Beruflich Dokumente
Kultur Dokumente
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
644
Cranes / Jibs
Overhead
maintained for
immediate delivery
Stocking well over 2,000,000 feet of
Hoists
wire rope in our various locations.
Services
■ Domestic and Non-Domestic
■ In stock and ready for same or next day
shipment from one of our many
Engineered
service centers
Products
Slings
Hardware
Products
Lifting
Rope
Wire
Cordage
Securement
Load
Contractors
Supply
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
645
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
646
Cranes / Jibs
Overhead
With Many Moving Parts.
From childhood, many of us have been conditioned
to think of a machine as some device with gears, shafts,
belts, cams, and assorted whirring parts. Yet, by the rules
Hoists
of physics, an ordinary pry bar is a simple machine, even
though it has only one part.
Services
typical 6 x 25 rope has 150 wires in its strands, all of which
move independently and together in a very complicated
pattern around the core as the rope bends. Clearances
between wires and strands are balanced when a rope is
designed so that proper bearing clearances will exist to
Engineered
Products
permit internal movement and adjustment of wires and
strands when the rope has to bend. These clearances will
vary as bending occurs, but are of the same range as the
clearances found in automobile engine bearings.
Slings
rope user a greater respect for rope, and enables him to
obtain better performance and longer useful life from rope
applications. Anyone who uses a rope can use it more
efficiently and effectively when he fully understands the By this same reasoning, a 1-inch rope wrapped on a
Hardware
machine concept. 30-inch hoist, the drum must compensate internally for a
6-1/4" length differential in each wrap.
How A Wire Rope Machine Works
This change of dimension is achieved by the sliding and
The extent to which wires move in a rope when it bends is adjusting of the strands in relation to one another, and a
Products
Lifting
illustrated by the following example—what actually happens similar sliding and adjusting of the individual wires within
when you wrap a 1-inch rope over a 30-inch sheave. each strand.
Between the point where the rope first touches the sheave
on one side, and where it leaves the sheave on the other By painting stripes around a wire rope as illustrated here,
side, the length of rope in contact with the sheave would be and actually bending the rope, we can see the movement
Rope
of strands as the rope bends. Anytime a rope flexes, this
Wire
3-1/8 inches shorter than the length of the side away from
the sheave—if the rope did not move and adjust internally movement takes place. The sharper the bend, the more
by wires sliding back and forth. the movement.
The mathematics is simple: Just subtract half the Quite obviously, the grade of wire will affect such things as
Cordage
circumference of a 30" circle from half the circumference strength, resistance to wear, fatigue resistance, corrosion
of a 32" circle. resistance and so on. Today, the greatest portion of all wire
rope is made from two grades of wire—Extra Improved,
Circumference = π x Diameter Plow Steel (EIP) and Double Extra Improved Plow Steel
Securement
C= 3.1416 x 32 = 100.5312 (EEIP). Both are tough, strong, wear-resisting carbon steel,
Load
C = 3.1416 x 30 = 94.2490 with EEIP providing about 10% greater tensile strength.
6.2931 / 2 = 3.14 Sometimes wire is plated or galvanized before strands are
formed, where special corrosion or wear characteristics are
Thus, circumference of a 32-inch circle is slightly more than desired. Most wire is “Bright”—that is, without any surface
Contractors
6-1/4" longer than that of a 30-inch circle. Since a rope only coating or treatment.
Supply
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
647
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
648
Cranes / Jibs
Overhead
What is sometimes called the “Single Layer
& the Strand Construction Principle” is the basis for this strand construction.
Probably the most common example is a single
Determine the wire center with six wires of the same diameter
Classification of a Rope.
around it. It is called simply, a 7-wire (1-6) strand.
Hoists
Filler Wire
Strands are basic building blocks. A strand consists of a This construction has two layers of uniform size
“center” which supports a specified number of wires around wire around a center wire, with the inner layer
it in one or more layers. The strands provide all the tensile having half the number of wires as the outer layer.
strength of a fiber core rope, and 92-1/2% of the strength of Small filler wires, equal in number to the inner
Services
an IWRC six strand rope. layer, are laid in the valleys of the inner layer.
Example: 25 Filler Wire (1-6-6f-12) strand
Such physical characteristics as fatigue resistance and
resistance to abrasion are directly affected by the design of Seale
strands. In most strands with two or more layers of wires,
Engineered
The Seale Principle features two layers of
Products
inner layers support outer layers in such a manner that all wires around a center wire, with the same number
wires may slide and adjust freely when the strand flexes. of wires in each layer. All wires in each layer
are the same diameter, and the strand is
designed so that the large outer wires rest in
As a general rule, a strand made up of a small number of
the valleys between the smaller inner wires.
large wires will be more abrasion resistant and less fatigue Example: 19 Seale (1-9-9) strand.
Slings
resistant than a strand of the same size made up of many
smaller wires.
Warrington
The Warrington Principle is a 2-layer construction
Illustrated on the right are the basic strand with uniform-sized wires in the inner layer, and
constructions.
Hardware
two diameters of wire alternating large and small
in the outer layer. The larger outer-layer wires
rest in the valleys, and the smaller ones on the
crowns, of the inner layer. Example: 19 Warrington
Standard Rope Classifications [1-6-(6+6)] strand.
Products
Lifting
Most common wire rope constructions are grouped into
four standard classifications, based on the number of Combined Patterns
When a strand is formed in a SINGLE OPERA-
strands and wires per strand, as shown in this chart. All
TION using two or more of the above construc-
ropes of the same size and wire grade in each classification tions, it is referred to as a “Combined Pattern.”
have the SAME strength and weight ratings, and usually
Rope
Wire
This example is basically a Seale strand in its first
the same pricing. Ropes within each classification may two layers. The third layer utilizes the Warrington
differ in working characteristics such as abrasion and Principle, and the outer layer is a typical Seale
fatigue resistance. pattern of same-size wires. It is described: 49
Seale Warrington Seale [1-8-8-(8+8)-16] strand.
Cordage
Classification Wires Per Strand
Multiple Operation
6X7 5 through 9 In contrast to all the above strand types which
are formed in a single operation, a Multiple
6 X 19 15 through 26
Securement
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
649
6 x 36 Classification Ropes
In most rope sizes, only one 6 x 36 classification
rope is made. These constructions were
selected to provide fatigue resistance without
having wires that are too small. The greater
number of wires in the 6 x 36 classification
makes these ropes more susceptible to
crushing. This can be minimized, however,
by specifying an Independent Wire Rope Core
(IWRC) and by using well-designed sheaves,
grooved drums and proper operating
techniques.
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
650
Cranes / Jibs
Overhead
Wire rope strength is usually measured in tons of 2000 pounds. In
Rope Selection that have been accepted by the wire rope industry.
When placed under tension on a test device a new rope should break
Each Characteristic Affects at a figure equal to, or higher than, the minimum breaking force shown
Hoists
for that rope.
Other Characteristics
To account for variables which might exist when such tests are made
to determine the breaking strength of a new wire rope an “acceptance”
Every wire rope has its own “personality” which is a strength may be used. The acceptance strength is 2-1/2% lower
reflection of its engineered design. Each rope construction than the minimum breaking force and ropes must meet or exceed
Services
has been established to produce a desired combination this strength.
of operating characteristics which will best meet the The minimum breaking force applies to new, unused rope. A rope should
performance requirements of the work, or application, never operate at, or near, the minimum breaking force. During its
for which that design is intended…and each rope useful life, a rope loses strength gradually due to natural causes, such
construction is, therefore, a design compromise. as surface wear and metal fatigue.
Engineered
Products
2. Reserve Strength
The best illustration of a design compromise–or best The Reserve Strength of a standard rope is a relationship between the
combination of desired characteristics—is the strength represented by all the wires in the outer strands and the wires
remaining in the outer strands with the outer layer of wires removed.
interrelationship between resistance to abrasion
Reserve Strength is calculated using actual metallic areas of the
and fatigue resistance. individual wires. Since there is a direct relationship between metallic
Slings
area and strength, Reserve Strength is usually expressed as a
Fatigue resistance (a rope’s capability to bend repeatedly percentage of the rope’s minimum breaking force. Reserve Strength
under stress) is accomplished by using many wires in is used as a relative comparison between the internal wire load bearing
capabilities of different rope constructions.
the strands. Resistance to metal loss through abrasion is
achieved primarily with a rope design which uses fewer Reserve Strength is an important consideration in selection, inspection
Hardware
and, therefore, larger wires in the outer layer to reduce and evaluation of a rope for applications where the consequences
of a rope failure are great. The use of Reserve Strength is premised on
the effects of surface wear. the theory that the outer wires of the strands are the first to be subjected
to damage or wear. Therefore, the Reserve Strength figures are less
Therefore, from a design standpoint, when anything is significant when the rope is subjected to internal wear, damage, abuse,
done to alter either abrasion resistance or fatigue resistance, corrosion or distortion.
Products
Lifting
both of these features will be affected. The more wires there are in the outer layer of a strand construction, the
greater will be the rope’s Reserve Strength. Geometrically, as more
wires are required in the outer layer of a strand, they must be smaller
Abrasion Resistance in diameter. This results in greater metallic area remaining to be filled
by the inner wires. Separate columns are shown for standard Fiber Core
and IWRC ropes. For Fiber Core ropes, the Reserve Strength is the
Rope
Wire
approximate percentage of the rope’s metallic area made up by the
inner wires of the outer strands.
Cordage
with an IWRC.
of the metallic area represented by the core strand plus the inner
wires of the strands of both the outer and inner layers.
Contractors
Supply
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
651
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
652
Cranes / Jibs
Overhead
Construction
Wire rope is identified not only by its component parts, but also by its construction, i.e., by the way the wires have been
laid to form strands, and by the way the strands have been laid around the core.
Hoists
In Figure 1, "A" and "C" show strands as normally laid into the rope to the right in a fashion similar to the threading in a
right-hand bolt. Conversely, the "left lay" rope strands (illustrations "B" and "D") are laid in the opposite direction.
Again in Figure 1, the first two ("A" and "B") show regular lay ropes. Following these are the types known as lang lay ropes
("C" and "D"). Note that the wires in regular lay ropes appear to line up with the axis of the rope; in lang lay rope the wires
Services
form an angle with the axis of the rope. This difference in appearance is a result of variations in manufacturing techniques:
regular lay ropes are made so that the direction of the wire lay in the strand is opposite to the direction of the strand lay in
the rope; lang lay ropes are made with both strand lay and rope lay in the same direction. Finally, "E," called alternate lay,
consists of alternating regular and lang lay strands.
Engineered
Products
Figure 1: A comparison of typical wire rope lays
Slings
Hardware
B. Left Regular Lay
Products
Lifting
C. Right Lang Lay
Rope
Wire
Cordage
D. Left Lang Lay Securement
Load
Contractors
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
653
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
654
Cranes / Jibs
Overhead
& Store Wire Rope
The Right Way to Unreel and
Uncoil a Wire Rope
Hoists
There is always a danger of kinking a wire rope if you improperly unreel or uncoil it. You should mount a reel on jacks or
a turntable so that it will revolve as you pull the rope off. Apply sufficient tension by means of a board acting as a brake
against the reel flange to keep slack from accumulating. With a coil, stand it on edge and roll it in a straight line away from
the free end. You may also place a coil on a revolving stand and pull the rope as you would from a reel on a turntable.
Services
Engineered
Products
Slings
Hardware
Products
Lifting
Reel Reel
Rope
Wire
Drum Drum
A–Correct B–Wrong
We recommend you store your wire rope under a roof or a weatherproof covering so that moisture cannot reach it.
Securement
Similarly, you must avoid acid fumes or any other corrosive atmosphere – including ocean spray – in order to protect the
Load
rope from rust. If you’re storing a reel for a lengthy period, you may want to order your rope with a protective wrap.
If not, at least coat the outer layers of rope with a good rope lubricant.
If you ever take a rope out of service and want to store it for future use, you should place it on a reel after you’ve thoroughly
Contractors
cleaned and relubricated it. Give the same storage considerations to your used rope as you would your new rope.
Supply
Be sure to keep your wire rope in storage away from steam or hot water pipes, heated air ducts or any other source of
heat that can thin out lubricant and cause it to drain out of your rope.
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
655
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
656
Cranes / Jibs
Overhead
On grooved drums, the grooves control the rope spooling
Reduces Wear on Ropes. on the first layer, making all the rope usable in the system.
However, various codes do require a minimum of two to
Drums should be large enough to properly wind the rope six dead wraps, depending on the application.
using the smallest number of layers. Drums having a
diameter 24 times the rope diameter should be considered After spooling the first layer, the rope rides up on the
Hoists
as a minimum for proper spooling. last turn and starts winding back across the face of the
drum, but falls into the depression of the successive
Multiple layers on a plain (smooth) faced drum crush the turns of rope on the first layer.
first layer of rope much more than on a grooved drum.
Services
The grooved drum is also recommended to provide Advancing across the drum on the second layer, the rope,
better spooling. following the depressions of the first layer, actually
winds back a turn in each revolution of the drum. It
The correct lay for each winding direction. The direction must then cross over two depressions of the first layer
of winding on a drum (overwind or underwind) is determined to have a net advance of one turn per revolution.
Engineered
Products
by standing behind it and looking toward the direction of
rope travel. This cross over is unavoidable on the second and
succeeding layers. Severe punishment of the rope results
When winding only one layer on a smooth drum, due to abrasion of the adjacent turns against each other
attaching right and left lay ropes as shown in the drawings and the crushing from the next layer above at these
below will give the best service. points. Parallel and counter-balanced, grooved-controlled,
Slings
crossover drums minimize this condition.
Multiple Layer Winding
If scrubbing (adjacent wrap contact) is a major problem,
When a rope winds in the first layer across the face of it can be reduced by applying the “winding direction rules”
Hardware
a drum, it usually forms a uniform helix. When spooling to the heaviest worked layer instead of the first layer as
on a smooth drum, the first layer helix serves as the shown. To accomplish this, the first layer may or may
drum lagging for succeeding layers. For continuous not be spooled according to the rule as well.
smooth spooling, the first layer should act as a dead layer
Products
Lifting
Rope
Wire
Cordage
Securement
Load
Contractors
Supply
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
657
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
658
Cranes / Jibs
Overhead
through the system. If no problems appear in running the
to Wire Rope Service Life. rope, the next step should include several repetitions
Hoists
these breaking-in procedures should result in obtaining
Rope Construction Factor the optimum service life from the wire rope.
6 x 7 or 7 x 7 Aircraft .60
19 x 7 or 18 x 7 R.R. .70 Bending-Life Factor
Services
6 x 19 S .80
6 x 19 W
Bending-Life Factors (shown in the Relative Service Curve)
6 x 21 FW
provide a comparison of the service life of different
6 x 26 WS
6 x 25 B FS .90 constructions under repeated bending stresses.
Engineered
6 x 27 H FS
Products
6 x 30G FS
6 x 31 V FS
7 x 21F W
6 x 25 FW
1.00
6 x 31 WS
8 x 19 S
Slings
8 x 21 FW 1.10
7 x 25 FW
6 x 29 FW
6 x 36 WS
1.15
6 x 36 SFW
Hardware
6 x 43 FWS
7 x 31 WS
8 x 25 FW
6 x 41 WS
6 x 41 SFW 1.25
Products
6 x 49 SWS
Lifting
7 x 36 FW
6 x 46 SFW
6 x 46 WS
8 x 36 WS 1.35
6 x 61 FWS
Rope
6 x 57 SFWS
Wire
Note: This table, with some modifications, is based on outer wire
This service life curve only takes into account bending
diameter relationships. For rope constructions not listed, consult your
Lifting Specialist. and tensile stresses. This curve can be utilized to predict
comparative service life of a specific wire rope with varying
Cordage
D/d ratios. That resultant comparison is illustrated by the
Breaking In a New Wire Rope following example: A rope working with a D/d ratio of 26 has
a relative service life of 17. If the same rope works over a
A new wire rope requires careful installation and following all sheave that increases its D/d ratio to 35, the relative service
Securement
the appropriate guidelines previously noted. After the rope life increases to 32. In short, if this rope is used on the
is installed and the ends secured in the correct manner, the
Load
drums, rollers—to make certain that the rope runs freely, and
Supply
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
659
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
660
Cranes / Jibs
Overhead
of elastic extension, but if greater accuracy is required, it is advisable to
carry out a modulus test on an actual sample of the rope. As rope users
Properties of Extension of Steel will find it difficult to calculate the actual metallic steel area, the values
Wire Ropes can be found in the Wire Rope Users Manual or obtained from Bridon
Engineering.
Any assembly of steel wires spun into a helical formation,
Hoists
Elastic Extension = WL ÷ EA (inches)
either as a strand or wire rope (when subjected to a tensile
W = load applied (pounds)
load) can extend in three separate phases, depending L = rope length (inches)
on the magnitude of the applied load. E = elastic modulus (pounds/in2)
A = rope area (in2)
There are also other factors which produce rope extension,
Services
which are very small and can normally be ignored. Phase 3—Permanent Extension
The permanent, non-elastic extension of the steel caused by tensile
Phase 1—Initial or Permanent loads exceeding the yield point of the material. If the load exceeds
Constructional Extension the Limit of Proportionality, the rate of extension will accelerate as the
Engineered
load is increased until a loading is reached at which continuous
Products
At the commencement of loading a new rope, extension is created
by the bedding down of the assembled wires with a corresponding extension will commence, causing the wire rope to fracture without
reduction in overall diameter. This reduction in diameter is any further increase of load.
accommodated by a lengthening of the helical lay. When sufficiently
large bearing areas have been generated on adjacent wires to Thermal Expansion and Contraction
withstand the circumferential compressive loads, this mechanically The coefficient of linear expansion (∝) of steel wire rope is (6.94 x 10-6
per °F) and therefore the change in length of 1 foot of rope produced by
Slings
created extension ceases and the extension in Phase 2 commences.
The Initial Extension of any rope cannot be accurately determined a temperature change of t (°F) would be:
by calculation and has no elastic properties.
Change in length ∆L = ∆L t where
The practical value of this characteristic depends upon many factors, ∝ = coefficient of linear expansion
Hardware
the most important being the type and construction of rope, the range of L = original length of rope (in)
loads and the number and frequency of the cycles of operation. It is t = temperature change (°F)
not possible to quote exact values for the various constructions of rope
in use, but the following approximate values may be employed to give The change will be an increase in length if the temperature rises and a
reasonably accurate results. decrease in length if the temperature falls.
Products
Lifting
Extension Due to Rotation
% of Rope Length The elongation caused by a free rope end being allowed to rotate.
Fiber Core Steel Core
Extension Due to Wear
Lightly Loaded
0.25 0.125 The elongation due to inter-wire wear which reduces the cross-sectional
Factor of Safety about 8:1
area of steel and produces extra constructional extension.
Rope
Wire
Normally Loaded
0.50 0.25
Factor of Safety about 5:1
Example: What will be the total elongation of a 200 ft. length of 1-1/8"
Heavily Loaded diameter Blue Strand 6 x 41 IWRC wire rope at a tension of 20,000 Ibs.
0.75 0.50
Factor of Safety about 3:1 and with an increase in temperature of 20°F?
Heavily Loaded with many
Cordage
Up to 2.00 Up to 1.00 Permanent Constructional Extension =
bends and/or deflections
0.25% of rope length = .5 = 6"
Phase 2—Elastic Extension
Elastic Extension =
Following Phase 1, the rope extends in a manner which complies
WL ÷ EA = 20,000 x 200 x 12 ÷ 13,500,000 x .62 = 5.73"
Securement
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
661
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
662
Cranes / Jibs
Overhead
optimum rope performance or regard bending fatigue life
(Continued) as a key factor in the operation of equipment, such
information can be provided by BRIDON for guidance
Bend Fatigue purposes.
