Technical Data and Drawings B

Machine dimension drawing.................................................................................................................................................

1

Dimension drawing text........................................................................................................................................................

3

Installation data......................................................................................................................................................................
17

Bolt tightening........................................................................................................................................................................
19

Dimension certificate.............................................................................................................................................................
21

Electrical data.........................................................................................................................................................................
27

Rating plate............................................................................................................................................................................
33

Earth connections..................................................................................................................................................................
35

Cooler dimension drawing....................................................................................................................................................

37

Transportation data...............................................................................................................................................................
38

Siemens AG
Siemens AG B-2
Siemens AG B-16
Siemens AG B-17
Siemens AG B-18
Siemens AG B-19
Siemens AG B-20
 Siemens AG B-21

Project
Antapaccay
o
TJ BALL . M¡II 16,4 MW
>(l)
LU)
(õ(|)
o_L
çØ
o-c
() .ct)
(o_
:L

lú<
a
Dimension cert¡ficate
àE
(õË
(l)(l)
L9
oc
fLõ

Type : 1DN8243-8XA32-Z
W.-No. : 1 501 045
Gode : Antap_26
Drawing-Nr. : 4D5.0140-586323
,i
õ9
>=
(sõ
U'.o
LO
t>
'õa
Date : 01.12.2OO9

oõ Name: Schiller
3'P
o(l)
ISSUED: lxl C.CERTIFIED

õ<
co* l-1 FA. FOR APPROVAL
Øa
<È t-] FI. FOR INFORMATION

t-] P. PRELIMINARY

l-1 FO. FOR OFFER

BALL MILL GEARLESS DRIVE KW 16400

Equipment No.:

Werk-Nr. 1501045 Kennwort Antap-26

Dimension certificate
01.12.09
ryp 1DN8243-8XA32-Z

4D5.0140 - 586323 A
 Siemens AG B-22

pol 1 Segment 1
BS AS

õ
>o(h
L-
õo)
o_L
FU,
o_c
o.9
(o_ ¡L Mühlenflanschdurchmesser *A*
G< Diameter of mill
ÐE Sollmaß Ø 9160
+mm
oo) Nominalvalue
LU
o-+- lstmaß
oc
!-o mm
u-() Measured value

Lauftoleranzen Rotor Mühlenflansch

Tolerances Mill fla

Sollmaß
+ 1,5 mm
Nominalvalue
ËE lstmaß
>:ã Measured value
*u(l)
ø_o
E9
'ÞP
Mühlenflansch
9¿ C)
3lP Mill flanqe
.g _s Lochkreis uD"
6< Bolt hole circle dia
C0
øfr-' Sollmaß 8910
+ z mm
(rt
Nominalvalue
lstmaß i3
J4'--- mm
Measuredvalue

Es ist ein Messanfangspunkt zu kenn-

zeichnen, sowie die Messeinrichtung
auf AS bzw. BS.
lndicate the initial measuring point as
well as the measuring direction on AS
resp. BS.

Werk-Nr. 1501045 Kennwort Antap_26

Dimension certificate
ryp 1DN8243-8XA32-Z

4D5.01 40 - 586323 A
 Siemens AG B-23

Mühlenflansch Motor (Rotorsegment)

Millflange Motor
Segmentteilung ,,F.3
Segmentteilung ,,M,,
1,2
Segment pitch Seqment pitch
"F-

Sollmaß 1738.25
Sollmaß ?16-,89-- +1mm
Nominalvalue
Nominalvalue
lstmaß "M1 "mm "M2 "mm
o lstmaß Measured value
>o
t_ Measured value
ño)
qD
Segment 1

