Name/Badge #: _______________________________________________ Date: ____________

Q & A for API 570 Practice Exam (150 Questions)

SAUDI ARAMCO API INSPECTOR TRAINING PROGRAM
1.0 – Inspector Qualification Survey (Complete & bring to the Training Course)
As a participant enrolled in 2010 API Inspection training courses currently offered in Dhahran
(API 510, 570, 653), you are requested to provide the following information when you report to
classroom training. The API training is an advanced training course and is not recommended for
those with limited Inspection experience of less than three years (High School Diploma) or less
than 1 year (Engineering Degree). If you do not meet this criteria, you should not be enrolled in
the training Programs until you have met these basic Inspection experience qualifications.
Name: ______________________________ Badge #: _____________ Date: ______________
Signature: ___________________________ Supervisor Name: _________________________
Job Title: ___________________________ Business Line: _____________________________
API certifications currently held (circle applicable certs below) & list your certification number:
API 510 API 570 API 653 API 571 API 577 API 580 API 936
_______ _______ _______ _______ _______ _______ _______
Number of years at Saudi Aramco: ________ Number of years in Oil & Gas Industry: ________
Number of years in the area of Inspection: ____ Other skills: ____________________________
Previous Attempt at API certification (List certification attempt, location, exam date, final score)
Attempt API Certification Exam Date & Location Final Score Any other
(510, 570, 653, etc) (Month/Year/Location) (Confidential) Comments
1
2
3
4
5
Have you had previous API training (seminars, ITC-2280 training)?
API Seminars Attended (Name/Location/Date):
______________________________________________________________________________
______________________________________________________________________________
ITC-2280 Inspection Dept Training (2008 & earlier):
______________________________________________________________________________
______________________________________________________________________________
Inspection Department E-Library Self Study (Estimate time spent using API folder # 3):
______________________________________________________________________________

Date that you plan to take the API exam _____________________________

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
SAUDI ARAMCO API INSPECTOR TRAINING PROGRAM
2.0 – Inspector Preparation and Training (Course Overview)
In the new training program currently being initiated at Saudi Aramco, API course Participants
cover training items and are shown how to acquire the following skills to prepare for API exams:
 Perform & Practice all critical calculations relative to Examination Body of Knowledge
 Apply Code requirements to questions and calculations that appeared on previous exams
 Understand Codes and important points most likely to be covered on API examinations
 Understand Welding Procedure Specification basics and Welding Code Requirements
 Review all Examination effective publications and highlight items per Examination rules
 Understand the applicable Damage Mechanisms per API 571 associated with exams
 Prepare API Examination Publications (highlight, tab, index) for quick & easy reference
 Tips for Time Management and managing stress associated with Professional Exams
3.0 – Inspector Commitment to Self-Study (Read Carefully Before Signing)
API examinations are difficult for those who are unprepared to take on the added responsibility
for self-study. There is no “magic formula” or any training course or seminar that can prepare
you 100% for these exams. In the past, overall Pass/Fail rates on API exams have been very poor
for Saudi Aramco employees because of a lack of proper preparation for the Professional exams.
These failures have been carefully analyzed and a careful and considerate course preparation has
been developed that includes two weeks of training for each of the three major API certifications.
API course Participants are requested to make a commitment to self-study prior to participating
in their applicable API Training Course. If you are unable to commit to the additional self-study
hours recommended, it is recommended that you discuss this with instructor or not participate in
the Classroom Training. If you have significant self-study time already, see Sect. 4, Instruction 2.
Your name & signature below states that you are serious and committed toward achievement of
your requirements for preparation for your Professional exam and that you will follow the Saudi
Aramco API Training Program guidelines and perform / document self-study after completion of
your Classroom training. See the following page for Self-Study documentation instructions.

1. API 510 Exam preparation includes 50 Classroom hrs + 200 – 250 additional self-study hrs
Name (Print) + Signature: _________________________________________ Date: __________
2. API 570 Exam preparation includes 50 Classroom hrs + 150 – 200 additional self-study hrs
Name (Print) + Signature: _________________________________________ Date: __________
3. API 653 Exam preparation includes 50 Classroom hrs + 150 – 200 additional self-study hrs
Name (Print) + Signature: _________________________________________ Date: __________
Note: API training courses planned for 2011 & later include API 571, API 577, and API 936.
The required participation for these events will be added into this document at a later date.

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
INSTRUCTIONS: THIS PROBLEM COVERS QUESTIONS 1 – 5 ON THIS PAGE!!!
Inspection records contain this information for a CML having a low reading in a Carbon Steel tee
located in a piping circuit (Vacuum tower overhead line). Original (new) tee thickness measured
0.475 inches during a Baseline UT performed in 2001. After 5 years of service, in 2006, the tee
measured 0.450 inches. In 2011, the tee measured .400 after 10 years. Other Info: The .400 inch
thickness is the low reading in this piping circuit that showed an increase in metal loss from 2006
to 2011 due to increased flow velocity (MOC in 2007), as per Plant Corrosion Specialist’s report
to Inspector. Minimum required t (Barlow Calc) = .300 inches & the structural design minimum t
= .250 inches (Design is 50 psig @ 200°F), 24 NPS line is insulated & in very good condition &
with no visible damage or suspect areas in 2011. The piping Circuit was designated as Class 2.
1. On the basis of information above, remaining life & half remaining life of this circuit is:
A) 10 years RL and 5 years @ ½ RL B) 13.33 years RL and 6.66 years @ ½ RL
C) 15 years RL and 7.5 years @ ½ RL D) 20 years RL and 10 years @ ½ RL

2. On the basis of information above, short-term corrosion rate for the location is:
A) 2.5 mils per year B) 5.0 mils per year C) 7.5 mils per year D) 10.0 mils per year

3. On the basis of information above, the long-term corrosion rate for the location is:
A) 2.5 mils per year B) 5.0 mils per year C) 7.5 mils per year D) 10.0 mils per year

4. On the basis of info above, the maximum inspection intervals for this piping circuit are:
A) UT Thickness inspection interval = 5 years & Visual external inspection interval = 5 years
B) UT Thickness inspection interval = 6.66 years & Visual external inspection interval = 5 years
C) UT Thickness inspection interval = 7.5 years & Visual external inspection interval = 5 years
D) UT Thickness inspection interval = 10 years & Visual external inspection interval = 5 years

5. On basis of info above, extent of NDE required after a 2011 visual inspection for CUI is:
A) 50% at areas within susceptible temp range B) 33% at areas within susceptible temp range
C) 10% at areas within susceptible temp range D) 0% removal is required based on API 570

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
6. What is the minimum required thickness of a blank made of ASTM A516 Gr. 70 Plate
with a with a ring joint design (Size 10 NPS Class 600 Flange = dg value) in a piping system
with a design pressure of 400 psi @ 400°F & Corrosion Allowance of .125 inches?

