
CENTER A N14A 4 RD 3517757C1 PLUG - 453133C1 6 M14X 16 RD 1680205C1
CHASSIS
HARNESS CONNECTOR - 3517760C1 DASH
HARNESS

6 1 CAV CIR GAUGE COLOR TERM


5 2 1 PLUG - - -
4 3 2 J11-GPN 16 WH 1680206C1
3 J5P(+) 20 YL 1651968C1
4 J5P(-) 20 GN 1651968C1
CONNECTOR - 2005241C1
LOCK - 2005243C1 5 J5P(S) 20 NONE 1651968C1
PLUG - 453133C1 6 J14X 16 RD 1680206C1

BODY BUILDER LIGHTING (4450)


(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL)

CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A J68BB 14 BN 3535486C1 0589391C1 A N68BB 14 BN 2033912C1 0589391C1
F B J56BB 16 OR 2039343C1 1652325C1 C B N56BB 16 OR 2033911C1 1652325C1
E G D B
C J57BB 16 OR 2039343C1 1652325C1 A C N57BB 16 OR 2033911C1 1652325C1
A E G
D B D J58BB 14 BN 3535486C1 0589391C1 D N58BB 14 BN 2033912C1 0589391C1
C F
E J71BB 16 OR 2039343C1 1652325C1 E N71BB 16 OR 2033911C1 1652325C1
F J12BB 14 LT BL 3535486C1 0589391C1 F N12BB 14 LT BL 2033912C1 0589391C1
G J11-GBB 12 WH 2039344C1 0589390C1 CENTER G N11-GBB 12 WH 1687848C1 0589390C1
DASH
CHASSIS
HARNESS CONNECTOR - 2039311C1 CONNECTOR - 2039312C1
HARNESS
LOCK - 2039342C1 LOCK - 2039342C1
PLUG - 587579C1 PLUG - 587579C1

BODY BUILDER LIGHTING (4450A) BODY BUILDER TURN/STOP (4460A)


(LOCATED BACK OF CAB NEAR LEFT FRAME RAIL) (LOCATED BACK OF CAB NEAR LEFT FRAME RAIL)

CAV CIR GAUGE COLOR TERM SEAL


A N68BB 14 BN 3535486C1 0589391C1
CAV CIR GAUGE COLOR TERM SEAL
F B N56BB 16 OR 2039343C1 1652325C1
E G A A N56BC 16 OR 2033819C1 1652325C1
A C N57BB 16 OR 2039343C1 1652325C1
D B B B N57BC 16 OR 2033819C1 1652325C1
C D N58BB 14 BN 3535486C1 0589391C1
C N70BB 14 OR 2033816C1 0589391C1
E N71BB 16 OR 2039343C1 1652325C1 C
F N12BB 14 LT BL 3535486C1 0589391C1
G N11-GBB 12 WH 2039344C1 0589390C1 CONNECTOR - 1686834C1
CENTER CENTER
CHASSIS LOCK - 1664408C1
CHASSIS PLUG - 0587579C1
HARNESS CONNECTOR - 2039311C1
HARNESS
LOCK - 2039342C1
PLUG - 587579C1

BODY BUILDER TURN/STOP (4460)


(LOCATED IN ENGINE COMPARTMENT NEAR LEFT FRAME RAIL)

A CAV CIR GAUGE COLOR TERM SEAL


CAV CIR GAUGE COLOR TERM SEAL A A N56BC 16 OR 2033911C1 1652325C1
B A J56BC 16 OR 2033819C1 1652325C1
B B N57BC 16 OR 2033911C1 1652325C1
B J57BC 16 OR 2033819C1 1652325C1
C C N70BB 14 OR 2033912C1 0589391C1
C J70BB 14 OR 2033816C1 0589391C1 C

DASH CONNECTOR - 1686834C1 CENTER CONNECTOR - 3553961C1


HARNESS LOCK - 1664408C1 CHASSIS LOCK - 3554019C1
PLUG - 0587579C1 HARNESS PLUG - 587579C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 15JAN02 ADDED 4411A-4415 C 55043Z
RELEASE NO. DATE PART NO. SHEET

P52778H 31MAY00 AE08-52376 33

Figure 175 Connector Composites (4411A), (4411B), (4412), (4415), (4450), (4450A), (4460A), (4460)

175
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.34. CONNECTOR COMPOSITE (4705), P. 34


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRANSMISSION/DASH (4705)
(LOCATED IN ENGINE COMPARTMENT BY WIPER MOTOR BRACKET)
W/MANUAL XMSN W/MANUAL XMSN

CAV CIR GAUGE COLOR TERM SEAL XMSN CAV CIR GAUGE COLOR TERM SEAL
DASH
A J71AA 18 OR 1661875C1 1661872C1 HARNESS A L71C 16 OR 1667742C1 1661872C1
HARNESS
B J71 18 OR 1661875C1 1661872C1 B L71B 16 OR 1667742C1 1661872C1
C J93 18 TN 1661875C1 1661872C1 C L93 18 TN 1667742C1 1661872C1
D PLUG - - - - D PLUG - - - -
E
E J31 18 TN 1661875C1 1661872C1 E L31B 18 TN 1667742C1 1661872C1
F H
D F J17J 18 PK 1661875C1 1661872C1 F L17D 18 PK 1667742C1 1661872C1
A G
C G J9X 18 GY 1661875C1 1661872C1 G L31GC 18 WH 1667742C1 1661872C1
B
B H PLUG - - - - H PLUG - - - -
C
A
G D F
H E
W/ALLISON LCT XMSN W/ALLISON LCT XMSN
CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
CONNECTOR -
A PLUG - - - - CONNECTOR -
3525872C1 A PLUG - - - -
3525874C1
LOCK - B J92#128 18 TN 1661875C1 1661872C1 B L92B128 18 TN 1667742C1 1661872C1
LOCK -
3525873C1 C J92#110 18 TN 1661875C1 1661872C1 C L92#110 18 TN 1667742C1 1661872C1
3525875C1
PLUG - D J71 18 OR 1661875C1 1661872C1 PLUG - D L71 16 OR 1667742C1 1661872C1
2025431C1
E PLUG - - - - 2025431C1 E PLUG - - - -
F PLUG - - - - F PLUG - - - -
G J13M 18 PK 1661875C1 1661872C1 G L13M4 18 PK 1667742C1 1661872C1
H J71AA 18 OR 1661875C1 1661872C1 H L71A 16 OR 1667742C1 1661872C1