Bend fatigue testing of ropes usually consists of cycling
a length of rope over a sheave while the rope is under a Service Life Curve for Various D:d Ratios
Hoists
constant tension. As part of their ongoing development
program, BRIDON has tested literally thousands of ropes
in this manner over the years on their own in-house
design bend testing equipment.
Services
Through this work, BRIDON has been able to compare the
effects of rope construction, tensile strength, lay direction,
sheave size, groove profile and tensile loading on bend
fatigue performance under ideal operating conditions. At
Engineered
Products
the same time it has been possible to compare rope life to
discard criteria (e.g. as laid down in ISO 4309) with that to
complete failure of the rope, i.e. to the point where the
rope has been unable to sustain the load any longer. As
part of the exercise, it has also been possible to establish Oversize Tolerance
the residual breaking strength of the rope at discard level Wire ropes are manufactured slightly larger than the
Slings
of deterioration. nominal diameter. The maximum allowable oversize
tolerances provided by industry standards are shown in
Effects of D:d Ratio and Loading on the following table:
Fatigue Life—Typical Example Dyform 6
Hardware
Nominal Rope Tolerance
Diameter Under Over
Up to 1/8" -0 +8%
Over 1/8" to 3/16" -0 +7%
Products
Lifting
Over 3/16" to 1/4" -0 +6%
Over 1/4" -0 +5%
Rope
dia.) provided by some industry standards are as follows:
Wire
Drum Sheave
What needs to be recognized, however, is that very few Load hoist 18 18
Cordage
ropes operate under these controlled operating conditions, Mobile Crane Boom hoist 15 15
making it very difficult to use this base information when Load block – 16
attempting to predict rope life under other conditions. Hoist 18 18
Other influencing factors, such as dynamic loading, Tower Cranes
Load block – 16
differential loads in the cycle, fleet angle, reeving
Securement
arrangement, type of spooling on the drum, change in Rotary Drilling Drill line 20 20
Load
rope direction, sheave alignment, sheave size and groove Offshore Pedestal Hoist 18 18
profile, can have an equally dramatic effect on rope Cranes
performance. Hoist 24 24
Surface Mining
Contractors
Drag 22 22
Supply
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
663
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
664
Cranes / Jibs
Overhead
Where a fleet angle exists as the rope enters a sheave, it initially makes
(Continued) contact with the sheave flange. As the rope continues to pass through
the sheave it moves down the flange until it sits in the bottom of the
groove. In doing so, even when under tension, the rope will actually roll,
Fleet Angle as well as slide. As a result of the rolling action, the rope is twisted,
i.e. turn is induced into or out of the rope, either shortening or length-
Of all the factors which have some influence on the
Hoists
ening the lay length of the outer layer of strands. As the fleet angle
winding of a rope on a smooth drum, the fleet angle,
increases, so does the amount of twist.
arguably, has the greatest effect.
To reduce the amount of twist to an acceptable level, the fleet angle
Fleet angle is usually defined as the included angle should be limited to 2.5° for grooved drums and 1.5° for plain drums and
between two lines: one which extends from a fixed sheave when using Rotation Resistant, ropes the fleet angle should be limited
Services
to the flange of a drum, and the other which extends from to 1.5°.
the same fixed sheave to the drum in a line perpendicular
However, for some crane and hoist applications, it is recognized that for
to the axis of the drum (see illustration).
practical reasons. It is not always possible to comply with these general
Illustration of Fleet Angle recommendations, in which case, the rope life could be affected.
Engineered
Products
Rope Torque
The problem of torsional instability in crane hoist ropes would not exist
if the ropes could be perfectly torque balanced under load. The torque
generated in a wire rope under load is usually directly related to the
applied load by a constant ‘torque factor’. For a given rope construction,
Slings
the torque factor can be expressed as a proportion of the rope diameter
and this has been done below.
If the drum incorporates helical grooving, the helix angle of the groove Variation with rope construction is relatively small and hence the scope
needs to be added or subtracted from the fleet angle as described above for dramatically changing the stability of a hoisting system is limited.
to determine the actual fleet angle experienced by the rope.
Hardware
Nevertheless, the choice of the correct rope can have a deciding influ-
ence, especially in systems which are operating close to the critical limit.
At the Drum
It should be noted that the rope torque referred to here is purely that due
When spooling rope onto a drum, it is generally recommended that the
to tensile loading. No account is taken of the possible residual torque
fleet angle is limited to between 0.5° and 2.5°. If the fleet angle is too
due, for example, to rope manufacture or installation procedures.
small, i.e. less than 0.5°, the rope will tend to pile up at the drum flange
Products
and fail to return across the drum. In this situation, the problem may be Torsional Stability
Lifting
alleviated by introducing a ‘kicker’ device or by increasing the fleet angle Torsional Stability and the Cabling Graph are two methods which can
through the introduction of a sheave or spooling mechanism. be used to determine torsional stability or the tendency of the rope
to cable. The torque factors quoted are approximate maximum values
If the rope is allowed to pile up, it will eventually roll away from the
for the particular constructions. To calculate the torque value for a
flange, creating a shock load in both the rope and the structure of the
particular rope size, multiply by the nominal rope diameter.
mechanism, an undesirable and unsafe operating condition.
Rope
Wire
Example: for 20mm dia. Dyform 34LR at 20% of minimum
Excessively high fleet angles will return the rope across the drum
breaking force:
prematurely, creating gaps between wraps of rope close to the
flanges, as well as increasing the pressure on the rope at the Torque value = torque factor x rope dia.
cross-over positions. = 0.76% x 20mm
Cordage
= 0.152mm
Even where helical grooving is provided, large fleet angles will
inevitably result in localized areas of mechanical damage as the wires To calculate the torque generated in a particular rope when
‘pluck’ against each other. This is often referred to as ‘interference’, subjected to a tensile load, multiply the load by the torque value
but the amount can be reduced by selecting a Langs lay rope if the and combine the units.
Securement
employing a Dyform rope, which offers a much smoother exterior Example: for 20mm dia. Dyform 34LR at 6000 kg f load
surface than conventional rope constructions.
Torque generated = torque value x load
Floating sheaves or specially designed fleet angle compensating devices = 0.152 . 6000
may also be employed to reduce the fleet angle effect. = 912 kgf.mm
Contractors
Supply
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
665
Even Number of Falls The reeving would be expected to ‘cable’ at a height of lift
Effective calculated as:
Rope Plan Rope Spacing
L = S2
4 000 . Tv
= 3602
4 000 . 0.152
= 213 metres
Note: For hoisting arrangements in which the rope falls are not
This page reprinted with permission from Bridon American.
parallel an average rope spacing should be used.
S>√6000 . L.
Tv
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
666
Cranes / Jibs
Overhead
S = Spacing (Ft)
(Continued)
Cabling Graph
2 Part
Field research jointly conducted by the Wire Rope Technical
Hoists
Board and the Power Crane and Shovel Association has
shown that cabling of the rope parts in a multiple part reeved
hoisting arrangement is controlled by several factors. The 3 Part
following calculations and graphs can be used to determine 2/3 of 2 Part
Services
when and if cabling will occur on multiple part reeved
hoisting arrangements.
Engineered
Products
2. D/d = Average pitch diameter of traveling and crown 4 Part
block sheave per unit rope diameter.
Slings
displacement of the hoist block to a maximum of 90 degrees.
4/5 of 4 Part
When the operating conditions for a particular installation
give a resultant above the appropriate band, then cabling of
the falls will most likely occur. If the operating conditions
give a resultant below any particular band, the cabling of the
Hardware
falls will most likely not occur. If the operating conditions
for any particular installation fall within the band, cabling 6 Part
is unpredictable.
Products
Lifting
7 Part
6/7 of 6 Part
Rope
Wire
Cordage
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
667
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
668
Cranes / Jibs
Overhead
Are tightened loops with permanent strand distortion that
(Continued) result from improper handling when a rope is being installed
or while in service. A kink happens when a loop is permitted
Today, evaluations of the rope diameter are first predicated to form and then is pulled down tight, causing permanent
on a comparison of the original diameter—when new and distortion of the strands. The damage is irreparable and the
subjected to a known load—with the current reading under sling must be taken out of service.
Hoists
like circumstances. Periodically, throughout the life of the
rope, the actual diameter should be recorded when the 6. Doglegs
rope is under equivalent loading and in the same operating Are permanent bends caused by improper use or
section. This procedure, if followed carefully, reveals a handling. If the dogleg is severe, the sling must be removed
Services
common rope characteristic: after an initial reduction, the from service. If the dogleg is minor, exhibiting no strand
diameter soon stabilizes. Later, there will be a continuous, distortion and cannot be observed when the sling is under
albeit small, decrease in diameter throughout its life. tension, the area of the minor dogleg should be marked for
observation and the sling can remain in service.
Core deterioration, when it occurs, is revealed by a more
Engineered
Products
rapid reduction in diameter and, when observed, it is time 7. “Bird Caging”
for removal. Bird caging results from torsional imbalance that comes
about because of mistreatments, such as sudden stops, the
Deciding whether or not a rope is safe is not always a simple rope being pulled through tight sheaves or wound on too
matter. A number of different but interrelated conditions small a drum. This is cause for rope replacement unless
must be evaluated. It would be dangerously unwise for an the affected section can be removed.
Slings
inspector to declare a rope safe for continued service simply
because its diameter had not reached the minimum 8. Localized Conditions
arbitrarily established in a table if, at the same time, other Particular attention must be paid to wear at the equalizing
observations lead to an opposite conclusion. sheaves. During normal operations, this wear is not visible.
Hardware
Excessive vibration or whip can cause abrasion and/or
Because criteria for removal are varied, and because fatigue. Drum cross-over and flange point areas must be
diameter, in itself, is a vague criterion, the table of minimum carefully evaluated. All end fittings, including splices, should
diameters has been deliberately omitted from this manual. be examined for worn or broken wires, loose or damaged
strands, cracked fittings, worn or distorted thimbles and
4. Corrosion
Products
tucks of strands.
Lifting
Corrosion, while difficult to evaluate, is a more serious cause
of degradation than abrasion. Usually, it signifies a lack of 9. Heat Damage
lubrication. Corrosion will often occur internally before there After a fire or the presence of elevated temperatures, there
is any visible external evidence on the rope surface. Pitting may be metal discoloration or an apparent loss of internal
of wires is a cause for immediate rope removal. Not only lubrication; fiber core ropes are particularly vulnerable; under
Rope
Wire
does it attack the metal wires, but it also prevents the rope’s these circumstances the rope should be replaced.
component parts from moving smoothly as it is flexed.
Usually, a slight discoloration because of rusting merely 10. Protruding Core
indicates a need for lubrication. If, for any cause, the rope core protrudes from an opening
Cordage
between the strands, the rope is unfit for service and should
Severe rusting, on the other hand, leads to premature be removed.
fatigue failures in the wires necessitating the rope’s
immediate removal from service. When a rope shows more 11. Damaged End Attachments
than one wire failure adjacent to a terminal fitting, it should Cracked, bent or broken end fittings must be eliminated.
Securement
be removed immediately. To retard corrosive deterioration, The cause should be sought out and corrected. In the case
Load
the rope should be kept well lubricated with a clear wire of bent hooks, the throat openings—measured at the
rope lube that can penetrate between strands. In situations narrowest point—should not exceed 5%, not to exceed
where extreme corrosive action can occur, it may be 1/4" opening and any visibly apparent bend or twist from
necessary to use galvanized wire rope. the plane of the unbent hook over normal nor should
Contractors
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
669
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
670
Cranes / Jibs
Overhead
(Continued)
When to Replace Wire Rope—Based on Number of Broken Wires
Hoists
Operating Ropes Standing Ropes
ASME Number Broken Wires * Number Broken Wires
Equipment
Standard In One In One In One At End
Rope Lay Strand Rope Lay Connection
Services
ASME B30.2 Overhead & Ganrty Cranes 12 4 Not Specified Not Specified
Engineered
Products
ASME B30.7 Base Mounted Drum Hoists 6 3 3 2
Slings
ANSI A10.5 Materials Hoists 6 Not Specified Not Specified Not Specified
Hardware
* All ropes in the above applications—one outer wire broken at the point of contact with the core that has worked its way out of the
rope structure and protrudes or loops out of the rope structure. Additional inspection of this section is required.
Products
Replacement Criteria for
Lifting
Rotation Resistant Ropes
Rope
Wire
diameters or 4 broken wires in 30 rope diameters
(i.e. 6 rope diameters for a 1" diameter rope = 6").
Cordage
release and/or induced torque, and is the reason
for immediate removal from service.
Securement
Load
Contractors
Supply
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
671
Mechanical damage
Typical wire
due to rope movement
1 9 fractures as a result
over sharp edge projection
of bend fatigue.
while under load.
Wire fractures
Localized wear due to
at the strand or core
2 abrasion on supporting 10 interface as distinct
structure.
from ‘crown’ fractures.
Typical example of
Severe wear associated
5 13 localized wear and
with high tread pressure.
deformation.
Protrusion of rope
7 Severe corrosion. 15 center, resulting from
build up of turn.
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
672
Cranes / Jibs
Fractures Can Include:
Overhead
(Continued)
The continued safe operation of lifting equipment, lifting
accessories (e.g. slings) and other systems employing A. Severed by Wear
wire rope depends to a large extent on the operation of
Hoists
well programmed periodic rope examinations, and the
assessment by the competent person of the fitness B. Tension
of the rope for further service.
Services
should be in accordance with the instructions given in the C. Fatigue
original equipment manufacturer’s handbook. In addition,
account should be taken of any local or application-specific
regulations.
D. Corrosion Fatigue
Engineered
The competent person should also be familiar, as
Products
appropriate, with the latest versions of related ASME B30,
International, European or National standards.
E. Plastic Wear
Particular attention must be paid to those sections
of rope which experience has shown to be liable to
deterioration. Excessive wear, broken wires, F. Martensite
Slings
distortions and corrosion are the more common
visible signs of deterioration (see below).
Hardware
substitute for the competent person.
Wear is a normal feature of rope service, and the use Factors Affecting Rope Performance
of the correct rope construction ensures that it remains
a secondary aspect of deterioration. Lubrication may Multi-layers of the rope on the drum can result in severe
distortion in the underlying layers.
Products
help to reduce wear.
Lifting
Broken wires are a normal feature of rope service towards Bad spooling (due to excessive fleet angles or slack
the end of the rope’s life, resulting from bending fatigue winding) can result in mechanical damage, shown as severe
and wear. The local break up of wires may indicate some crushing, and may cause shock loading during operation.
mechanical fault in the equipment. Correct lubrication Small diameter sheaves can result in permanent set of the
in service will increase fatigue performance.
Rope
Wire
rope and will certainly lead to early wire breaks.
Distortions are usually a result of mechanical damage, Oversize grooves offer insufficient support to the rope
and if severe, can considerably affect rope strength. leading to increased localized pressure, flattening of the
Visible rusting indicates a lack of suitable lubrication rope and premature wire fractures. Grooves are deemed to
resulting in corrosion. Pitting of external wire surfaces
Cordage
be oversize when the groove diameter exceeds the nominal
becomes evident in some circumstances. Broken wires rope diameter by more than 15%.
ultimately result.
Undersize grooves in sheaves will crush and deform the
Internal corrosion occurs in some environments when rope, often leading to two clear patterns of wear and
lubrication is inadequate or of an unsuitable type.
Securement
observer to this condition. Confirmation can only be made Excessive angle of fleet can result in severe wear of the
by opening the rope with clamps or the correct use of spike rope due to scrubbing against adjacent laps on the drum.
and needle to facilitate internal inspection. Rope deterioration at the Termination may be exhibited in
the form of broken wires. An excessive angle of fleet can
Contractors
Note: Non-destructive testing (NDT) using electromagnetic also induce rotation causing torsional imbalance.
Supply
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
673
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
674
Cranes / Jibs
Overhead
The following is a simplified guide to common wire rope problems. In the event of no other standard being applicable,
Bridon recommends that ropes are inspected / examined in accordance with ASME B30.5.
Hoists
Mechanical damage caused by the rope ■ Generally results from operational conditions.
contacting the structure of the crane on which it is ■ Check sheave guards and support / guide sheaves to
operating or an external structure—usually of a ensure that the rope has not “jumped out” of the intended
localized nature. reeving system.
■ Review operating conditions.
Services
Opening of strands in Rotation Resistant ropes— ■ Check sheave and drum groove radii using sheave gauge to
in extreme circumstances the rope may develop a ensure that they are no smaller than nominal rope radius
“birdcage distortion” or protrusion of inner strands. +2.5%—Bridon recommends that the sheave and drum groove
radii are checked prior to any rope installation.
Engineered
Note—Rotation Resistant ropes are designed ■ Repair or replace drum / sheaves if necessary.
Products
with a specific strand gap which may be apparent ■ Check fleet angles in the reeving system—a fleet angle in
on delivery in an off tension condition. These excess of 1.5 degrees may cause distortion.
gaps will close under load and will have no effect ■ Check installation method—turn induced during
on the operational performance of the rope. installation can cause excessive rope rotation resulting
in distortion.
■ Check if the rope has been cut “on site “ prior to installation
Slings
or cut to remove a damaged portion from the end of the rope.
If so, was the correct cutting procedure used? Incorrect
cutting of Rotation Resistant, low rotation and parallel closed
ropes can cause distortion in operation.
■
Hardware
Rope may have experienced a shock load.
Broken wires or crushed or flattened rope on ■ Check tension on underlying layers. Bridon recommends an
lower layers at crossover points in multi-layer installation tension of between 2% and 10% of the minimum
coiling situations. breaking force of the wire rope. Care should be taken to
ensure that tension is retained in service. Insufficient tension
Wire breaks usually resulting from crushing will result in these lower layers being more prone to
Products
Lifting
or abrasion. crushing damage.
■ Review wire rope construction. Dyform wire ropes are more
resistant to crushing on underlying layers than conventional
rope constructions.
■ Do not use more rope than necessary.
■ Check drum diameter. Insufficient bending ratio increases
Rope
Wire
tread pressure.
Wires looping from strands. ■ Insufficient service dressing.
■ Consider alternative rope construction.
■ If wires are looping out of the rope underneath a crossover
Cordage
point, there may be insufficient tension on the lower wraps on
the drum.
■ Check for areas of rope crushing or distortion.
■ Possible fleet angle problems causing rope rotation.
Securement
“Pigtail” or severe spiralling in rope. ■ Check that the sheave and drum diameter is large enough—
Bridon recommends a minimum ratio of the drum / sheave to
Load
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
675
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
676
Cranes / Jibs
Overhead
Problem Cause / Action
Rotation of the load in a single fall system. ■ Review rope selection.
■ Consider use of Rotation Resistant rope.
Hoists
Rotation of the load in a multi-fall system resulting ■ Review rope selection.
in “cabling” of the rope falls. ■ Consider use of Rotation Resistant rope.
■ Review installation procedure or operating procedures.
Possibly due to induced turn during installation
or operation.
Services
Core protrusion or broken core in single layer six or ■ Caused by repetitive shock loading—
eight strand rope. review operating conditions.
Rope accumulating or “stacking” at drum flange— ■ Review drum design with original equipment
due to insufficient fleet angle. manufacturer—consider adding rope kicker,
Engineered
fleeting sheave, etc.
Products
Sunken wraps of rope on the drum normally ■ Check correct rope diameter.
associated with insufficient support from lower ■ If grooved drum check groove pitch.
layers of rope or grooving. ■ Check tension on underlying layers—Bridon recommends
an installation tension of between 2% and 10% of the
minimum breaking force of the wire rope—Care should
Slings
be taken to ensure that tension is retained in service.
Insufficient tension will result in these lower layers being
more prone to crushing damage.
■ Make sure that the correct rope length is being used.
Too much rope (which may not be necessary) may aggravate
Hardware
the problem.
Short rope life induced by excessive wear ■ Check fleet angle to drum.
and abrasion. ■ Check general alignment of sheaves in the reeving system.