A) .625 inches B) .750 inches

C) .875 inches D) .940 inches

Apply formula 15 of ASME B31.3

7. What is the minimum required thickness, given the design conditions below for an
existing piping system in a local refinery?
Given: Design Pressure & Temp = 600 psig @ 500°F, ASTM A-106 Gr. B, Pipe is 24 NPS
and the structural minimum design thickness for the 24 NPS system = .250 inches

A) 0.250 inches B) 0.379 inches C) 0.402 inches D) None of these

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
8. Determine the Corrosion Rate (LT or ST), UT thickness Insp Interval (Class 1 piping) &
MAWP of corroded pipe given the detailed information below!
Given: Design pressure/temp = 500 psig/500°F for A106 Gr B, Pipe = NPS 20 Schedule 40,
having a baseline measured thickness in 2001 = .560 in., in 2006 = .530 in., in 2011 = .500 in.
Has RL greater than 10 years, and assume a 5 year interval for MAWP calc!
A) Corrosion rate is 5 MPY, UT inspection interval = 10 years, and MAWP = 848 psi
B) Corrosion rate is 6 MPY, UT inspection interval = 5 years, and MAWP = 836 psi
C) Corrosion rate is 6 MPY, UT inspection interval = 5 years, and MAWP = 868 psi
D) Corrosion rate is 10 MPY, UT inspection interval = 10 years, and MAWP = 883 psi

9. What is the minimum metal temp exempt from impact testing for API 5L, Gr X-60 pipe
having a 1.750 in. (44.5mm) nominal thickness that was normalized during manufacture?
A) -8°F (-22.2°C) B) 20°F (-6.7°C) C) 58°F (14.4°C) D) None of these is correct

10. What is the minimum metal temperature to be maintained during a hydrotest when
using API 5L, Gr X-60 pipe having a 1.750 in. (44.5mm) nominal thickness normalized
during manufacture? (Answer question 8 correctly, then apply the 570 rule)
A) -8°F (-22.2°C) = MDMT exempt from IT, plus API 570 safety factor = 22°F (-5.2°C)
B) 20°F (-6.7°C) = MDMT exempt from IT, plus API 570 safety factor = 50°F (10.3°C)
C) 58°F (14.4°C) = MDMT exempt from IT, plus API 570 safety factor = 88°F (31.4°C)
D) None of these is correct

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
Answer question 11 below (WPS & PQR Review)
PQR Given Information: A-106 Gr. B material, NPS 20, Schedule 120
Additional Given Information
PQR # 123456 coupon thickness measured by Babu was exactly the same thickness as the
nominal wall thickness from API 574 piping schedules in inches. Weld process = SMAW.
PQR # 123456 was signed and dated by Babu B. Babu and supports WPS # 123456.

11. What is the WPS # 123456 base metal thickness range qualified by PQR # 123456?
A) 3/16 in. or 5 mm is the minimum thickness qualified by PQR # 123456
B) 2T (1.5 inches x 2) or 3 inches (76mm) is the maximum thickness qualified by PQR # 123456
C) 3/16 in. (5 mm) to 2T (3 inches or 76mm) is the thickness range qualified by PQR # 123456
D) None of these are correct

12. A piping system designed at 500 psi @ 600°F is to be hydrostatically tested at a test
temp conducted at 100°F or below. Pipe material is A-106 Gr. B Seamless Sch 80 NPS 6.
What is the hydrostatic test pressure (compensating for design to test temp difference)?
A) 750 psig B) 812 psig
C) 838 psig D) 867 psig

13. What is the essential wire & wire diameter (assume source side IQI) for 4 NPS Sch 40S
ASTM A312 Type 316L pipe weld in “as welded” condition. Assume Category D service!
A) Essential wire # 4 (0.16 mm) B) Essential wire # 5 (0.20 mm)
C) Essential wire # 6 (0.25 mm) D) None of these are correct

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
Answer questions 14 & 15 below (PQR Review)
PQR Given Information: A-106 Gr. B material, NPS 20, Schedule 120

Note: All test results signed off & dated by Egyptian Mech. Testing Group (Babu B. Babu)
Tensile Test specimen # 1 (18.8mm x 18.8mm) Results = 69,900 … Failed = Weld Metal
Tensile Test specimen # 2 (18.6mm x 18.6mm) Results = 70,000 … Failed = Weld Metal
Tensile Test specimen # 3 (18.7mm x 18.7mm) Results = 66,500 … Failed = Base Metal
Tensile Test specimen # 4 (18.8mm x 18.8mm) Results = 66,000 … Failed = Base Metal
Guided Bend (side bend) specimen # 1 results = Pass … 2.9 mm slag in the weld area
Guided Bend (side bend) specimen # 2 results = Pass … 3.0 mm porosity in the weld area
Guided Bend (side bend) specimen # 3 results = Pass … 3.0 mm crack in the weld area
Guided Bend (side bend) specimen # 4 results = Pass … 3.0 mm incomp. fusion weld area
14. The four tensile test values provided above by were reviewed and found to be:
A) Adequate in number, however # 1 & # 4 are both below ASME IX required tensile values
B) Adequate in number, however # 1 is below the ASME IX required tensile value
C) Adequate in number, however # 1, # 3 & # 4 are all below ASME IX tensile values
D) Adequate in number & all tensile test results are acceptable and Babu signed it off.

15. The guided bend test results provided above were reviewed and:
A) Adequate in number, however specimens with cracks (# 3 was cracked) are always rejected
B) Adequate in number, however specimens # 2, # 3 & # 4 are rejectable (3mm defects visible)
C) Inadequate in number, and specimens # 2, # 3 & # 4 are rejectable (3mm defects visible)
D) Adequate in number & all guided bend test results are acceptable and Babu signed it off.

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)

16. What is pressure rating & the hydrostatic test pressure for a Class 300 A182 Gr. F316L
flange being subjected to a system hydrostatic test pressure at 50°F (10°C)?
A) 230 psi x 1.5, round up at test at 350 psi B) 600 psi x 1.5 and test at 900 psi
C) 275 psi x 1.5, round up at test at 425 psi D) 720 psi x 1.5 and test at 1100 psi

17. Minimum hold time and test pressure for a Sensitive Leak Test using the Gas and
Bubble test method with an approved low surface tension bubble forming solution is:
Additional Given Information: The system under test has a design pressure of 100 psi.
A) 5 minutes at a test pressure of 25 psi B) 10 minutes at a test pressure of 15 psi
C) 15 minutes at a test pressure of 15 psi D) 30 minutes at a test pressure of 25 psi

Answer question 18 (Determine weld size) below

B31.3 Fig. 328.5.2B Typical Details for Double-Welded Slip-On Flg Attachment Welds
18. What are the minimum required fillet weld sizes (front & back welds) for a double
welded slip on flange per Fig.328.5.2B using Detail (1), given a 3 NPS Sch 40 pipe & class
150 rated slip-on welding flange?
A) 5.6 mm for the front weld (ID) & 7.8 mm for the back weld (OD)
B) 6.0 mm for the front weld (ID) & 7.8 mm for the back weld (OD)
C) 6.0 mm for the front weld (ID) & 6.0 mm for the back weld (OD)
D) 5.6 mm for the front weld (ID) & 8.6 mm for the back weld (OD)

8|Page
Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
19. What is the PWHT temperature range, holding time/inch, and minimum holding time
for a weld on ASTM A-333 Gr. 8 material with a joint thickness that measured 2.01 in.?