W/EATON AUTOSHIFT XMSN W/EATON AUTOSHIFT XMSN

CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
1 13 1 PLUG - - - -
1 PLUG - - - -
2 PLUG - - - - 2 PLUG - - - -
13 1
3 J92Z 16 TN 3559037C1 3509903C1 3 L92Z 16 TN 3559035C1 3509903C1

4 J92AE 16 TN 3559037C1 3509903C1 4 L92AE 16 TN 3559035C1 3509903C1

5 J92AD 16 TN 3559037C1 3509903C1 5 L92AD 16 TN 3559035C1 3509903C1

6 J92AC 16 TN 3559037C1 3509903C1 6 L92AC 16 TN 3559035C1 3509903C1

7 J31F 18 TN 3559036C1 3532128C1 7 L31F 18 TN 3509874C1 3509903C1

8 J31GF 18 TN 3559036C2 3509903C1 8 L31GF 18 TN 3509874C1 3509903C1

9 - - - - - 9 - - - - -

10 - - - - - 10 - - - - -

12 24 11 - - - - - 11 - - - - -

12 J11-GAM 12 WH 3559037C1 3509903C1 12 L11-GAM 12 WH 3559035C1 3509903C1


24 12 13 L14AW 12 RD 3559035C1 3509903C1
13 J14AW 12 RD 3559037C1 3509903C1
14 PLUG - - - - 14 PLUG - - - -
CONNECTOR - 15 PLUG - - - -
15 PLUG - - - -
3558026C1
16 PLUG - - - - 16 PLUG - - - -
LOCK -
17 J71 18 LT BL 3559036C1 3532128C1 17 L71 18 OR 3559035C1 3509903C1
CONNECTOR - 3558022C1
3558022C1 18 J71A 18 PK 3559036C1 3532128C1 PLUG - 18 L71A 18 OR 3559035C1 3509903C1
SEAL - 19 J17C 18 PK 3559036C1 3532128C1 3532129C1 19 L17C 18 PK 3509874C1 3509903C1
3559074C1 20 L92AB 16 TN 3559035C1 3509903C1
20 J92AB 16 TN 3559037C1 3509903C1
LOCK - 21 L92AA 16 TN 3559035C1 3509903C1
21 J92AA 16 TN 3559037C1 3509903C1
3558056C1
22 PLUG - - - - 22 PLUG - - - -
PLUG -
3532129C1 23 PLUG - - - - 23 PLUG - - - -

24 PLUG - - - - 24 PLUG - - - -

DASH HARNESS W/ALLISON WTEC XMSN XMSN HARNESS W/ALLISON WTEC XMSN

CAV CIR GAUGE COLOR TERM SEAL NOTES


CAV CIR GAUGE COLOR TERM SEAL NOTES
1 L92#170 18 TN 3509874C1 3532128C1
1 J92#170 18 TN 3559036C1 3509903C1
2 L92#171 18 TN 3509874C1 3532128C1
2 J92#171 18 TN 3559036C1 3509903C1
3 L92#172 18 TN 3509874C1 3532128C1
3 J92#172 18 TN 3559036C1 3509903C1
4 L92#173 18 TN 3509874C1 3532128C1
4 J92#173 18 TN 3559036C1 3509903C1
5 L92#174 18 TN 3509874C1 3532128C1
5 J92#174 18 TN 3559036C1 3509903C1
6 L92A114 18 TN 3509874C1 3532128C1
6 J92A114 18 TN 3559036C1 3509903C1 W/AUTO NEUTRAL
7 L92#175 18 TN 3509874C1 3532128C1
7 J92#175 18 TN 3559036C1 3509903C1
8 L92#124 18 TN 3509874C1 3532128C1
8 J92#124 18 TN 3559036C1 3509903C1
9 L92#180 18 TN 3509874C1 3532128C1
9 J92#180 18 TN 3559036C1 3509903C1
10 L17B 18 PK 3509874C1 3532128C1
10 J17B 18 PK 3559036C1 3509903C1 W/AUTO NEUTRAL
11 L92DL 18 TN 3509874C1 3532128C1
11 J92DL 18 TN 3559036C1 3509903C1 W/AUTO NEUTRAL
12 L92#146 18 TN 3509874C1 3532128C1
12 J92#146 18 TN 3559036C1 3509903C1
13 L71#113 18 OR 3509874C1 3532128C1
13 J71#113 18 OR 3559036C1 3509903C1
14 L92A123 18 TN 3509874C1 3532128C1 W/AUTO NEUTRAL
14 J92C123 18 TN 3559036C1 3509903C1
14 L93C123 18 TN 3509874C1 3532128C1 N/AUTO NEUTRAL
15 J3+142 18 DK BL 3559036C1 3509903C1
15 L3+142 18 WH 3509874C1 3532128C1
16 J3-151 18 GY 3559036C1 3509903C1
16 L3-151 18 DK BL 3509874C1 3532128C1
17 J92#125 18 TN 3559036C1 3509903C2
17 L92#125 18 TN 3509874C1 3532128C1
18 J92D136 18 TN 3559036C1 3509903C1
18 L92D136 18 TN 3509874C1 3532128C1
19 J92D143 18 TN 3559036C1 3509903C1
19 L92D143 18 TN 3509874C1 3532128C1
20 J92#163 16 TN 3559037C1 3509903C1
20 L92#163 16 TN 3509874C1 3532128C1
21 J92D161 16 TN 3559037C1 3509903C1
21 L92D161 16 TN 3509874C1 3532128C1
22 J92C124 18 TN 3559036C1 3509903C2
22 L92C124 18 TN 3509874C1 3532128C1
23 J92#135 18 TN 3559036C1 3509903C2
23 L92#135 18 TN 3509874C1 3532128C1
24 J92#164 18 TN 3559036C1 3509903C2
24 L92#164 18 TN 3509874C1 3532128C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 25JUN01 ADDED 4705. B P54634F
RELEASE NO. PART NO. SHEET
DATE