Fu) Seoment 1-2 2

o_c
o ct) 2-3 3
(I'_
(Ú< 3-4
(J 4
}E 4-5
5
oo 5-6
o-F 6
oc 6-7
ö8 7-8 7
8-9 I
9-10 I
10-1 1
10
11-12 11
12-13
12
*6 13-14
lõ
oõ 14-15
13
U' .Q
15-16 14
E9
'õa 16-1 15
oõ 16
8P
.-9 -g
17
õ<
C0 *.¡
18
øfr 19
<Þ
20
21
22

werk-Nr. 1501045 Kennwort Antap 26

Dimension certificate
ryp 1DN8243-8XA32-Z

4D5.0140 - 586323 A
 Siemens AG B-24

Mühlenflansch
Millflange
Lochabstand "G" 33HÐ .tl3l
Distance between holes
Sollmaß 1307.37 + 0,5 mm 437,19 10,5 mm
L37r12 t 0,5 mm
Nominal value
a

2
Þ
o J

>o
LAI
4
o(l)
o_L D
Fu)
o_c lstmaß
o.9 Measured Segm.
(Ú<
value 1) I
(J 10
}E 11
12
oo tÐ
oc 14
ö8 tc
to
tt
18
19
20
21
¿¿

.'i Motor (Rotorsegment)

õg
>= Motor
Lochabstand "G" .H' "1"
Ø_Q Distance between holes
E9
'oa Sollmaß !3V,37_ t 0,5 mm
_4T,J9_ t 0,5 mm _87-12 +o,Smm
Nominal value
!D (J
?]P ¿
.g _q .J

õ<*.t
m
4
5
Øã
<È lstmaß
o
7
Measured Segm. ö
value o
10
tl
12
IJ
14
15
to
17
18
19
20
21
22

1) Note: lf Mill builder checks the location and tolerances by using a template instead of taking
measurements, measured dimensions do not need to be recorded as long as the defined
tolerances are met!

werk-Nr. 1501045 Kennwort Antap-26

Dimension certificate
ryp 1DN8243-8XA32-Z

4D5.0140 - 586323 A
 Siemens AG B-25

Mühlenflansch
Millflange
Lochdurchmesser
Diameter of holes
"K

Sollmaß Ø mm + 0,030 +1 +1 +0,030

Nominal value 680 72 72 68o
2
a
o
4
>o
L. (ID
L

(E(I)
o
tru, 7
O-c
o ct' lstmaß
Segm. I
Measured value
o_ I
õ< 10
t1
àE
(g= 12
oo 13
14
oc tc
-LO ()
¡J-
16
17
18
19
20
21
22

rC Motor (Rotorsegment)
Motor
õ5
=õ Lochdurchmesser
Diameter of holes
33LÐ

Ø_o
LO
t> Sollmaß Ø mm + 0,035 +l +1 r. +0,035
'o c) Nominal value 110 o 72 72 1'10 o
q)() 1

i?) o 2

.oo J
4
õ<
c0-
ø2 o
<È lstmaß
7
Measured value
Segm. I
10
11
12
le
14
l5
16
17
18
19
20
21
22

Datum 08.07.2008
Name Schiller Werk-Nr. 1501045 Kennwort Antap-26

I DT LD SEK3 Dimension certificate

A 01.12.09 Schi Blatt
Stat. Mitteilung Datum Name Siemens AG ryp 1DN8243-8XA32-Z
4+
DV-Freigabe
4D5.0140 - 586323 A
 Siemens AG B-26

ùttr
Rotoraußendurchmesser "E"
Diameter of rotor
Sollmaß
10970
Nom¡nat vatue 0,5 mm
lstmaß
Measured value
Pol Nr. Pol Nr.
AS BS AS BS
Pole No. Pole No.
45
-:o ¿ 40
J 47
>o
L Ct)
4 48
(Úo) 5 49
OL
çu, o 50
o_c
o .ct, 7 51
jL I 52
(d<
10 54
IE 11 55
ooE
's-
12
13
56
57
oc
^LO
14 58
fJ- () 15 59
16 60
IT 61
18 62
t9 63
20 o4
21 bc
22 66
23 67
rC 24 68
25 69
=õ
'u o)
¿o 70
'çb
Ø_Q 27 71

t>
'oa
28
¿J
72
73
erl 74
qlo
f?) o 31 75
ð¿ 76
oo a2 77
õ<
co* 34 78
70
Øã 35
<Þ 36
e'7
80
81
38 82
ao 82
40 84
41 Itc
42 86
43 87
44 88