A) PWHT range = 1,100 – 1,200°F, holding time/inch = 1 hr, & minimum holding time = 2 hrs
B) PWHT range = 1,100 – 1,325°F, holding time/inch = 1 hr, & minimum holding time = 2 hrs
C) PWHT range = 1,300 – 1,375°F, holding time/inch = 1 hr, & minimum holding time = 2 hrs
D) PWHT range = 1,025 – 1,085°F holding time/inch = 1 hr, & minimum holding time = 2 hrs

20. What is the acceptable range of magnetizing current (amps) required for prod spacing
of 6 inches on an as welded NPS 24 Schedule 40 ASTM A-106 Gr. B pipe weld?

A) 600 to 750 amps B) 720 to 880 amps C) 800 to 1000 amps D) None of these are correct

21. When using water-washable penetrants, excess penetrant shall be removed with:

A) A fine water spray not exceeding 5 psi with a water temp not exceeding 120°F (52°C)
B) A fine water spray not exceeding 10 psi with a water temp not exceeding 120°F (52°C)
C) A coarse water spray not exceeding 25 psi with a water temp not exceeding 110°F (43°C)
D) A coarse water spray not exceeding 50 psi with a water temp not exceeding 110°F (43°C)

22. Evaluations of soil corrosivity should be performed at five-year intervals for:

A) Soil to air interface piping showing corrosion to a minimum depth of 12 in below the grade
B) Soil to air/asphalt interface piping showing evidence of corrosion without CP system present
C) For piping buried in lengths greater than 100 ft (30 m) without CP system present
D) None of these statements are correct regarding soil corrosivity checks

23. When performing a small patch repair, what is the maximum electrode diameter, type
of electrode, and type of weld bead required when the temperature is below 32 °F (0 °C)?

A) Max electrode diam. = 5/32 in. (4.0 mm), cellulosic type deposited with stringer beads
B) Max electrode diam. = 1/8 in. (3.2 mm), cellulosic type deposited by weaving of weld beads
C) Max electrode diameter = 5/32 in. (4.0 mm), low-hydrogen type deposited with stringer beads
D) Max electrode diameter = 1/8 in. (3.2 mm), low-hydrogen type by weaving of weld beads

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
24. All the following statements are true about API 579 and the Inspector should refer to
API 579 for all of the following information EXCEPT:

A) Use 579 to obtain info on additional considerations for pressure tests (use lower test pressure)
B) Use 579 to evaluate metal loss when it is not in excess of the specified corrosion allowance
C) Use 579 to evaluate blisters, laminations, weld misalignment, distortion, and fire damage
D) Use 579 to evaluate crack-like flaws (including excessive undercut on existing piping system)

25. Fewer CMLs can be selected for piping systems with all of the following characteristics
EXCEPT:

A) Low potential for creating a safety or environmental emergency in event of a leak

B) Relatively noncorrosive piping systems (such as Lube Oil & Seal Oil)
C) Systems not subject to changes that could cause corrosion as shown by history
D) Long, straight-run piping systems

26. All the following statements are true about ASME PCC-2 and Inspector should refer to
ASME PCC-2 for all of the following information (info) EXCEPT:

A) PCC-2 gives more info on permanent welded repairs to piping systems

B) PCC-2 gives more info on temporary welded repairs to piping systems
C) PCC-2 gives more info on temporary non-welded (composite wrap) repairs to piping systems
D) PCC-2 gives more info on conducting NDE in lieu of pressure tests

27. To be exempt from pressure testing after repairs, the requirements for socket welds
include all of the following EXCEPT:

A) Welds are to be examined with appropriate NDE as specified by authorized piping inspector
B) Spacers designed for socket welds shall be used to establish a minimum 1/16 in/1.6 mm gap
C) Socket welds shall be per ASME B31.3 (Figure 328.5.2.c) & shall be a minimum of 2 passes
D) MT or PT shall be performed on both the root pass and final completed pass of socket welds

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
For Questions #28 and #29, use the given information below!
This data is given for a Class 2 piping system … Remaining Life = 16 Yrs
Thickness = 0.36 in. (Insp results) … Corrosion Rate = 10 mpy

28. When is the next thickness measurement inspection due (using the information above)?
A) 4 years B) 5 years
C) 8 years D) 10 years

29. When will the next external inspection be due (using the given information above)?
A) 4 years B) 5 years
C) 8 years D) 10 years

30. API 570 recommended upstream limits of an injection point circuit for inspection
purposes is (Assume that a size 4 NPS line has a size 1 NPS injection point):
Problem: An injection point exists on a 4 NPS pipe … What is the upstream limit?
A) 12 inches B) 13.5 inches
C) 10 pipe diameters D) 25 feet

31. To verify satisfactory PWHT, what test is conducted per ASME B31.3 requirements?
A) Radiography B) Ultrasonic
C) Hardness survey D) MT or PT after grinding

32. Proper safety precautions shall be taken before any piping system is opened & before
some types of external inspections. All these general 570 safety precautions apply except:
A) Procedure for segregating piping systems, installing blanks (blinds) & testing tightness
B) Opened piping should be isolated from all sources of harmful liquids, gases, or vapors and
purged to remove all oil and toxic or flammable gases and vapors.
C) Before starting inspection, inspection personnel should obtain permission to work in the
vicinity from operating personnel responsible for the piping system, & wear any PPE for work.
D) NDE equipment meets OSHA safety requirements for hazardous electrical equipment.

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
33. In qualifying a procedure for Visual Examination as per ASME Section V, a simulated
flaw (defect) of what minimum dimensional width shall be used?

A) 1/16 inch B) 1/8 inch

C) 1/32 inch D) None of these are correct

34. Each owner/user should provide specific attention to the need for inspection of piping
systems susceptible to specific types and areas of deterioration. These include all EXCEPT:

A) Injection points, deadlegs, Corrosion under insulation (CUI), Soil-to-air (S/A) interfaces
B) Service specific & localized corrosion, Erosion & corrosion/erosion, Corrosion under linings
C) Environmental cracking, Fatigue cracking, Creep cracking, brittle fracture & Freeze damage
D) Contact point corrosion, Corrosion under deposits & Low temperature Corrosion

35. The transmitted film density through the radiographic image of the body of a correct
hole-type IQI was measured with a densitometer at 2.8 in the area of interest. What is the
acceptable range of density for the film (assume no shims were used with the IQI)?

A) 2.4 to 3.6 (2.38 to 3.64), applying the -15% +30% rule

B) 2.0 to 4.0 if a Gamma ray source was used
C) 1.8 to 4.0 if an X-Ray source was used
D) None of these is correct

36. For existing insulated lines that are being pressure tested after repairs, rerating, or
alteration, it is not necessary to strip insulation on all existing welds. However, what actions
should be taken in lieu of stripping away of all of the insulation for the test?