■ Check that all sheaves are free to rotate.
■ Review rope selection. The smooth surface of Dyform
Products
Lifting
wire ropes gives better contact with drum and sheaves and
offers improved resistance to “interference” between
adjacent laps of rope.
External corrosion. ■ Consider selection of galvanized rope.
■ Review level and type of service dressing.
Rope
Wire
Internal corrosion. ■ Consider selection of galvanized rope.
■ Review frequency amount and type of service dressing.
■ Consider selection of plastic impregnated (PI) wire rope.
Cordage
This page reprinted with permission from Bridon American.
Securement
Load
Contractors
Supply
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
677
1.4 Vibration
The following Instructions and Warnings combine to Vibration in wire rope will cause deterioration. This
provide guidance on Product Safety and are intended for may become apparent in the form of wire fractures
use by those already having a working knowledge of where the vibration is absorbed.
wire ropes, as well as the new user. They should be read,
followed and passed on to others. These fractures may be internal only and will not be
visually identified.
Failure to read, understand and follow these instructions
could result in harmful and damaging consequences. 1.5 Distortion
Wire rope can be distorted due to high pressure
1. Rope Selection Criteria against a sheave, improperly sized grooves or as a
result of multi-layer spooling on a drum.
Ensure that the correct type of wire rope is selected for
the equipment by referring to the OEM’s instruction Rope with a steel core is more resistant to crushing
manual or other relevant documents. If in doubt, contact and distortion.
Bridon for guidance.
1.6 Corrosion
1.1 Rope Strength Rope with a large number of small wires is more
If necessary, refer to the appropriate Regulations susceptible to corrosion than rope with a small number
and/or application standards and calculate the of large wires. Therefore, if corrosion is expected to
maximum force to which the rope will be subjected. have a significant effect on rope performance. The rope
may have to be lubricated frequently in service or a
The calculation may take into account the mass to be
galvanized rope may be selected.
lifted or moved, any shock loading, effects of high
speed, acceleration, any sudden starts or stops, 1.7 Cabling
frequency of operation and sheave bearing friction. ‘Cabling’ of rope reeving due to block rotation can
occur if the rope is incorrectly selected. Applications
By applying the relevant design factor and, where
involving high lifts are particularly vulnerable to this
applicable, the efficiency of the rope termination, the
condition, therefore, ropes specifically designed to
required minimum breaking load or force of the rope
resist rotation need to be selected.
will be determined, the values of which are available
from the relevant National or International standards 1.8 Fixing of Rope Ends
or from specific Product Data literature. If in doubt, Ropes which have high rotation characteristics must
ask for advice from Bridon. not be selected unless both ends of the rope are fixed
or the load is guided and unable to rotate.
1.2 Bending Fatigue
The size and number of sheaves in the system will 1.9 Connecting Ropes
influence the performance of the rope. In the event that it is necessary to connect one rope to
another (in series), it is essential that they have the
Wire rope which bends around sheaves, rollers or
required strength, are of the same type and both have
drums will deteriorate through ‘bending fatigue’.
the same lay direction (i.e. connect ‘right’ lay to
Reverse bending and high speed will accelerate the
‘right’ lay).
process. Therefore, under such conditions select
a rope with high bending fatigue resistance. Failure to heed this warning could result in
Refer to Product Data Information, and if in doubt, catastrophic failure particularly at a termination,
ask for advice. which is capable of being pulled apart (i.e. splice)
due to unlaying.
1.3 Abrasion
Wire rope which is subject to abrasion will become 1.10 Rope Length
progressively weaker as a result of: Rope length and/or difference in length between two
or more ropes used in a set may be a critical factor
Externally—dragging it through overburden, sand or
and must be considered along with rope selection.
other abrasive materials and passing around a sheave,
roller or drum.
This page reprinted with permission from Bridon American.
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
678
Cranes / Jibs
relevant documents.
Overhead
Instructions & Warnings on Check the rope diameter and examine any rope
the Use of Steel Wire Rope
terminations to ensure that they are compatible with
the equipment or machinery to which they are to
(Continued) be fitted.
Hoists
2.2 Select a clean, well ventilated, dry, undercover
Wire rope will elongate under load. Other factors,
location. Cover with waterproof material if the delivery
such as temperature, rope rotation and internal
site conditions preclude inside storage.
wear, will also have an effect. These factors should
also be considered during rope selection.
Rotate the reel periodically during long periods of
Services
1.11 Preformed and Non-preformed Ropes storage, particularly in warm environments, to prevent
Single layer round strand rope is normally supplied migration of the lubricant from the rope.
preformed. However, if a non-preformed rope is
Never store wire rope in areas subject to elevated
selected then personnel responsible for its installation
temperatures as this may seriously affect its
and/or maintenance need to take particular care
Engineered
Products
future performance. In extreme cases, its original
when handling such rope, especially when cutting.
as-manufactured strength may be severely reduced
For the purposes of this instruction, Rotation Resistant rendering it unfit for safe use.
ropes should be regarded as non-preformed ropes.
Ensure that the rope does not make any direct
1.12 Operating Temperatures contact with the floor and that there is a flow of air
Slings
Wire rope with a steel core should be selected if there under the reel.
is any evidence to suggest that a fiber core will not
Failure to do so may result in the rope becoming
provide adequate support to the outer strands and/or
contaminated with foreign matter and start
if the temperature of the working environment may
the onset of corrosion before the rope is even put
be expected to exceed 180°F.
Hardware
to work.
For operating temperatures above 200°F, de-rating of
Support the reel on a simple A-frame or cradle located
the minimum breaking force of the rope is necessary
on ground, which is capable of supporting the total mass
(e.g. between 200°F and 400°F reduce by 10%;
of rope and reel. Ensure that the rope is stored where it
between 400°F and 600°F reduce by 25%; between
is not likely to be affected by chemical fumes, steam or
600°F and 800°F reduce by 35%).
Products
other corrosive agents.
Lifting
Do not use ropes with high carbon wires above 800°F.
Failure to do so may seriously affect its condition
Failure to observe this general guidance could rendering it unfit for safe use.
result in failure of the ropes to support the load.
2.3 Examine ropes in storage periodically and,
when necessary, apply a suitable dressing which is
Rope
Wire
For temperatures over 800°F, other materials, such as
stainless steel or other special alloys, should be compatible with the manufacturing lubricant.
considered. Contact the rope supplier, Bridon or original equipment
manufacturer’s (OEM) manual for guidance on types
Rope lubricants and any synthetic filling and/or of dressings available, methods of application and
Cordage
covering materials may become ineffective at equipment for the various types of ropes and
certain low or high operating temperature levels. applications.
Certain types of rope end terminations also have Re-wrap the rope unless it is obvious that this will be
limiting operating temperatures and the manufacturer or detrimental to rope preservation.
Securement
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
679
4.1 Handling and installation of the rope should be 4.7 Check the condition of the rope-related equipment
carried out in accordance with a detailed plan and in accordance with the OEM’s instructions. Include the
should be supervised by a competent person. following—
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
680
Cranes / Jibs
Pass a shaft through the reel and place the reel in a
Overhead
Instructions & Warnings on
suitable stand, which allows it to rotate and be braked
to avoid overrun during installation. Where multi-layer
the Use of Steel Wire Rope coiling is involved, it may be necessary for the reel
to be placed in equipment which has the capability of
(Continued) providing a back tension in the rope as it is being
Hoists
transferred from reel to drum. This is to ensure that
Rope Guards the underlying (and subsequent) laps are wound tightly
Check that any rope guards are correctly fitted and on the drum.
are in good condition.
Position the reel and stand such that the fleet angle
Check the condition of any wear plates or rollers during installation is limited to 1.5 degrees.
Services
which are protecting structural members.
If a loop forms in the rope, ensure that it does not
Failure to carry out any of the above could result tighten to form a kink.
in unsatisfactory and unsafe rope performance.
A kink can severely affect the strength of a
Engineered
Products
Note: Grooves must have clearance for the rope and six strand rope and can result in distortion of
provide adequate circumferential support to allow for a Rotation Resistant rope leading to its
free movement of the strands and facilitate bending. immediate discard.
When grooves become worn and the rope is pinched at
the sides, strand and wire movement is restricted and Ensure that the reel stand is mounted so as not to
the ability of the rope to bend is reduced. create a reverse bend during reeving (i.e. for a winch
Slings
drum with an overlap rope, take the rope off the top
4.8 When a new rope is fitted, a variation in size of the reel).
compared with the old worn rope will be apparent. The
new rope may not fit correctly into the previously worn 4.9 Ensure that any equipment or machinery to be
groove profile and unnecessary wear and rope distortion roped is correctly and safely positioned and isolated
Hardware
is likely to occur. This may be remedied by machining from normal usage before installation commences.
out the grooves before the new rope is installed. Before Refer to the OEM’s instruction manual and the relevant
carrying out such action, the sheaves or drum should ‘Code of Practice’.
be examined to ensure that there will be sufficient
4.10 When releasing the outboard end of the rope
strength remaining in the underlying material to safely
from a reel or coil, ensure that this is done in a
support the rope.
Products
controlled manner. On release of the bindings and
Lifting
The competent person should be familiar with the servings used for packaging, the rope will want to
requirements of the appropriate application / machinery straighten itself from its previously bent position.
standard. Unless controlled, this could be a violent action.
Stand clear.
Note: General guidance to users is given in the
Rope
Failure to control could result in injury.
Wire
Wire Rope Users Manual.
Transfer the wire rope carefully from the storage area Ensure that the as-manufactured condition of the rope
to the installation site. is maintained during installation.
Cordage
Coils
Place the coil on the ground and roll it out straight one method is to fit a wire rope sock (or stocking) to
ensuring that it does not become contaminated with each of the rope ends. Always ensure that the open
dust, grit, moisture or any other harmful material. end of the sock (or stocking) is securely attached to
the rope by a serving or alternatively by a clip. Connect
Securement
If the coil is too large to physically handle it may be the two ends via a length of fiber rope of adequate
placed on a ‘swift’ turntable and the outside end of strength in order to avoid turn being transmitted from
Load
the rope pulled out allowing the coil to rotate. the old rope into the new rope. Alternatively, a length of
fiber or steel rope of adequate strength may be reeved
Never pull a rope away from a stationary coil as this into the system for use as a pilot / messenger line.
will induce turn into the rope and kinks will form. Do not use a swivel during the installation of the rope.
Contractors
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
681
4.11 Monitor the rope carefully as it is being pulled 4.13 Ensure that any fittings, such
into the system and make sure that it is not obstructed as clamps or fixtures, are clean and
by any part of the structure or mechanism which may undamaged before securing rope ends.
cause the rope to come free.
Make sure that all fittings are secure in
Failure to monitor during this operation could accordance with the OEM’s instruction
result in injury. manual or manufacturer’s instructions
and take particular note of any specific
This entire operation should be carried out carefully safety requirements e.g. torque values
and slowly under the supervision of a competent (and frequency of any re-application
person. of torque).
4.12 Take particular care and note the manufacturer’s When terminating a rope end with a
instructions when the rope is required to be cut. wedge socket, ensure that the rope tail
Apply secure servings on both sides of the cut mark. cannot withdraw through the socket
by securing a clamp to the tail or by
Ensure that the length of serving is at least equal following the manufacturer’s instructions.
to two rope diameters. (Note: Special servings are The tail length should be a minimum of
required for spiral ropes, i.e. spiral strand and 20 rope diameters for all Rotation
locked coil.) Resistant wire rope and a minimum
of 6 rope diameters for 6 and 8 strand
One serving either side of the cut is normally sufficient ropes.
for preformed ropes. For non-preformed ropes, (i.e.
Rotation Resistant ropes) a minimum of two servings (See Fig. 1 for two recommended methods of securing
each side of the cut will be necessary. the rope tail of a wedge socket termination).
Arrange and position the rope in such a manner that The loop back method uses a rope grip and the loop
at the completion of the cutting operation the rope ends should be lashed to the live part of rope by a soft wire
will remain in position, thus avoiding any backlash or serving or tape to prevent flexing of the rope in service.
any other undesirable movement.
The method of looping back should not be used if
Cut the rope with a high speed abrasive disc cutter. there is a possibility of interference of the loop with the
Other suitable mechanical or hydraulic shearing mechanism or structure.
equipment may be used although not recommended
when a rope end is required to be welded or brazed. Failure to secure in accordance with instructions could
lead to loss of the rope and/or injury.
When using a disc cutter be aware of the danger
from sparks, disc fragmentation and fumes. 4.14 When coiling a rope on a plain (or smooth)
barrel drum, ensure that each lap lies tightly against
Ensure adequate ventilation to avoid any build-up of the preceding lap. The application of tension in
fumes from the rope and its constituent parts including the rope greatly assists in the coiling of the rope.
any fiber core (natural or synthetic) any rope lubricant(s)
and any synthetic filling and/or covering material. Any looseness or uneven winding will result in
excessive wear, crushing and distortion of the rope.
Rope produced from carbon steel wires in the
form shipped is not considered a health hazard. With plain barrel drums, it is difficult to achieve
During subsequent processing (e.g. cutting, satisfactory multi-layer coiling beyond three layers.
welding, grinding, cleaning), dust and fumes may
be produced which contain elements which
may affect exposed workers.
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
682
Cranes / Jibs
Refer to manufacturer’s instructions.
Overhead
Instructions & Warnings on Failure to pay attention to any of the above could result
the Use of Steel Wire Rope in unsafe operation and potential injury.
(Continued)
4.16 Limit switches, if fitted, must be checked and
readjusted, if necessary, after the rope has been
Hoists
installed.
The direction of coiling of the rope on the drum is
important, particularly when using plain barrel drums, 4.17 Record the following details on the Certificate
and should be related to the direction of lay of the after installation has been completed: type of
rope in order to induce close coiling. equipment, location, plant reference number, duty and
Services
date of installation and any re-rating information /
(See Fig. 2 for
Figure 2: signature of competent person. Then safely file the
proper method of
Proper method of locating rope Certificate.
locating rope
anchorage point on a plain drum.
anchorage point on 4.18 ‘Run in’ the new rope by operating the equipment
a plain drum.)
Engineered
slowly, preferably with a low load, for several cycles.
Products
This permits the new rope to adjust itself gradually to
When multi-layer
working conditions.
spooling has to be
used it should be Note: Unless otherwise required by a certifying
realized that after authority, the rope should be in this condition before
the first layer is any proof test of the equipment or machinery is
Slings
wound on a drum, carried out.
the rope has to cross
the underlying rope Check that the new rope is spooling correctly on the
in order to advance drum and that no slack or cross laps develop.
across the drum in
Hardware
the second layer. Apply as much tension as possible (2%-5% of the
The points at which MBF of the rope) to ensure tight and even spooling,
the turns in the especially on the first layer.
upper layer cross
those of the lower Where multi-layer spooling is unavoidable, succeeding
layers should spool evenly on the preceding layers
Products
layer are known
Lifting
Note: Thumb indicates side of of rope.
as the cross-over rope anchorage
points and the rope
Irregular spooling usually results in severe surface
in these areas is
wear and rope malformation, which in turn is likely
susceptible to increased abrasion and crushing. Care
to cause premature rope failure.
should be taken when installing a rope on a drum and
Rope
Wire
when operating a machine to ensure that the rope is 4.19 Ensure that the as-manufactured condition of
spooled and layered correctly. the rope is maintained throughout the whole of the
handling and installation operation.
4.15 Check the state of re-usable rope end
terminations for size, strength, defects and cleanliness 4.20 If samples are required to be taken from the
Cordage
before use. Nondestructive testing may be required rope for subsequent testing and/or evaluation,
depending on the material and circumstances of use. it is essential that the condition of the rope is not
Ensure that the termination is fitted in accordance with disturbed. Refer to the instructions given in 4.12 and,
the OEM’s instruction manual or manufacturer’s depending on the rope type and construction, any
instructions. When re-using a socket and depending other special manufacturer’s instructions.
Securement
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
683
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
684
Cranes / Jibs
fatigue, is likely to achieve only 30% of that normally
Overhead
Instructions & Warnings on attained by a ‘lubricated’ rope.
Hoists
5.7 Never clean the wire rope without recognizing
Clean the rope before applying a fresh dressing /
the potential hazards associated with working on
lubricant if it is heavily loaded with foreign matter e.g.
a moving rope.
sand, dust.
Failure to pay attention or take adequate precaution
Services
5.10 The authorized person responsible for carrying
could result in injury.
out wire rope maintenance must ensure that the ends of
If cleaning by cloth / waste, the material can be snagged the rope are secure. At the drum end, this will involve
on damaged surfaces and/or broken wires. checking the integrity of the anchorage and ensuring
that there are at least three dead wraps tightly spooled.
Engineered
Products
If cleaning by brush, eye protectors must be worn. If At the outboard end, the integrity of the termination
using fluids, it should be recognized that some products must be checked to ensure that it is in accordance with
are highly inflammable. A respirator should be worn if the OEM’s manual or other documents approved by
cleaning by a pressurized spray system. the owner of the appliance.
Failure to take adequate precaution could result in Adjust the lengths of ropes in multi-rope systems in
Slings
injury or damage to health. order that equal forces (within approved limits) are
evident.
Only use compatible cleaning fluids which will not
impair the original rope lubricant nor affect the rope 5.11 Damage to, or removal of, component parts
associated equipment. (mechanical or structural) caused by abnormal
Hardware
contact with wire rope can be hazardous to the
The use of cleaning fluids (particularly solvent based) safety of the appliance and/or the performance of
is likely to ‘cut back’ the existing rope lubricant leading the rope (e.g. damage to the drum grooving such
to a greater quantity of lubricant accumulating on that spooling is erratic and/or the rope is ‘pulled
the surface of the rope. This may create a hazard in down’ into underlying layers, which might cause a
appliances and machinery which rely on friction dangerous condition or, alternatively, cause
Products
between the rope and the drive sheave (e.g. elevators,
Lifting
localized rope damage at ‘cross-over’ positions,
friction winders and ski lifts). which might then radically affect performance;
loss / removal of wear plates protecting the
5.8 Lubricants selected for in-service dressing must structure leading to major structural damage by
be compatible with the rope manufacturing lubricant and cutting and/or failure of the wire rope due to
should be referenced in the OEM’s instruction manual mechanical severance).
Rope
Wire
or other documents approved by the owner of the
appliance. If in doubt, contact Bridon. 5.12 Following any periodic examination or
routine or special inspection where any corrective
5.9 Take particular care when applying any in-service action is taken the Certificate should be updated
lubricant / dressing. Application systems which involve and a record made of the defects found, the extent
Cordage
pressure should only be operated by trained and of the changes and the condition of the rope.
authorized persons and the operation carried out strictly
in accordance with the manufacturer’s instructions. 5.13 Apply the following procedures for the selection
and preparation of samples, from new and used
Most wire ropes should be lubricated at regular intervals lengths of rope, for the purpose of examination and
Securement
Ensure that any in-service lubricant dressing penetrates Check that the rope end, from which the sample will
into the core of the rope. be taken, is secured by welding or brazing. If not,
select the sample length further away from the rope
Ensure that the in-service lubricant dressing is not
end and prepare new servings.
Contractors
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
685
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
686
Cranes / Jibs
Overhead
Wire Ropes
6 x 7 Classification
Hoists
operating conditions where ropes are dragged along the
ground or over rollers. Larger sheaves and drums (than
those used for more flexible constructions) are required to
avoid breakage from fatigue. 6 x 7 Classification Ropes
Services
contain 6 strands with 3 through 14 wires, no more than
9 of which are outside wires.
In a 6 x 7 rope, the wires are larger than those of other Characteristics 6 x 7 Rope
constructions of the same diameter. Wires of a 6 x 7 are
Engineered
Excellent abrasion resistance;
Products
approximately twice the diameter of outer wires of a less bending fatigue resistance.