Vertreter des Kunden

Representat¡ve of customer

werk-Nr. 1501045 Kennwort Antap-26

Dimension certificate
01 .12.09
ryp 1DN8243-8XA32-Z

4D5.01 40 - 586323 A
 Siemens AG B-27

Order No. 585488

Three-Phase-Synchronous Motor with Salient Pole Rotor (Ring Motor) Order date 26.06.08
Manuf. No. D0850104502
Type 1DN8243-8XA32-Z Cooling System IC75W Mounting IM5710
Unit 2 Cooling Circuit sec. prim. Enclosure IP55
Duty Ball Mill 26ft Cool. Medium water air Ex-Protection -
C Drive for Ore Mill Coolant Flow m³/h 31.6 m³/s Ex-Standard -
Standard IEC 60034 Inlet Temp. 20 ºC 30 ºC Insul. System Micalastic
B Rotation cw/ccw Losses to be dissipated 680 kW Thermal Class F
Excitation static Ventilation System unilat. Service Altitude ≤ 4200 m
Type of Fan separate
B Converter Sinamics SL150 12-pulse Load Curve Part 1: 0.30 - 1.00 * NN : m = const
1 System Part 2: 1.00 - 1.08 * NN : m = 1/n
Remarks
Proprietary data, company confidential.

QS-Performance
All rights reserved.

Enclosures

Sheet :

Sheet :

Sheet :

Sheet :

Sheet :

Sheet :

I DT LD S Dep. SEB Sheet 1 of 5

Works No. 1501045 Code ANTAP_26 Electrical Data
Name GelsPa
Siemens AG Phone/Fax 26846
DI1385 K.02 DV-Freigabe 4D5.0180-585685C 129177
Date 07.05.10
 Siemens AG B-28

Order No. 585488

Three-Phase-Synchronous Motor with Salient Pole Rotor (Ring Motor) Order date 26.06.08
Manuf. No. D0850104502
Type 1DN8243-8XA32-Z Cooling System IC75W Mounting IM5710
Unit 2 Cooling Circuit sec. prim. Enclosure IP55
Duty Ball Mill 26ft Cool. Medium water air Ex-Protection -
C Drive for Ore Mill Coolant Flow m³/h 31.6 m³/s Ex-Standard -
Standard IEC 60034 Inlet Temp. 20 ºC 30 ºC Insul. System Micalastic
B Rotation cw/ccw Losses to be dissipated 680 kW Thermal Class F
Excitation static Ventilation System unilat. Service Altitude ≤ 4200 m
Type of Fan separate
B Converter Sinamics SL150 12-pulse Load Curve Part 1: 0.30 - 1.00 * NN : m = const
1 System Part 2: 1.00 - 1.08 * NN : m = 1/n
Operating Data Rated Point
Output kW/HP 16400
Voltage V 3900 Y
Frequency Hz 6.064
Current A 2593
Speed min-1 11.370
Power Factor 0.955 u
A Exc. Voltage MM at 130 ºC V 287
A Exc. Current MM A 754
Cooling Temperature sec./prim. ºC 20 / 30
Stator Winding Temperature ºC ≤ 125 (ETD)
Field Winding Temperature ºC ≤ 130 (R)
Duty Type S1
Remarks
Efficiency Losses at Rated Load
Load Speed Voltage P.F. Efficiency Windage kW
x Core kW
x I2RDC Stator 95 ºC kW
1.000 1.000 1.000 -0.955 u 97.0 % + x I2RDC Rotor 95 ºC kW
Proprietary data, company confidential.

x Additional kW
x Converter Supply kW
x Brushes kW
Separated Fan kW
x Marked Losses are included in the Effic iency
Resistances, Reactances Time Constants
All rights reserved.

