PARTS LIST

FOR MODELS
RJ300 * RC300 * RF300 * RF1 00 * RC100

b;======::=~~" . 'i 'i ,

IMPORTANT

Please provide complete model and serial number

when ordering parts. This will avoid delays in
processing your order.

"J.D. Plate location showll"~bove

-' BROCE MANUFACTURING COMPANY

1460 South 2nd Ave - P.O. Box 580
DODGE CITY,KS 67801
Tel. (316) 227-8811 Fax (316) 227-3012
 8
o =
o c o

MAIN FRAME & DECKING

ITEM PART # DESCRIPTION

1 F-201-R MAIN FRAME (COMPLETE W! DECKING)
2 F-202 FRAME STEP
3 F-203-R MOTOR MOUNT BRACES (SPECIFY ENGINE)
4 F-206-R MAIN DECK
5 F-205-R DIAGONAL DECK
6 F-204 - R FRONT DECK
7 F-209-R DECK STEP
8 F-208-BR RIGHT REAR FENDER
9 F-208-BL LEFT REAR FENDER
10 F-810-R ROCK GUARD HANGER
11 F-811-R RUBBER ROCK GUARD
12 BL-812-R FRONT BRAKE LINE ASSY.
13 BL-813-R REAR BRAKE LINE ASSY.
 INSTRUMENT PANEL & STEERING ASSY
~It~e~m____ ~Pa=r~t~#_____ ~De=s~c~r~ip~t~i~on~__________________

1 I-217-AR INSTRUMENT PANEL & SUPPORT

2 I-218-R INSTRUMENT PANEL COVER
3 S-248-? STEERING UNIT (SEE HYDRAULIC SCETION)
4 SM-249-? MOUNT (SEE HYDRAULIC SECTION)
5 S-251-?-- COLUMN ASSY. (SEE HYDRAULIC SECTION)
6 S-252-R COLUMN SUPPORT CLAMP
7 S-253-R STEERING WHEEL
8 S-254-R STEERING WHEEL COVER
9 HS-230-R SHIFTER ASSY. (3-SPEED)
HS-230-C SHIFTER ASSY . (2-SPEED, SER.#86827 & UP)
NOT SHOWN
HS-231-R SHIFT CABLE (3-SPEED,FLOOR MOUNT)
HS-231-AR SHIFT CABLE (3-SPEED,DkSH MOUNT,PRIOR TO
SERIAL # 86827)
HS-231-C SHIFT CABLE (2-SPEED, SER.# 86827 & UP)
GAUGES SENDERS
1-219-R ENGINE COOLANT TEMP. IS-219-R ENGINE COOLANT TEMP.
I-221-R ENGINE OIL PRESSURE IS-221-R ENGINE OIL PRESSURE
1-223-R FUEL QUANT lTY I-224-R FUEL QUANTITY
I-220-A AMMETER
1-220-V VOLTMETER
I-222-B TACHOMETER
1-222-HO HOURMETER
I-Z25-R IGNITION SWITCH (SPECIFY MODEL)

z
 SEAT ASSEMBLY

ITEM PART # DESCR I PTI ON

1 C-113 SEAT FRAME (STANDARD)
C-113-B SEAT FRAME (SUSPENSION TYPE)
Z C-11Z SEAT CUSHION
3 C-114 BACK REST
4 C-115 SEAT SUPPORT
5 SUSPENSION ASSEMBLY BASE
6 C-115-SA SUSPENSION ASSEMBLY
7 VM-ZIZ-C VALVE & THROTTLE MOUNT
. VM-21Z- VALVE MOUNT (SUSPENSION TYPE)
8 T-213-R THROTTLE CABLE
9 T-214 - R CHOKE CABLE
C-211-R SEAT BELT (NOT SHOWN)

3
 2

lro.----~--~_~I--~

SEAT ASSEMBLY

Re-,\ PaJt.;t Numb Vt. VM vu:.,:,tio t1

1 BS-1050 SEAT ASSEMBLY
2 BS-1051 BACK REST
3 BS-1052 SEAT CUSHION
4 BS-1053-R RIGHT ARMREST PAD
BS-1053-L LEFT ARMREST PAD
5 . BS-1056 ADAPTOR
6 C-115-B SEAT SUPPORT
7 BS-1055 SUSPENSION BASE
8 BS-1054 SUSPENS ION· ASSY
9 BS-1056 FREE TRACK
10 BS-1057 CONTROL TRACK
11 VM-212-C VALVE MOUNT (STANDARD)
VM-212-D VALVE MOUNT (SUSPENSION TYPE)
12 T-213-R THROTTLE CABLE
NOT SHOWN
BS-1058 COMPLETE STANDARD SEAT ASSY.
(REPLACES OLDER STYLE SEATS.
INCLUDES ITEMS 1,5,9,10)
BS-1059 COMPLETE SUSPENSION SEAT ASSY.
(REPLACES OLDER STYLE SEATS.
INCLUDES ITEMS 1,7,8,9,10,11)
T-214-R CHOKE CABLE
C-211-R SEAT BELT

4
 BRAKE CONTROL ASSEMBLIES

Prior TO Se(!Oi
"

5
 BRAKE CONTROL ASSEMBLIES
Item # Part # Description /Votes
B-240-B DUAL MASTER CYLINDER sIn 86332 & Up _See note below
---.-- ..-
2
B-240-R
BM-245-R
SINGLE MASTER CYLINDER
MASTER CYLINDER MOUNT
---- - - ... _- - --_.._
Prior to sI n 86332
-_._----_._-_. _
_------.--- .. _-----_. --- ... -
3 B-284 RUBBER BOOT
4 B-239-R PUSH ROD See note below
5
_---:;;--_-=-=:-::-::--'
B-243-R-'-_ _ _ _ -==P~U:...::S:.:.H~ R~ O~D=-:B::.O=LT
~ (E=c-..::c:..::
e~ nt~c) _____ _ _ ___ __ ____ _ __ ______ _ _
6 B-285 PUSH ROD BUSHING
-------::;---~=~-------:::-:::-:=--:---:--:~-=--==:--::--=--:..:~=---- - --- -- - ----- - --- --- - - - --- - --- -- - ---- --- - -- - -
7 B-238-R BRAKE PEDAL
8 B-241-R BRAKE PEDAL PAD
---- - ---- ----- - -- - - - ---- - ----------- --
9 BM-244-R PEDAL MOUNT
10 B-242-R PEDAL BUSHING 2 Require d
--- - --- - -
11 BLS-15 BRAKE LIGHT SWITCH
- - - -- ----- - - - - - - --------- -
12 PB-236-R BRAKE CABLE PULLEY -_._ ----,---_. _ ---- - - - .-- .. -- -~ - , - . - .-- - .-- - --- - -