ADDED MISC. CIRC. C 56507K P52778H 31MAY00 AE08-52376 34

Figure 176 Connector Composite (4705)

176
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.35. CONNECTOR COMPOSITES (4810), (4712F), (4820), (4713F), (4830), (4840),


(4850), P. 35

Figure 177 Connector Composites (4810), (4712F), (4820), (4713F), (4830), (4840), (4850)

177
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.36. CONNECTOR COMPOSITES (4900), (4910), (4950), (4951), P. 36

Figure 178 Connector Composites (4900), (4910), (4950), (4951)

178
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.37. CONNECTOR COMPOSITES (6007), (6011), P. 37

Figure 179 Connector Composites (6007), (6011)

179
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.38. CONNECTOR COMPOSITES (6013M), (6014), P. 38

Figure 180 Connector Composites (6013M), (6014)

180
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.39. CONNECTOR COMPOSITES (6015), (6020), (6021), P. 39

Figure 181 Connector Composites (6015), (6020), (6021)

181
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.40. CONNECTOR COMPOSITES (6200), (6316), (6323), (6332), (6333), (6334), (6400),
(6401M), (6401), (6406), (6407), (6407D), (6409), (6500), P. 40

Figure 182 Connector Composites (6200), (6316), (6323), (6332), (6333), (6334), (6400), (6401M), (6401),
(6406), (6407), (6407D), (6409), (6500)

182
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.41. CONNECTOR COMPOSITES (6550), (6703), (6704), (6708), (7103), (7104),


(7104A), (7105), (7106), (7111), P. 41

Figure 183 Connector Composites (6550), (6703), (6704), (6708), (7103), (7104), (7104A), (7105), (7106),
(7111)

183
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.42. CONNECTOR COMPOSITES (7200), (7202), (7203), P. 42

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRANSMISSION BULKHEAD
CONNECTION (WTEC) CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A L92#102 18 TN 3508927C1 N/A P L31#147 18 TN 3508927C1 N/A
(7200)
B L92#103 18 TN 3508927C1 N/A U L92A140 18 TN 3508927C1 N/A
C L92#104 18 TN 3508927C1 N/A V L92A149 18 TN 3508927C1 N/A
D L92A124 18 TN 3508927C1 N/A W L92#195 18 TN 3508927C1 N/A
E L92#107 18 TN 3508927C1 N/A X L92#162 18 TN 3508927C1 N/A
F L92#110 18 TN 3508927C1 N/A Y L92#165 18 TN 3508927C1 N/A
G L92#120 18 TN 3508927C1 N/A a PLUG
H L92#121 18 TN 3508927C1 N/A b PLUG
J L92#128 18 TN 3508927C1 N/A c PLUG
K L92#129 18 TN 3508927C1 N/A d PLUG
L L92#130 18 TN 3508927C1 N/A e PLUG
CONNECTOR - 3508926C1 M L92#131 18 TN 3508927C1 N/A f PLUG
PLUG - 3508928C1 N L92B135 18 TN 3508927C1 N/A g PLUG

ECU "V" CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
CONN GRAY 1 L92B136 18 TN 3517243C1 1 L92B136 18 TN 3517243C1
2 L92#114 18 TN 3517243C1 2 L92A114 18 TN 3517243C1
(ALLISON WTEC)
3 PLUG - 3 PLUG -
(7202) 4 L71#113 18 OR 3517243C1 4 L71#113 18 OR 3517243C1
5 L92#167 18 TN 3517243C1 5 L92#167 18 TN 3517243C1
6 L92#123 18 TN 3517243C1 6 L92A123 18 TN 3517243C1
17 32 7 PLUG - 7 PLUG -
8 PLUG - 8 PLUG -
9 PLUG - 9 PLUG -
10 PLUG - 10 PLUG -
11 L92#155 18 TN 3517243C1 11 L92#155 18 TN 3517243C1
12 L92#153 18 TN 3517243C1 12 L92A153 18 TN 3517243C1
1 13 L92#118 18 TN 3517243C1 13 L92#118 18 TN 3517243C1
16
14 PLUG - 14 PLUG -
15 PLUG - 15 PLUG -

CONNECTOR - 3548957C91 16 L92C136 18 TN 3517243C1 16 L92C136 18 TN 3517243C1


PLUG - 3518314C1 17 L92B143 18 TN 3517243C1 17 L92B143 18 TN 3517243C1
18 L92#125 18 TN 3517243C1 18 L92#125 18 TN 3517243C1
19 L92#105 18 TN 3517243C1 19 L92#105 18 TN 3517243C1
20 PLUG - 20 PLUG -
21 PLUG - 21 PLUG -
22 L92#112 18 TN 3517243C1 22 L92#112 18 TN 3517243C1
23 PLUG - 23 PLUG -
24 PLUG - 24 PLUG -
25 PLUG - 25 PLUG -
26 PLUG - 26 PLUG -
27 PLUG - 27 PLUG -
28 PLUG - 28 PLUG -
29 L92#137 18 TN 3517243C1 29 L92#137 18 TN 3517243C1
30 L92#117 18 TN 3517243C1 30 L92A117 18 TN 3517243C1
31 L92#161 18 TN 3517243C1 31 L92#161 18 TN 3517243C1
32 L92C143 18 TN 3517243C1 32 L92C143 18 TN 3517243C1

W/AUTO NEUTRAL
W/ & NOT W/RETARDER

ECU "T"
CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
CONN BLUE
1 L92#102 18 TN 3517243C1 17 L92#130 18 TN 3517243C1
(ALLISON WTEC) 2 L92#121 18 TN 3517243C1 18 PLUG -
(7203) 3 L92#107 18 TN 3517243C1 * 19 L92A116 18 TN 3517243C1
4 L92#120 18 TN 3517243C1 20 L92#128 18 TN 3517243C1
16 1 5 L92#103 18 TN 3517243C1 21 L92#131 18 TN 3517243C1
6 L92#129 18 TN 3517243C1 22 L92#110 18 TN 3517243C1
7 L92#104 18 TN 3517243C1 * 23 L92#127 18 TN 3517243C1
8 PLUG - 24 L92#101 18 TN 3517243C1
9 L92A124 18 TN 3517243C1 25 L92A135 18 TN 3517243C1
10 PLUG - 26 L92#165 18 TN 3517243C1
32 17 11 PLUG - 27 L31#147 18 TN 3517243C1
12 L92#162 18 TN 3517243C1 * 28 L92#138 18 TN 3517243C1
CONNECTOR - 3548958C91 13 L92#195 18 TN 3517243C1 29 PLUG -
PLUG - 3518314C1 14 L48#141 18 GY 3517243C1 30 L48#150 18 GY 3517243C1
15 L92A149 18 TN 3517243C1 31 L92A140 18 TN 3517243C1
* - W/RETARDER ONLY 16 L47#139 18 GY 3517243C1 32 L47#148 18 GY 3517243C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 25JUN01 ADDED 7207-7300. B P54634F
RELEASE NO. DATE PART NO. SHEET