6 x 25 FW rope. The large size of the outer wire gives
the class excellent abrasion resistance—at great sacrifice Typical Applications
of bendability and resistance to fatigue. The standard Dragging and haulage in mines,
6 x 7 rope construction is made with fiber core and right inclined planes and tramways,
Slings
regular lay. sand lines.
Hardware
Approx. Approx.
(in.) Breaking Force Breaking Force (in.)
Wt. / Ft. Wt. / Ft.
(Tons of (Tons of
(lbs.) (lbs.)
2,000 lbs.) 2,000 lbs.)
3/16 0.056 1.5 – – 3/16
1/4 0.094 2.64 0.094 2.38 1/4
Products
5/16 0.15 4.1 0.15 3.69 5/16
Lifting
3/8 0.21 5.86 0.21 5.27 3/8
7/16 0.29 7.93 0.29 7.14 7/16
1/2 0.38 10.3 0.38 9.27 1/2
9/16 0.48 13 0.48 11.7 9/16
5/8 0.59 15.9 0.59 14.3 5/8
Rope
Wire
3/4 0.84 22.7 0.84 20.4 3/4
Warranty
Cordage
Any warranty, as to quality or performance of fitness for use of wire rope products, is always premised on the condition that
the published strengths apply only to new, unused rope, that the mechanical equipment on which such products are used
is properly designed and maintained, that such products are properly stored, handled, used and maintained, and properly
inspected on a regular basis during the period of use.
Securement
Seller shall not be liable under any circumstances for consequential or incidental damages or secondary charges including
Load
but not limited to personal injury, labor costs, a loss of profits resulting from the use of said products or from said products
being incorporated in or becoming a component of any other product.
Contractors
Supply
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
687
Preformed, made in accordance with commercial specifications. Military and Federal Specification rope available.
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
688
Cranes / Jibs
Overhead
Classification Ropes
Minimum Breaking Forces and Weights
for Standard 6 x 19 and 6 x 36 Classification Ropes
Hoists
6 x 19 Class 6 x 36 Class
6 x 19 Seale, 6 x 25 Filler Wire and 6 x 36 Warrington Seale, 6 x 36 Warrington Seale,
6 x 26 Warrington Seale 6 x 41 Warrington Seale and 6 x 49 Warrington Seale
Services
Engineered
Products
Slings
Fiber Core IWRC
Diameter Minimum Minimum
Breaking Force Breaking Force
Hardware
Approx. Approx.
Wt. / Ft. (Tons of Wt. / Ft. (Tons of
in. mm (lbs.) 2,000 lbs.) (lbs.) 2,000 lbs.)
EIP EIP EEIP
1/4 – .11 3.02 .12 3.40 –
Products
5/16 – .16 4.69 .18 5.27 –
Lifting
3/8 10 .24 6.72 .26 7.55 –
7/16 11 .32 9.09 .35 10.2 11.2
1/2 13 .42 11.8 .46 13.3 14.6
9/16 14 .53 14.9 .58 16.8 18.5
5/8 16 .66 18.3 .72 20.6 22.7
Rope
Wire
3/4 19 .95 26.2 1.04 29.4 32.4
7/8 22 1.29 35.4 1.41 39.8 43.8
1 25 1.68 46 1.85 51.7 56.9
1-1/8 29 2.13 57.9 2.34 65 71.5
1-1/4 32 2.63 71 2.89 79.9 87.9
Cordage
1-3/8 35 3.18 85.4 3.49 96 106
1-1/2 38 3.78 101 4.16 114 125
1-5/8 – 4.44 118 4.88 132 146
1-3/4 – 5.15 136 5.66 153 169
Securement
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
689
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
690
Cranes / Jibs
Overhead
Wire Ropes
Endurance Dyform 34LR/PI
Endurance Dyform 6/6PI
■ Strongest of all ropes in the rotation resistant product—
Hoists
confirmed by Bridon’s “Powerchecked” testing of a ■ Strongest of all ropes in the six strand product range—
sample from each production length. confirmed by Bridon’s “Powerchecked” testing of a
■ Greatest resistance to rotation of all ropes in the rotation sample from each production length.
resistant product range—confirmed by Bridon’s unique ■ Superior bending fatigue life when compared with
conventional six strand ropes—confirmed by
Services
“Twistcheck” type testing program.
■ Superior bending fatigue life when compared with laboratory testing and extensive field experience.
conventional rotational resistant ropes—confirmed by ■ Excellent resistance to crushing and abrasion resulting
laboratory testing and extensive field experience. from the overall compactness and robustness of the
■ Excellent resistance to crushing and abrasion resulting rope and the Dyform strands—recommended when
Engineered
Products
from the overall compactness and robustness of the multi-layer spooling is involved.
rope and the Dyform strands—recommended multi-layer ■ Reduced elongation results from increased steel content
spooling is involved. and the Dyform process.
■ Reduced elongation results from increased steel content ■ Optional plastic coating (PI) of IWRC to further extend
and the Dyform process. fatigue life, improved structural stability and resistance
■ Optional plastic coating (PI) of IWRC to further extend to corrosion.
Slings
fatigue life, improve structural stability and resistance
to corrosion. Endurance Dyform 8/8PI
Hardware
“Powerchecked” testing of a sample from each
■ Greatest resistance to rotation of all ropes in the rotation production length.
resistant product range—confirmed by Bridon’s unique ■ Superior bending fatigue life when compared with
“Twistcheck” type testing program. conventional eight strand ropes—confirmed by
■ Most flexible construction in the rotation resistant laboratory testing and extensive field experience.
Products
product range. ■ Excellent resistance to crushing and abrasion resulting
Lifting
from the overall compactness and robustness of the
Endurance Dyform 18/18PI rope and the Dyform strands—recommended when
multi-layer spooling is involved.
■ High strength rotation resistant rope incorporating ■ Reduced elongation results from increased steel content
Dyform strands—confirmed by Bridon’s “Powercheck” and the Dyform process.
Rope
Wire
testing of a sample from each production length. ■ Optional plastic coating (PI) of IWRC to further extend
■ Good resistant to rotation—confirmed by Bridon's fatigue life, improved structural stability and resistance
unique “twistchecked” type testing program. to corrosion.
■ Superior bending fatigue life when compared with
conventional multi strand ropes—confirmed by Constructex
Cordage
laboratory testing and extensive field experience.
■ Excellent resistance to crushing and abrasion resulting ■ Nine strand rope made up of three different strand
from the overall compactness and robustness of the construction. Each outside strand manufactured
rope and the Dyform strands recommended when with a soft plastic center.
Securement
most applications.
This page reprinted with permission from Bridon American.
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
691
6/6PI
Strongest of all ropes in the six strand product
range—confirmed by Bridon’s “Powercheck” testing
of a sample from each production length.
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
692
Cranes / Jibs
Overhead
Nine Strand rope made up of three different strand
constructions. Each outside strand manufactured
with a soft plastic center.
Hoists
High strength—confirmed by Bridon’s “Powercheck”
testing of a sample.
Services
of the rope.
Engineered
Products
Minimum
Diameter Weight
Slings
Breaking Force
(in.) (lbs. / ft.)
(tons)
5/8 0.9 25.5
3/4 1.1 36.5
Hardware
7/8 1.5 48.5
1 2 62.5
Ask about
1-1/8 2.6 79.5
1-1/4 3.2 97.6
Products
Plastic Filled Rope
Lifting
1-5/8 5.3 162
1-3/4 6.2 185
Rope
Wire
for demanding
applications requiring
excellent resistance
to wear and bending
Cordage
Securement
Load
Contractors
Supply
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
693
18/18PI
High strength Rotation Resistant rope incorporating
Dyform strands—confirmed by Bridon’s “Powercheck”
testing of a sample from each production length.
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
694
Cranes / Jibs
Overhead
34LR/PI/Max
Strongest of all ropes in the Rotation Resistant product
range—confirmed by Bridon’s “Powercheck” testing of a
sample from each production length.
Hoists
Greatest resistance to rotation of all ropes in the
Rotation Resistant product range—confirmed by Bridon’s
unique “Twistcheck” type testing program.
Services
Superior bending fatigue life when compared with
conventional Rotation Resistant ropes—confirmed
by laboratory testing and extensive field experience.
Engineered
Endurance Dyform® 34LR
Products
Excellent resistance to crushing and abrasion
resulting from the overall compactness and robustness Minimum
Diameter Weight Breaking Force
of the rope and the Dyform strands—recommended (lbs. / ft.) (tons)
when multi-layer spooling is involved.
in. mm 1960 2160
– 14 .65 20.1 21.5
Reduced elongation results from increased steel
Slings
9/16 – .68 20.8 22.7
content and the Dyform process. 5/8 16 .84 26.1 28.2
– 18 1.07 33.5 35.9
Optional plastic coating of IWRC to further extend 3/4 19 1.21 37 40
fatigue life, improve structural stability and resistance – 20 1.32 41.6 44.6
Hardware
to corrosion. – 21 1.51 45 48.6
– 22 1.61 49.7 54.2
7/8 – 1.65 50.4 54.8
– 23 1.75 54 56.9
– 24 1.92 59.3 64
1 – 2.15 62.4 70
Products
Lifting
– 26 2.28 69.5 74
– 28 2.63 76 82.6
1-1/8 – 2.73 79.5 83.6
– 30 3.07 92.5 94
1-1/4 32 3.37 98.2 110.2
Rope
Wire
Endurance Dyform® 34 XL
Diameter Minimum
Weight Breaking Force
(lbs. / ft.)
in. mm (tons)
Cordage
5/8 16 .84 30.6
3/4 19 1.21 42.9
1 – 2.15 71.7
– 26 2.28 74
Securement
– 28 2.63 84.4
1-1/8 – 2.73 86.9
Load
– 29 2.94 86.9
1-1/4 32 3.37 110.2
Endurance Dyform® 34 MAX
Contractors
1 – 2.26 76.9
Supply
– 26 2.39 79.3
– 28 2.76 91.6
Dyform is a registered trademark of Bridon American. 1-1/4 32 3.74 122
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
695
■ Rotation Resistant
■ Flexible construction
■ Excellent spooling
■ Rotation Resistant
■ Reduced downtime
■ Longer life
■ Recommended for multi-layer applications
■ Reduced sheave wear
Endurance Dyform® 6
(Derricking Rope & Trolley Rope)
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
696
Cranes / Jibs
Overhead
Crane Ropes
Endurance 8RR
(Main Hoist Rope)
Hoists
■ Rotation Resistant
■ Consistent performance with lower initial cost
■ Suitable for single-part and multi-part reeving
Constructex®
Services
(Boom Hoist Rope)
Engineered
■ High breaking force
Products
■ Excellent Crush Resistance
Endurance Dyform® 18
(Main Hoist Rope & Whipline Hoist Rope)
Slings
■ Long service life
■ Crush Resistant
■ Recommended for multi-layer spooling
■ Suitable for single-part and multi-part reeving
Hardware
Endurance 19
(Main Hoist Rope & Whipline Hoist Rope)
■ Rotation Resistant
Products
■ Consistent performance with lower initial cost
Lifting
■ Suitable for single-part reeving
Endurance Dyform® 6
(Boom Hoist Rope & Main Hoist Rope)
Rope
Wire
■ Tough six strand wire rope
■ High breaking force
■ Long service life
■ Crush resistant
■ Recommended for multi-layer spooling
Cordage
■ Suitable as a hoist rope where height of lift is
low and rotation is not critical
(Main Hoist Rope & Whipline Rope) (Main Hoist Rope & Boom Hoist Rope)
Load
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
697
Sand Line
■ Large outer wires for
resistance to wear
■ Exceptional spooling
characteristics Rotary Drill Line
■ Resistance to kinking ■ Combination of strength,
■ Easy to splice flexibility and resistance
to peening
Approx. Min. Breaking ■ Good resistance to wear
Diameter
Weight Force and fatigue
in. lb. / ft. tons ■ Long service life when
3/8 .21 5.9 sheaves and drums are
7/16 .29 7.9 of moderate size
1/2 .38 10.3
9/16 .48 13
Approx. Min. Breaking Min. Breaking
5/8 .59 15.9 Diameter
Weight Force—EIP Force—EEIP
3/4 .84 22.7
in. lb. / ft. tons tons
Note: Typical Construction 6 x 7 Fiber Core 1 1.85 51.7 56.9
1-1/8 2.34 65 71.5
1-1/4 2.89 79.9 87.9
Swaged Tubing Line 1-3/8 3.49 96 106
■ Excellent resistance 1-1/2 4.16 114 125
to crushing 1-5/8 4.88 132 146
1-3/4 5.66 153 169
■ High breaking force
■ Good resistance Note: Typical Construction 6x19 (S) & 6x26 (WS)
to abrasion
Diameter
Approx. Min. Breaking Constructex
Weight Force ■ Swaged to increase
in. lb. / ft. tons wearing surface and
7/8 1.7 47.4 density
1 2.22 62 ■ Long service life due
1-1/8 2.8 73.5 to resistance to
Note: Typical Construction 6 x 31 Swaged scrubbing and crushing
■ High breaking force
■ Flexible construction
Tubing Line
■ Combination of flexibility Approx. Min. Breaking
and resistance to crushing Diameter
Weight Force
■ Outstanding resistance in. lb. / ft. tons
to wear and fatigue 5/8 .90 25.5
3/4 1.1 36.5
Approx. Min. Breaking 7/8 1.5 4.85
Diameter
Weight Force 1 2 62.5
in. lb. / ft. tons 1-1/8 2.6 79.5
3/4 1.04 29.4 1-1/4 3.2 97.6
7/8 1.41 39.8 1-3/8 3.8 119
1 1.85 51.7 1-1/2 4.6 139
1-1/8 2.34 65 1-5/8 5.3 162
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
698
Cranes / Jibs
Overhead
8 x 19 Classification
■ Strands: 8
■ Wires per strand: 19 to 25
■ Core: IWRC
Hoists
■ Standard grade(s): Purple Plus
■ Lay: Right Regular
■ Finish: Bright
Services
rotation-resistant ropes are recommended for hoisting
unguided loads with a single-part or multipart line. 19 x 7 Classification
The eight outer strands are manufactured in right lay, ■ Strands: 19
Engineered
with the inner strands being left lay. ■ Wires per strand: 7
Products
■ Core: WSC
These ropes are slightly stronger and significantly ■ Standard grade(s): Purple Plus
more rugged than the 19 x 7 construction. However, the ■ Lay: Regular
rotation-resistant properties of the 8 x 19 rotation-resistant ■ Finish: Bright
ropes are much less than those of the 19 x 7 construction.
Slings
These ropes are manufactured in right regular lay in the 19 x 7 is recommended for
8 x 19 Seale and 8 x 25 Filler Wire constructions. hoisting unguided loads with a single-part line.
Hardware
Strength
Diameter Weight the 12 outer strands are right lay, which enables one layer
(tons)
(lb./ft.) to counteract the other layer’s rotation.
in. mm Purple Plus
7/16 11 .36 9 The rotation-resistant characteristics of the 19 x 7 wire
1/2 13 0.47 11.6 ropes are superior to those of the 8 x 19 Class wire ropes.
Products
Lifting
9/16 14.5 0.6 14.7
5/8 16 .73 18.1
Nominal
3/4 19 1.06 25.9 Rope Approx. Strength
7/8 22 1.44 35 Diameter Weight
1 26 1.88 45.5
(tons)
(lb./ft.)
1-1/8 29 2.39 57.3 in. mm Purple Plus
Rope
Wire
1-1/4 32 2.94 70.5 7/16 11 .35 8.33
1-1/2 38 4.24 100 1/2 13 .45 10.8
9/16 14.5 .58 13.6
5/8 16 .71 16.8
Cordage
3/4 19 1.02 24
7/8 22 1.39 32.5
1 26 1.82 42.2
1-1/8 29 2.3 53.1
1-1/4 32 2.84 65.1
Securement
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
699
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
700
Cranes / Jibs
Overhead
6-PAC
■ Strands: 6
■ Wires per strand: 19 to 36
■ Core: IWRC
Hoists
■ Standard grade(s): Royal Purple
■ Lay: Right Regular
■ Finish: Bright
Services
Nominal
subjected to heavy use or where conditions Rope
Approx. Strength
are extremely abusive, such as offshore pedestal, Diameter Standard
Weight (tons)
crawler and lattice boom equipped truck crane Constructions
(lb./ft.) Purple
boom hoist applications. 6‑PAC is also recommended in. mm
Plus
Engineered
for winch lines, overhead cranes, multipart hoist
Products
3/8 9.5 6 x 19 Seale .285 8.3
lines where rotation-resistant ropes are not required, 7/16 11 6 x 19 Seale .388 11.2
and other applications where flexibility, high strength 1/2 13 6 x 26 .503 14.6
and resistance to crushing are important, and a 9/16 14.5 6 x 26 .642 18.5
cost‑effective 6‑strand rope is desired. 5/8 16 6 x 26 .795 22.7
3/4 19 6 x 31 1.143 32.4
Slings
6‑PAC provides: 7/8 22 6 x 31 1.547 43.8
1 26 6 x 31 2.075 56.9
Fatigue Resistance. Improved fatigue properties are derived from
1-1/8 29 6 x 31 2.575 71.5
the combination of 6‑PAC’s flexible constructions and the compacted
strands. The compacted strand surface minimizes the interstrand 1-1/4 32 6 x 31 3.169 87.9
Hardware
and interlayer nicking that take place in standard 6‑strand ropes. 1-3/8 35 6 x 36 3.758 106
1-1/2 38 6 x 36 4.564 125
Abrasion Resistance. 6‑PAC’s compacted strand design provides 1-5/8 41.3 6 x 36 5.356 146
improved abrasion resistance as compared to standard 6‑strand 1-3/4 45.5 6 x 36 6.212 169
ropes because of the increased wire and strand surfaces contacting
sheaves and drums. For Bethpac, or 6-PAC over 1-3/4" diameter, please refer to
Products
Lifting
WW’s Bethlehem Mining Products catalog or contact our
Flexibility. 6‑PAC’s design provides increased flexibility, Customer Service Department.
making it easy to install, and 6‑PAC also offers better spooling at
high line speeds.
Rope
Wire
reducing the wire rope, sheave and drum wear normally associated
with standard wire rope. Damage at the crossover points is
also reduced.
Cordage
Securement
Load
Contractors
Supply
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
701
Super-PAC
■ Strands: 6
■ Wires per strand: 26/31
■ Core: IWRC
■ Standard grade(s):
Royal Purple Plus
■ Lay: Right Regular
■ Finish: Bright
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
702
Cranes / Jibs
Overhead
Triple-PAC
■ Strands: 6
■ Wires per strand: 26/31 or 36
■ Core: IWRC
Hoists
■ Standard grade(s):
Royal Purple Plus
■ Lay: Right Regular
TRIPLE-PAC was developed for the most demanding Specialized Wire Ropes:
Services
hoist applications. TRIPLE-PAC offers the extra
high strength and crushing resistance needed for Flattened Strand
applications such as boom hoist ropes, boom
pendants and multipart load lines. ■ Strand: 6
Engineered
■ Wires per strand: 27
Products
TRIPLE-PAC provides superior abrasion and fatigue ■ Core: IWRC or fiber core
resistance as compared with most compacted ropes due ■ Standard Grade(s): Purple Plus
to WW’s unique design of compacting the IWRC, individual ■ Lay: Lang
strands and the rope itself. ■ Finish: Bright
Slings
Other benefits include: This rope is particularly suitable where severe
conditions of crushing and abrasion are encountered
High Strength. TRIPLE-PAC is designed to provide a nominal
on the drum or where a higher strength design
strength of 35% above EIP. WW achieves this strength
through selected grades of steel and TRIPLE-PAC’s unique factor is required than can be obtained with a similar
round rope.
Hardware
design and manufacturing processes.