13 B-286 WIRE ROPE CLAMP _ ____ 2 _~eq uired_ ___ __ ____ _______ _ _
14 PBS-13 PARKING BRAKE SWITCH
15 PB-237 PARKING BRAKE CABLE 2 Required
16 PB-233 PARKING BRAKE LEVER
17 BM-234 PARKING BRAKE MOUNT
18 PB-235-R LINKAGE SUB ASSY
19 PB-270-R LINKAGE SUB ASSY
20 PB-233-C BRAKE LEVER ASSEMBLY __ __ ~IN 83 1 80 _~_~ __ ____ . _ _ _ _
21 PB-229-C CLEVIS (3/8 Fine Thread) __ ____ _____. _ __ SIN 881 80 & Up
22 _ -=-=---=-=:-c----=--_
_ ----:::-:c--_ PB-235-C __ _ _ P--'R
--.:...IM
'-'----
A.:...
RY PARKING BRAKE CABLE __~~__~~1~~_~ _~ __ __ . __ _ ________ _
_--'--'-'-'----_~~_=__==__
23 PB-270-C _ __ ~ P .t:-BJS_IN_G~~_ A_K~_ A_D_~~ ST_~~_ _____ _ __ _~:.~~~~ ...__~_p. ____ ___ ____. _____.________

Hot Shown
F33252 _ _----,M-,-A
_ _ _---:::::-::-=c-=-=---_
_ -o-S c'--cT==E,--:,R_ C-,---,Y-'".L.cc... --=-R=E.."..PA-,-I=R-,-Kc= IT (B-240:131_ . _ ___ ________ _ _
_ ~_ _ _ _ __'M_ .:.: .A. .:. "__'
_ _ _ _ F97935 :S T__=E"-R_'__C=_Y=--L"-. = :...c R= EP...:..:A
...:.:I:. .cR.cc.K. :.:...:
IT---,(c=.
B---=--
-240: B) __ _ ___ __ _ ________ _ ____ _

.- - - - - - - - -- -- - -- - - - - --------- ----- - - - - ------ --

Broce Brooms prior to serial number 86332 used a single reservoir master cyiinder. Dua!
master cylinders were installed only upon customer requesVspeciiication. BegiC1:1ing witn
serial number 86332, dual reservoir master cylinders became standard equipment. The
original dual master cylinders had a relatively low reservoir capaci<y. Several proto<ype
units were used before this unit was standardized.

Some of these prototype master cylinders required the use of longer push rods. If the
existing push rod in your machine is more than 6-3/4"long , it will need to be replaced when
the master cylinder is replaced.

Although the original single master cylinder is still available, both the single and early dual
master cylinders may be replaced with the current production unit. However, some deck
trimming may be required to accommodate the larger size . Current production brake line
fittings may be required for this conversion and will be suppliec upon customer request.

6
 HYDROSTATIC CONTROL ASSEMBLIES
.--CD

® ,,... - - - - - - --- --- -- - -- - -- - -.- -- .---- --- -.--- -- - - --- ------ - ---- - -- -.,

1"" - - - - - - - - - - - - - - - .". - - - - ~- - - - - - - - - - - - - - - - - - - - -

.
.
,
,

Item # Part # Description Notes

1 HC-226-R CONTROL PEDAL ASSY
2 HC-229-B 1/4" CLEVIS WI PIN Control Cable
HC-229-R 3/8" CLEVIS WI PIN Control Rod
3 HC-228-HB HYDRO-BACK DEVICE SIN 87512 & Up
4 HC-228-E HYDRO-BACK CABLE SIN 87512 & Up
5 HC-228-R CONTROL LINKAGE ASSY Prior to SIN 87512 wI Sundstrand pump
6 1215 STROKE LEVER (Sundstrand) Prior to SIN 87512 wI Sundstrand pump
7 1214 CENTERING SPRING Prior to SIN 87512 wI Sundstrand pump
8 HB-001K HYDRO-BACK RETRO KIT Converts CQntroi rod to cable
9 HC-226-HA HAND CONTROL KIT Converts foot CQntrol to hand control
10 HC-228-OH HAND CONTROL CABLE
The Hydro-Back centering device was used on the following units prior to serial number 87512:
87180 - 87183, 87213, 87219 - 87222,87232,87501,87504