PEC 15JAN02 ADDED 7200-7203. C 55043Z P52778H 31MAY00 AE08-52376 42

Figure 184 Connector Composites Connector Composites (7200), (7202), (7203)

184
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.43. CONNECTOR COMPOSITES (7204), (7205), (7206), (7211), (7212), (7213), P. 43

Figure 185 Connector Composites (7204), (7205), (7206), (7211), (7212), (7213)

185
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.44. CONNECTOR COMPOSITES (7214), (7300), (7301), P. 44

Figure 186 Connector Composites (7214), (7300), (7301)

186
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.45. CONNECTOR COMPOSITES (7302), (7304), (7305), (7306), (7500), (7502), (7600),
(7601), P. 45

Figure 187 Connector Composites (7302), (7304), (7305), (7306), (7500), (7502), (7600), (7601)

187
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.46. CONNECTOR COMPOSITES (7603), (7604), (7605), (7606), (7607), (7608), (7609),
(7610), (7611), (7612), (7613), (7615), (7700), (7702), (7703), (7703A), P. 46

Figure 188 Connector Composites (7603), (7604), (7605), (7606), (7607), (7608), (7609), (7610), (7611),
(7612), (7613), (7615), (7700), (7702), (7703), (7703A)

188
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.47. CONNECTOR COMPOSITES (7800), (7801M), (7803), (7900), (7901), P. 47

Figure 189 Connector Composites (7800), (7801M), (7803), (7900), (7901)

189
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.48. CONNECTOR COMPOSITES (7905), (7906), (8000), (8001), (8102), (8150), (8151),
(8200), P. 48

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

EATON AUTOSHIFT
SELECTOR
(7905)

CAV CIR GAUGE COLOR TERM


A1 PLUG - - -
A2 A17Q 18 PK 1651943C1
A3 A17-GB 16 WH 1651943C1
B1 PLUG - - -
3 2 1
B2 A3T(+) 18 DK BL 1651943C1
K B3 A62J 18 DK BL 1651943C1
J C1 A92Y 16 TN 1651943C1
H
G C2 A3T(-) 18 GY 1651943C1
F C3 A17N 16 PK 1651943C1
D1 PLUG - - -
D2 PLUG - - -
E D3 PLUG - - -
D
C E1 A92T 16 TN 1651943C1
B E2 A92S 16 TN 1651943C1
A
E3 A92U 16 TN 1651943C1
F1 A5AX(+) 20 YL 1651943C1
F2 A5AX(-) 20 GN 1651943C1
AUTOSHIFT DISPLAY (7906)
F3 A5AX(S) 20 WH 1651943C1
G1 A5AV(+) 20 YL 1651943C1 1
G2 A5AV(-) 20 GN 1651943C1 2
J1 A92AC 16 TN 1651943C1 3
J2 A92AD 16 TN 1651943C1 CAV CIR GAUGE COLOR TERM
4
J3 A92AE 16 TN 1651943C1 1 A92R 16 TN 1661539C1
CONNECTOR - 3537833C1 K1 A92Z 16 TN 1651943C1 2 A92S 16 TN 1661539C1
PLUG - 1687788C1 3 A92T 16 TN 1661539C1
K2 A92AA 16 TN 1651943C1
K3 A92AB 16 TN 1651943C1 CONNECTOR - 3512117C1 4 A92U 16 TN 1661539C1

RIGHT HEADLIGHT T/S HARNESS CONN(8000) LEFT HEADLIGHT T/S HARNESS CONN(8001)

CONNECTOR - 1661375C2
PLUG - 0587579C1
LOCK - 1661376C1
CONNECTOR - 1661375C2
PLUG - 0587579C1
LOCK - 1661376C1 CAV CIR GAUGE COLOR TERM SEAL
E E A M52C 14 YL 2033816C1 0589391C1
D CAV CIR GAUGE COLOR TERM SEAL * B M11-GB 14 WH 2033816C1 0589391C1
D
A M52D 14 YL 2033816C1 0589391C1 C M53A 14 YL 2033816C1 0589391C1
C C
B M11-GA 14 WH 2033816C1 0589391C1 ** D M56B 16 OR 2033819C1 1652325C1
B C M53B 14 YL 2033816C1 0589391C1 B E M58C 14 BN 2033816C1 0589391C1
A * D M57B 16 OR 2033819C1 1652325C1 * - FOR SINGLE HORN W/SNOW PLOW LIGHTS,
A
E M58D 14 BN 2033816C1 0589391C1 CIRCUIT NUMBER IS M11-GF.
* - FOR SINGLE HORN W/SNOW PLOW LIGHTS,
** - FOR SINGLE HORN W/ SNOW PLOW LIGHT,
CIRCUIT NUMBER IS M57C.
CIRCUIT NUMBER IS M56C

SNOW PLOW HARNESS CONN (8102)


LEFT GUIDE POST LIGHT (8150)
CAV CIR GAUGE COLOR TERM SEAL
F
E G A M64HI 14 YL 3535486C1 0589391C1
A
D B B M11-GE 14 WH 3535486C1 0589391C1
C C M64LO 14 YL 3535486C1 0589391C1
A CAV CIR GAUGE COLOR TERM SEAL
D M56D 16 YL 2039343C1 1652325C1 A M58H 16 BN 1661875C1 1661872C1
B
E M58F 14 BN 3535486C1 0589391C1 B M58-GA 16 WH 1661875C1 1661872C1
F M57D 16 LT GN 2039343C1 1652325C1
CONNECTOR - 1661778C1
CONNECTOR - 2039311C91
PLUG - 1687788C1
PLUG - 0587579C1
LOCK - 1661874C1
LOCK - 2039342C1