A) Pressure test with longer hold times & match mark pressure gauges before leaving the site
B) Pressure test with longer hold times & observe pressure gauges carefully during the test
C) Pressure test with shorter hold times & perform a close pressure gauge examination
D) Check the line carefully at all exposed areas looking for small leaks

37. Regarding future Inspection interval determination by the Inspector, which of these
statements is NOT true according to the API 570 code?
A) Inspection intervals shall be reviewed/adjusted as needed after each inspection
B) Inspection intervals shall be reviewed/adjusted as needed after a significant operating change
C) Forms of deterioration / damage mechanisms shall be considered when establishing intervals
D) Maximum inspection intervals as per API 570 Table 2 (thickness, visual) shall be mandatory

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
38. Category D Fluid Service is a service where all of the following are true EXCEPT:

A) Fluid handled is nonflammable, nontoxic, & not damaging to human tissues

B) Design temperature is from 0°C (32°F) through 186°C (366°F)
C) Design gage pressure does not exceed 150 psi
D) Inspection of Category D piping is optional

39. Per API 570, inspection of Category D Fluid Service piping is:

A) Handled along with most other normal fluid service piping inspections covered by code
B) Based on reliability needs and inspection of Category D piping is optional
C) Falls under a Class 3 piping system and must be inspected
D) None of the above statements are true

40. Corrosion specialists should be consulted about the appropriate placement and number
of CMLs for piping systems under all of the following circumstances EXCEPT:

A) Whenever piping systems are susceptible to localized corrosion or cracking

B) Whenever piping systems are susceptible to cracking
C) When CMLs will be greatly increased in number
D) When CMLs will be completely eliminated

41. UT thickness measurements taken on what size pipe may require specialized equipment
such as miniature transducers, curved shoes and diameter specific calibration blocks?

A) Below NPS 1 only

B) NPS 1 and below
C) NPS 2 and below
D) NPS 3 and below

42. What are the preferred methods per API 570 when the corrosion in a piping system is
non-uniform or the remaining thickness is approaching the minimum required thickness,
requiring additional thickness measurements?

A) Ultrasonic (UT) scanning methods

B) Radiographic (RT) techniques
C) RT techniques or UT scanning methods
D) Physical measurements using calipers

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
43. Ambient pressure test temps may cause piping system failures because carbon, low-
alloys & others embrittled by service exposure, may be susceptible to any of these except:
A) A damage mechanism caused by metallurgical changes known as Temper Embrittlement
B) A damage mechanism caused by material property changes known as Brittle Fracture
C) A damage mechanism known as Caustic Embrittlement
D) Brittle failure

44. The potential for a brittle failure shall be evaluated by an engineer prior to Hydrostatic
Testing or especially prior to Pneumatic Testing because of the:
A) Higher chance for leakage involved in the pneumatic test
B) Lower chance for leakage involved in the pneumatic test
C) Higher potential energy involved in the pneumatic test
D) Lower potential energy involved in the pneumatic test

45. For closure welds that have not been pressure tested (also welding repairs identified by
Engineer or Inspector), in cases where UT is substituted for Radiography, owner/user shall
specify all of the following be done in accordance with API 570 except:
A) Application of ASME B31 Code Case 179 (ASME B31.1 piping) whenever it is applicable
B) Application of ASME B31 Code Case 181 (ASME B31.3 piping) whenever it is applicable
C) ASNT Level III qualified shear wave examiners must be used for these examinations
D) Industry-qualified UT shear wave examiners must be used for these examinations

46. Per 570, which step below should NOT be taken if weld imperfections* are found
during RT profile examinations of welds in a piping system (*crack-like indications, etc)?
A) Further inspection with weld quality UT or RT to assess the magnitude of the imperfection &
then determine if the imperfection is from original construction or from environmental cracking
B) Environmental cracks shall be assessed by Eng &/or Corr. Special. (API 579-1/ASME FFS-1)
C) Crack-like flaws shall be assessed by the Eng &/or Corr. Specialist (API 579-1/ASME FFS-1)
D) Preferential weld corrosion shall be assessed by the Engineer and/or the Corrosion Specialist

47. What is the maximum allowed inspection interval for Class 2 piping system requiring
thickness measurement (assuming the RL = 10 years and no RBI used)?
A) Every 3 years B) Every 5 years C) Every 10 years D) None of these are correct

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
48. What is the maximum allowed inspection interval for Class 2 piping system requiring
thickness measurement (assuming the RL = 20 years and no RBI used)?
A) Every 3 years B) Every 5 years
C) Every 10 years D) None of these are correct

49. What is maximum possible API 570 interval for thickness measurement at an Injection
Point (assume no RBI)?
A) 2 years B) 3 years
C) 5 years D) To be determined on a case by case basis

50. External and CUI inspection on a gasoline pipeline (on-site service will not significantly
vaporize during release) should be conducted every (how many) years? (No RBI, RL=6yrs)
A) 3 years B) 5 years
C) 6 years D) 10 years

~~~~~~~~~~~~~~END OPEN BOOK SECTION 50 QUESTIONS~~~~~~~~~~~~~~~

2 BONUS QUESTIONS  IF YOU HAVE TIME

The RL of anhydrous hydrogen chloride system (rapidly vaporizes on release) was found to
be 11 yrs. When must next visual inspection be scheduled for this piping system? (Given
information = No RBI, RL = 6 years  … Will we fool you again on the RL?)
A) 3 years B) 5 years
C) 6 years D) 10 years

A diesel pipeline is located along a river. This piping circuit should have thickness
measurements conducted every (what is interval in years)? Assume no RBI & 20 year RL!
A) 3 years B) 5 years
C) 10 years D) Inspection is optional

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)

~~~~~~~~~~BEGIN CLOSED BOOK SECTION 100 QUESTIONS~~~~~~~~~~

51. Which of the following conditions have the “highest potential” to create an emergency
should a leak occur in a Class 1 piping system containing flammable fluids?
A) Rapid vaporization on leakage B) Slow vaporization on leakage
C) No significant vaporization D) None of the above

52. Using illustration from ASME B16.5 (Table 5) identify Value “P” as:

A) Ring Type Joint (RTJ) dimension

B) Value Dg in the blank calculation
C) Ring Joint pitch dimension
D) Flat face pitch diameter

53. When designating an injection point circuit for purposes of inspection, it may often be
appropriate:

A) To extend the circuit to the next fitting downstream of the injection point
B) To extend the circuit two fittings downstream of the injection point
C) To extend the circuit to the next piece of pressure equipment
D) To extend the circuit to the next specification break

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
54. Regarding brittle fracture failures, cracking found will typically show evidence of:

A) Straight, non-branching cracks largely without evidence of any associated plastic deformation
B) Both straight & multi-facet cracks with evidence of a shear lip or localized necking at cracks
C) Branching cracks having evidence of a shear lip or localized necking around the cracks
D) None of these are correct

55. Most cases of Brittle Fracture occur only at:

A) Charpy Impact temperatures have no relationship to Brittle Fracture occurrences

B) Temperatures above Charpy Impact transition temperatures
C) Temperatures below Charpy Impact transition temperatures
D) Temperatures below ambient & only in very thick sections

56. Long-term and short-term corrosion rates should be compared to see which results in
the shortest remaining life as part of the data assessment. Who is responsible to select the
corrosion rate that best reflects the current process?