7
 1
9

------------ ._._-_.-
~~~~~~:~i~s~~~
~

SWEEPING CORE SUPPORT FRAME

Uem PWl-t # V e.,6 CJvi.~tio n Item PWl-t # Ve..6 CJvi.~tio n

1 C-102 CIRCLE FRAME 11 0-11 SUPPORT BRACKET
2 B-104 BEARING BRACKET 12 F-810-8 ROCK GUARD HANGER
CIRCLE BEARING 13 F-811-8 RI'PE~o ROCK GUARD
3 B-103
4 0-12-B CORE COVER 14 0-15-6 CORE - CHAIN DRIVE
5 C-108-8 CORE SUPPORT 15 D-15-SP8 CORE - DIRECT DRIVE
(CHAIN DRIVE) (PRIOR TOSER#86818 )
C-108-SPR CORE SUPPORT D-15-SPC CORE- DIRECT DRIVE
(DIRECT DRIVE) (SER # 86818 & UP)
6 D-20-R SHOCK ABSORBER 16 D-l3 PILLOW BLOCK BEARING
7 D-21-R SHOCK PIN 17 0-17 SPINDLE
8 208 LIFT CYLINDER 18 0-16 END CAP
9 216 SHIFT CYLINDER
10 (-109 HINGE PIN NOTE: THE D-15-SP( CORE (AN BE
DISTINGUISHED FROM THE "SPB" BY A FIFTH
HOLE, DRILLED IN THE HUB MOUNTING PLATE_

8
 CHAIN DRIVE

8s1 PaM: # VeA CJti.ptio 11

1 MAB-16-B HYDRAULI C MOTOR
2 MR-16-AR MOTOR MOUNT

0°
3 D-18-R CHAIN GUARD
0 4 C-109-AR IDLER SPROCKET
5 D-14-R DRIVE CHAIN
6 C-111 HUB SPROCKET
7 C-110 PLATE SPROCKET

4
DIRECT DRIVE

~ PaM: # VeA CJUptio 11

3 1 DD-256-R MOTOR (PRIOR TO SER.# 86818)
DO-256-C MOTOR (SER.# 86818 & UP)
2 00-257-R SPLINED HUB
3 MR-16-SPR MOUNT (PRIOR TO SER.# 86818)
MR-16-SPC MOUNT (SER . # 86818 & UP)
4 MR-16-LR LOCK RING

NOTE: THE MR-16-SPC IS DISTINGUISHED FROM THE "SPR" MOUNT BY A HOLE

DRILLED IN THE CENTER OF THE OUTER END PLATE. THIS MOUNT MUST
BE ' USED WITH THE 00-256-( HYDRAULIC MOTOR .
9
 BROOM CORE REFILLS

RW-503 10" X 32" PROSTRAN WAFER

RW-504 10" X 32" WIRE WAFER
RW-500 8' SET, PROSTRAN WAFERS W/SPACERS
RW-501 8' SET, WIRE WAFERS W/SPACERS
RW-502 8' SET, ! PROSTRAN & ! WIRE W/SPA(

CONVOLUTED SETS AVAILABLE UPON REQUEST

CS-Ol
CORE SERVICE STAND
-PROVIDES EASY STORAGE FOR SPARE CORE.
-HOLDS CORE UPRIGHT ON 'LEVEL SURFACE FOR
WAFER REPLACEMENT.
-TRANSPORTABLE WITH SMALL FORKLIFT.

- -
CS-02
CORE SERVICE RING
-REPLACES SPINDLE DURING" WORN WAFER
REMOVAL TO PROVIDE A SECURE ATTATCHMENT
POINT FOR HOISTING.

10
HYDRAULIC COMPONENT UPGRADES
MASTER CYLINDER

The original rear engine model Broce Brooms were equipped with a large capacity single
reservoir master cylinder. Dual master cylinders were installed only upon customer request.
Beginning with serial number 86332, dual master cylinders became standard equipment. The
original dual master cylinders had a relatively small reservoir capacity and were later upgraded
to larger capacity units. At the time that this change was made, several different prototype
cylinders were used. It was necessary to modify the push rod on some of the prototype units .
All are rebuildable, but replacing a prototype unit may require the push rod to be cut and ground
to approximately 6 1/2 inches in overall length or replaced with a new push rod (pin B-239-R) .
When replacing a smaller capacity master cylinder with the larger, current production unit , some
deck trimming may be required to accommodate the larger size .

HYDRAULIC CONTROL VALVE

The original brush function control valve used on Broce Brooms was a Model SP. This unit was
used from the early 60's until 1987. Beginning with serial number 86201 , ~he control valve was
changed to a Model SPK . This valve incorporated positive down pressure while retaining all of
the functions of the original Model SP, including the float position . These are both 3-spool,
monoblock valves. The main visual difference between the two is the alignment of the control
handles. The Model SP has all three handles mounted at the same level. The Raise/Lower
handle on the Model SPK is elevated slightly over the other two. Machines that were not
originally equipped with the "Positive Down Pressure" feature can be retro-fitted with the Model
SPK if desired. An additional hydraulic hose will be required to operate the lift cylinder in both
directions.

The Model SP control valve was sUbstituted with a modular unit on some early models . It may
be replaced with either the SP or SPK.

DIRECT DRIVE CORE MOTOR

Effective serial number 86818, the direct drive core motor (DD-256-R) was replaced with a larger
displacement motor (DD-256-C). This upgraded the available torque to the same level of the
chain drive cores. Because of it's larger size, a new mount and altered hub spacing within the
core were required . Therefore, upgrading an older model to the larger motor will require the
replacement of the mount and the core The new style mount (MR-16-SPC) is identified by a
single hole drilled into the center of the end plate. Likewise, the new style core (D-15-SPC) has
a "Fifth" hole drilled into the hub mounting plate, outside of the 4 hole pattern .

STEERING UNITS

Four different orbital type steering units have been used on rear engine Broce Brooms . The first
three, S-248-R , S-248-8 and S-248-C performed identical functions. The current production unit
as of serial number 87260 is S-248-0. Although it is very similar in appearance to the S-248-C,
it is equipped for power beyond operation It is distinguishable from the "C" because it has 5