Superior Resistance to Multi-layer Drum Crushing. The triangular strand shape not only provides better
TRIPLE-PAC provides superior resistance to crushing through resistance to crushing, but also offers a greater exposed
its design. Its triple compaction provides a denser cross section,
enabling the rope to withstand the rigors of multilayer spooling.
surface area for contact with sheaves, drums or underlying
layers of spooled rope. This feature, in connection with
Products
Damage at the cross over points is also significantly reduced.
Lifting
In addition, TRIPLE-PAC’s design increases the amount of wire the use of Lang lay construction, distributes the abrasive
contact with sheaves and drums, reducing wire rope, drum wear over a greater number and length of wires.
and sheave wear.
The smooth surface of the rope also helps minimize
Nominal wear on drums and sheaves.
Rope Standard Approx. Strength
Rope
Wire
Diameter Construc- Weight (tons)
tions (lb./ft.) Nominal
in. mm Purple Plus Rope Approx. Strength
7/16 11 6 x 26 .412 13.8 Diameter Weight (tons)
1/2 13 6 x 26 .543 18
Purple Plus
Cordage
9/16 14.5 6 x 26 .681 22.7
Fiber Fiber
5/8 16 6 x 26 .858 27.8 in. mm IWRC IWRC
Core Core
3/4 19 6 x 31 or 36 1.3 39.7
1-1/8 29 2.28 2.39 63.7 68.5
7/8 22 6 x 31 or 36 1.72 53.7
1-1/4 32 2.81 2.95 78.1 84
Securement
1 26 6 x 31 or 36 2.3 69.8
1-3/8 35 3.4 3.57 64.1 101
Load
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
703
Wire Ropes
■ Strands: 6
■ Wires per strand: 19 to 36
■ Core: IWRC
■ Standard grade(s):
Purple Plus
■ Lay: Regular or Lang
■ Finish: Plastic-infused
BXL provides:
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
704
Cranes / Jibs
Overhead
Drilling Products
6 x 19 Rotary Drill Line
Features:
Hoists
Excellent balance between
fatigue and wear resistance
Services
Steel Core
Standard EIP EEIP
Diameter Approx. Minimum Minimum
Construc-
(in.) Weight Breaking Breaking
tion
(lb/ft) Strength Strength
Engineered
Products
(net tons) (net tons)
1 6 x 19 S 1.85 51.7 56.9
1-1/8 6 x 19 S 2.34 65 71.5
1-1/4 6 x 19 S 2.89 79.9 87.9
1-3/8 6 x 19 S 3.5 96 106
1-1/2 6 x 19 S 4.16 114 125
Slings
6 x 19 S /
1-5/8 4.88 132 146
6 x 26 WS
6 x 19 S /
1-3/4 5.67 153 169
6 x 26 WS
1-7/8 6 x 26 WS 6.5 174 192
Hardware
2 6 x 26 WS 7.39 198 217
All drill lines have asphaltic lube, post lube, and are RRL.
Products
6 x 21 Cable Tool Line
Lifting
Swabbing Lines
Features:
Increased resistance to bending Features:
fatigue on Cable Tool Rigs High abrasion resistance
Rope
Wire
Fiber Core
Cordage
Fiber Core
Standard Minimum Standard Minimum
Diameter Approx. Diameter Approx.
Construc- Breaking Construc- Breaking
(in.) Weight (in) Weight
tion Strength tion Strength
(lb/ft) (lb/ft)
(net tons) (net tons)
Securement
All cable lines have petroleum lube, are LRL and FC. 5/8 6x7 .59 15.9
Supply
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
705
Steel Core
Diameter Standard Minimum
Construc- Approx.
Breaking
tion Weight
Strength
(lb/ft)
in. mm (net tons)
1-3/4 45 6 x 49 1.42 39.8
1-7/8 48 6 x 49 1.85 51.7
2 52 6 x 49 2.34 65
2-1/8 54 6 x 49 2.35 66
2-1/4 58 6 x 49 2.36 67
2-3/8 60 6 x 49 2.37 68
2-1/2 64 6 x 49 2.38 69
2-5/8 67 6 x 57 2.39 70
2-3/4 70 6 x 57 2.40 71
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
706
Cranes / Jibs
Overhead
Flex-X® 19 Wire Ropes
Flex-X delivers extra value when you need high strength in a
rotation-resistant wire rope. Its rotation-resistant construction
provides a smooth, extremely compact wire rope with
Hoists
more steel in the cross-section than conventional ropes.
Flex-X 19 is made from 19-wire Seale strands. Six strands
are laid around a core strand in one direction, then 12
strands are laid around this first operation in the opposite
Services
direction.
Because of its tightly compacted, smooth design,
Flex-X 19 offers several advantages:
Engineered
Products
■ More crush resistance than a standard 19 x 7 rope
while providing the same rotation resistance.
■ Higher strength-to-diameter due to compacted wires Flex-X® 19 Flex-X® 6
in the strands. With increased metallic area, it provides
rope strengths equal to 6 strand XXIP IWRC ropes
Wire Ropes Wire Ropes
of the same diameter.
Slings
Flex-X 19 Flex-X 6
■ Resistance to bending fatigue due to the uniformity of
the wires within each strand. The strand’s outer surface Minimum Minimum
is smooth, reducing contact pressures between the Diameter Breaking Breaking
Approx. Approx.
rope’s strands and radial pressures as it operates (in.) Force Force
Wt. / Ft. Wt. / Ft.
Hardware
over sheaves and drums. (Tons of (Tons
(lbs.) (lbs.)
■ Exceptional stability due to the higher density strands 2,000 of 2,000
coupled with the smooth outer surface. lbs.*) lbs.)
■ Improved handling, operating and spooling 3/8 – – 0.32 8.8
characteristics. 7/16 0.43 11.2 0.41 11.9
Products
1/2 0.49 14.6 0.55 15.3
■ Reduced wear to sheaves and drums.
Lifting
9/16 0.69 18.5 0.70 19.3
Flex-X has also demonstrated greater fatigue resistance to 5/8 0.78 22.7 0.86 22.7
substantially reduce rope expense and extend rope service 3/4 1.16 32.4 1.25 32.4
life. It’s ideal for single-part or multi-part hoist lines wherever 7/8 1.58 43.8 1.67 43.8
you encounter spooling problems, drum crushing, block 1 2.05 56.9 2.18 56.9
1-1/8 2.57 71.5 2.71 71.5
Rope
Wire
twisting or have fast line speeds.
1-1/4 – – 3.43 87.9
1-3/8 – – 4.25 106
1-1/2 – – 5.01 125
Less sheave and drum wear Flex-X 6 users receive Flex-X® vs. standard rope of similar construction:
Load
superior performance and increased service life in many Flex-X designs reduce drum scrubbing between the lead
applications compared to the ropes they had previously line and the previous wrap. The smooth contact creates
employed. When compared to conventional six strand ropes, less interference, less metal loss and wire deformation.
Flex-X 6 ropes provide greater surface area and more The increased surface area of Flex-X can be seen in
Contractors
steel per given diameter. This increases rope stability and the comparison of the contact points of a standard
Supply
strength. This results in a longer service life and less 6 x 26WS and Flex-X as shown.
sheave and drum wear.
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
707
M.B.F. = Minimum Breaking Forces are listed in Tons of 2,000 pounds. Note: Minimum breaking forces apply only to new, unused PFV wire
WT. = Approximate weight in pounds per foot. rope. Any performance specifications are conditional on proper rope size,
construction, and grade; on proper design and maintenance of
mechanical equipment on which wire rope products are used; and
on proper storage, handling, use, maintenance and periodic inspection
of such products during the period of use.
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
708
Cranes / Jibs
Overhead
& Turboplast
Please contact a Lifting Specialist for details of
Casar’s entire product line. Below is a sample of their
most popular ropes.
Hoists
Starlift Plus
■ Available in langs lay or regular lay.
■ Is a rotation resistant, flexible hoist rope
Services
with a compacted steel core.
■ Is fully lubricated.
■ Has a high breaking load.
■ Has a core in a special design, avoiding crossovers
between the strands of the core and reducing the
Engineered
Products
danger of internal rope destruction.
■ Is known worldwide for its excellent service life.
■ Is especially suited for multi-layer spooling.
■ Available in sizes from: 3/8" to 2" and 10 mm
to 50 mm
■ Minimum breaking loads from 18,400 lbs.
Slings
to 524,460 lbs.
Eurolift
■ Available in langs lay or regular lay.
Hardware
■ Is a rotation resistant, flexible hoist rope made out of
compacted steel core.
■ Is fully lubricated.
■ Has an extremely high breaking load and a very good
resistance against drum crushing.
Products
Lifting
■ Has a core in a special design, avoiding crossovers
between the strands of the core and preventing internal
rope destruction.
■ Is especially suited for multi-layer spooling.
■ Available in sizes from: 7/16" to 2" and 10 mm to 50 mm
■ Available in 1770, 1960 and 2160 grades.
Rope
Wire
■ Minimum breaking loads from 18,364 lbs. to 581,234 lbs.
Turboplast
■ Available in langs lay or regular lay.
Cordage
■ Is an 8 strand rope made out of compacted
outer strands.
■ Is fully lubricated.
■ Has a plastic layer between the steel core and the
Securement
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
709
SureLift 35
■ Highly rotation resistant
■ Specially designed for
high performance cranes
with long drops
■ High strength-to-weight ratio
ensures high breaking loads
■ Long life, high flexibility,
and excellent spooling properties
■ Smooth surface area for decreased wear on sheaves
and drums
■ Can be used with a swivel
■ Available in diameters from 10 mm to 44 mm;
with minimum breaking loads from 11 to 191 tons
Cushion-Pac 8
■ Excellent choice for
production-oriented cranes
■ Exceptionally long service life
for minimized downtime = Main Hoist Rope = Boom Hoist Rope
■ High lifting capacity and resistance
to crushing
■ Reduced drum and sheave wear
and good spooling properties
■ Advanced cushioned core for superior rope life DyPac 6
■ Reverse-lay core version is available
■ Available in diameters from 1/2" (13 mm) to 1-1/2" (38 mm); ■ Proven 6-strand construction
with minimum breaking loads from 16 to 138 tons (EEIP) with special high tensile wires
and 14 to 125 tons (EIP) ■ Exceptional durability ensures
high productivity
■ DyPac design for high breaking
loads and smooth outer surface
Cushion-Pac 18 ■ High crush resistance and
enhanced drum spooling
■ Rotation resistant rope ■ Available in diameters from 3/8" (10 mm) to 1-1/2" (38 mm);
for hoisting applications with minimum breaking loads from 8 to 125 tons
■ Suitable for both single-fall
and multi-reeve applications
■ Multi-strand construction with
specially selected wire tensiles Power-Pac 9
■ DyPac design for increased
lifting capacity and crushing resistance ■ Proven 6-strand construction
■ Smooth outer strand for efficiency on high speed hoisting lines with special high tensile wires
■ Advanced cushion core for superior service life ■ Exceptional durability ensures
■ Excellent spooling properties high productivity
■ Available in diameters from 3/8" (10 mm) to 1-1/2" (38 mm); ■ DyPac design for high breaking
with minimum breaking loads from 8 to 133 tons loads and smooth outer surface
■ High crush resistance and
enhanced drum spooling
■ Available in diameters from 5/8" (16 mm) to 1-1/8" (29 mm);
with minimum breaking loads from 25 to 79 tons
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
710
Cranes / Jibs
Overhead
Cushion-Pac 8
■ Excellent choice for
production-oriented cranes
■ Exceptionally long service life
Hoists
for minimized downtime
■ High lifting capacity and resistance
to crushing
■ Reduced drum and sheave wear
and good spooling properties
Services
■ Advanced cushioned core for superior rope life
■ Reverse-lay core version is available
■ Available in diameters from 1/2" (13 mm) to 1-1/2" (38 mm);
with minimum breaking loads from 16 to 138 tons (EEIP)
Engineered
and 14 to 125 tons (EIP)
Products
Cushion-Pac 18
Slings
■ Rotation resistant rope
for hoisting applications
■ Suitable for both single-fall
and multi-reeve applications
■ Multi-strand construction with
Hardware
specially selected wire tensiles
■ DyPac design for increased
lifting capacity and crushing resistance
■ Smooth outer strand for efficiency on high speed hoisting lines = Main Hoist Rope
■ Advanced cushion core for superior service life
■ Excellent spooling properties
Products
Lifting
■ Available in diameters from 3/8” (10 mm) to 1-1/2” (38 mm);
with minimum breaking loads from 8 to 133 tons
DyPac 6
Rope
Wire
■ Proven 6-strand construction
with special high tensile wires
■ Exceptional durability ensures
Cordage
high productivity
■ DyPac design for high breaking
loads and smooth outer surface
■ High crush resistance and
enhanced drum spooling
Securement
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
711
1x7 1 x 19
* ASTM A 363 (Weldless) is also available in these sizes and grades upon request.
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
712
Cranes / Jibs
Overhead
Galvanized Structural Strand
to ASTM A-586
■ Usually supplied pre-stressed.
Hoists
■ Cut-to-length and paint striped.
■ Parallel contact core construction
with amorphous polypropylene
lubricant available.
■ Class A zinc-coated wire.
Services
Recommended for:
Engineered
Products
■ Boom supports.
■ Guys for towers.
■ Load-carrying members in building structures.
Slings
Galvanized Structural Bridge Rope
to ASTM A-603
Hardware
■ Good modulus of elasticity.
■ Pre-stressed when required
with a modulus of elasticity =
20,000,000 psi.
■ Class A zinc-coated wire.
Products
Lifting
Recommended for:
7x7 6 x 25 IWRC
■ Main support cables on
short-span suspension bridges.
Rope
Wire
■ Suspension cables on large
suspension bridges.
■ Roof supports for large buildings.
Cordage
Securement
6 x 7 IWRC 6 x 41 IWRC
Load
Contractors
Supply
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
713
(Continued)
Galvanized Structural Strand and Bridge Rope
Strand Rope
Rope or
Class 'A' Approx. Approx. Approx. Approx.
Strand Class 'A'
Coating Metallic Area Wt. / Ft. Metallic Area Wt. / Ft.
Diameter Coating
Throughout
in. MBF Tons in. sq. lbs. MBF Tons in. sq. lbs.
1/2 15 .15 .52 11.15 .119 .42
9/16 19 .19 .66 – – –
5/8 24 .23 .82 18 .182 .68
11/16 29 .28 .99 – – –
3/4 34 .34 1.18 26 .268 .95
13/16 40 .40 1.39 – – –
7/8 46 .46 1.61 35 .361 1.28
15/16 54 .53 1.85 – – –
1 61 .60 2.1 45.7 .471 1.67
1-1/16 69 .68 2.37 – – –
1-1/8 78 .76 2.66 57.8 .596 2.11
1-3/16 86 .85 2.96 – – –
1-1/4 96 .94 3.28 72.2 .745 2.64
1-5/16 106 1.03 3.62 – – –
1-3/8 116 1.13 3.97 87.8 .906 3.21
1-7/16 126 1.24 4.34 – – –
1-1/2 138 1.35 4.73 104 1.08 7.82
1-9/16 150 1.47 5.13 – – –
1-5/8 162 1.59 5.55 123 1.27 4.51
1-11/16 176 1.71 5.98 – – –
1-3/4 188 1.84 6.43 143 1.47 5.24
1-13/16 202 1.97 6.9 – – –
1-7/8 216 2.11 7.39 164 1.69 6.03
1-15/16 230 2.25 7.89 – – –
2 245 2.40 8.4 186 1.92 6.85
2-1/16 261 2.55 8.94 – – –
2-1/8 277 2.71 9.49 210 2.17 7.73
2-3/16 293 2.87 10.05 – – –
2-1/4 310 3.04 10.64 235 2.42 8.66
2-5/16 327 3.21 11.24 – – –
2-3/8 344 3.38 11.85 261 2.69 9.61
2-7/16 360 3.57 12.48 – – –
2-1/2 376 3.75 13.13 288 2.97 10.6
2-9/16 392 3.94 13.8 – – –
2-5/8 471 4.13 14.47 317 3.27 11.62
2-11/16 432 4.33 15.16 – – –
2-3/4 452 4.54 15.88 347 3.58 12.74
2-7/8 494 4.96 17.36 379 3.91 13.9
3 538 5.40 18.9 412 4.25 15.11
3-1/8 584 5.86 20.51 – – –
3-1/4 625 6.34 22.18 475 5.04 18
3-3/8 673 6.83 23.92 – – –
3-1/2 724 7.35 25.73 555 5.83 21
3-5/8 768 7.88 27.6 – – –
3-3/4 822 8.44 29.53 640 6.67 24
3-7/8 878 9.01 31.53 – – –
4 925 9.60 33.6 730 7.59 27
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
714
Cranes / Jibs
Overhead
Wire ropes contain numerous
moving parts which require
lubrication. Each time the rope
bends or flexes, the internal
Hoists
strands rub together. Whitmore’s
Wire Rope Lubricant coats
these strands to prevent friction
and wear. This results in longer
wire rope life, less downtime
Services
for rope changes and more
production.
Whitmore’s Wire Rope Lubricant
quickly penetrates to the core.
Engineered
Products
This ensures that the rope is
lubricated throughout while
providing a non-drying, non-tacky
film on the outside of the rope.
This protects outer strands from corrosion, as well as
lubricating the wire rope drums and sheaves.
Slings
Applications:
Vitalife® products are the preferred wire rope lubricants
Whitmore’s Wire Rope Lubricant is easily pumpable at
in the industry because of their ability to penetrate into
temperatures down to -25°F (-35°C). Its nondrying
Hardware
wire rope and displace water and contaminants, thus
film remains flexible in the most extreme weather conditions,
reducing wear and corrosion throughout the rope.
which eliminates flaking and peeling.
■ Available in a variety of container sizes.
Whitmore’s Wire Rope Lubricant can be used to lubricate
■ Provides inner strand preservation and lubricity.
all sizes of wire rope, as well as chains, leaf springs and
■ Allows for easy visual inspection of the ropes.
Products
other applications where penetrating oil is needed. It may be
Lifting
■ Reduces the friction between the strands of the wire
applied by hand or automatic lube system.
rope, thus extending rope life.
Benefits: ■ Adheres to surface of strands, forming an outer film
which provides excellent corrosive protection.
■ Prolongs wire rope life—readily penetrates to the ■ Non-tacky (will not attract dust)
Rope
Wire
core and lubricates internal strands. ■ Vitalife® in aerosol form is a regulated dangerous good.
■ Non-tacky—eliminates dirt pick-up and lubricant See MSDS sheet for shipping instructions.
sling-off. ■ Vitalife® Bio-Lube has been developed especially for
■ Guards against rust and corrosion—displaces water environmentally friendly applications.
as it penetrates.
Cordage
■ Vitalife® 500 has been developed exclusively for
■ Extreme load carrying ability—extends wire rope ski lifts and tramways.
life and minimizes downtime. ■ Vitalife® 600 has been developed exclusively for
■ Aerosol propellant is non-flammable—safe to use. elevator applications.
Recommended Application Rate:
Securement
Load
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
715
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
716
Cranes / Jibs
Overhead
Management Products
Pulling / Splicing Grips
(Continued)
Hoists
Splicing Grips
Wire Rope Splicing Grips
Triple, Double, Single Weave, Galvanized Steel
Wire Rope Splicing
Services
Kellems Wire Rope Grips are made of high strength galvanized steel
strand in a construction of triple, double and single weave for superior
gripping ability. They are available with or without a rotating barrel,
which will help eliminate twist in the old rope from being transferred
to the new rope.
Engineered
Products
Regular Wire Rope Grips
Application
Approx. Approx.
Wire Rope Grips are used for changing wire rope on oil derricks, large Cable Dia.
Breaking Length Catalog
cranes, overhead cranes and drag lines. They provide a quick, safe, Range
Strength of Grip Number
inexpensive temporary splice. By installing the used wire rope in one (in.)