RIGHT GUIDE RIGHT FOGLIGHT


POST LIGHT (8200)
A
(8151)
A
B
CAV CIR GAUGE COLOR TERM SEAL B CAV CIR GAUGE COLOR TERM SEAL
A M58J 16 BN 1661875C1 1661872C1 A M64A 16 YL 0587577C1 1652325C1
B M58-GB 16 WH 1661875C1 1661872C1 B M64-GB 16 WH 0587577C1 1652325C1

CONNECTOR - 1661778C1
PLUG - 1687788C1 CONNECTOR - 0587567C91
LOCK - 1661874C1 PLUG - 0587579C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 25JUN01 ADDED 8000-8200. B P54634F
RELEASE NO. DATE PART NO. SHEET

PEC 15JAN02 ADDED 7905 & 7906. C 55043Z P52778H 31MAY00 AE08-52376 48

Figure 190 Connector Composites (7905), (7906), (8000), (8001), (8102), (8150), (8151), (8200)

190
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.49. CONNECTOR COMPOSITES (8201), (8301), (8310), (8311), (8312), (8400), (8500),
(8501), (8502), (8502A), P. 49

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

LEFT FOGLIGHT ELECTRIC HORN


(8201) (8301)
A A CONNECTOR - 1661778C1
CONNECTOR - 0587567C91 PLUG - 1687788C1
B
B PLUG - 0587579C1 LOCK - 1661874C1

CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A M64B 16 YL 0587577C1 1652325C1 A M85E 16 GY 1661875C1 1661872C1
B M64-GA 16 WH 0587577C1 1652325C1 B M85-GA 16 WH 1661875C1 1661872C1

DUAL ELECTRIC ELECTRIC


HORNS HORN #1
(8310) (8311)
B

CONNECTOR - 3543888C1 A CONNECTOR - 1661778C1


PLUG - 2025431C1 B PLUG - 1687788C1
A

LOCK - 1661874C1 LOCK - 1661874C1

W/SINGLE HORN
CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A M85J 16 GY 1667742C1 1661872C1 A M85J 16 GY 1661875C1 1661872C1
B M85-GC 16 WH 1667742C1 1661872C1 B M85-GC 16 WH 1661875C1 1661872C1

W/DUAL HORNS
CAV CIR GAUGE COLOR TERM SEAL
A M85K 16 GY 1661875C1 1661872C1
B M85-GD 16 WH 1661875C1 1661872C1

ELECTRIC ETHER START


HORN #2 (8400)
(8312)
B CONNECTOR - 0587568C91
A CONNECTOR - 1661778C1 PLUG - 0587579C1
B PLUG - 1687788C1 A
LOCK - 1661874C1

CAV CIR GAUGE COLOR TERM SEAL


CAV CIR GAUGE COLOR TERM SEAL
A M21D 18 TN 0587576C1 1652325C1
A M85L 16 GY 1661875C1 1661872C1
B M21C 18 TN 0587576C1 1652325C1
B M85-GE 16 WH 1661875C1 1661872C1

BENDIX BENDIX
LEFT ABS RIGHT ABS
MODULATOR MODULATOR
(8500) (8501)
A A
CONNECTOR - 1686834C1 CONNECTOR - 1686834C1
B B
PLUG - 0587579C1 PLUG - 0587579C1
C LOCK - 1664408C1 C LOCK - 1664408C1

CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A M94 18 GY 2033819C1 1652325C1 A M94H 18 GY 2033819C1 1652325C1
B M94A 18 GY 2033819C1 1652325C1 B M94J 18 GY 2033819C1 1652325C1
C M94B 18 GY 2033819C1 1652325C1 C M94K 18 GY 2033819C1 1652325C1

BENDIX
LEFT HYD ABS LEFT AIR ABS
WHEEL SENSOR WHEEL SENSOR
(8502) (8502A)

1
2 1

CONNECTOR - 1684261C1
PLUG - 0453133C1
2 LOCK - 1684263C1
PURCHACED
ASSEMBLY P/N
CAV CIR GAUGE COLOR TERM
3519878C1
1 M94C 18 GY 1680205C1
2 M94D 18 GY 1680205C1
CAV CIR GAUGE COLOR TERM
1 [M94L] 18 BK ASSY
2 [M94M] 18 BN ASSY

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 19JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET

PEC 25JUN01 ADDED 8201-8502A. B P54634F P52778H 31MAY00 AE08-52376 49

Figure 191 Connector Composites (8201), (8301), (8310), (8311), (8312), (8400), (8500), (8501), (8502),
(8502A)

191
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.50. CONNECTOR COMPOSITES (8503), (8503A), (8505), (8506), (8507), (8508),


(8509), (8600), (8601), (8602), P. 50

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BENDIX
RIGHT HYD ABS RIGHT AIR ABS
WHEEL SENSOR WHEEL SENSOR
1 (8503) (8503A)

PURCHACED CONNECTOR - 1684261C1


ASSEMBLY P/N 2 1
PLUG - 0453133C1
3519878C1 LOCK - 1684263C1
2

CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
1 [M94N] 18 BK ASSY 1 M94E 18 GY 1680205C1
2 [M94P] 18 BN ASSY 2 M94F 18 GY 1680205C1

AIR COMPRESSOR WABCO LEFT FRONT AIR


FOR HYD BRAKES ABS WHEEL SPEED SENSOR
(8505) 1 (8506)
B
C CONNECTOR - 1678137C1 PURCHACED
A ASSEMBLY P/N
3519878C1
2
CAV CIR GAUGE COLOR TERM
A M9 18 GY 1651943C1 CAV CIR GAUGE COLOR TERM
B M6 18 GY 1651943C1 1 M94AC 18 BN ASSY
C M40 18 GY 1651943C1 2 M94AD 18 BK ASSY