ports where the earlier unit had only four. All previous steering units may be replaced with the
power beyond unit, but new mounts and columns may be required .

11
HYDROSTATIC DRIVE SYSTEMS
The hydrostatic drive system used on rear engine model Broce Brooms has seen several
changes since it's implementation in 1986. The following page shows the current components
used in this system. A breakdown of the hydrostaic drive related parts used over the years is
located in this section. Please note that very few internal component parts are listed on these
pages. These pumps and motors are not considered by their manufacturers to be user
repairable. A complete parts list is available through Broce Mfg. Co. or the component
manufacturer.

The original hydrostatic drive system used on rear engine Broce Brooms consisted of a
Sundstrand variable displacement pump and fixed displacement motor.

The original pump, spec. # M46-2173, had 5,000 psi reliefs . In order to extend the service life
and refine the performance of the pump, the reliefs were dropped to 4,500 psi and control orifices
were installed in the servo control. This became spec. # M46-2664. The next spec. change
occurred when these units began to experience an unusually high number of leaks at the servo
cover. Sundstrand modified the valve plate timing of the pump which changed the spec. number
to M46-20132. The final spec. change was made during the incorporation of the SU-280-B motor
into the system. The final spec. number was M46-20160.

The fixed displacement motor changed very little over the years up to the time that the hot oil
shuttle was incorporated into the motor itself on broom serial number 87276. The spec number
for motors on machines lower than 87276 is M46-3013. Serial numbers 87276 through 87511
used speC# M46-3119.

A hot oil shuttle (pIn 8F3916) was added to the high pressure loop in 1988 in order to extend the
service life of the system. This shuttle was mounted to the left side of the transmission V-brace
and was plumbed into the high pressure loop itself. The only function of this shuttle was to meter
a small amount of oil from the low pressure side of the loop so that it could be replenished with
cooler oil from the charge pump. Maintaining a lower operating temperature within the loop
dramatically increases service life.

The original shuttle was replaced by a Sundstrand loop flushing valve. It performed the same
function as the shuttle but did not require expensive and time consuming manufacturing
techniques to install. This unit is mounted in the same place as the older shuttle but can be
distinguished by the lower pressure 3/8" hydraulic lines attached to it.

The loop flushing valve was eliminated at serial number 87276. It was replaced by a new fixed
displacement motor with a built in shuttle (pIn SU-280-B). The hydrostatic drive remained the
same through serial number 87511 (See exceptions listed on Eaton parts page) .

Eaton hydrostatic components replaced Sundstrand on serial number 87512. This system also
incorporates the shuttle in the motor as well as a built in neutral safety switch. All replacement
parts are available for both systems. We do recommend, however, that the system components
be upgraded to the latest Sundstrand or Eaton specifications when they are replaced.

12
 HYDRAULIC SYSTEM
HYDROSTATIC DRIVE
(EATON) Serial Number 87512 & Up

.CD

®""
® . . . ..

Item # Part # Description Notes

1 FHT-283-B
2 H-277-R
3 HE-279-R
4 HF-278-R
HF-278-RA
5 SU-281-E
SU-281-ER
6 SU-280-E
SU-280-ER
FUEL & HYDRAULIC TANK
BALL VALVE
HEAT EXCHANGER
FILTER ELEMENT
FILTER ASSEMBLY Includes filter & housing
HYDROSTATIC PUMP (Eaton)
REBUIL T PUMP Factory rebuild, subject to availability
HYDROSTATIC MOTOR(Eaton)
REBUILT MOTOR Factory rebuild, subject to availability

,
Sundstrand system components for older machines shown elsewhere in this manual.

IEaton components can replace Sundstrand components providing the SU-282-E Gear
Pump is used and a hydroback kit (pIn HB-001K) is installed. Some new hoses will be
required .

13
 HYDRAULIC SYSTEM
BRUSH & STEERING

......

®
=ti'J1 !~~
) ========

/tem# Pari # Description Notes

1 FHT-283-B FUEL & HYDRAULIC TANK
2 H-277-R BALL VALVE
3 H-276-R GATE VALVE
4 SU-282-E GEAR PUMP
5 S-248-D' STEERING UNIT 'See Note 1 Below
6 FA-259-R STEERING CYLINDER
7 MODEL SPK' CONTROL VALVE ' See Note 2 Below
8 HF-278-R FILTER ELEMENT
HF-278-RA FILTER ASSEMBLY Includes filter & housing
9 DD-256-C' CORE MOTOR (Direct Drive) 'See Note 3 Below
MAB-16-B CORE MOTOR (Chain Drive)
10 216 SHIFT CYLINDER
11 208 LIFT CYLINDER
Not Shown
H-274-R RESTRICTOR FITTING Located at base end of shift cylinder
H-271 -R BREATHER Used on litt cyl. without down pressure

NOTE 1 Prior to serial number 87260, use the diagram titled Steering Units to determine
which unit is used on your machine.
NOTE 2 Prior to serial number 86201, Model SP Control Valve was used.
NOTE 3 Prior to serial number 86818, use part number DD-256-R.

14
 HYDRAULIC SYSTEM
HYDROSTATIC DRIVE SYSTEM
SERIAL NUMBER 87512 & UP

EATON hydrostatic components