Ref. Impedance ZN = 0.87 unsaturated saturated Ref. Temperature 95 ºC

Ref. Temperature 95 ºC xdu 1.01 p.u. xdg 0.86 p.u.
A xd’u 0.26 p.u. xd’g 0.25 p.u. TD0’ 4.66 s TG 0.59 s
A xs1 0.15 p.u. r1 15.20 ‰ xd”u 0.25 p.u. xd”g 0.25 p.u. TD’ 1.19 s
A xs2 0.12 p.u. r2 5.50 ‰ xqu 0.60 p.u. xqg p.u. TD0” 0.02 s TQ0” 0.03 s
A xs3d 1.26 p.u. r3d 1712 ‰ xq”u 0.45 p.u. xq”g 0.41 p.u. TD” 0.02 s TQ” 0.02 s
xs3q 0.88 p.u. r3q 1196 ‰ x0 0.13 p.u. x0g 0.13 p.u.
xsb p.u. x2 0.32 p.u. x2g 0.31 p.u. T(3K) 1.41 s T(2K) 1.87 s
Magnetic Forces Short Circuit, Over Load Exciting Data Voltage Current
B Pull per pole FMP 250 kN Short circuit ratio IK0/IN 1.16 p.u. No-load 282 V 741 A
A Sudden sc torque (3-ph) 3.73 p.u. Rated point 287 V 754 A
A Excentric (2-ph) 5.74 p.u. Air gap line 607 A
B CM(N=0 *)) 456 kN/mm Pull-out torque MK/MN 1.27 p.u.
CM(N=0, IF=IF0) 376 kN/mm
CM(N=NN, IF=IFN) 252 kN/mm Ref. Values Converter Starting
Rated current/syst. IN 2593 A MA/MN (N=0) 1.55 p.u.
Rated torque MN 13773.8 kNm IA/IN (N=0) 1.55 p.u.
*) during excitation-build-up IFA/IFN (N=0) 1.23 p.u.
Function Test

Remarks:

* Specif ied values without tolerance; + Specif ied values with tolerance acc. to standard; calc ulated values without mark
I DT LD S Dep. SEB Sheet 2 of 5
Works No. 1501045 Code ANTAP_26 Electrical Data
Name GelsPa
Siemens AG Phone/Fax 26846
DI1385 K.02 DV-Freigabe 4D5.0180-585685C 129177
Date 07.05.10
 Siemens AG B-29

Order No. 585488

Three-Phase-Synchronous Motor with Salient Pole Rotor (Ring Motor) Order date 26.06.08
Manuf. No. D0850104502

Excitation and regulation data

Regulation for constant value of working flux (resp. max. terminal voltage) and constant inner power factor

Synchronous Motor with Simovert D-Converter

-1
PN = 16400 kW NN = 11.370 min-1 MN = 13773.8 kNM
UN1 = 3900 V NMAX = 12.280 min MA = 21349.4 kNm
IN1 = 2593 A
Load MN 0.75 * MN 0.50 * MN
condition 1.00 * NN 0.75 * NN 0.50 * N N 1.00 * NN 0.75 * NN 0.50 * N N 1.00 * NN 0.75 * NN 0.50 * N N
Duty Type S1 S1 S1 S1 S1 S1 S1 S1 S1
P/PN 1.000 0.750 0.500 0.750 0.563 0.375 0.500 0.375 0.250
M/MN 1.000 1.000 1.000 0.750 0.750 0.750 0.500 0.500 0.500
U1/UN1 1.000 0.753 0.507 0.986 0.742 0.498 0.973 0.731 0.490
I1/IN1 1.000 1.000 1.000 0.751 0.750 0.750 0.501 0.501 0.501
cos -0.955 -0.955 -0.956 -0.965 -0.965 -0.966 -0.974 -0.974 -0.974

P kW 16400 12300 8200 12300 9225 6150 8200 6150 4100

VFe kW 61 43 27 59 42 26 58 41 25
Vz kW 16 10 6 9 6 3 4 3 1
VW g1 kW 251 251 251 141 141 141 63 63 63
VW 2 kW 197 198 197 173 172 172 159 159 158
Vges kW 525 502 480 382 360 342 284 265 247
PW auf kW 16727 12604 8483 12509 9414 6320 8325 6256 4189
PS kVA 17516 13195 8874 12964 9753 6545 8549 6424 4301
Proprietary data, company confidential.