WABCO RIGHT FRONT AIR WABCO LEFT FRONT AIR


ABS WHEEL SPEED SENSOR ABS MODULATOR
(8507) (8508)
1

PURCHACED PURCHACED
1

ASSEMBLY P/N ASSEMBLY P/N


2
3

3519666C1 3554539C1
2

CAV CIR GAUGE COLOR TERM CAV CIR GAUGE COLOR TERM
1 M94AE 18 BN ASSY 1 M94AL 14 BL ASSY
2 M94AF 18 BK ASSY 2 M94AA 14 GN ASSY
3 M94AB 14 BN ASSY

WABCO RIGHT FRONT AIR RADIATOR GROUND


ABS MODULATOR (8600)
(8509)

CONNECTOR - 0587566C91
1

PURCHACED PLUG - 0587579C1


2
3

ASSEMBLY P/N
3554539C1

CAV CIR GAUGE COLOR TERM SEAL


CAV CIR GAUGE COLOR TERM
A M11-GC 12 WH 1673747C1 0589390C1
1 M94AH 14 BL ASSY
2 M94AJ 14 GN ASSY
3 M94AK 14 BN ASSY

TEMP SENDER
A/C TRANSDUCER
(8601)
(8602)

B
A CONNECTOR - 3522068C1 C CONNECTOR - 1678137C1
PLUG - 1687788C1 A
B
LOCK - 1661874C1

CAV CIR GAUGE COLOR TERM


CAV CIR GAUGE COLOR TERM SEAL A M9 20 GY 1651943C1
A M41 18 GY 1661875C1 1661872C1 B M6 20 GY 1651943C1
B M41A 18 GY 1661875C1 1661872C1 C M77 20 LT GN 1651943C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 19JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET

PEC 25JUN01 ADDED 8503-8602. B P54634F P52778H 31MAY00 AE08-52376 50

Figure 192 Connector Composites (8503), (8503A), (8505), (8506), (8507), (8508), (8509), (8600), (8601),
(8602)

192
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.51. CONNECTOR COMPOSITES (8700), (8701), (8800), (8801), (8802), (8803), (8805),
P. 51

Figure 193 Connector Composites (8700), (8701), (8800), (8801), (8802), (8803), (8805)

193
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.52. CONNECTOR COMPOSITES (9001), (9002), (9100), (9101), (9102), (9103), (9104),
(9254), (9255), P. 52

Figure 194 Connector Composites (9001), (9002), (9100), (9101), (9102), (9103), (9104), (9254), (9255)

194
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.53. CONNECTOR COMPOSITES (9260), (9261), (9262), (9263), (9264), (9265),


(9303A), P. 53

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

BATT ECM NEGATIVE CONN (9260)

B CONNECTOR - 2031522C1 A CONNECTOR - 2031520C1


PLUG - 2025432C1 PLUG - 2025432C1
A LOCK - 2033927C1 LOCK - 2033927C1
B

CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A N97-G 10 WH 2031531C1 2025426C1 A N14-G 10 WH 2025423C1 2025426C1
B N92-G 10 WH 2031531C1 2025426C1 B N14-GA 10 WH 2025423C1 2025426C1

BATT ECM POSITIVE CONN (9261)

B CONNECTOR - 2031522C1 A CONNECTOR - 2031520C1


PLUG - 2025432C1 PLUG - 2025432C1
A LOCK - 2033927C1 LOCK - 2033927C1
B

CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A N14BA 10 RD 2031531C1 2025426C1 A N97AA 10 RD 2025423C1 2025426C1
B N14BB 10 RD 2031531C1 2025426C1 B N92A 10 RD 2025423C1 2025426C1

AMMETER (9262) 2-WAY RADIO NEGATIVE CONNECTION (9263)


(LOCATED AT BATTERY) (LOCATED IN BATTERY BOX)

CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A N26B 14 TN 2033816C1 589391C1 A N14-GD 10 WH 1687847C1 589390C1

BATTERY CONNECTOR - 1664531C1 BATTERY CONNECTOR - 1664531C1


HARNESS LOCK - 1675053C1 CABLE LOCK - 1675053C1

CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A N26B 10 TN 1687848C1 589390C1 A N14-GD 10 WH 1687848C1 589390C1

CONNECTOR - 1669834C1 CONNECTOR - 1669834C1


LOCK - 1675053C1 LOCK - 1675053C1
BATTERY BATTERY
INTERCONNECT HARNESS

2-WAY RADIO POSITIVE CONNECTION (9264) 2-WAY RADIO FEED


(LOCATED IN BATTERY BOX)
FUSE CONNECTOR
(9265)
(LOCATED IN BATTERY BOX)

CAV CIR GAUGE COLOR TERM SEAL


A N14HC 10 RD 1687847C1 589390C1
B
BATTERY CONNECTOR - 1664531C1
HARNESS LOCK - 1675053C1 A
CONNECTOR - 3512967C1
PLUG - 453133C1

CAV CIR GAUGE COLOR TERM SEAL


A N14HC 10 RD 1687848C1 589390C1
CAV CIR GAUGE COLOR TERM SEAL
CONNECTOR - 1669834C1 A N14HB 10 RD 1661708C1 N/A
LOCK - 1675053C1 B N14HC 10 RD 1661708C1 N/A
BATTERY
CABLE

STOP TAIL AND TURN (9303A)

E CAV CIR GAUGE COLOR TERM SEAL


D CONNECTOR - 1661375C2 A R71 14 OR 2033816C1 0589391C1
PLUG - 0587579C1 B R56 14 OR 2033816C1 0589391C1
C LOCK - 1661376C1 C R57 14 OR 2033816C1 0589391C1
B D R68 14 BN 2033816C1 0589391C1
A E R10-G 12 WH 2033816C1 0589390C1

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00EDL2 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 19JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET

PEC 25JUN01 ADDED 9260-9303A. B P54634F P52778H 28JUN00 AE08-52376 53

Figure 195 Connector Composites (9260), (9261), (9262), (9263), (9264), (9265), (9303A)

195
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.54. CONNECTOR COMPOSITES (9405), (9501), (9502), (9503), (9504), (9505), (9506),
P. 54

Figure 196 Connector Composites (9405), (9501), (9502), (9503), (9504), (9505), (9506)

196
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.55. CONNECTOR COMPOSITES (9507), (9508), (9509), (9510), (9511), (9512), (9513),
(9514), (9515), P. 55