2
4

Item # Part # Description

SU-281-E VARIABLE DISPLACEMENT PUMP

SU-281-ER* VARIABLE DISPLACEMENT PUMP Rebuilt
2 SU-280-E FIXED DISPLACEMENT MOTOR
FIXED DISPLACEMENT MOTOR Rebuilt
3 1S08-E O-RING (Seal between pumps)
4 92104-E NEUTRAL SAFETY SWITCH
Items not shown
0301-E FRONT SEAL Fits Pump & Motor
SK-908-E SEAL KIT for SU-281-E
SK-904-E SEAL KIT for SU-280-E

• Rebuilt components subject to availability

Broce Brooms prior to serial number 87512 used Sundstrand Hydrostatic components. The following exceptions apply:

The following were prototype and advance production units.87180, 87181, 87212, 87213, 87219, 87220, 87221, 87222,
87232, 87501 and 87504 .

See separate parts list for Sundstrand Components.

15
 HYDRAULIC SYSTEM
HYDROSTATIC DRIVE SYSTEM
PRIOR TO SERIAL NUMBER 87512
SUNDSTRAND hydrostatic components

5
6

~10

Item # Part # Description

SU-281-R VARIABLE DISPLACEMENT PUMP

SU-281-RR •• REBUIL T VARIABLE DISPLACEMENT PUMP
2 SU-282-R HYDRAULIC PUMP (Brush core & steering)
3 OLD STYLE- Replace with new style 2U-282-R
4 W46-20-20 ADAPTOR FLANGE
5 SU-280-B FIXED DISPLACEMENT MOTOR wI Built in Shuttle (Serial # 87276 & Up)
SU-280-BR •• REBUILT FIXED DISPLMT. MOTOR wi Built in Shuttle (Serial # 87276 & Up)
6 SU-280-R FIXED DISPLACEMENT MOTOR (Prior to Serial # 87276)
SU-280-RR •• REBUILT FIXED DISPLACEMENT MOTOR (Prior to Serial # 87276)
7 8800485-1500 LOOP FLUSHING VALVE
8 8F3916 OLD STYLE- Replace with 8800485-1500 or SU-280-8
9 92104 NEUTRAL SAFETY SWITCH
10 NS-001-M NEUTRAL SAFETY SWITCH MOUNT
11 1215 STROKE LEVER
12 1216 BRACKET (Stroke Lever)
13 1214 CENTERING SPRING
Items not shown
0301 FRONT SEAL (Pump 8. Motor)
0114 ... SERVO COVER GASKET
4510017 SEAL KIT for SU-281-R
B81922-4550K SEAL KIT for OLD STYLE SU-282-R
10066 SEAL KIT for NEW STYLE SU-282-R
SK-3 SEAL KIT for OLD STYLE SHUTILE BLOCK (8F3916)
• Upgrade 'from old style SU-282-R to new style requires the use of PIN HK-282 Hose Kit.
•• Rebuilt components subject to availability.
PIN HK-0114 Servo Hose Kit should be, installed when 0114 gasket is replaced.
/("
 HYDRAULIC SYSTEM
HYDRAULIC GEAR PUMP
BRUSH & STEERING
Serial Number 87512 & up

I
I
I
I
I

CD/
/

Item # Parl# Description Notes

1 SU-282-E GEAR PUMP WI integral flow diVider
2 1S08-E O-RING Seal between pumps
Not Shown
SK-930-E SEAL KIT

Gear pumps and seal kits for older machines are illustrated on Sundstrand
Component page earlier in this section.

11
 HYDRAULIC SYSTEM
SEAL KITS
BRUSH CORE MOTORS

Motor Application Physical Description Kit #

MAB-16-B Chain Drive, SIN 86150 Modular body construction, SK000092

&up. 1" keyed shaft, magneto
style mount.

MAB-16 Chain Drive , prior to Smooth, sleeve type MAB-500003

SIN 86150 construction, 1" keyed
shaft, magneto style
mount.

DD-256-C Direct Drive, SIN 86818 Modular Construction, 61252

&up. splined shaft, marked
104-1229-006

DD-256-R Direct Drive, prior to Modular Construction, 61252

SIN 86818 splined shaft, marked
104-1035-006
Individual parts breakdowns for the motors shown above are available by calling Broce Manufacturing
Company at (316) 227-8811. Due to the high cost of repair parts, these motors are normally replaced when
they become unserviceable.

18
 HYDRAULIC SYSTEM
MODEL SPK CONTROL VALVE
WI POSATIVE DOWN PRESSURE

@/
_ _ _ _ _ _ _ -L _/ _ _ _ _

:rm it==3 r:
lW!b~Y1 i D
10

'l~ @ ~
/
- - - - - /

6
/

~
CiJI
I

il
!
~

G)/ /

item # Part # Description Notes

1 MODELSPK CONTROL VALVE Complete wI Handles
2 SPK-04 DETENT KIT
3 SPK-05 SPRING CENTERING KIT
4 SPK- Ob FLOAT DETENT KIT
5 SPK-07 LOAD CHECK VALVE
6 WK-1800 RELIEF VALVE ASSY Non-adjustable, 1800psi
7 SPK-09 HANDLE KIT Includes Unk & Bonnet
8 SPK-20 LINK KIT Includes Bonnet
Seal Kits
SPK-10 COMPLETE SEAL KIT
SPK-11 RELIEF VALVE SEAL KIT
: Spools and housings are not sold seperately. If either one is damaged, replace the entire valve .

19
 HYDRAULIC SYSTEM
MODEL SP CONTROL VALVE

(])
®/
_ _ _ _ _ _ _ L /_ _ _ _ _
/
/
/
/

~rrn~ r:
1\VdY6~nj

, - ---- /

6
/'
(
====

I ~
0' il
I
,
G)'
(tern # Part # Description Notes
1 MODEL SP CONTROL VALVE Complete wI Handles
2 SPK-04 DETENT KIT
3 SPK-05 SPRING CENTERING KIT
4 SPK-l3 FLOAT DETENT KIT
5 SPK-07 LOAD CHECK VALVE
6 WS-1500 RELIEF VALVE ASSY Non-adjustable, 1800psi
7 SPK-09 HANDLE KIT Includes Unk & Bonnet
8 SPK-20 LINK KIT Includes Bonnet
Seal KIts
SPK-12 COMPLETE SEAL KIT
SPK-08 RELIEF VALVE SEAL KIT
ISpools and housings are not sold seperately. If either one is damaged, replace the entire valve.

20
 HYDRAULIC SYSTEM
LIFT, SHIFT & STEERING
CYLINDERS
o . .0
({QJf ®

0
.@
®·····0 @
.-
.:.

~ 1m
p :rnJo ~" I I~

@ @ (~)
0 CiJ ® (])
0 § @ @
@ ~.
-.
[
......
~ : -.- 9] r..
~
Item# Parl# Description Notes
1 208 LIFT CYLINDER
2 RC-15 CLEVIS
3 RC-16 HEAD
4 RC-14-8 PISTON ROD
5 RC-17 PISTON
6 RC-13-8 TUBE
7 RC-18 BASE
8 RC-11-8 TIE BOLT 4 Required
9 IC-4244 SEAL KIT Replaces PIN RG-20
10 216 SHIFT CYLINDER
11 RC-14-16 PISTON ROO
12 RC-13-16 TUBE
13 RC-11-16 TIE BOLT 4 Required
14 FA-259-R STEERING CYLINDER
15 5508-34 SEAL KIT
16 RC-19 CLEVIS PIN 2 Required for Shift Cylinder