U1 V 3900 2937 1975 3845 2894 1942 3797 2853 1911

I1 A 2593 2594 2594 1946 1946 1946 1300 1300 1299

UI/UN1 0.951 0.713 0.475 0.951 0.713 0.476 0.952 0.713 0.476
h/ N 0.951 0.951 0.951 0.951 0.951 0.951 0.951 0.951 0.951
cos i -0.988 -0.988 -0.988 -0.988 -0.988 -0.988 -0.988 -0.988 -0.988
All rights reserved.

IF A 754 755 753 706 703 704 677 676 674

IF/IFN 1.000 1.001 0.998 0.936 0.932 0.933 0.897 0.896 0.893
Load Field weak. range Service Factor Starting Torque 1.550 * MN
condition Nmax=1.08 * N N 1.00 * MN; 1.00 * NN 0.10 * NN 0.50 * NN 1.00 * N N
Duty Type S1 S1 S2 60s S2 60s S2 60s
P/PN 1.000 1.000 0.155 0.775 1.550
M/MN 0.926 1.000 1.550 1.550 1.550
U1/UN1 1.004 1.000 0.122 0.528 1.035
I1/IN1 1.000 1.000 1.540 1.549 1.549
cos -0.952 -0.955 -0.951 -0.933 -0.930

P kW 16400 16400 2542 12710 25420

VFe kW 57 61 6 29 66
Vz kW 18 16 1 14 38
VW g1 kW 250 251 594 601 601
VW 2 kW 166 197 293 294 296
Vges kW 492 525 895 938 1002
PW auf kW 16726 16727 3144 13354 26125
PS kVA 17578 17516 3291 14311 28080
U1 V 3915 3900 476 2057 4035
I1 A 2592 2593 3993 4016 4017

UI/UN1 0.951 0.951 0.095 0.475 0.951

h/ N 0.881 0.951 0.951 0.951 0.951
cos i -0.988 -0.988 -0.988 -0.988 -0.988
IF A 692 754 920 921 925
IF/IFN 0.918 1.000 1.219 1.221 1.226

I DT LD S Dep. SEB Sheet 3 of 5

Works No. 1501045 Code ANTAP_26 Electrical Data
Name GelsPa
Siemens AG Phone/Fax 26846
DI1385 K.02 DV-Freigabe 4D5.0180-585685C 129177
Date 07.05.10
 Siemens AG B-30

Order No. 585488

Three-Phase-Synchronous Motor with Salient Pole Rotor (Ring Motor) Order date 26.06.08
Manuf. No. D0850104502

Design Data for Transvector Control System

Synchronous Motor with Simovert-D-Converter
Operating Data
Rated line-to-line voltage per system 3900 V Rated torque 13773.8 kNm
Rated current per system 2593 A Starting torque 21349.4 kNm
Rated app. power 17516 kVA
Rated active power (shaft ouput) 16400 kW Rated exc. voltage 287 V
Rated inner p.f. -0.988 u Rated exc. current 754 A
Rated p.f. -0.955 u Exc. voltage during start-up 352 V
Rated speed 11.370 1/min Exc. current during start-up 925 A
Max. speed 12.280 1/min No load exc. current 741 A
Rated frequency 6.064 Hz
Max. frequency 6.549 Hz Pole number 64

Equivalent circuit diagram:

r1 xs 1

r2 r3D

u1 xh
d
xs 2 xs 3D
d-axis
Proprietary data, company confidential.

r1 xs 1

r3Q
All rights reserved.