A) Piping Engineer after consultation with the Corrosion Engineer

B) Authorized Inspector after consultation with a Corrosion Engineer
C) Authorized Inspector determines the rate that best reflects the current process
D) Authorized Piping Engineer determines Corrosion Rate based on Inspector’s recommendation

57. Insulating materials often “hold moisture” that creates corrosion. The ability of
insulation to draw and hold water or moisture is known as:

A) Wicking B) Saturation
C) Wetting D) None of these are correct

58. An API Authorized Piping Inspector must have the required education, training and
experience qualifications related to the design, construction, repair and inspection of piping
systems. Authorized piping inspectors shall be qualified & certified in accordance with
what code requirement?

A) API 570 Annex A B) API 570 Annex B

C) API 570 Annex C D) API ICP (Inspector Certification Program)

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
59. An API Authorized Inspection Agency may be defined as any of these below except:

A) Inspection organization of the jurisdiction in which the piping system is used

B) An owner or user of piping systems who maintains an inspection organization for activities
relating to piping systems not intended for sale or resale
C) An independent inspection organization employed by or under contract to owner or user of
piping systems that are used only by the owner or user and not for sale or resale
D) An independent inspection organization not licensed or recognized by the jurisdiction in
which the piping system is used & employed by or under contract to the owner or user

60. A Repair Organization may be defined as any of the following EXCEPT:

A) An owner or user of piping systems who repairs or alters his equipment per API 570
B) Contractor with qualifications acceptable to an owner or user of piping systems and who
makes repairs or alterations in accordance with API 570
C) One who is authorized by, acceptable to, or otherwise not prohibited by a jurisdiction and
who makes repairs in accordance with API 570
D) A Group outside of a Jurisdiction that travels into a new location and does Repair Work

61. Who is responsible for developing, documenting, implementing, executing, and

assessing piping inspection systems and inspection procedures that will meet the
requirements of the API 570 Inspection Code?

A) Owner/user organization B) Contractor with qualifications acceptable to owner/user

C) Authorized Inspection Agency D) Repair Organization

62. API 570 Authorized Piping Inspectors are responsible to the Owner/User for all of the
following EXCEPT:

A) Determining if API 570 requirements for inspection/examination/testing have been met

B) Being directly involved in all inspection activities, including any examiners assisting him
C) Settle all nonconformances by having repairs done quickly as based on inspector’s findings
D) Evaluating & accepting (or rejecting) all examination results provided by any examiner

63. Historically, the greatest number of incorrect material substitutions during fabrication
and construction is between what types of materials:

A) CS & Low Alloys

B) CS & SS
C) Low Alloy & Nickel steels
D) None of these

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
64. What is the API 570 “minimum possible upstream limit” for an injection point circuit
for inspection purposes (It can NEVER be less than this value, although it may be greater):
A) 6 inches
B) 12 inches
C) 24 inches
D) None of these are correct

65. The owner/user or the inspector may establish inspection intervals and the thickness
measurements should be scheduled based on:

A) Not more than the remaining life as determined from calculated corrosion rates
B) Only at maximum intervals recommended in Table 2 for a given Class of piping
C) The remaining life value or the Table 2 value, whichever is less
D) None of these is correct

66. Critical Environmental Factors for CUI can include all of the following EXCEPT:

A) Insulation system design & type

B) Humidity & Rainfall
C) Chlorides from Marine Environment
D) Industrial pollution (SO², etc)

67. The owner/user or the inspector may establish inspection intervals and the visual
inspection intervals should be:

A) Not more than the remaining life as determined from calculated corrosion rates
B) At maximum intervals recommended in Table 2 for a given Class of piping
C) At the remaining life value or the Table 2 value, whichever is less
D) None of these is correct

68. Thickness measurement inspection on hot surfaces must apply a 1% temperature

correction factor for every 100°F when the surface temperature measures greater than:

A) 100°F (38°C)
B) 125°F (52°C)
C) 150°F (65°C)
D) 212°F (100°C)

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
69. When an owner/user chooses to conduct RBI assessment of piping system, assessments
must include a systematic evaluation for all items listed below EXCEPT:
A) Likelihood of failure based on forms of degradation reasonably expected in a given service
B) In accordance with API 580 and detailed methodology per API 581.
C) In accordance with API 579 and detailed methodology per API 581.
D) Consequence of failure of the piping system in a given service

70. External visual inspections are used to identify all of the following EXCEPT:

A) Corrosion (at supports & at interface corrosion points), Coating/Insulation deterioration.

B) Support Condition (Inadequate supports, loose supports, spacing (gaps) not having bearing
C) Leaks (Flanged joints, Steam tracing, existing clamps, valve stems, seal welds, threads, etc)
D) Condition of externally accessible surfaces after any piping flanges are opened

71. Soil to air interface zone is generally located “where” on a piping system?

A) Pipe running parallel to and less than 12 in. (300 mm) above soil line
B) 12 in. (300 mm) below to 12 in. (300 mm) above grade
C) 12 in. (300 mm) below to 6 in. (150 mm) above grade
D) None of these are correct

72. Atmospheric Corrosion rates vary greatly due to a variety of factors. Corrosion rates
for CS increase with the temperature up to about 250°F (121°C). At temperatures above
250°F (121°C), the equipment surfaces are:

A) Usually too dry for corrosion to occur, except under insulation (that can remain wetted)
B) Susceptible to conditions that cause increased corrosion rates
C) Susceptible to conditions that cause decreased corrosion rates
D) Usually too dry for corrosion to occur

73. A mechanical form of degradation in which cracks are produced as the result of
dynamic loading due to water hammer, slugging, or unstable fluid flow is known as:

A) Vibration-Induced Fatigue B) Thermal Fatigue

C) Mechanical Fatigue D) Erosion/Erosion Corrosion

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)

74. Fasteners should extend completely through their nuts. Any fastener failing to do so is
considered acceptably engaged if:

A) The end of the fastener is flush with the face of the nut
B) The lack of complete engagement is not more than 1 thread
C) The lack of complete engagement is not more than 2 threads
D) At least one thread must extend beyond the face of the nut

75. These points are areas defined by a circle having a diameter not greater than 2 inches
for a line diameter not exceeding 10 inches or not greater than 3 inches for larger lines.

A) Hold B) Examination
C) Witness D) CML

76. API 570 Piping Classification schemes are based upon the:

A) Likelihood of failure B) Consequence of failure

C) Risk of failure D) None of these

77. Regarding the appearance or morphology of Mechanical Fatigue, the signature mark of
fatigue failure will typically appear as:

A) Single clam shell fingerprint with vertical straight lines directly below the crack initiation site
B) Single clam shell fingerprint with rings called beach marks coming from a crack initiation site
C) Concentric lines throughout the entire cross-sectional area
D) None of these are correct

78. The common method used to monitor boiler water for condensate corrosion is:

A) Operational Temp Range Analysis

B) Treatment Chemical (Scavenger) Analysis
C) Water Analysis
D) pH Analysis

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)

79. Loss of ductility/notch toughness in susceptible low alloys, such as ≤ 2-1/4 Cr occurs
when:
A) Prolonged service at high temperature (700 F – 1070 F) leads to Temper embrittlement
B) Prolonged operation at high cyclical service leads to Vibration-Induced fatigue
C) Prolonged services at low temperature (-20 F) leads to Brittle Fracture
D) Prolonged service at high pressure and temperature leads to creep