17 D-21-R SHOCK PIN 2 Required for Uft Cylinder

If steering cylinder rod becomes damaged or broken, it is not economically feasible to replace.
Therefore the entire cylinder must be replaced.

21
 HYDRAULIC SYSTEM
STEERING UNITS
~~Ol S-248-8
(0 0 )

~ l

~--'
I
cD
liN
o a aI OUT

Q RT
Dill S-248-R

S-248-C

S-248-0
!Four types of power steering units have been used on Broce Brooms . These units were periodically
ISUbstituted either for availability reasons or purposes of upgrade. For this reason, our records are not
Icomplete. Please identify the unit installed on your machine prior to ordering replacement parts .

The S-248-D (serial number 87260 & up) is the latest configuration . It is an open center, reversing unit with
"Power Beyond" capabilities. This "Power Beyond" flow is used to enhance the performance of the brush
core and to power the optional scraper blade attachment. All previous units may be upgraded to this style,
,but a new mount and column may be required.

Unit Type Mount Number Column Number Seal Kit

S-248-R SM-249-R S-251-R HG500007
S-248-8 ..··REPLACE UNIT····
S-248-C SM-249-C S-251 -C HG500007
S-248-D SM-248-C S-251-C HG500007

22
 FRONT AXLE
ASSEMBLIES
Three different front axles have been used on rear engine Broce Brooms.
The first axle, pIn FA-258-R had disc type brakes. This axle was replaced
by a new axle pIn FA-258-B, with drum type brakes. Approximately 250 of
these drum type axles were used before they were discontinued. Although
the quality of the axle was adequate, the availability of spare parts was not.
This axle was replaced by the original disc type axle. Approximately 1,800
of the disc type were used. In an effort to return to the drum style brakes, 25
new axles, pIn FA-258-C, were put in service while the disc type axle was
still in production. Current production units employ the FA-258-C, drum type
axle.

The following is a list of which serial number used which axle .

FA-258-R SIN 86000 thru 86331

w/Disc Brakes SIN 86578 thru 87877
SIN 87901 thru 88060
SIN 88096 &88097

FA-258-B SIN 86332 thru 86577

w/Drum Brakes

FA-258-C SIN 87877 thru 87901

w/Drum Brakes SIN 88061 to present

Although these axles are basically interchangeable, each axle uses it's own
tie rod end for steering. These parts are shown on the next page .

23
 AXLE SPECIFIC
I PARTS I
FA-262-R TIE ROD END ~
FOR USE ON FA-258-R AXLE
wi DISC BRAKES
Serial numbers 86000-86331,86578-
87877 &87902-8;~80~6~0
_____
8 r - - - - - -- -----,
~
---",:=======~_-===-:::::,,__
FA-262-B TIE ROD END
FOR USE ON FA-258-B AXLE
wi DRUM BRAKES
Serial numbers 86332-86577 8;~----------~

FA-260-R CYLINDER MOUNT

FOR USE ON ALL ROUND TUBE
AXLES
Serial numbers 86000-87877 &
87902-88060

FA-261-R CYLINDER GUARD

FOR USE ON ALL ROUND TUBE I! JI

j
AXLES

Serial numbers 860000-8_7_8_77_&

87902-88060_ ______ -=================='
FA-30G-BA BRAKE LINE ADAPTOR
FOR USE ON FA-258-B AXLE
wi DRUM BRAKES
Serial numbers 86332-86577

Two different styles of wheels have been used on Broce Brooms. PIN W-305, black, disc type wheel was
used prior to serial number 87438 . PIN W-305-A, white, 8 spoke type wheel is the current production unit.
Both wheels will fit all models.

IMPORTANT!
Use the correct lug nuts. The black wheels require a 90 degree taper PIN 69 957H and the white wheels
require a 60 degree taper, PIN 69 957B

LUG NUTS

G9957B
FOR WHITE WHEEL
<\ -{
6 0' ~

69957H
FOR BLACK WHEEL <;/\ 90' lQ
W-305-A W-305

24
 FRONT AXLE & STEERING
SERIAL NUMBER 87877 TO 87901,&
88061 & UP

~( ,. ' @ ~
:
,'
:
,,
\M
,.' T

® . //' f \U

®0®
Item # Parttl Description Notes
1 FA-258-C FRONT AXLE ASSY Complete
2 FA-306-R BRAKE HOSE 2Req
3 FA-185-R BOLSTER ASSY
4 W-305-A WHEEL White, 8 Spoke
5 FA-262-C TIE ROD END (Complete) Includes items 6-9
6 BF4465R TIE ROD END
7 BF4471 JAM NUT
8 BF4472 TIE ROD TUBE
9 BF4470 JAM NUT
10 FA-2S9-R STEERING CYLINDER

25
 FA-258-C
FRONT AXLE PARTS
SERIAL NUMBER 87877 TO 87901 &
88061 & UP

CD
DOnnI 0 '-"" L"
I _
/~ ~'
G
I I I '

I~lJUI
~~ ~ 0
(~)(0
I
c::J
@

@
Item # Part # Description Noles

BF4455 KING PIN KIT , -Kit does both sides

2 BF4456L KNUCKLE W/SPINDLE (Left)
BF4456R KNUCKLE W/SPINDLE (Right)
3 BF4460 SEAL 2 Req
4 BF4461 INNER BEARING Bearing Only As Req
BF4461X INNER BEARING KIT Includes Race As Req
5 BF4457 HUB & DRUM ASSY, With cups 8. studs 2 Req
6 BF1019 WHEEL STUD SReq
7 69957B LUG NUT 2 Req
8 BF4462 OUTER BEARING Bearing Only As Req
BF4462X OUTER BEARING KIT Includes Race As Req
9 BF4463 WASHER 2Req
10 BF4464 LOCK NUT 2 Req
11 BF4458 HUB CAP 2 Req
12 FA-260-C CYLINDER MOUNT ASSY Includes Cyi. Mount Bushings
13 BF4459 CYLINDER MOUNT BUSHING 2 Req
14 Bf4465L LEFT TIE ROD END RH Thread
15 BF4470 JAM NUT RH Thread
16 BF4466 TIE ROD TUBE
17 BF4471 JAM NUT LH Thread
18 BF4465R RIGHT TIE ROD END LH Thread

26
 FRONT BRAKE ASSY
FA-258-C AXLE ASSEMBLY

\
\
\
\
C==o

f.;\'
0'
R.U hrH Dggjptjop Note.

BF4473L BACKJNG PLATE ASSY, Left

BF4473R BACKING PLATE ASSY, ~

Right
2 BF4476 PIN 2 RC9, per wheel
3 BF4474 COVER
4 BF4480 SPRING