u1 x hq

xs 3Q
q-axis

Base value of motor impedance 0.87 ; Reference temperature 95 ºC

Synchronous resistances Air gap reactances Leakage reactances

DC resistance 14.30 ‰ unsaturated saturated unsaturated
AC resistance 15.20 ‰ xhd 0.86 p.u. 0.71 p.u. x 1 0.15 p.u.
r2 5.50 ‰ xhq 0.45 p.u. 0.37 p.u. x 2 0.12 p.u.
r3D 1.713 ‰ x 3D 1.26 p.u.
r3Q 1.197 ‰ x 3Q 0.88 p.u.
Synchronous, transient and subtransient reactances
unsaturated saturated unsaturated saturated unsaturated saturated
xd 1.01 p.u. 0.86 p.u. xd’ 0.26 p.u. 0.25 p.u. xd’’ 0.25 p.u. 0.25 p.u.
xq 0.60 p.u. xq’’ 0.45 p.u. 0.41 p.u.
x2 0.32 p.u. 0.31 p.u.
Time constants
unsaturated saturated unsaturated saturated unsaturated saturated
TG 0.59 s TD”0 0.02 s T(3K) 1.41 s
TD’0 4.66 s 3.98 s TD” 0.02 s T(2K) 1.87 s
TD’ 1.19 s TQ”0 0.03 s
TQ” 0.02 s

Inductivity of field winding Current ratio

L2 1605 mH XHDG*IF0/IN1SYS 0.25 p.u.

I DT LD S Dep. SEB Sheet 4 of 5

Works No. 1501045 Code ANTAP_26 Electrical Data
Name GelsPa
Siemens AG Phone/Fax 26846
DI1385 K.02 DV-Freigabe 4D5.0180-585685C 129177
Date 07.05.10
 Siemens AG B-31

Order No. 585488

Three-Phase-Synchronous Motor with Salient Pole Rotor (Ring Motor) Order date 26.06.08
Manuf. No. D0850104502
Proprietary data, company confidential.
All rights reserved.

I DT LD S Dep. SEB Sheet 5 of 5

Works No. 1501045 Code ANTAP_26 Electrical Data
Name GelsPa
Siemens AG Phone/Fax 26846
DI1385 K.02 DV-Freigabe 4D5.0180-585685C 129177
Date 07.05.10
Siemens AG B-32
 Siemens AG B-33
Proprietary data, company confidential.
All rights reserved.

Three-Phase Synchronous Motor with Salient Pole Rotor (Laminated Pole)

Siemens AG
I DT LD S

s
Date
Ph./Fax
Name
Dep.

TIPO: 1DN8243-8XA32-Z 2008

3~ MOTOR NO: D0850104501 -02
24.02.10
26846
Gels
SEB

V A kW Cl. de servicio cos min-1

3900 Y 2593 16400 S1 0.955 u 11.370

DI1390 H.42 DV-Freigabe

Works No. 1501045

W1 V1 U1 U1 V1 W1 6.064 Hz
Code ANTAP_26

EXCITACION: 287 V 754 A

CL. DE AISL.: 155 (F)

TEMP. AMB. MIN./MAX.: -5 °C/40 °C 431 t
IP55
IC75W 1383 l/min AGUA 20 °C
ALTURA DE DISPOS.: 4200 m
4D5.2228-612729

Rating Plate

IEC 60034

Siemens AG, Dynamowerk Berlin

Nonnendammallee 72, D-13629 Berlin
Sheet 1 of 1

MADE IN GERMANY
96576
Siemens AG B-34
Siemens AG B-35
Siemens AG B-36
 Siemens AG B-37

2 1/2'ANSI
150lbs. RF
105
20 7O;71 10 101 50;51 81: 70
1815
1 10-1 14

88;89

JI

it[ \"'lt-U
f\|',

elL
Werk-Nr.: 1 501 045

Gewicht (ohne Wasser)

wETGHT (WTTHOUT WATER)

Betriebs- und Wartungsanleitung nach 1 1 49 0156 01

OPERATING AN MAINTENANCE MANUAL ACC TO 11 49 0.I56 01
88;89
A
1 :3.33 120;21 80;83
122 r00

10110614

GEA-Zeichn.-Nr. / GEA-Drug.-No.
Kreislaufkühler wEK10000054438
101
3720x210 3O0O | 4481 42-NSv-S1 1 9-32Nl 66
GEA behält sich für diese Zeichnung.alle Rechte gemäB DIN ISO 16016 vor
For this drawing, GEA reserves all rights as per DIN ISO 16016
a Diese mit CAD erstellte Zeichnunq darf nur oer CAD qeändert werdenl
Siemens AG B-38
Siemens AG B-39