(lbs.) (ft.)
Slings
end and the new rope in the other, the new wire rope can be pulled
9/16" to 5/8" 7,500 5.75 03316001
in as the old one is pulled out.
3/4" to 7/8" 12,500 6.75 03316002
Benefits 1" to 1-1/8" 16,000 7.00 03316003
1-1/4" to 1-3/8" 20,000 8.00 03316004
Hardware
■ High strength for secure pulling. 1-3/8" to 1-1/2" 20,000 8.00 03316006
■ Easy installation.
■ Flexible to pass through sheaves and blocks.
Note:
1. During installation, each end of the grip should be banded and taped
down securely over the rope to insure smooth passage through
Products
Lifting
sheaves and to guard against accidental release.
2. The rotating barrel is not a swivel and will not turn while under
tension. It can turn to relieve pulling torque when tension is relaxed.
Rotating Wire Rope Grips
Approx. Approx. Barrel
Cable Dia.
Cable Splicing Range
Breaking Length Dimensions Catalog
Rope
Strength of Grip Length x O.D. Number
Wire
Splicing Grips are made of galvanized steel in double or single weave (in.)
(lbs.) (ft.) (in.)
mesh construction. They are available in various lengths and sizes to suit
most applications. 7/16" to 1/2" 5,000 5.33 3.00" x .87" 03317001
9/16" to 5/8" 7,500 5.83 4.25" x 1.00" 03317002
Application 3/4" to 7/8" 12,500 6.50 4.25" x 1.00" 03317003
Cordage
1" to 1-1/8" 16,000 8.67 5.50" x 1.37" 03317004
Splicing Grips are used as a temporary splice for rope, cable or wire rope. 1-1/4" to 1-3/8" 20,000 9.00 5.50" x 1.37" 03317005
They can also be used as cable reinforcement, and can act as a shield to 1-1/2" to 1-3/4" 20,000 11.00 5.50" x 1.37" 03317006
protect cables and hoses from abrasion.
Securement
Benefits
Load
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
717
Management Products
Pulling / Splicing Grips
(Continued)
Tools and Bands
Punch-Lok Bands
Punch-Lok® Bands
Grip Band
Band
Punch-Lok Bands are applied over the tail of a grip to prevent the mesh Banding Inside Catalog
from being tripped or pulled loose. Also, they assure full gripping action Width Model
Range Diameter Number
by locking the mesh of the tail in tight contact with the cable or rope. (in.)
(in.) (in.)
When the tail of a grip is the leading end, the bands are particularly 1/4" to 1-1/8" 3/8" 1-3/8" 0-311 20320050
important to prevent accidental release caused by tripping on 1-1/8" to 1-5/8" 3/8" 2" 0-316 20320051
obstructions. A conductor-to-conductor (double-socking) pulling operation 1-5/8" to 2-1/4" 5/8" 2-1/2" 0-10 20320052
is a good example: where two grips connect two conductors to form 2-1/4" to 3-1/2" 5/8" 4" 0-16 20320053
a temporary splice. Bands should be applied to the ends of the grips as 3-1/2" to 5" 5/8" 6" 0-24 20320054
illustrated herein. It is also common practice to tape over the banded
tail area to assure smooth passage through the sheaves. The conductor
Accessories
should be installed in the grip up to the elbows of the aluminum
shoulders in order to assure full and complete gripping action. Punch-Lok Tools Catalog
Description Number
P-1000 for use with 5/8" width Banding Tool. 20320048
Swivels P-38 for use with 3/8" and 5/8" width Banding tool
20320047
Swivels are essential to the efficiency and safety of any high tension for tight spaces
application. They are particularly important where continuous pulls
Note: In all cases two Punch-Lok Bands should be double wrapped
develop higher and higher torque levels. Torque is intensified by the
approximately 1" to 2" from the grip’s tail. Banding is required to ensure
pull resistance of the cable itself and the resistance of the high tension
maximum reliability and guard against accidental release.
controlling equipment regulating line sag.
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
718
Cranes / Jibs
Overhead
Forged-Steel Grips Introduction
Klein grips offer total wire and cable-pulling capability for the
power utility, telecommunication and many other industries.
Hoists
Klein “Chicago”® and "Haven"® Grips are widely used in the power,
Inside-Jaw Contours
communications and general construction fields to pull wire and cable,
Klein "Chicago" Grips are offered with three types of jaw contour:
and to maintain temporary tension until it can be permanently
Single V, Double V, and Round. Each grip comes with the proper
terminated. These grips are to be used for pulling up lines to tension
inside-jaw contour for the type of wire or cable to be worked.
only and are not to be used as anchors.
Services
Single V. Simple three-point contact jaws designed for use
Klein has designed and built standard and custom grips of outstanding
on small-diameter bare wire and cable (solid and stranded).
quality since 1885. They are proven dependable. The complete line
includes a type and size for every application. Doubts V. Four-point contact provides greater gripping pressure
and assures proper alignment of wire and cable within the jaws.
There is a Klein grip for virtually every type of wire and cable, including:
Designed for high-strength steel guy wire and messenger wire,
Engineered
Products
■ Extra-high-strength cables, messenger, guy strand and conductors
and extra high-strength cables and conductors.
■ Bare wire
■ Large-diameter conductors Round. Round jaws provide maximum contact and gripping
■ Bare A.C.S.R., aluminum and stranded-copper cables power to minimize conductor damage. This jaw design is
■ PVC-covered conductors recommended for use on bare aluminum, A.C.S.R., and copper
■ Weatherproof wire conductors.
Slings
■ Telephone cable
Repair or replace?
Klein "Chicago" Grips have locking loop handles, standard on most grips Never repair any grip. Grip laws can sometimes be replaced if the grip
and available on hot-line grips by ordering with spring. The locking fea- is returned to Klein, but structural wow or damage cannot be safely
ture allows the jaws to be held in an open position for easier placement corrected. Grips that are bent, misaligned or otherwise distorted should
Hardware
on wire or cable. Saves substantial time, makes grip positioning easier be discarded and replaced.
than with wedge or boil-on designs. To lock, open jaws and fold loop
handle toward the side plates. Before each use, check all grips for jaw condition, proper alignment of
jaws and all parts, and possible distortion caused by exceeding safe-load
Klein "Chicago"® Grips specifications. Grips should operate smoothly. Spring-loaded grips
should lock open with loop handle in "Down" position and should dose
How to select the
Products
automatically with loop handle "Up".
Lifting
proper grip.
Care should be taken in The Klein parallel jaw grip maybe tested by opening and closing the jaws
choosing grips to assure correct by hand, exercising proper caution. All parts and rivets which may be
handling of wire and cable. distorted due to exceeding safe load should be checked.
Three basic factors determine
Recommended Care and Maintenance
Rope
Wire
the selection of the proper grip
The following guidelines have been established in order to maintain all
for each specific application:
grips in good condition:
1. Type of wire or cable.
1. Clean the grip jaws. Use emery cloth or a clean wire brush to
2. Outside diameter of wire or cable.
periodically clean the surfaces of grip jaws.
3. Maximum safe load required.
Note: Aluminum-strand conductors may have a die-grease
Cordage
All three of these factors are included in the description of each Klein coating which can de¬posit on grip jaws. Now aluminum
grip along with the type of inside jaw contour available. Correct selection conductors should be wiped clean before grip application.
of gripping jaws is essential to avoid damage to wire or cable. In pulling Grip jaws should be wiped clean of all grease before use.
stranded wire, the jaws should be long enough to take a full lay of cable Be sure to clean grip jaws before and after each use on wire or
cable which has been galvanized or otherwise coated.
Securement
The tables in this grip section are supplied to assist you in determining 2. Clean aft working parts. Use Klein's Cinch Cleaner / Degreaser
outside diameters and breaking points of the various types and sizes of Cat. No. 51101 to clean all joints and moving parts, then apply
wire and cable in general use. Cinch Yellow No. 51045.
For our recommendations of the proper grip to meet your needs, 3. Check all parts. Look carefully for distortion or misalignment.
Contractors
4. Never repair any grip. If there is ever any question about the
Please order grips by description and specifications only. safe condition of any grip, please consult us directly.
Actual product may vary from photo. Please remember this rule.
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
719
(Continued)
When pulling EHS (extra-high-strength) galvanized
steel cable, the galvanizing has a tendency to coat the
Inside Jaw
jaws of any grip, causing the cable to slip. To reduce Contour
the possibility of slippage and damage to the cable, the
jaws of this grip are milled on a curve with a
double “V” contour.
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
720
721
WARNING
Wire Rope WILL FAIL if worn-out, overloaded, misused, damaged, improperly maintained or abused.
* For additional information or the BULLETIN, ask your employer or wire rope supplier.
722
Warnings ■ Before each use, clean jaw area and inspect grip for
proper operation to avoid slippage.
■ When used on/near energized lines, ground, insulate,
or isolate grip before pulling.
■ Do not exceed rated capacity.
■ Always match proper size and type of grip to application.
■ Grips are to be used for temporary installation, not
for permanent anchorage.
723
Warnings
Product Warnings...........................................755 - 757
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
724
Cranes / Jibs
Overhead
Purchaser’s Specifications
How to order:
Hoists
precisely. When ordering, please consider the following:
Services
■ Rope material (stainless, galvanized, bright, etc.).
■ Rated capacity required.
■ Length as described by reference points
(see diagram below).
■ Fitting material required.
Engineered
Products
■ For threaded fittings, specify the type,
length and hand of thread.
■ For terminals, such as forks and eyes,
please specify how they should be positioned
relative to each other—same plane or
Slings
opposite planes.
■ The number of completed assemblies required.
Hardware
How to measure reference points
for specifying your assemblies.
Here are several examples of various assemblies.
The dotted vertical lines indicate the reference points.
Products
Lifting
Please specify these reference points when you
order. If you need a customized assembly not
shown here, please call us and we’ll supply you
what you need.
Rope
Wire
Cordage
Securement
Load
Contractors
Supply
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
725
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
726
Cranes / Jibs
Overhead
ESCO ferrules are made of high strength alloy steel
and feature a two-piece wedge that is rifled to provide
more gripping surface on the wire rope strands and
greater holding power.
Hoists
ESCO machined wedge-type ferrules permit the make up
or repair of chokers and winch lines in minutes—no molten
socket metal or swaging equipment is required. Wedge type
ferrules may be applied with ESCO Socketfast.
Services
Wedge-type ferrules are intended only for use with
new 6 x 19 class or 6 x 37 class, right regular lay, EIP,
IWRC rope made to U.S. specifications.
Engineered
Products
Slings
Hardware
Products
Lifting
Rope
Wire
Cordage
Securement
Load
Contractors
Supply
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
727
Clips ***
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
728
Cranes / Jibs
Overhead
Boom pendant inspection is vital for
proper use.
General guide to boom pendant inspection:
Hoists
1. Measure the diameter of the rope at several points
along the pendant, especially near the end fittings.
Measurements below the rope's nominal diameter may
mean that the core is deteriorating, even if the outside This assembly
Services
wires and strands appear to be in good condition. must be replaced.
2. Inspect the outside wires and strands for damaging
rust or abrasive wear caused by loss of lubrication,
Engineered
Products
or by the rope’s contact with the boom or other
structures on the crane.
Slings
and may be near failure. Any “valley breaks,”
that is, wires that have broken in the valley between
two strands may also be a sign that there is serious
vibration fatigue in the core.
Hardware
4. Inspect the fitting attachments. 5. Inspect the end fittings: inspect the fittings for any
signs of cracking or distortion. Pay particular attention
Hand spliced: look for slippage in the splice or any to the area around the pin holes and along the ears
tucks that may have pulled out. of open sockets.
Products
Lifting
Poured zinc or thermo-set resin sockets: look at the Inspect the pin holes for any signs of elongation or
base of the sockets for any signs that the wires may excessive wear.
be pulling out of the zinc or thermo-set resin. Look at
the top of the cone for any sign that the zinc or Inspect the socket pins for any signs of bending or
thermo-set resin is cracked or is chipping or flaking off. excessive wear.
Rope
Wire
Returned loop swaged: look for any sign that the
Note: If any of the above conditions exists, the pendant should
sleeve may be cracked, crushed or peeling back.
be removed from service and inspected or tested further.
Look for any sign that the rope may be pulling out
of sleeve.
Cordage
This is intended to be a general guide only. Contact
Flemish eye swaged: look for any sign that the the manufacturer of the equipment, the pendants and/or
sleeve may be cracked, crushed or peeling back. the end fittings to get specific retirement criteria. Securement
Swaged sockets: look for any signs of a cracked Reference to ASME Standard B30.9.
Load
or bent shank. Look for any sign that the rope may be
pulling out of the socket.
Contractors
Supply
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
729
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
730
Cranes / Jibs
Overhead
(Boom Pendants)
Molten zinc is standard as the bonding medium surrounding wires inside
the socket, but epoxy compound may be specified.
Hoists
Both mediums have same capacity ratings. Steel forgings are used for
rope sizes 1/2" through 4", and cast steel fittings for larger sizes. Larger than
4" available on special order. Assembly length is measured from centerline
of pin for open sockets and bearing point for closed sockets.
Wire rope assemblies with fittings permanently attached at ends are custom
Services
fabricated for use as boom pendants, guylines, raising lines, backstays,
lifting bridles, etc. These are offered in both poured or spelter sockets and
mechanically swaged sockets.
Engineered
Products
Diameter
(in.) A B C D F G H J K L
1/4 4.50 .50 1.50 .88 .38 .69 1.56 2.25 .50 1.75
5/16 to 3/8 4.88 .62 1.69 .97 .50 .81 1.69 2.25 .69 2
7/16 to 1/2 5.44 .69 2 1.16 .56 .94 1.88 2.50 .88 2.25
9/16 to 5/8 6.31 .81 2.63 1.41 .69 1.12 2.38 3 1.00 2.50
3/4 7.56 1.06 3 1.66 .81 1.25 2.75 3.56 1.25 3
Slings
7/8 8.75 1.25 3.63 1.88 .94 1.50 3.25 4 1.50 3.50
1 9.88 1.38 4.13 2.30 1.13 1.75 3.75 4.44 1.75 4
1-1/8 11 1.50 4.50 2.56 1.25 2.00 4.13 5 2.00 4.50
1-1/4 to 1-3/8 12.12 1.63 5.30 2.81 1.50 2.25 4.75 5.50 2.25 5
1-1/2 13.94 1.94 5.33 3.19 1.63 2.75 5.25 6 2.50 6
Hardware
1-5/8 15.13 2.13 5.75 3.25 1.75 3.00 5.50 6.50 2.75 6.50
1-3/4 to 1-7/8 17.25 2.19 6.75 3.75 2 3.13 6.38 7.50 3 7.56
2 to 2-1/8 19.50 2.44 7.63 4.38 2.25 3.75 7.38 8.50 3.25 8.56
2-1/4 to 2-3/8 21.13 2.63 8.50 5 2.50 4 8.25 9 3.63 9.50 Rated Capacity—Tons
2-1/2 to 2-5/8 23.50 3.12 9.50 5.50 2.88 4.50 9.25 9.75 4 10.62
2-3/4 to 2-7/8 25.38 3.12 10.75 6.25 3.12 4.88 10.19 11 4.88 11.25 Wire Rope 6 x 19 & 6 x 36
Products
3 to 3-1/8 27 3.25 11.50 6.75 3.38 5.25 11.50 12 5.25 11.75 Diameter IWRC
Lifting
3-1/4 to 3-3/8 29.25 4 12.25 7.25 3.62 5.75 12.25 13 5.75 12.25 (in.) EIP EEIP
3-1/2 to 3-5/8 31 4 13 7.75 3.88 6.50 13 14 6.25 13
3-3/4 to 4 33.25 4.25 14.25 8.50 4.25 7.25 14.25 15 7 14 1/2 2.7 2.9
9/16 3.4 3.7
5/8 4.1 4.5
Wire Rope Open Spelter Socket Dimensions & Data (in.) 3/4 5.9 6.5
Diameter 7/8 8 8.8
Rope
Wire
(in.) A C D F G H J L M N 1 10 11
1/4 4.56 .91 .69 .38 .69 1.56 2.25 1.56 1.31 .36 1-1/8 13 14
5/16 to 3/8 4.84 .81 .81 .50 .81 1.69 2.25 1.75 1.50 .44 1-1/4 16 18
7/16 to 1/2 5.56 1 1 .56 .94 1.88 2.50 2.00 1.88 .50 1-3/8 19 21
9/16 to 5/8 6.75 1.25 1.19 .69 1.13 2.25 3 2.50 2.25 .56 1-1/2 23 25
Cordage
3/4 7.94 1.50 1.38 .81 1.25 2.62 3.50 3 2.62 .62 1-5/8 26 29
7/8 9.25 1.75 1.63 .94 1.50 3.25 4 3.50 3.13 .80 1-3/4 31 34
1 10.56 2 2 1.13 1.75 3.75 4.50 4 3.75 .88 1-7/8 35 38
1-1/8 11.81 2.25 2.25 1.25 2 4.12 5 4.62 4.12 1 2 40 43
1-1/4 to 1-3/8 13.19 2.50 2.50 1.50 2.25 4.75 5.50 5 4.75 1.13 2-1/8 44 49
2-1/4 49 54
Securement
1-3/4 to 1-7/8 18.25 3.50 3.50 2 3.13 6.38 7.50 7 6.50 1.56 2-1/2 60 66
2 to 2-1/8 21.50 4 3.75 2.25 3.75 7.38 8.50 9 7.00 1.81 2-5/8 66 73
2-1/4 to 2-3/8 23.50 4.50 4.25 2.50 4 8.25 9 10 7.75 2.13 2-3/4 72 79
2-1/2 to 2-5/8 25.50 5 4.75 2.88 4.50 9.25 9.75 10.75 8.50 2.38 2-7/8 78 86
2-3/4 to 2-7/8 27.25 5.25 5 3.12 4.88 10.50 11 11 9 2.88 3 85 94
Contractors
3 to 3-1/8 29 5.75 5.25 3.38 5.25 11.12 12 11.25 9.50 3.00 3-1/8 92 101
Supply
3-1/4 to 3-3/8 30.88 6.25 5.50 3.62 5.75 11.88 13 11.75 10 3.12 3-1/4 98 109
3-1/2 to 3-5/8 33.25 6.75 6 3.88 6.50 12.38 14 12.50 10.75 3.25 3-3/8 106 116
3-3/4 to 4 36.25 7.50 7 4.25 7.25 13.62 15 13.50 12.50 3.50 3-1/2 113 124
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
731
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
732
Cranes / Jibs
Overhead
(Boom Pendants) OS-OS CS-CS OS-CS
Hoists
Normally, only regular lay rope is used. Swaged assemblies are
interchangeable with poured sockets up through 2" rope diameters.
Assembly length is measured from centerline of pins for both
Services
open and closed sockets.