5 BF4479 ADJUS1lliG SCREW ASSY.
6 BF4477 HOLD-DOWN SPRING 2 Reg, per wheel
7 BF4482L WHEEL CYLINDER Left
BF4482R WHEEL CYLINDER Right
g BF4481 PUSH ROD 2 Reg. per wheel
9 BF4475 SHOE SET Includes 4 shoes
10 BF4483 RETIJRN SPRING 2 Reg. pcr wheel
11 BF4484 ANCHOR

PLEASE NOTE

THESE BRAKES ARE ~OT SELF ADJUSTING, PERIODIC ADJUSTh\ENT IS REQUIRED.

 FRONT BRAKE PARTS
SERIAL NUMBER 86000-86331,
86578-87877 & 87902-88060

@ ~
@
;---------- ..... . . . _- -- --- - --; : i !S
; ! !g

{(emil Part II Description Notes

F441 2 TIE ROD ASSY. Complete
2 F4413L KNUCKLE ASSY (LEFT)
F4413R KNUCKLE ASSY (RIGHn
3 F4417L SUPPORT BRACKET (LEFn
F4417R SUPPORT BRACKET (RIGHn
4 F4423L DUST SHIELD (LEFT
F4423R DUST SHIELD (RIGHT)
5 F4415 SPINDLE
6 F4421 SEAL
7 F4422 BEARING Incl. pIn F4440 Cup
8 F4424 HUB & ROTOR ASSY Inel. pin F4440 & F4441 Cups
9 F4425 BEARING Incl. pin F4441 Cup
10 F4426 NUT & PIN ASSY
11 F4427 LOCK
12 F4428 ADJUSTING NUT
13 F4429 HUB CAP
14 F4438 BALL JOINT KIT One kit per side. Incl. pin F44D1,02,04 ,05,06,07.
15 F4432L CALIPER ASSY(LEFn
F4432R CALIPER ASSY {RIGHn
16 F4431 PISTON
17 F4443 SEAL KIT
18 F4439 SEAL KIT wI PISTON
19 F4436 SHOE SET (4) PADS
20 F4444 RUBERIZED LOCK PIN KIT Incl. (2) Pins & (1) Spring
21 F4418 LOCK·
22 F4419 SCREW
23 F4434 SPRING
Not Shown F4433 BLEED SCREW
F4416 LOCKNUT (SPINDLE MOUNn
PLEASE NOTE: Two types of caliper hardware have been used. Please specify the type used on your machine .

SERIAL NUMBER EXCEPTIONS

Many Broce Brooms which originally were equiped with drum type brakes (SIN 86332 - 86577) have been converted
to this axle. One other exception is serial numbers 88096 and 88097, which used this axle . They were actually built
prior to the 88060 cutoff.

?A
I FA-258-B FRONT AXLE I

Re..6-. PCV'I.X. # V C2-6 ~p;C.i.o 11- Q~Y·

1 GK-1001 AXLE ASSEMBLY 1

2 GK-1037 BALL JOINT 4
3 GK-1013 LOCKNUT 4
4 GK-1002 STEERING KNUCKLE (RIGHT) 1
GK-1003 STEERING KNUCKLE (LEFT) 1
5 GK-1006 SPINDLE 2
6 GK-1032 TRACK ROD END W/JAM NUT (LEFT) 1
GK-1033 TRACK ROD END W/JAM NUT (RIGHT) 1
7 GK-1034 TRACK ROD 1
8 GK-1014 SEAL 2
9 GK-1020 BEARING 4
10 GK-1004 HUB ASSEMBLY W/STUDS 2
11 GK-1018 TAG WASHER 2
12 GK-101.7 NUT 4
13 GK-1015 HUB CAP 2
14 GK-1005 DRUM 2
15 GK-1038 SHOE SET (FOUR SHOES) 1
16 GK-1039 WHEEL CYLINDER 2
17 GK-1040 BACKING PLATE (LEFT) 1
GK-1041 BACKING PLATE (RIGHT) 1
18 GK-1008 BRAKE ASSEMBLY (LEFT) 1
GK-1009 BRAKE ASSEMBLY (RIGHT) 1
19 GK-1019 WHEEL STUD 10
20 GK-1026 RETAINING SCREW 2

FA - 2S8-B FRONT AXLE - SERIAL NUMBER 86332-86577

29
 REAR AXLE & DRIVE ASSEMBLIES
SERIAL NUMBER 86827 & UP

3-SPEED
GEARBOX
PRIOR TO
SERIAL
NUMaER
@) 86827

(}) ~1~:lI!=====J)ll-

(
,- ~

Item # Part # Description Notes

1 PB-237 PARKING BRAKE CABLE 2 Required
2 RA-293-R REAR AXLE ASSEMBLY Standard Equipment
RA-293-60 XHD REAR AXLE ASSEMBLY Optional Dana Model 60
3 DS-311-R U-BOLT 2 Required
4 DS-299-C DRIVE LINE ASSEMBLY(Complete) Serial number 86827 & Up
DS-299-R DRIVE LINE ASSEMBLY(Complete) Prior to serial number 86827
5 DS-298-R
_~_~~~-:,.:. ___ UNIVERSAL JOINT ASSEMBLY ____ __2_Re--,--quired _ _ _ _ _ _ __
---=:..:-=-:=-=::-:;..:~~==-=-~-=.:.o:..:::.:::...:...
6 TS-302-C 2-SPEED GEARBOX
TS-302-CR 2-SPEED GEARBOX (Reconditioned) Subject to availability
7 HS-231-C SHIFT CABLE
HS-231-AR SHIFT CABLE Prior to sin 86827. For 3-Spd . gearbox
w/dash mount shifter
HS-231-R SHIFT CABLE For 3-Spd. gearbox wlfloor mt. shifter
8 HS-306-C CONTROL LEVER ASSEMBLY Serial number 86827 & Up
9 HC-229-R 3/8"CLEVIS ASSEMBLY W/PIN
10 BL-296-R BRAKE LINE ASSEMBLY
11 RA-294-R BREATHER
12 BL-297-R BRAKE LINE ASSEMBLY
13 RA-295-C UNION TEE
14 TS-302-R THREE SPEED GEARBOX Prior to serial number 86827
15 TS-303-R COUPLING Prior to serial number 86827
Not Shown RA-295-R BRAKE HOSE Not used in current production

30
 WHEELS
ALL MODELS

"
W-30S-A W-30S
WHITE, 8 SPOKE BLACK, DISC TYPE
WHEEL WHEEL

PLEASE NOTE: Broce Brooms began using the white wheels at serial number 87438 . However, both styles of
wheel will fit all models of Broce Brooms.

REAR BRAKE ASSEMBLIES

Th 2 following pages reflect a change in the rear brake assemblies used on

Broce Brooms. The first list is for use on all rear engine Broce Brooms prior
to serial number 87544. The second list is for current production machines
as of March, 1995 (SIN 87544 & Up). These brake assemblies are not readily
interchangeable. Please check the serial number of your machine before
ordering rear brake parts.

If you are unsure of the machine serial number, use the notes at the bottom
of the next two pages to identify the assembly used on your machine.

3I
 REAR BRAKE ASSY
PRIOR TO SERIAL NUMBER 87544

/tern # Part # Description QtyReq.

4402L BACKING PLATE ASSY (LEFT) 1
4402R BACKING PLATE ASSY {RIGHT)
2 4414 SHOE SET (4 SHOES) 1
3 4408 ANCHOR 1
4 4409 RETURN SPRING 2
5 4406L WHEEL CYLINDER (LEFT) 1
4406R WHEEL CYLINDER {RIGHT) 1
6 4407 PUSH ROD 2
7 4411 STRUT 1
8 4410 SPRING 1
9 4418 GUIDE 1
10 4415 CABLE 1
11 4413L PARKING BRAKE LEVER (LEFT) 1
4413R PARKING BRAKE LEVER (RIGHT) 1
12 4401 PIN, SHOE HOLD DOWN 2
