Beruflich Dokumente
Kultur Dokumente
Contents
S.No Description Page Formats
1 Scope 2
2 Reference 2
3 Material 2
4 Method 2-3
5 Risk analysis 3-4
6 Documentation 4
7 Inspection & Test plan 5
Page 1 of 5
LARSEN & TOUBRO LIMITED – ECC DIVISION
Job Procedure For Welding of Plate/Tube (C.S, S.S, AL.)
Procedure No LT/MAP/PSS/WP/002
1. Scope: This procedure covers the work method for fabrication of Pot superstructure.
2. Reference:
NF EN 10021; NF EN 10025-2; NF EN 10028-2; NF EN 10088-2; NF EN 10088-3; NF EN
10027-1; NF EN 10029; NF EN 10163-1; NF EN 10163-2; NF EN 10164; NF EN 10216-1/1A;
NF EN 10216-5;NF E 83-100-1 ;NF E 100-4; NF EN 100-5; NF EN 287-1 ; NF EN 287-2; NF EN
288-3 ; NF EN ISO 5817 ; ISO 9606-2; ISO 10042; ISO 15607 ;ISO 15609-1; ISO15613; ISO
15614-2.6954-00-16-46-SP-011;07923-S322.00.12.012;07923.S322.34.13.002;
07923.S322.00.12.021;07923.S322.34.12.005.
3. Material: S235J0(IS: 2062 Gr. B E 250) ;S235JRG2(IS: 2062 Gr.E250-quality-B);S355J0 (IS: 2062
Gr.E410);X6CrNiTi18-10(SA240Gr.TP321 & SA240Gr.321); X2CrNi18-9(SA312Gr.TP304L &
SA312Gr.304L); P235TR2 (A106Gr.B);
4. Method :
Fit up
Before fit-up; pipe/plate shall be checked for correct thickness, specification, etc.
Bevel ends shall be visually checked, if any damages are found the same shall be repaired as
mentioned below.
Dents less than 1mm depth shall be removed by grinding
Dents 1mm to 3mm depth shall be re-beveled by grinding
Dents more than 3mm depth shall be gas cut and re-beveled
Before fit-up; ends inside / outside shall be cleaned by power wire brush at least for one inch so that the
weld edges are free from rust, paint and other foreign matters
Repairing of the pipes/plates and beveling by welding with high current is not allowed
If any laminations; split ends or any other manufacturing defects in the pipe/plate are discovered; the
length of the pipe/plate shall be cut to the extent required. Pipes/plates; which have been cut at defects;
shall be checked by DPT to extent of 25mm at the new bevel to ensure it is free from lamination.
During alignment & fit-up; first pipe/plate: will be rested and locked on the pre-positioned skids and the
second pipe/plate: shall be held by crane and rested on wooden / MS supports. Maximum misalignment
of same wall thickness pipe shall not be more than 1.6mm
Before any pipe/plate length is cut; the painted serial number / stamped pipe number shall be
transferred to either side of joint which has to be welded.
Similar thickness joint Dissimilar thickness joint
In case of slight misalignment cold hammering is permissible. Hot dressing is not permitted.
60º 60º
The joint design for similar and dissimilar thickness shall be as per figure-1 Taper 1:4
After alignment & fit-up; the joint shall be offered for inspection before start of welding.
T1
T T
Note: Page 2 of 5
Plate material: S 235 J0
T =3mm to 45mm, T1 = >T
Figure:1
LARSEN & TOUBRO LIMITED – ECC DIVISION
Job Procedure For Welding of Plate/Tube (C.S, S.S, AL.)
Procedure No LT/MAP/PSS/WP/002
Welding
Earthing clamps used for welding return circuit shall be placed as near as possible to the welding job.
Weld joint shall be adequately protected from rain / strong winds. Windshield shall be used wherever
required. Whenever surface moisture is observed on the pipe/plate; preheat the pipe/plate upto 80 –
100ºC with a flame torch.
Welding shall be carried out as per the approved WPS. Minimum no of welders shall be two on either
sides of the pipe.
After completing of every pass; the same shall be cleaned by rotating grinders / wire brushes
Electrode starting and finishing points shall be staggered from pass to pass
Arc strike outside the bevel if any shall be grinded and checked.
Welders shall be qualified as per the approved WPS and all the welders shall have their identification
card at site
After completion of welding; visual inspection shall be done and all the surface defects shall be
removed as per the standards. NDT if any shall be carried out as per the approved procedures.
The details of welding consumables are as per approved WPS.
5. Risk analysis
6. Documentation
Inspection & Test Plan : LT/MAP/PSS/ITP/001
Page 4 of 5
LARSEN & TOUBRO LIMITED – ECC DIVISION
Job Procedure For Welding of Plate/Tube (C.S, S.S, AL.)
Procedure No LT/MAP/PSS/WP/002
Inspection & Test Plan for Carbon Steel Welding No: LT/MAP/PSS/ITP/001
Inspection by Verification By
S.No Activity Description Records to be submitted by L&T
L&T Client/Consultant
Welding Procedure
1 W W WPS & PQR Document
Qualification
Welders Performance
2 W W WQT Document
Qualification
3 NDT Procedures W W NDT Document
4 Bevel Inspection W RM
5 Fit-up of pipe/plate joints W RM
Weld Visual of completed
6 W RM
Weld
7 NDT of completed Weld W W Relevant NDT formats
8 Weld Repairs W RM Relevant NDT formats
Legends:
W – Witness
RM – Random
R – Review
Page 5 of 5
LARSEN & TOUBRO LIMITED – ECC DIVISION
Job Procedure For Welding of Plate/Tube (C.S, S.S, AL.)
Procedure No LT/MAP/PSS/WP/002
Page 6 of 5
LARSEN & TOUBRO LIMITED – ECC DIVISION
Job Procedure For Welding of Plate/Tube (C.S, S.S, AL.)
Procedure No LT/MAP/PSS/WP/002
L&T HIL/EIL/AP
Page 7 of 5