Figure 197 Connector Composites (9507), (9508), (9509), (9510), (9511), (9512), (9513), (9514), (9515)

197
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.56. CONNECTOR COMPOSITES (9516), (9517), (9518), (9519), P. 56


INTERNATIONAL TRUCK AND ENGINE CORPORATION
ELECTRICAL CIRCUIT DIAGRAM
CHAPTER 12
THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE

INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

WABCO LEFT REAR AIR WABCO RIGHT REAR AIR


ABS WHEEL SPEED SENSOR ABS WHEEL SPEED SENSOR
(9516) (9517)

1
1
PURCHASED
PURCHASED
ASSEMBLY P/N
ASSEMBLY P/N
3519878C1
3519878C1
2
2

CAV CIR GAUGE COLOR


CAV CIR GAUGE COLOR
1 R94AWL 18 GY
1 R94AWS 18 GY
2 R94AWM 18 GY
2 R94AWT 18 GY

WABCO LEFT REAR AIR WABCO RIGHT REAR AIR


ABS MODULATOR ABS MODULATOR
(9518) (9519)

3 2
3 2

1
1

CONNECTOR: 3519879C1
CONNECTOR: 3519879C1

CAV CIR GAUGE COLOR


CAV CIR GAUGE COLOR
1 R94A-G7 18 GN
1 R94A-G6 18 GN
2 R94AWN 18 BK
2 R94AWH 18 BK
3 R94AWR 18 BN
3 R94AWW 18 BN

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


RMVD 9520A, 9520B, C 56507K PART NO.
RELEASE NO. DATE SHEET

9520D & 9520E P52778H 28JUN00 AE08-52376 56

Figure 198 Connector Composites (9516), (9517), (9518), (9519)

198
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.57. CONNECTOR COMPOSITE (9700), P. 57

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

THIS SPACE LEFT


INTENTIONALLY
BLANK

(CHASSIS SIDE) CHASSIS/DASH (DASH SIDE)


INTERCONNECT
(9700)
A1 A8 A8 A1
B1 B12 B12 B1
C1 C12 C12 C1
D1 D8 D8 D1

CONNECTOR - 3535310C1
CONNECTOR - 3535306C1
PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT
PLUG1 - 3535425C1 (ALL CAVITIES EXCEPT
THOSE LISTED FOR PLUG2)
THOSE LISTED FOR PLUG2)
PLUG2 - 3535938C1 (CAVITIES A4,A5,B6,
PLUG2 - 3535938C1 (CAVITIES A4,A5,B6,
B7,C6,& C7 ONLY)
B7,C6,& C7 ONLY)
LOCKS - 3535311C1 (2)
LOCKS - 3535307C1 (2)
3535312C1 (1)
3535309C1 (1)

CONT. ON NEXT PAGE


CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DAG9 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


PEC 19JAN01 PRODUCTION RELEASE. A P54304U
RELEASE NO. DATE PART NO. SHEET

PEC 25JUN01 ADDED 9700. B P54634F P52778H 28JUN00 AE08-52376 57

Figure 199 Connector Composite (9700)

199
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.58. CONNECTOR COMPOSITE (9700), P. 58

Figure 200 Connector Composite (9700)

200
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.59. CONNECTOR COMPOSITES (9715), (9715A), (9715B), P. 59

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRAILER
SOCKET #1
(9715)

C A
CONNECTOR - 1667733C1 CONNECTOR - 1667732C1
PLUG - 1675451C1 B B PLUG - 1675451C1
LOCK - 1667734C1 LOCK - 1667734C1
A C

W/EOF OR BOC TRAILER SOCKET &


EOF BODY BUILDER CONNECTOR NOT W/BOC BODY BUILDER CONNECTORS
CAV CIR GAUGE COLOR TERM SEAL
CAV CIR GAUGE COLOR TERM SEAL
A N70D 10 RD 1667737C1 1667735C1
A J70A 10 OR 2025425C1 1667735C1
B N68D 10 BN 1667737C1 1667735C1
B J68F 12 BN 2025424C1 1671603C1
C N94D 10 GY 1667737C1 1667735C1
C J94BC 10 GY 2025425C1 1667735C1

W/BOC TRAILER SOCKET W/BOC BODY BUILDER CONNECTORS

CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A N70 10 RD 1667737C1 1667735C1 A J70A 10 OR 2025425C1 1667735C1
B N68 10 BN 1667737C1 1667735C1 B J68F 16 BN 1667736C1 1664232C1
C N94 10 DK BL 1667737C1 1667735C1 C J94BC 10 GY 2025425C1 1667735C1

W/BOC AND AUX BOC TRAILER SOCKET

CAV CIR GAUGE COLOR TERM SEAL


A N70A 10 RD 1667737C1 1667735C1
B N68A 10 BN 1667737C1 1667735C1
C N94A 10 DK BL 1667737C1 1667735C1

TRAILER
SOCKET #1
(9715A)

C A
CONNECTOR - 1667733C1 CONNECTOR - 1667732C1
PLUG - 1675451C1 B B PLUG - 1675451C1
LOCK - 1667734C1 LOCK - 1667734C1
A C

W/EOF TRAILER SOCKET OR


EOF BODY BUILDER CONNECTOR W/EOF TRAILER SOCKET

CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A N70D 10 RD 1667737C1 1667735C1 A R70A 10 RD 2025425C1 1667735C1
B N68D 10 BN 1667737C1 1667735C1 B R68A 10 BN 2025425C1 1667735C1
C N94D 10 GY 1667737C1 1667735C1 C R94A 10 DK BL 2025425C1 1667735C1

W/BOC TRAILER SOCKET AND W/EOF BODY BUILDER CONNECTOR


EOF BODY BUILDER CONNECTOR
CAV CIR GAUGE COLOR TERM SEAL
CAV CIR GAUGE COLOR TERM SEAL
A R70 10 RD 2025425C1 1667735C1
A N70F 10 RD 1667737C1 1667735C1
B R68 10 BN 2025425C1 1667735C1
B N68F 10 BN 1667737C1 1667735C1
C R94 10 GY 2025425C1 1667735C1
C N94F 10 GY 1667737C1 1667735C1