Engineered
Products
assemblies may be specified without pins. Fittings will be assembled
Pins Pins Pins Pins Pins Pins
in the same plane unless specified otherwise on the order. Same Opposite Same Opposite Same Opposite
Plane Plane Plane Plane Plane Plane
Slings
(in.) A B C D E F H L M N
1/4 4.81 .50 1.38 .69 .27 2.13 .69 4.00 .38 1.50
5/16 6.25 .77 1.62 .81 .34 3.19 .81 5.31 .47 1.75
3/8 6.25 .77 1.62 .81 .41 3.19 .81 5.31 .47 1.75
7/16 7.81 .98 2.00 1.00 .48 4.25 1.00 6.69 .56 2.00
Hardware
1/2 7.81 .98 2.00 1.00 .55 4.25 1.00 6.69 .56 2.00
9/16 9.50 1.25 2.38 1.19 .61 5.31 1.25 8.13 .68 2.25
5/8 9.50 1.25 2.38 1.19 .67 5.31 1.25 8.13 .68 2.25
3/4 11.56 1.55 2.75 1.38 .80 6.38 1.50 10.00 .78 2.75
7/8 13.41 1.70 3.13 1.62 .94 7.44 1.75 11.63 .94 3.25
1 15.47 1.98 3.69 2.00 1.06 8.50 2.00 13.38 1.06 3.75
1-1/8 17.31 2.25 4.06 2.25 1.19 9.56 2.25 15.00 1.19 4.25
Products
Lifting
1-1/4 19.06 2.53 4.50 2.50 1.33 10.63 2.50 16.50 1.22 4.75
1-3/8 20.94 2.80 5.00 2.50 1.45 11.69 2.50 18.13 1.38 5.25
1-1/2 22.88 3.08 5.50 2.75 1.58 12.75 3.00 19.75 1.69 5.75
1-3/4 26.63 3.39 6.69 3.50 1.86 14.88 3.50 23.00 2.11 6.75
2 31.44 3.94 8.00 3.75 2.11 17.00 4.00 26.88 2.37 8.00
Rope
Wire
Wire Rope Closed Swage Socket Dimensions & Data (in.) Rated Capacity—Tons
Diameter
A B C D E F H L Wire Rope 6 x 19 & 6 x 36
(in.)
Diameter IWRC
1/4 4.31 .50 1.38. .75 .27 2.12 .50 3.50
5/16 5.44 .77 1.62 .88 .34 3.19 .67 4.50 (in.) EIP EEIP
Cordage
3/8 5.44 .77 1.62 .88 .41 3.19 .67 4.50 1/4 .68 .74
7/16 6.91 .98 2.00 1.06 .48 4.25 .86 5.75 5/16 1.1 1.2
1/2 6.91 .98 2.00 1.06 .55 4.25 .86 5.75 3/8 1.5 1.7
9/16 8.66 1.25 2.38 1.25 .61 5.31 1.13 7.25 7/16 2 2.2
5/8 8.66 1.25 2.38 1.25 .67 5.31 1.13 7.25 1/2 2.7 2.9
3/4 10.28 1.55 2.88 1.44 .80 6.38 1.31 8.63
Securement
1 13.56 1.98 3.63 2.06 1.06 8.50 1.75 11.50 3/4 5.9 6.5
1-1/8 15.03 2.25 4.00 2.31 1.19 9.56 2.00 12.75 7/8 8 8.8
1-1/4 16.94 2.53 4.50 2.56 1.33 10.63 2.25 14.38 1 10 11
1-3/8 18.63 2.80 5.00 2.56 1.45 11.69 2.25 15.75 1-1/8 13 14
1-1/2 20.12 3.08 5.50 2.81 1.58 12.75 2.50 17.00 1-1/4 16 18
Contractors
1-3/4 23.56 3.69 6.25 3.56 1.86 14.88 3.00 20.00 1-3/8 19 21
Supply
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
733
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
734
Cranes / Jibs
Overhead
G-450 Crosby® Clips
■ Each base has a Product Identification Code (PIC) for material
traceability, the name CROSBY or CG, and a size forged into it.
■ Based on the catalog breaking strength of wire rope, Crosby wire
SS-450 Stainless Steel Wire Rope Clips
Hoists
rope clips have an efficiency rating of 80% for 1/8" - 7/8" sizes,
and 90% for sizes 1" through 3-1/2". ■ Each base has a Product Identification Code (PIC) for
■ Entire Clip-Galvanized to resist corrosive and rusting action.
material traceability, the name CROSBY or “CG”, and a size
■ Sizes 1/8" through 2-1/2" and 3" have forged bases.
forged into it.
■ All Clips are individually bagged or tagged with proper application ■
Services
Entire clip is made from 316 Stainless Steel to resist corrosive
instructions and warning information.
and rusting action.
■ Clip sizes up through 1-1/2" have rolled threads. ■ All components are Electro-Polished.
■ Meets or exceeds all requirements of ASME B30.26 including ■ All Clips are individually bagged or tagged with proper
identification, ductility, design factor, proof load and temperature
application instructions and warning information.
requirements. Importantly, these wire rope clips meet other
Engineered
Products
critical performance requirements, including fatigue life, impact
properties and material traceability, not addressed by Crosby Clips, all sizes 1/4" and larger, meet the performance requirements
of Federal Specification FF-C-450 TYPE 1 CLASS 1, except for those provisions
ASME B30.26.
required of the contractor.
■ Look for the Red-U-Bolt®, your assurance of Genuine Crosby Clips.
* Electro-plated
G-450 Crosby® Clips U-Bolt and Nuts.
Slings
Rope Size G-450 Std. Weight Dimensions (in.) ** 2-3/4" and 3-1/2"
Stock Package Per 100
in. mm No. Qty. (lbs.) A B C D E F G H base is made of
cast steel.
1/8 * 3-4 * 1010015 100 6 .22 .72 .44 .47 .37 .38 .81 .99
3/16 * 5* 1010033 100 10 .25 .97 .56 .59 .50 .44 .94 1.18
Hardware
1/4 6-7 1010051 100 19 .31 1.03 .50 .75 .66 .56 1.19 1.43
5/16 8 1010079 100 28 .38 1.38 .75 .88 .73 .69 1.31 1.66 G-450
3/8 9-10 1010097 100 48 .44 1.50 .75 1.00 .91 .75 1.63 1.94
7/16 11 1010113 50 78 .50 1.88 1.00 1.19 1.13 .88 1.91 2.28
1/2 12-13 1010131 50 80 .50 1.88 1.00 1.19 1.13 .88 1.91 2.28
9/16 14-15 1010159 50 109 .56 2.25 1.25 1.31 1.34 .94 2.06 2.50
Products
5/8 16 1010177 50 110 .56 2.25 1.25 1.31 1.34 .94 2.06 2.50
Lifting
3/4 18-20 1010195 25 142 .62 2.75 1.44 1.50 1.39 1.06 2.25 2.84
7/8 22 1010211 25 212 .75 3.12 1.62 1.75 1.58 1.25 2.44 3.16
1 24-26 1010239 10 252 .75 3.50 1.81 1.88 1.77 1.25 2.63 3.47
1-1/8 28-30 1010257 10 283 .75 3.88 2.00 2.00 1.91 1.25 2.81 3.59
1-1/4 32-34 1010275 10 438 .88 4.44 2.22 2.34 2.17 1.44 3.13 4.13
1-3/8 36 1010293 10 442 .88 4.44 2.22 2.34 2.31 1.44 3.13 4.19
Rope
Wire
1-1/2 38 1010319 10 544 .88 4.94 2.38 2.59 2.44 1.44 3.41 4.44
1-5/8 41-42 1010337 Bulk 704 1.00 5.31 2.62 2.75 2.66 1.63 3.63 4.75
1-3/4 44-46 1010355 Bulk 934 1.13 5.75 2.75 3.06 2.92 1.81 3.81 5.24
2 48-52 1010373 Bulk 1300 1.25 6.44 3.00 3.38 3.03 2.00 4.44 5.88
2-1/4 56-58 1010391 Bulk 1600 1.25 7.13 3.19 3.88 3.19 2.00 4.56 6.38
2-1/2 62-65 1010417 Bulk 1900 1.25 7.69 3.44 4.13 3.69 2.00 4.69 6.63
Cordage
** 2-3/4 ** 68-72 1010435 Bulk 2300 1.25 8.31 3.56 4.38 4.88 2.00 5.00 6.88
3 75-78 1010453 Bulk 3100 1.50 9.19 3.88 4.75 4.44 2.38 5.31 7.61
** 3-1/2 ** 85-90 1010426 Bulk 4000 1.50 10.75 4.50 5.50 6.00 2.38 6.19 8.38
1/4 6-7 1011272 Bulk 20 .31 1.03 .50 .75 .66 .56 1.19 1.44
Supply
3/8 9-10 1011283 Bulk 47 .44 1.50 .75 1.00 .91 .745 1.63 1.94
1/2 12-13 1011305 Bulk 77 .50 1.88 1.00 1.19 1.13 .88 1.91 2.28
5/8 16 1011327 Bulk 106 .56 2.38 1.25 1.31 1.34 .94 2.06 2.50
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
735
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
736
Cranes / Jibs
Overhead
■ Wedge socket terminations have an efficiency rating of 80% based
on the catalog strength of XXIP wire rope.
■ Meets or exceeds all requirements of ASME B30.26 including
identification, ductility, design factor, proof load and temperature
requirements. Importantly, these sockets meet other critical
Hoists
performance requirements, including fatigue life, impact properties
and material traceability, not addressed by ASME B30.26.
■ Type Approval and certification in accordance with ABS 2006
Steel Vessel Rules.1-1-17.7, and ABS Guide for Certification
of Cranes.
Services
■ Basket is cast steel and individually magnetic particle inspected.
■ Pin diameter and jaw opening allows wedge and socket to be
used in conjunction with closed swage and spelter sockets.
■ Secures the tail or “dead end” of the wire rope to the wedge,
thus eliminates loss or “Punch out” of the wedge.
Engineered
Products
■ Eliminates the need for an extra piece of rope, and is
easily installed.
■ The TERMINATOR™ wedge eliminates the potential breaking Wedge sockets meet the performance requirements of Federal Specification
off of the tail due to fatigue. RR-S-550D, Type C, except those provisions required of the contractor.
■ The tail, which is secured by the base of the clip and the wedge,
is left undeformed and available for reuse. ■ Utilizes standard Crosby Red-U-Bolt® wire rope clip.
Slings
■ Incorporates Crosby’s patented QUIC-CHECK® “Go” and ■ The 3/8" thru 1-1/8" standard S-421 wedge socket can be
“No-Go” feature cast into the wedge. The proper size rope is retrofitted with the new style TERMINATOR™ wedge.
determined when the following criteria are met: ■ Available with Bolt, Nut and Cotter Pin.
1. The wire rope should pass thru the “Go” hole in the wedge. ■ U.S. patent 5,553,360, Canada patent 2,217,004 and
2. The wire rope should NOT pass thru the “No-Go” hole in foreign equivalents.
Hardware
the wedge. ■ Meets the performance requirements of EN 13411-6: 2003.
■ Assembly includes Socket, Wedge, Pin and Wire Rope Clip
Products
Each
Lifting
No. (lbs.) Wedge Only G-4082 Stock Weight Each
(in.) (mm) (lbs.) No. (lbs.)
3/8 9-10 1035000 3.18 1035555 .50 1092227 .38
1/2 11-13 1035009 6.15 1035564 1.05 1092236 .69
5/8 14-16 1035018 9.70 1035573 1.79 1092254 1.15
3/4 18-19 1035027 14.50 1035582 2.60 1092281 1.91
Rope
7/8 20-22 1035036 21.50 1035591 4.00 1092307 3.23
Wire
1 24-26 1035045 30.75 1035600 5.37 1092325 5.40
1-1/8 28 1035054 45.30 1035609 7.30 1092343 7.50
1-1/4 30-32 1035063 64.90 1035618 10.60 1092372 10.34
Cordage
Diameter S-421T (inches)
Stock No.
(in.) (mm) A B C D G H J* K* L P R S T U V
3/8 9-10 1035000 5.69 2.72 .81 .81 1.38 3.06 7.80 1.88 .88 1.56 .44 2.13 .44 1.25 1.38
1/2 11-13 1035009 6.88 3.47 1.00 1.00 1.62 3.76 8.91 1.26 1.06 1.94 .50 2.56 .53 1.75 1.88
Securement
5/8 14-16 1035018 8.25 4.30 1.25 1.19 2.12 4.47 10.75 1.99 1.22 2.25 .56 3.25 .69 2.00 2.19
3/4 18-19 1035027 9.88 5.12 1.50 1.38 2.44 5.28 12.36 2.41 1.40 2.63 .66 3.63 .78 2.34 2.56
Load
7/8 20-22 1035036 11.25 5.85 1.75 1.63 2.69 6.16 14.37 2.48 1.67 3.13 .75 4.31 .88 2.69 2.94
1 24-26 1035045 12.81 6.32 2.00 2.00 2.94 6.96 16.29 3.04 2.00 3.75 .88 4.70 1.03 2.88 3.28
1-1/8 28 1035054 14.38 6.92 2.25 2.25 3.31 7.62 18.34 2.26 2.25 4.25 1.00 5.44 1.10 3.25 3.56
1-1/4 30-32 1035063 16.34 8.73 2.62 2.50 3.56 9.39 20.48 2.94 2.34 4.50 1.06 6.13 1.19 4.62 4.94
Contractors
* Nominal Note: For intermediate wire rope sizes, use next larger size socket.
Supply
The S-423T Super TERMINATORTM wedge is designed to be assembled only into the Crosby S-421T TERMINATORTM socket body.
IMPORTANT: The S-423TW for sizes 5/8" through 1-1/8" (14mm through 28mm) will fit respective size standard Crosby S-421T basket.
The 1-1/4" (30-32mm) S-423TW will only fit the Crosby S-421T 1-1/4" basket marked with “ TERMINATORTM ”.
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
737
Wedge Socket
■ Wedge socket terminations have a minimum efficiency rating
on most high performance, high strength, compacted strand,
rotation resistant wire ropes of 80% based on the catalog breaking
strength of the various ropes. **
■ Patent Pending design eliminates the difficulty of installing high
performance wire rope into a wedge socket termination.
■ Proper application of the Super TERMINATOR™ eliminates the
“first load” requirement of conventional wedge socket terminations.
■ S-423TW Wedge Kit can be retrofitted onto existing Crosby S-421T
TERMINATOR™ wedge sockets.
■ Wedge and accessories provided with a zinc finish.
■ Meets the performance requirements of EN13411-6:2003.
■ Meets or exceeds all requirements of ASME B30.26 including
identification, ductility, design factor, proof load and temperature
requirements. Importantly, these sockets meet other critical
performance requirements, including fatigue life, impact properties Wedge sockets meet the performance requirements of Federal Specification
RR-S-550D, Type C, except those provisions required of the contractor.
and material traceability, not addressed by ASME B30.26. Meets the performance requirements of EN13411-6:2003.
■ Basket is cast steel and individually magnetic particle inspected.
■ Pin diameter and jaw opening allows wedge and socket to ■ Available with Bolt, Nut and Cotter Pin.
be used in conjunction with closed swage and spelter sockets. ■ Assembly includes Socket, Wedge, Pin, Wire Rope Clip,
■ Secures the tail or “dead end” of the wire rope to the wedge, Tensioner, Bolts and Secondary Retention Wire.
thus eliminates loss or “punch out” of the wedge.
■ Eliminates the need for an extra piece of rope, and is ** NOTICE: Due to the unique construction of various ropes,
easily installed. Crosby cannot make a broad general statement that all current and
■ The TERMINATOR™ wedge eliminates the potential breaking future design of ropes, when properly assembled with the Super
off of the tail due to fatigue. TERMINATORTM, will achieve a minimum 80% termination
■ The tail, which is secured by the base of the clip and the efficiency. Contact wire rope manufacturer or Crosby Engineering
tension device, is left undeformed and available for reuse. (918-834-4611) to determine efficiency rating for a specific rope.
Wire Rope S-423T Assembly with S-423TB Assembly with Bolt, S-423TW **
Diameter Round Pin and Cotter Pin Nut and Cotter Pin Wedge Kit
S-423T S-423T Weight Each S-423TB S-423TB Weight Each S-423TW S423TW Weight Each
(in) (mm)
Stock No. lbs. kg Stock No. lbs. kg Stock No. lbs. kg
5/8 14-16 1035123 12.7 5.8 1035218 13.1 5.9 1034018 5.2 2.4
3/4 18-19 1035132 19.4 8.8 1035227 19.1 8.7 1034027 7.2 3.3
7/8 20-22 1035141 28.8 13.1 1035236 27.8 12.6 1034036 10.3 4.7
1 24-26 1035150 39.2 17.8 1035245 37.3 16.9 1034045 11.9 5.4
1-1/8 28 1035169 57.1 25.9 1035254 57.9 25.9 1034054 19.9 9.0
1-1/4 30-32 1035178 88.6 40.2 1035272 88.1 39.9 1034063 33.8 15.3
** Kit contains Wedge, Wire Rope Clip and Bolts, Tensioner, Tensioner Bolt and Secondary Retention Wire.
* Nominal Note: For intermediate wire rope sizes, use next larger size socket.
The S-423T Super TERMINATORTM wedge is designed to be assembled only into the Crosby S-421T TERMINATORTM socket body.
IMPORTANT: The S-423TW for sizes 5/8" through 1-1/8" (14mm through 28mm) will fit respective size standard Crosby S-421T basket.
The 1-1/4" (30-32mm) S-423TW will only fit the Crosby S-421T 1-1/4" basket marked with “ TERMINATORTM ”.
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
738
Cranes / Jibs
Overhead
When you want to maximize the length adjustment of
your assembly at the point where a wire rope is attached,
the threaded sleeve is ideal.
Hoists
The standard sleeve material is carbon steel, but stainless
steels and higher strength steels are also available
on request.
Services
We furnish the sleeves without wrench flats unless
specified on the order.
Engineered
Products
end of the sleeve).
Slings
are available on request.
Hardware
overall rated capacity. Call our Customer Service
Department to evaluate all the possibilities.
Products
Wire Rope Thread Wrench Flat After Swage Length
Lifting
Diameter Length (TL) Thread Thread (Optional) (AS) Diameter B
UNC UNC
in. in. in. in. in.
3/32 * .75 1/4" - 20 1/4" - 20 7/32" x 1/4" .25 1.25
1/8* .75 1/4" - 20 1/4" - 20 7/32" x 1/4" .25 1.25
Rope
5/32 * 1 5/16" - 18 5/16" - 24 9/32" x 1/4" .3125 1.5
Wire
3/16 * 1.25 3/8" - 16 3/8" - 24 11/32" x 1/4" .375 1.75
7/32 * 1.75 7/16" - 14 7/16" - 20 3/8" x 3/8" .4375 2.38
1/4 * 1.75 1/2" - 13 1/2" - 20 7/16" x 3/8" .5 2.38
9/32 1.75 9/16" - 12 9/16" - 18 1/2" x 3/8" .5625 2.50
Cordage
5/16 2.50 5/8" - 11 5/8" - 18 9/16" x 1/2" .625 3.25
3/8 3 3/4" - 10 3/4" - 16 11/16" x 1/2" .75 3.75
7/16 3.25 7/8" - 9 7/8" - 14 13/16" x 1/2" .875 4
1/2 3.75 1" - 8 1" x 14 7/8" x 1/2" 1 4.5
9/16 4 1-1/8" - 7 1-1/8" - 12 1" x 3/4" 1.125 5
Securement
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
739
Materials available:
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
740
Cranes / Jibs
Overhead
Plain Ball BA3—Corrosion Resistant Specifications
Sphere Min
Cable Lbs.
Part A B C D E Dia. Breaking
Dia. Per
Number F Strength
Piece
Hoists
in. in. in. in. in. in. in. Lbs.
.211 .035 .141 .026 .083 .1905
BA3-1 1/32 60 .002
.208 .038 .137 .016 .073 .1875
.211 .076 .141 .026 .083 .1905
BA3-2 1/16 385 .0017
.208 .073 .137 .016 .073 .1875
Services
.288 .106 .174 .041 .099 .253
BA3-3 3/32 735 .004
.284 .102 .170 .031 .089 .250
.355 .143 .190 .041 .142 .317
BA3-4 1/8 1,200 .006
.351 .139 .184 .031 .132 .312
.429 .175 .227 .041 .170 .380
BA3-5 5/32 1,680 .009
Engineered
.425 .171 .220 .031 .160 .375
Products
.498 .207 .264 .041 .197 .442
BA3-6 3/16 2,520 .01
.493 .203 .259 .031 .187 .437
Slings
Bs RS
Cable A As B L Ls N Lbs.