80. Magnetic Particle examination methods can detect which of these discontinuities?
A) Both shallow sub-surface cracks and surface cracks
B) Both deep sub-surface cracks and surface cracks
C) Shallow sub-surface cracks
D) Deep sub-surface cracks

81. API 578 gives rules for Alloy Verification for:

A) Carbon steel piping material for old or new piping
B) Alloy steel piping materials, for old or new piping
C) Carbon steel materials used for old piping only
D) Alloy steels used for old piping only

82. Regarding the thickness measurement of small diameter piping NPS 1 & smaller, the
best NDT technique (API 570 preferred method) is to use the:
A) Ultrasonic thickness technique B) Radiographic profile technique
C) Real time radiographic methods D) None of these are correct per API 570

83. For recalculating Piping Circuit MAWP, what computation determines wall thickness?
A) Actual thickness as determined by inspection
B) Actual thickness minus estimated corrosion loss before the next inspection date
C) Actual thickness minus twice the estimated corrosion loss before the next inspection date
D) Actual thickness minus estimated corrosion loss since the last inspection date

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
84. A typical injection point pipe circuit starts upstream of the injection point (how far):
A) 12 inches
B) 12 inches or 2 times pipe diameter, whichever is greater
C) 12 inches or 3 times pipe diameter, whichever is lesser
D) 12 inches or 3 times pipe diameter, whichever is greater

85. What term best describes a physical change in a component that has design
implications affecting pressure containing capability or flexibility of a piping system
beyond the scope of the original design.
A) Rerating B) Repair
C) Alteration D) Assembly

86. Who has responsibility to the owner/user that includes the supply of materials,
equipment, quality control and workmanship necessary to maintain and repair piping
systems per API 570?

A) Repair organization B) Inspection Agency

C) Contractor D) Piping Engineer

87. Injection points are sometimes subject to accelerated corrosion from normal or
abnormal operating conditions. Because of this, how must they be treated?

A) Injection points may be treated as a separate inspection circuit

B) Injection points are treated as any other piping in the plant
C) Injection points require no special treatment
D) None of the above

88. Rerating piping systems by changing MAWP & / or temp rating may be done only if all
of the following requirements below have been met EXCEPT (Select incorrect answer):

A) Piping system uses same pressure relieving device settings if capacity is not affected
B) Calculations are performed by the piping engineer or the inspector
C) Rerating is acceptable to the inspector or piping engineer
D) All piping system components are adequate for the new combination of pressure/temperature

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
89. The API-570 Piping Inspection Code applies to:
A) Inspection, rating, repair, & alteration procedures for piping systems already in-service
B) May be used for modification or addition of new piping systems constructed per the code
C) May be used when in conflict with any prevailing regulatory requirements
D) Pressure vessels, heaters, or heat exchanger internal or external piping

90. API-570 Piping Inspection Code is intended for use and may be used by all of these
EXCEPT:
A) Those in the Refinery Industry
B) Those in the Chemical Process industry
C) Those in the Pharmaceutical Industry
D) Whoever uses it and can access Inspection

91. Which of the following types of imperfections cannot be detected by radiography?

A) Cracks
B) Slag or Porosity
C) Incomplete Penetration
D) Planar flaws (such as laminations)

92. The owner/user shall maintain appropriate permanent and progressive records of each
piping system covered by API 570 for all of the following items EXCEPT:

A) Piping system service, classification, identification numbers, & inspection intervals

B) Documents recording details of testing (inspector/examiner, date, types of testing, etc)
C) Results of thickness measurements & other tests, inspections, repairs (temp/permanent),
alterations, or rerating. Design information and piping drawings may be included
D) Fitness for service assessment plans and strategies

93. When reviewing RT film, a darkened perfectly straight line can be seen in the very
center of the root pass (lightest area). The length of the line is about 75mm long. It is likely
which type of discontinuity?

A) Incomplete penetration
B) Incomplete fusion
C) Wormhole porosity
D) Crack

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
94. Which of the following imperfections may appear as a dark round spots using
radiography?

A) Cracks and Incomplete Penetration

B) Slag and Incomplete fusion
C) Porosity or Burn through
D) Laminations

95. Which of these imperfections may appear as a light white spot using radiography?

A) Cracks
B) Incomplete Penetration
C) Porosity
D) Tungsten Inclusion

96. Deadlegs include all of the following EXCEPT:

A) Lines with one end blanked

B) Control valve bypass lines
C) Relief valve inlet and outlet header piping
D) Sample points, drains, bleeders, and instrument connections

97. Injection points are sometimes subject to accelerated corrosion from normal or
abnormal operating conditions, and because of this injection points are treated as:
A) A part of the circuit that needs to be inspected regularly per API 570 requirements
B) A separate inspection circuit needing thorough inspection on a regular schedule
C) An inspection circuit covered along with On-stream inspection surveys
D) A separate part of an external inspection, similar to CUI inspection

98. Before performing required inspections, inspectors shall familiarize themselves with:
A) Similar piping system repairs
B) Piping system baseline inspection results
C) Previous history of similar piping systems
D) Current Inspection Plans for the piping system

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
99. Examples of environmental cracking include all of the following except:

A) Polythionic acid SCC of sensitized austenitic alloy steels

B) Caustic SCC (caustic embrittlement)
C) Temper Embrittlement and Creep
D) Chloride SCC of Austenitic SS

100. Typical sources of moisture that cause corrosion under insulation (CUI) include:

A) Cooling Towers located downwind from Plant Prevailing winds

B) Rain, water leaks, condensation and deluge systems
C) Breaks, holes or sealant deterioration in insulation
D) Penetration locations in the insulation

101. Regarding reporting & records, Computer programs are particularly useful for all of
the following EXCEPT:
A) Storing thickness readings
B) Calculating short and long-term corrosion rates, retirement dates, MAWP, and reinspection
intervals on a test-point by test-point basis.
C) Highlighting areas of high corrosion rates & circuits overdue for inspection
D) Fitness for service assessment docs per API 581

102. ASME IX Mechanical Tests (Tension Tests) are used to determine the:

A) Degree of soundness and ductility of groove-weld joints

B) Ultimate strength of groove-weld joints
C) Notch toughness of the weld
D) Stress values used in calcs

103. ASME IX Mechanical Tests (Guided-Bend Tests) are used to determine the:

A) Degree of soundness and ductility of groove-weld joints

B) Ultimate strength of groove-weld joints
C) Notch toughness of the weld
D) Stress values used in calcs

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
104. ASME IX Mechanical Tests (Charpy Impact Tests) are used to determine the:

A) Degree of soundness and ductility of groove-weld joints

B) Ultimate strength of groove-weld joints
C) Notch toughness of the weld
D) Stress values used in calcs

105. API 574 External Insp Checklist for Misalignment covers all the following except:

A) Piping Misalignment B) Restricted Movement

C) Support misalignment D) Expansion joint misalignment

106. Which of these statements are False regarding On-stream inspections per API 570?

A) On-Stream inspections may be required by the Inspection plan

B) On-stream inspections should be conducted by either an inspector or examiner
C) The external thickness measurement inspection shall be a part of an on-stream inspection
D) On-stream inspection work done by examiners shall be authorized & approved by Inspector

107. Which of these are NOT mandatory requirement(s) for re-rating a piping system?

A) Current insp. records shall be reviewed to verify that piping system is satisfactory for the
proposed service conditions & an appropriate corrosion allowance has been provided
B) The piping system is checked to affirm that the required pressure relieving devices are
present, are set at appropriate pressure & have appropriate capacity at the set pressure
C) All deficiencies in the piping system must be corrected before the re-rating is complete
D) Calculations must be performed by the piping engineer or the inspector

108. Which of the following API 570 cases does requires the approval from the piping
engineer and is considered an “alteration” as defined by API 570?