TRAILER
SOCKET #1
(9715B)

C
CONNECTOR - 1667733C1
PLUG - 1675451C1 B
LOCK - 1667734C1
A

CAV CIR GAUGE COLOR TERM SEAL


A R70 10 RD 1667737C1 1667735C1
B R68 10 BN 1667737C1 1667735C1
BOC - BACK OF CAB
C R94 10 GY 1667737C1 1667735C1
EOF - END OF FRAME

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


RELEASE NO. DATE PART NO. SHEET

P54634F 14JUN01 AE08-52376 59

Figure 201 Connector Composites (9715), (9715A), (9715B)

201
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.60. CONNECTOR COMPOSITES (9716), (9716A), (9716B), P. 60

INTERNATIONAL TRUCK AND ENGINE CORPORATION ELECTRICAL CIRCUIT DIAGRAM CHAPTER 12


THIS PRINT IS PROVIDED ON A RESTRICTED BASIS AND
CONNECTOR COMPOSITES - MATING VIEW SHOWN
IS NOT TO BE USED IN ANY WAY DETRIMENTAL TO THE
INTEREST OF INTERNATIONAL TRUCK AND ENGINE CORPORATION.

TRAILER
SOCKET #2
(9716)

C A
CONNECTOR - 1667733C1 CONNECTOR - 1667732C1
PLUG - 1675451C1 B B PLUG - 1675451C1
LOCK - 1667734C1 LOCK - 1667734C1
A C

NOT W/BOC BODY BUILDER CONNECTORS W/EOF OR BOC TRAILER SOCKET &
EOF BODY BUILDER CONNECTOR
CAV CIR GAUGE COLOR TERM SEAL
A J58F 12 BN 1667737C1 1671603C1 CAV CIR GAUGE COLOR TERM SEAL
B J56C 12 OR 1667737C1 1671603C1 A N58D 10 BN 2025425C1 1667735C1
C J57C 12 OR 1667737C1 1671603C1 B N56D 10 YL 2025425C1 1667735C1
C N57D 10 LT GN 2025425C1 1667735C1

W/BOC BODY BUILDER CONNECTORS W/BOC TRAILER SOCKET


CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A J58F 16 BN 1667738C1 1664232C1 A N58 10 BK 2025425C1 1667735C1
B J56C 12 OR 1667737C1 1671603C1 B N56 10 YL 2025425C1 1667735C1
C J57C 12 OR 1667737C1 1671603C1 C N57 10 LT GN 2025425C1 1667735C1

W/BOC AND AUX BOC TRAILER SOCKET


CAV CIR GAUGE COLOR TERM SEAL
A N58A 10 BK 2025425C1 1667735C1
B N56A 10 YL 2025425C1 1667735C1
C N57A 10 LT GN 2025425C1 1667735C1

TRAILER
SOCKET #2
(9716A)

C A
CONNECTOR - 1667733C1 CONNECTOR - 1667732C1
PLUG - 1675451C1 B B PLUG - 1675451C1
LOCK - 1667734C1 LOCK - 1667734C1
A C

W/EOF TRAILER SOCKET OR


W/EOF TRAILER SOCKET EOF BODY BUILDER CONNECTOR

CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A R58A 10 BK 1667737C1 1667735C1 A N58D 10 BN 2025425C1 1667735C1
B R56A 10 YL 1667737C1 1667735C1 B N56D 10 YL 2025425C1 1667735C1
C R57A 10 LT GN 1667737C1 1667735C1 C N57D 10 LT GN 2025425C1 1667735C1

W/BOC TRAILER SOCKET AND


W/EOF BODY BUILDER CONNECTOR
EOF BODY BUILDER CONNECTOR
CAV CIR GAUGE COLOR TERM SEAL CAV CIR GAUGE COLOR TERM SEAL
A R58 10 BN 1667737C1 1667735C1 A N58F 10 BK 2025425C1 1667735C1
B R56 10 YL 1667737C1 1667735C1 B N56F 10 YL 2025425C1 1667735C1
C R57 10 LT GN 1667737C1 1667735C1 C N57F 10 LT GN 2025425C1 1667735C1

TRAILER
SOCKET #2
(9716B)

A
CONNECTOR - 1667732C1
B PLUG - 1675451C1
LOCK - 1667734C1
C

CAV CIR GAUGE COLOR TERM SEAL


A R58 10 BN 2025425C1 1667735C1
B R56 10 YL 2025425C1 1667735C1
C R57 10 LT GN 2025425C1 1667735C1
BOC - BACK OF CAB
EOF - END OF FRAME

CHK DATE CHANGE REV REFERENCE DRAWN NAME

U00DLCK 42/43/44/85/8600 & 73/74/7500 CIRC DIAGRAMS


RELEASE NO. DATE PART NO. SHEET

P54634F 14JUN01 AE08-52376 60

Figure 202 Connector Composites (9716), (9716A), (9716B)

202
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.61. CONNECTOR COMPOSITES (9717A), (9717B), P. 61

Figure 203 Connector Composites (9717A), (9717B)

203
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.62. CONNECTOR COMPOSITES (9718), (9719), (9720), (9733), (9734), (9736), (9754),
(9762), (9763), P. 62

Figure 204 Connector Composites (9718), (9719), (9720), (9733), (9734), (9736), (9754), (9762), (9763)

204
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.63. CONNECTOR COMPOSITES (9777), (9778), (9800), P. 63

Figure 205 Connector Composites (9777), (9778), (9800)

205
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.64. CONNECTOR COMPOSITES (9870), (9871), (9811), (9812), (9814), (9815), (9830),
(9850), (9860), (9865M), (9900), (9900A), (9913A), P. 64

Figure 206 Connector Composites (9870), (9871), (9811), (9812), (9814), (9815), (9830), (9850), (9860),
(9865M), (9900), (9900A), (9913A)

206
ELECTRICAL CIRCUIT DIAGRAM MANUAL

13.65. CONNECTOR COMPOSITES (9913B), (9914), (4100), (4109), (4112), (6502),


(7107), (7208), (7615), P. 65

Figure 207 Connector Composites (9913B), (9914), (4100), (4109), (4112), (6502), (7107), (7208), (7615)

207

Das könnte Ihnen auch gefallen