Part Sphere D Max
Dia. Dia. Dia. Dia. ± .0075 Ref Dia. Per
Number Dia. Rad
Piece
in. in. in. in. in. in. in. in. in. in.
MS20663C2 1/16 .127 .112 .207 .190 .114 .362 .390 .073 .014 .0016
Hardware
MS20663C3 3/32 .163 .143 .277 .253 .152 .525 .578 .104 .019 .0032
MS20663C4 1/8 .218 .190 .345 .315 .1895 .688 .765 .139 .023 .0094
MS20663C5 5/32 .254 .222 .419 .379 .227 .850 .953 .169 .028 .0125
MS20663C6 3/16 .293 .255 .487 .442 .264 1.012 1.140 .201 .033 .025
MS20663C7 7/32 .347 .302 .555 .505 .3025 1.175 1.328 .233 .038 .032
MS20663C8 1/4 .401 .348 .624 .567 .3395 1.337 1.515 .264 .042 .040
Products
Lifting
MS20663C9 9/32 .439 .382 .694 .632 .3775 1.497 1.7119 .297 .046 .042
MS20663C10 5/16 .475 .413 .763 .694 .4145 1.664 1.875 .328 .046 .043
Rope
Bs E MS
Wire
Cable A As B N Lbs.
Part Sphere Cs D Rad L Max
Dia. Dia. Dia. Dia. Dia. Per
Number Dia. Ref Rad
Piece
in. in. in. in. in. in. in. in. in. in. in.
MS20663C2 1/16 .132 .112 .212 .190 .156 .114 .0825 .2685 .073 .014 .0019
Cordage
MS20664C3 3/32 .168 .143 .282 .253 .234 .152 .110 .384 .104 .019 .005
MS20663C4 1/8 .223 .190 .350 .315 .313 .1895 .137 .500 .139 .023 .0075
MS20664C5 5/32 .259 .222 .424 .379 .391 .227 .165 .616 .169 .028 .01
MS20664C6 3/16 .298 .255 .492 .442 .469 .264 .192 .730 .201 .033 .015
MS20664C7 7/32 .352 .302 .560 .505 .547 .3025 .220 .846 .233 .038 .025
Securement
MS20664C8 1/4 .406 .348 .629 .567 .625 .3395 .247 .962 .264 .042 .03
Load
MS20664C9 9/32 .444 .382 .699 .632 .750 .3775 .275 1.078 .297 .046 .05
MS20664C10 5/16 .480 .413 .768 .694 .813 .4145 .302 1.193 .328 .046 .066
Contractors
Supply
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
741
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
742
Cranes / Jibs
Overhead
Eye End MS 20668—Corrosion Resistant Specifications
U
C L
Cable A As D Ls N +.025 Z Lbs.
Part ±. J +.020 P Y
Dia. Dia. Dia. Dia. Ref Dia. -.010 Min Per
Number 020 -.000
Hoists
Dia. Piece
in. in. in. in. in. in. in. in. in. in. in. in. in.
MS20668-2 1/16 .160 .138* .523 .190 .088 1.631 1.809 .078 1.042 .359 .072 .662 .009
MS20668-3 3/32 .218 .190* .707 .190 .103 2.043 2.160 .109 1.261 .438 .092 .856 .018
MS20668-4 1/8 .250 .219* .738 .190 .190 2.337 2.593 .141 1.511 .500 .103 .900 .035
MS20668-5 5/32 .297 .250* .831 .250 .197 2.684 3.029 .172 1.761 .640 .131 .997 .050
Services
MS20668-6 3/16 .359 .313* .903 .313 .255 3.019 3.187 .203 2.011 .781 .155 1.082 .090
MS20668-7 7/32 .427 .375** 1.007 .313 .291 3.382 3.678 .234 2.261 .813 .187 1.195 .135
MS20668-8 1/4 .494 .438** 1.133 .375 .307 3.763 4.062 .265 2.511 .968 .221 1.326 .200
MS20668-9 9/32 .563 .500*** 1.257 .438 .322 4.153 4.512 .297 2.761 1.109 .251 1.465 .250
MS20668-10 5/16 .635 .563*** 1.373 .438 .343 4.546 4.969 .328 3.011 1.218 .281 1.609 .400
MS20668-12 3/8 .703 .625*** 1.688 .500 .375 5.562 5.968 .390 3.511 1.50 .320 2.124 .575
Engineered
* +.000 / -.005 *** +.000 / -.008
Products
MS20668-14 7/16 .781 .688*** 1.968 .562 .375 6.398 6.867 .468 4.011 1.75 .350 2.460 .790 ** +.000 / -.007 **** +.000 / -.009
MS20668-16 1/2 .844 .750**** 2.115 .625 .468 7.323 7.886 .531 4.698 1.875 .406 2.698 1.050
Slings
Dia. Per
Number Indicated
in. in. in. in. in. in. in. in. Piece
P11-2 MS-20667-2 1/16 3/16 1/4 3/64 3/64 .076 25/64 9/32 .004
P11-3 MS-20667-3 3/32 3/16 1/4 3/64 3/64 .076 25/64 9/32 .004
P11-4 MS-20667-4 1/8 3/16 5/16 3/64 3/64 .076 17/32 13/32 .005
Hardware
P11-5 MS-20667-5 5/32 1/4 3/8 1/16 1/16 .076 17/32 13/32 .009
P11-6 MS-20667-6 3/16 5/16 7/16 1/16 5/64 .106 23/32 9/16 .017
P11-7 MS-20667-7 7/32 5/16 7/16 1/16 5/64 .106 7/8 11/16 .020
P11-8 MS-20667-8 1/4 3/8 1/2 3/32 5/64 .106 31/32 13/16 .033
P11-9 MS-20667-9 9/32 7/16 9/16 1/8 3/32 .106 1-3/32 7/8 .040
P11-10 MS-20667-10 5/16 7/16 9/16 1/8 3/32 .106 1-3/32 7/8 .040
P11-12 MS-20667-12 3/8 1/2 5/8 5/32 7/64 .140 1-1/4 1 .050
Products
Lifting
Cotter Pin Specifications
Part Number A (in.) B (in.) C (in.)
PI 5-1 .062 .75 1/8
PI 5-2 .093 1.00 3/16
Rope
Wire
Marine Eye EY1—Corrosion Resistant Steel Specifications
After
After
C D E F J U Swage
Cable Swage
Cordage
Lbs.
Part +.460 +.010 +.000 +.006 ± L P +.041 ES
Dia. LS Per
Number -.065 -.010 -.005 -.000 1/32 -.078 +.042
Ref Piece
-.079
in. in. in. in. in. in. in. in. in. in. in.
EY1-2 1/16 .500 .264 .160 .078 .218 1.50 1.063 .594 .138 1.809 .015
Securement
EY1-3 3/32 .500 .264 .218 .109 .218 1.758 1.188 .594 .190 2.070 .028
EY1-4 1/8 .500 .264 .250 .141 .218 2.088 1.50 .594 .219 2.401 .033
Load
EY1-5 5/32 .580 .327 .297 .172 .281 2.355 1.688 .75 .25 2.709 .055
EY1-6 3/16 .710 .389 .359 .201 .359 2.750 2 .875 .313 3.147 .090
EY1-7 7/32 .800 .452 .427 .228 .406 3.220 2.313 1 .375 3.787 .015
EY1-8 1/4 .900 .514 .494 .265 .468 3.625 2.5 1.125 .438 4.282 .025
EY1-9 9/32 .990 .514 .563 .295 .468 3.795 2.688 1.125 .500 4.514 .330
Contractors
EY1-10 5/16 1.080 .640 .635 .325 .593 4.495 3.25 1.375 .563 5.274 .50
Supply
EY1-12 3/8 1.150 .640 .703 .390 .593 4.930 3.5 1.375 .625 5.659 .670
EY1-14 7/16 1.240 .765 .781 .468 .719 6.375 4.125 1.625 .688 6.750 1
EY1-16 1/2 1.290 .890 .844 .531 .844 7.375 4.750 1.875 .750 7.187 1.25
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
743
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
744
Cranes / Jibs
Overhead
Copper Oval Sleeves
Nicopress Tools Sleeve Sleeve
Weight
Nicopress Single Multi- Length Length
(lbs.)
Hoists
Cable Oval Sleeve Groove Groove Number 635 Before After
Per 1000
Size Stock Hand Tool Hand Tool Hydraulic Compres- Compres-
Sleeves
Number Stock Stock Tool Die sion sion
Approx.
Number Number Approx. Approx.
3/64" 428-1.5-VB4 51-B4-887 33V-CGB4 Oval B4 2 3/8" 7/16"
Services
33V-CGB4 or
1/16" 428-25-VC 51-C-887 Oval C 3 3/8" 7/16"
64-CGMP
33V-CGB4 or
3/32" 428-3-VG 51-G-887 Oval G9 6 3/8" 7/16"
64-CGMP
33V-CGB4 or
Engineered
1/8" 428-4-VM 51-M-850 Oval M 17 9/16" 3/4"
Products
64-XPM
33V-CGB4 or
5/32" 428-5-VP 51-P-850 Oval P 23 5/8" 7/8"
64-XPM
3/16" 428-6-VX 51-X-850 63-XPM Oval X 49 15/16" 1-3/16"
7/32" 428-7-VF2 51-F2-850 – Oval F2 59 7/8" 1-1/16"
1/4" 428-8-VF6 3-F6-950 – Oval F6 81 1" 1-3/8"
Slings
5/16" 428-105-VG9 3-G9-950 – Oval G9 120 1-1/16" 1-3/8"
3/8" 428-12-VH5 – – Oval H5 155 1-3/16" 1-1/2"
7/16" 428-14-VJ8 – – Oval J8 310 1-3/4" 2-5/16"
1/2" 428-16-VK8 – – Oval K8 420 1-7/8" 2-9/16"
Hardware
9/16" 428-18-VM1 – – Oval M1 565 2" 2-13/16"
5/8" 428-20-VN5 – – Oval N5 822 2-3/8" 3-1/4"
The 428 Series oval sleeves are made from special materials and are specifically designed for use with stainless
steel aircraft cable. The nickel plating gives this Nicopress sleeve a distinctive appearance.
Products
Lifting
Stainless Steel
Oval Sleeves
Rope
Wire
Nicopress Oval Sleeves Nicopress Tool Selection
Cable Sleeve Length
Weight (lbs.) Number 35
Size Sleeve Stock Before
Per 1000 Sleeves Hand Tool Hydraulic Tool
Number Compression
Approx. Die
Cordage
Approx.
1/32" 168-1-VB 1/2 1/4" 31-B –
3/64" 168-1.5-VB4 1-1/2 3/8" 31-B4-887 Oval B4
1/16" 168-2-VB4 1-1/2 3/8" 31-B-887 Oval B4
3/32" 1683-VC 2-1/4 3/8" 31-C-887 Oval C
Securement
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
745
Oval Sleeves
For Steel Cable
Note: Mechanical hand tools and bench tools are available for compressing sleeves onto cable 1/32" to 5/16".
Larger cable sizes require use of the Nicopress #635 hydraulic tool with pressing dies. Information on power press dies
for high speed production will be furnished upon request.
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
746
Cranes / Jibs
Overhead
Nicopress No. 64-CGMP
Cutter Tool with Cable Cutter
Hoists
Actual Weight: 5-1/2 pounds
Services
pressing. The 64-CGMP/Cutter Tool eliminates the
handling of two separate tools. Engineered for field
conditions, this tool is made from drop-forged alloy
steel; the working surfaces are heat treated and specially
hardened. Toggle action provides high mechanical
Engineered
force and results in low cutting effort. Cutting blades can
Products
be reversed for long useful life. This versatile field Cuts Cable
and shop tool cuts mechanical cable sizes up
thru 7/32".
Slings
In addition, the 1/16" stop sleeve can be pressed
with the C groove.
Hardware
the cutting surfaces surround and support the cable
while it is being cut. There are no frayed cable ends
and cable cuts are clean and round.
Products
steel cable up thru 7/32". Hardened cutter blades
Lifting
surround and support the cable during the cutting action,
which results in round, clean-cut cable ends.
Rope
Wire
Cordage
Securement
Load
This single tool will cut and eye splice steel cable,
eliminating the need for two separate tools.
The 64-CGMP/Cutter Tool eye splices four cable sizes—
Contractors
Supply
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
747
No. 51 Tools
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
748
Cranes / Jibs
Overhead
NO. 51 Tools for
Stop Sleeves
Hoists
Shipping Weight: 5-1/4 pounds
Services
Nicopress Stop Sleeves for cable sizes 3/32"
through 7/32". The "M" groove of this tool can
also be used for the No. 18-3-M and No. 28-3-M
Oval Sleeves.
Engineered
The No. 51-Q-929 single-groove tool is used for
Products
galvanized steel Stop Sleeves No. 871-1-Q
and No. 871-3-Q.
Slings
Number 33V-CGB4
Hardware
Nicopress Tool
Products
Lifting
When several small diameter cables are being
used, we recommend this multi-groove tool.
The 33V-CGB4 has three pressing grooves,
which press oval sleeves 3/64" (B-4),
1/16" (C) and 3/32" (G).
Rope
Wire
Cordage
Splices made with these tools typically hold
military specification grade aircraft control
cable in tension until the cable breaks. To ensure
good splices, make the proper number of
presses in each sleeve. Applications that require
Securement
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
749
Features:
■ Range accommodated: 1/32" through 1/2"
diameter cable.
■ Swivel Head pivots 180° for hard to reach splices.
■ Install all but the largest Nicopress Splicing Sleeves—
“in-the-field.”
■ Quick-Change compression dies.
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
750
Cranes / Jibs
Overhead
MO-ST®—Models 1, 1A and 2
The impact type wire rope cutters are the original portable
tools invented by Morse-Starrett to cut wire rope. The cutters
are actuated by striking with a hammer, they are easy to
Hoists
operate and do a superior cutting job with only a few blows
of a hammer. These cutters are precision engineered to
deliver a cut without affecting the original roundness of the
wire rope. The blades and dies are made of the finest tool
Services
steel available, heat treated and ground to close tolerances.
The impact style cutters are available in three sizes and
cutting capacities. The Model 1 has a 3/4" capacity, the
Model 1A a 1-1/16" capacity and the Model 2 has a
1-1/2" capacity. Replacement blades are also available.
Engineered
Products
HYDRASHEAR®—Models W-075,
P-1125 and C-1750
Slings
The self-contained hydraulic cable cutter is a precision-
engineered tool designed to give a clean cut with minimum
effort. Just pump the handle...no outside power is required.
This self-contained portable tool can be easily carried and
is used by contractors, rigging lofts and elevator repairmen.
Hardware
All three models will operate under water. The Pell
HYDRASHEAR® is recommended by wire rope
manufacturers and used by industries throughout the world.
The blades and die sets are made of the finest tool steel
available, heat treated and ground to close tolerances.
Products
Lifting
This means a long life for the blades, as well as superior
performance. The hydraulic cutters are available in three
sizes and capacities. The Model W-075 has a 3/4" capacity,
the Model P-1125 a 1-1/8" capacity and the Model
C-1750 has a 1-3/4" capacity.
Rope
Wire
HYDRASHEAR®—Models POC-1125,
POC 1750 and POC2500
Cordage
The power-operated cutters require an external hydraulic
power source for operation. These models can be
activated by any electric, gasoline, hand, battery or air
operated hydraulic pump capable of developing 10,000
Securement
PSI and having free flow return through the pressure line.
Load
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
751
Type C-9
Type C-12
Length: 13" / Weight: 1.5 Ibs.
Fills the gap between Length:19" / Weight: 3 Ibs.
C-7 and C-12—cuts 1/4" Capacity: 3/8" diameter and smaller.
steel cable. Ideal for
the tool kit. Type C-16
Length: 23" / Weight: 5 lbs.
Capacity: 5/8" diameter and smaller.
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
752
Cranes / Jibs
Overhead
Cable Assemblies
■ Up-haul, Down-haul, Counterweight Cables and
Special Assemblies.
Hoists
■ Adherences to tight tolerances.
Services
■ Your Quality Control People, Engineers and
Government Auditors are welcome to our
state-of-the-art facility during any part of your job.
Engineered
Products
■ Can produce standard and special end fittings.
Slings
■ We have in-house engineering.
Hardware
Products
Lifting
Rope
Wire
Cordage
Securement
Load
Contractors
Supply
Protection
J Henry Holland Alabama Sling Center Tennessee Sling Center KCI Crane Service
Phone: 757-460-3300 Phone: 205-744-0230 Phone: 901-345-8918 (Memphis) Phone: 205-345-4701
Fall
753
■ Domestic
Mazzella Lifting Technologies Progressive Crane Mazzella Crane Service Indusco Wire Rope & Supplies
Phone: 800-362-4601 Phone: 800-83-CRANE Phone: 877-96-CRANE Phone: 410-727-0665
www.mazzellalifting.com www.progressivecrane.com www.mazzellacraneservice.com www.induscowire.com
754
755
WARNING
Wire Rope WILL FAIL if worn-out, overloaded, misused, damaged, improperly maintained or abused.
* For additional information or the BULLETIN, ask your employer or wire rope supplier.
WARNING WARNING
Button lengths and wall thickness are directly related to rope
capacity. If a shorter button length is required, the shorter button ■ Loads may slip or fall if the Wedge Socket is not
may not achieve the full holding capacity of the rope. Special properly installed.
size buttons—per your specifications are available—ask a Lifting ■ A falling load can seriously injure or kill.
Specialist for more details. ■ Read and understand these instructions before installing
the Wedge Socket.
■ Do not side load the Wedge Socket.
For complete warning and application ■ Apply first load to fully seat the Wedge and Wire Rope in
the socket. This load should be of equal or greater weight
information, see The Crosby Group
than loads expected in use.
at www.thecrosbygroup.com
■ Do not interchange wedges between S-421T and US422T
or between sizes.
■ Do not assemble an old style 1-1/4" S-421W wedge into an
S-421T 1-1/4" TERMINATORTM basket.
■ Do not assemble an old style UWO-422 wedge into a
US-422T TERMINATORTM basket.
756
WARNING
■ Failure to read, understand, and follow these instructions
WARNING may cause death or serious injury.
■ Read and understand these instructions before using clips.
■ Loads may slip or fall if the Wedge Socket is not
■ Match the same size clip to the same size wire rope.
properly installed.
■ Prepare wire rope end termination only as instructed.
■ A falling load can seriously injure or kill.
■ Do not use with plastic coated wire rope.
■ Read and understand these instructions before installing
■ Apply first load to test the assembly. This load should be of
the Wedge Socket.
equal or greater weight than loads expected in use. Next,
■ Do not side load the Wedge Socket.
check and retighten nuts to recommended torque.
■ Apply recommended torque to tensioner and clip bolts,
and properly install wire to securely lock tensioner bolt to
tensioner.
■ Do not assemble the S-423 Wedge in any brand or model For complete warning and application
socket basket other than the Crosby S-421T TERMINATORTM. information, see The Crosby Group
■ The size is marked on the socket basket and wedge, at www.thecrosbygroup.com
do not interchange wedge between sizes.
Nicopress® Aluminum
Oval Sleeves Warnings
WARNING
Aluminum sleeves may not develop 100% holding power
(swaging efficiency). Testing is recommended prior to use to
WARNING
determine the holding power for any particular application,
especially when the possibility of personal injury or property ■ Failure to read, understand, and follow these instructions
damage exists. may cause death or serious injury.
■ Read and understand these instructions before using clips.
For complete warning and application ■ Match the same size clip to the same size wire rope.
■ Do not mismatch Crosby clips with other
information, see Nicopress Products
manufacturer's clips.
at www.nicopress.com ■ Prepare wire rope end termination only as instructed.
■ Do not use with plastic coated wire rope.
■ Apply first load to test the assembly. This load should be of
equal or greater weight than loads expected in use. Next,
check and retighten nuts to recommended torque.
757