A) Changing out a damaged flange with a new flange of the same rating and material
B) Changing out a corroded branch connection (no required reinforcement)
C) Adding a large bore branch connection requiring reinforcement
D) Adding a small bore weld boss not requiring reinforcement

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
109. After completion of alterations or major repairs, a pressure test is:
A) Normally required
B) Not normally required
C) Required if deemed necessary by Examiner
D) Mandatory per API 570

110. Any welding conducted on piping components in operation must be done in

accordance with this document, and Inspector shall use as a minimum “Suggested Hot Tap
Checklist” contained in this document for hot tapping performed on piping components.
Which of the following documents referenced in API 570 addresses hot tapping?
A) API 2201 B) API 574
C) ASME B31.3 D) ASME PCC-2

111. Which of the following statements are correct?

A) Soil resistivity is a measure of resistance used by drilling operations in oil exploration and it
has no connection with corrosive soil
B) Soil resistivity has nothing to do with corrosiveness of soil because soil corrosion depends on
the amount of corrosive chemicals present in the soil
C) Lower soil resistivity indicates less corrosive soil
D) Higher soil resistivity indicates less corrosive soil

112. Who shall be responsible to the owner-user for determining that the requirements of
API 570 for inspection, examination and testing are met?
A) Engineer B) Inspector
C) Repair Organization D) Operating Personnel

113. General types of inspection & surveillance recognized for piping systems per API 570
include all of these EXCEPT:
A) Internal visual and external visual inspections
B) On-stream and thickness measurement and supplemental inspections
C) CUI inspection and vibrating piping inspection and Injection point inspection
D) Infrared Thermography for Hot spots, RT for fouling/plugging, Soil/Air interface inspections

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
114. Bellows expansion joints should be visually inspected for all of these problems except:
A) Displacement exceeding design
B) Coating failure & corrosion
C) Unusual deformation
D) Misalignment

115. External inspections include surveys for condition of piping hangers/supports. Which
item below is NOT an inspection item concerning piping hangers/support conditions?
A) Locate any “bottomed out” spring supports and support shoes displaced from their supports
B) Support dummy legs have adequate drainage (not filled with water that causes corrosion)
C) Locate any cracked or broken hangers including any missing/damaged hardware
D) Restraint conditions that relieve stress existing in the piping system

116. In addition to inspector, what other personnel can perform 570 external inspections?
A) Qualified Operating/Maintenance Personnel when acceptable to Inspector
B) Personnel suitably trained and appointed by the Management
A) Any plant personnel
C) Only the inspector

117. At junctions where vibrating piping systems are restrained (such as branch
connections), what method(s) of NDE should be used to assess pipe condition and what
damage mechanism is likely to occur if periodic inspections are neglected?
A) MT or PT … To detect the onset of fatigue cracking
B) RT or UT … To detect the onset of fatigue cracking
C) VT or ET … To detect the onset of fatigue cracking
D) None of these are correct because fatigue cracking cannot be detected before it happens

118. Piping systems will have more CMLs and will be monitored more frequently when all
of the following conditions apply EXEPT:
A) Piping systems having high potential consequences if a failure occurs
B) Piping systems subject to higher corrosion rates
C) Piping systems subject to localized corrosion
D) Piping systems selected by Inspector

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)

119. A minimal number of CMLs are acceptable:

A) Whenever the corrosion rate is low and the corrosion is not localized
B) Whenever the corrosion rate is well known to an owner/user
C) Whenever the corrosion rate has been accurately established
D) Whenever it is acceptable to the API Authorized Inspector

120. What is the formula for remaining life (½ RL = used for Thickness Measure
intervals)?

A) RL (years) = t actual – t required ÷ corrosion rate (in. or mm/year)

B) RL (years) = t initial – t actual ÷ the time (years) between t initial and t actual
C) RL (years) = t previous – t actual ÷ the time (years) between t previous and t actual
D) None of these is correct per API 570

121. What is the formula for LT Corrosion Rate?

A) Corrosion Rate LT = t actual – t required ÷ corrosion rate (in. or mm/year)

B) Corrosion Rate LT = t initial – t actual ÷ the time (years) between t initial and t actual
C) Corrosion Rate LT = t previous – t actual ÷ the time (years) between t previous and t actual
D) None of these is correct per API 570

122. What is the formula for ST Corrosion Rate?

A) Corrosion Rate ST = t actual – t required ÷ corrosion rate (in. or mm/year)

B) Corrosion Rate ST = t initial – t actual ÷ the time (years) between t initial and t actual
C) Corrosion Rate ST = t previous – t actual ÷ the time (years) between t previous and t actual
D) None of these is correct per API 570

123. Regarding surface preparation for the various NDE techniques, the inspector may
need advice from:

A) No one (Inspectors call it)

B) Corrosion specialist
C) NDE specialist
D) Engineer

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)

124. As part of a routine inspection, pressure tests are:

A) Conducted only when specified by owner/user
B) Not normally conducted
C) Normally conducted
D) Never conducted

125. As part of a routine inspection, pressure tests must be conducted under all of the
following circumstances EXCEPT:

A) Whenever U.S. Coast Guard regulations apply for over water piping
B) Whenever specified per requirements of local jurisdictions
C) Whenever specified by the inspector or piping engineer
D) Whenever specified by a repair organization

126. Lower pressure tests, which are used only for tightness of piping systems, may be
conducted at pressures designated by:

A) Owner/user B) Engineer
C) ASME B31.3 Code D) Jurisdiction Rules

127. Per API 570, when a pressure test is required, it shall be conducted (when)?
A) Either before or after any heat treatment if approved by the Inspector
B) Either before or after any heat treatment if approved by the Engineer
C) Always before any heat treatment
D) Always after any heat treatment

128. API 570 cautions the owner/user to avoid exceeding what critical limit for material
during pressure tests (especially for equipment at elevated service temperatures)?
A) Avoid exceeding 90% of SMYS of a material at test temperature during pressure testing
B) Avoid exceeding the specified maximum tensile strength during pressure testing
C) Avoid exceeding the specified minimum yield strength during pressure testing
D) Avoid exceeding the MAWP for the equipment during pressure testing

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
129. When flammable liquid is used for pressure testing, its flash point shall be at least:
A) 60° F (15°C) B) 90°F (32°C)
C) 120°F (49°C) D) 150°F (65°C)

130. Piping fabricated of or having components of 300 series SS should be hydrotested with
a solution made up of potable water (see note), de-ionized/de-mineralized water or steam
condensate having a total chloride concentration (not free chlorine concentration) of:

A) Less than 50 ppm B) Less than 100 ppm

C) Less than 150 ppm D) Less than 200 ppm

131. A pneumatic (or hydro pneumatic) pressure test may be used when it is impracticable
to hydrostatically test a piping system. Which of these statements are correct per API 570?
A) Temperature, structural, or process limitations may make a hydrotest impracticable
B) Only an owner may decide which limitations make a hydrotest impracticable
C) Only structural or process limitations may make a hydrotest impracticable
D) Only process limitations may make a hydrotest impracticable

132. Per API 570, special attention shall be given when pressure testing which of these
steels because they may be subject to Brittle Fracture during start-up/shut down because:
A) Metallurgical change known as Temper Embrittlement may affect all 1- ¼ Cr 1 Mo steels
B) Metallurgical change known as Temper Embrittlement may affect all 2- ¼ Cr 1 Mo steels
C) Metallurgical change known as Brittle Fracture may occur in all 5% - 9% Chrome steels
D) Metallurgical change known as Brittle Fracture may occur in all 1- ¼ Cr 1 Mo steels

133. Substituting NDE procedures for pressure test after an alteration is allowed only after:
A) Either an Engineer or an Inspector have approved the substitution
B) Both the Engineer and Inspector have approved the substitution
C) Inspector has approved the substitution
D) Engineer has approved the substitution

134. Per API 570, appropriate NDE shall be specified and conducted and substituted for a
pressure test when a pressure test is not performed after:
A) Any major repair or alteration … If the Engineer & Inspector approved the NDE substitution
B) Any major repair or alteration … If the Repair Organization approved the NDE substitution
C) Any major repair … If the Engineer & Inspector approved the NDE substitution
D) Any alteration … If the Engineer & Inspector approved the NDE substitution

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
135. PMI testing can be accomplished by:
A) The inspector or the examiner B) The inspector only
C) The examiner only D) A trained PMI technician only

136. If a piping system component should fail because an incorrect material was
inadvertently substituted for the proper piping material, the inspector shall:
A) Ensure further sampling (Up to 100%) of existing piping materials is accomplished ASAP
B) Only consider the need for the further verification of the existing piping materials
C) Ensure that further sampling of existing piping materials is accomplished ASAP
D) Ensure 100% verification of existing piping materials is accomplished ASAP

137. Which of the PMI test methods detects carbon content nondestructively?
A) Examining Material Test Reports (MTRs)
B) Portable Optical Emission Spectroscopy
C) Portable X-Ray Fluorescence (XRF)
D) Laboratory Chemical Analysis

138. Per API 578, if any one of a representative sample is rejected, then all of the items of
that inspection lot should be:
A) Quarantined (Segregated) and considered suspect until cleared by PMI testing or Verification
B) Considered Rejected (Segregated) until cleared by PMI testing or Verification
C) Considered Rejected only
D) Considered Suspect only

139. Per API 578, examples of acceptable identification markings includes all these except:
A) Documentation showing both the PMI test results and the PMI test locations
B) Low-stress stamp marking indicating that the PMI test has been performed
C) Color coding by alloy (Such as using the PFI-ES-22 system)
D) Visual verification of Mill Test Report (MTR) results

140. Normally thickness readings are not routinely taken on valves in piping circuits when
dismantled for servicing and repair. However gate valves in a severe corrosive/erosive
environment should have thickness readings taken (where)?
A) Between the valve seats B) The valve bonnet
C) Thickness readings are not taken (use calipers) C) The valve ends

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
141. Check valves should be visually checked and inspected internally. Which item below
is not a normally required inspection item for internally inspecting check valves?

A) Check that the flapper is free to move without excessive looseness (over tolerance) from wear
B) Excess wear on flapper stop (does not allow flapper to move past top center & remain open)
C) Flapper nut is properly secured to the flapper bolting (has not backed off, no looseness)
D) Leak checks of critical check valves

142. If weld imperfections from original* weld fabrication (*Undercuts = crack-like flaws),
WHO assesses the impact of the weld quality on the piping system integrity per API 570?

A) Inspector and/or Corrosion Specialist

B) Piping Engineer and/or Corrosion Specialist
C) Inspector and/or Engineer
D) Piping Engineer only

143. Each owner/user organization should be audited periodically to determine if the

authorized inspection agency is:
A) Meeting requirements of Owner/user’s QA Inspection/Repair Management System
B) Meeting requirements of Owner/user’s Quality Assurance Manual
C) Meeting requirements of Inspection Organization’s Quality Plan
D) Meeting requirements of API 570 Piping Inspection Code

144. The audit team should typically be from any of these except:
A) 3rd Party Organization experienced/competent in Petrochemical Process Plant Insp. Programs
B) 3rd Party Organization experienced/competent in Refining Process Plant Inspection Programs
C) A combination of 3rd Party Organization and other owner/user sites
D) The same owner/user plant site where the audit is being conducted

145. Per API 570, a one-time, temporary extension of a piping inspection due date is called:
A) A deferral
B) An extension
C) An inspection interval revision
D) None of these are correct per API 570

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Name/Badge #: _______________________________________________ Date: ____________
Q & A for API 570 Practice Exam (150 Questions)
146. RBI assessment may be used to:
A) Increase or decrease extent of CUI inspection given in API 570 Table 3 for CUI Inspection
B) Only Increase inspection limits given in API 570 Table 3 for extent of CUI inspection
C) Only decrease inspection limits given in API 570 Table 3 for extent of CUI inspection
D) None of these as limits are given in API 570 Table 2 for extent of CUI inspection

147. Regarding piping classifications, a consequence assessment considers which of these

associated with a potential failure of the piping system?
A) Explosion, Fire, Toxicity and environmental impact associated with a release
B) Potential causes of a release due to a piping system failure
C) Likelihood of a release due to a piping system failure
D) None of these are found in a consequence assessment

148. Inspection intervals shall be reviewed and adjusted (How often) per API 570?
A) As needed after each inspection or significant change in operating conditions
B) Only as needed after each inspection if deemed necessary by the Inspector
C) Only when significant changes occur in the operating conditions
D) None of these is correct per API 570 corrosion half-life rules

149. Regarding Thickness Measurement Intervals, prior to using Table 2 for Inspection
Interval determination by Class, what shall be done per API 570?
A) Corrosion rates do not need to be determined because intervals are given in API 570 Table 2
B) Corrosion rates shall be calculated per Section 7.1.1, Formula 1 for RL to determine ½ RL
C) Corrosion rates shall be calculated per Section 7.1.1, Formula 1 for RL to determine RL
D) Corrosion rates shall be calculated per Section 7.1.1, Formula 2 or 3 for Corrosion Rate

150. In addition to thickness measurement intervals by Class (also Injection Points & S/A),
Table 2 also contains recommended:
A) Maximum inspection intervals for External Inspection by Class (the RL calc is not applicable)
B) Maximum inspection intervals for External Inspection by Class or ½ RL, use greater value
C) Maximum inspection intervals for External Inspection by Class or ½ RL, use lesser value
D) Maximum inspection intervals for External Inspection by Class or RL, use greater value

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