13 4425 HOLD DOWN SPRING 2
14 4424 CUP, HOLD DOWN 4
15 4416 SPACER
16 4417 RETAINER
17 4419L ADJUSTING LEVER (LEFT)
4419R ADJUSTING LEVER {RIGHT)
18 4422L ADJUSTING SCREW ASSY (LEFT)
4422R ADJUSTING SCREW ASSY (RIGHT)
19 4426 SPRING
20 4404 BRAKE DRUM 1
21 4427 WHEEL CYL. REPAIR KIT AJR
4400L COMPLETE ASSV (LEFT)
4400R COMPLETE ASSY (RIGHT)

Rear axles retrofitted to older models after March 1, 1995 use the 4400A assembly shown on the next page. . Broce
Brooms retrofitted prior to March 1, 1995 use this brake assy. If you are unsure which assembly is used on your machine ,
count the number of bolts used to secure the backing plate to the axle housing. The newer style brake assy uses 4 and
the older style uses 6.

32
 REAR BRAKE ASSY
SERIAL NUMBER 87544 & UP
Ite'm # Part # Description Qty Req,
, 4402AL BACKING PLATE ASSY (LEFT) 1
4402AR BACKING PLATE ASSY (RIGHT)
2 4414A SHOE SET {4 SHOES)
3 4408A ANCHOR
4 4409A RETURN SPRING {FRONT)
5 4409 RETURN SPRING {REAR)
6 4406L WHEEL CYLINDER (LEFT)
4406R WHEEL CYLINDER {RIGH:!J 1
7 4407A PUSH ROD 2
8 4411A STRUT 1
9 4410A SPRING 1
10 4418 GUIDE 1
11 4415 CABLE
12 4413AL PARKING BRAKE LEVER (LEFT)
4413AR PARKING BRAKE LEVER (RIGHT)
13 4401A PIN, SHOE HOLD DOWN 2
14 4425A HOLD DOWN SPRING 2
15 4424A CUP, HOLD DOWN 2
16 4416 SPACER 1
17 4417 RETAINER
18 4419AL ADJUSTING LEVER (LEFT)
4419AR ADJUSTING LEVER (RIGHT)
19 4422AL ADJUSTING SCREW ASSY (LEFT)
4422AR ADJUSTING SCREW ASSY (RIGHT)
20 4426 SPRING
21 4404A BRAKE DRUM 1
22 4427 WHEEL CYL. REPAIR KIT NR
4400AL COMPLETE ASSY (LEFT)
4400AR COMPLETE ASSY (RIGHT)

Rear axles retrofitted to older models after March 1, 1995 use this assembly, Broce Brooms retrofitted prior to March 1,
1995 use older brake assy. If you are unsure which assembly is used on your machine , count the number of bolts used to
,secure the backing plate to the axle housing. The newer style brake assy uses 4 and the older style uses 6.
I
I

33
 N

~=

34
 RA-293
MODEL 44 INDUSTRll~L AXLE
Rttf P.rrl nu-nbN tN~ R6f ~~ o..!'O'f:>hz
_ 1.. , 459109 C94 AXLE HOUSING 20 706032)( BEARING KIT (2 Beuings)
2 . • NSS GEAR & PINION ASS"( 21 NSS SHIM
3 • 706031X INNER PINION BEARING 22 32684 DIFFERENTIAL CASE
4 • NSS SHIM
-------.--- 23 30187 BOLT
5 • 30765 BAFFLE 24 •• NSS PINION GEAR
6 • NSS SHIM 2S •• NSS DIFFERENTIAL GEAR
7 • 7D6030X OUTER PINION BEARING 26 •• NSS THRUST WASHER
8 • 13575 SUNGER 27 •• NSS THRUST WASHER
w 9 • 35723 SEAL 28 •• NSS SHAFT '
'.71
10 3-4-5761X YOKEASSY 29 •• 13449 LOCK PIN
11 • 30186 WASHER 30 34616-1 BOLT
--
.-12 • 30185 NUT ._ - 31 35704 NUT
NlA
-13 32 + 34419 SEAL (INBOARD)
14 343825 COVER 33 ++ 38797 RETAlNING RING
---
15 ••• 34685 GASKET 34 ++ 565903 BEARING ASSY
16 36472 PLUG 35 ++J5239 SEAL (OlfTBOABD)
-
17 34279 ~~OLT
----
36 ++ :l549Q RETAINER
.-
18 NSS t;Ap 37 ++ :?6726 ' AXLE SHAFT
- -
19 500400-20 BOLT 38 ~~491 . WHEELSTtf

• lNalJO£D IN KITNlJMBER 7aS51:J-flX

•• lNa::lJDEO IN KITNlJMB£R 7~7X
+ U4 Y BE EllAilNA TED. AXlE BEARlIVGS WiLL RECEIVE LUBRlC4 nON
FROM HYFVID GEAR LUB£
++ lAalJD£O IN KITNlJMBER 28762 (AXlE SHAFT WMRETEJ
NSS NOT SERVlCEDSEPER4 TEL Y
 o
~

TS-302-B TWO SPEED GEARBOX

SERIAL NUMBER 86827 & UP

Item Part number Description ~

1 2S-11 MAIN HOUSING 1

2 2S-12 HOUSING COVER 1
3 2S-13 BEARING CAP 1
4 2S-14 BEARING & SEAL CAP 1
5 2S-15 VENT PLUG 1
6 2S-16 BEARING ASSY. 1
7 2S-17 PINION GEAR W/KEY 1
8 2S-18 INPUT SHAFT 1
9 2S-19 BEARING ASSY. 3
10 2S-20 SHIFT RAIL 1
11 2S-21 SHIFT FORK 1
12 2S-22 SEAL, SHIFT RAIL 2
13 2S-23 GEAR, HIGH RANGE 1
14 2S-24 SLIDING COLLAR 1
15 2S-25 GEAR, LOW RANGE 1
16 2S-26 OUTPUT SHAFT 1
17 2S-27 SEAL, OUTPUT SHAFT 1
18 2S-28 OUTPUT FLANGE 1
19 2S-29 JAM NUT 1
20 2S-30 DETENT KIT 1

Not Shown
2S-31 SHIM KIT 1

36
 TS-302-R Three Speed Gearbox
Serial number 86000 through 86826

REF. , PART 6 OESCR I PTIOH REF. 9 PART # DESCRIPTION

1-1-1 TS-01 HOUSING 2- 1 TS-30 CAP

1-1-2 TS-02 MAGNETIC PLUG 2-2 TS-31 OIL SEAL
1-1-3 TS-O) PWG 2-3 TS-32 FORI( SHIFTER
1-1-4 TS-04 EXPANSION PWG 2-4 TS-)) PIN
1-2 TS-05 BEARING 2-) TS-34 SHAfT
1- 3 TS-06 SHAFT 2-6 TS-35 CU:VIS PIN
1-4 TS-07 -BEARING 2-7 !S-36 COTTER PIN
1-5 TS-08 SNAP RING 2-8 TS-36.6. FORI( ASSEMBLY
1-6 TS-09 GEAR, (2nd) 2-9 TS-37 SPRING SHIFT DETE~
1- 7 TS-IO COUNTER SHAfT DRIVE GEAR 2-10 TS-38 BALL
1-8 TS-11 HAlHSHAfT 2-11 TS-39 SHAFT SHIFTER
1-9 TS-12 GEAlt, MAIN SHAFT 2 -12 TS-40 PIN (2 )
1-10 TS-13 ROLLER (39) 2 -13 TS-41 EXPANSIOH PWG
1-11 TS-14 GEAR, OUT 2-14 TS-42 BUSHING
I-U TS-15 \lASHER 2-15 TS-4 : BREATIlER
\-13 TS-16 BURING 2-16 TS-44 CAPSCRDI
1-14 TS-17 REAR COVER 2-17 TS-45 LOC)(\JASHER
1-15 TS-18 OIL SEAL
1-16 TS-19 GASKET
1-17 TS-20 \lASHER 3-1 TS-46 LEVER
1-18 TS-2l CAPSCREW 3-2 TS-47 LOCI(\,'ASHER
1-19 TS-22 FLANGE 3-3 TS-48 CAPSCRL'w'
1-20 TS-2) GASUT
1-2 I TS-24 FLAT WASHER
1-22 TS-25 O-RING 4-1 TS-49 ADAPfER
1-23 TS-26 NUT 4-2 TS-50 GEARS HAFT
1-24 TS-27 COTTER PIN 4-3 TS-51 BEARING
1-26 TS-28 GASUT 4-4 TS-52 SNAP RING
1-36 TS-29 SHIM 4-5 TS-5) BEAR INC
4-6 TS-54 SEA L (HOT SERVICED)
4-7 TS-55 CAPSCRL'w'
4-8 TS-56 LOCI(\,'ASHER
4-9 TS-57 G-RINC

TS-302-R 37
-.:-e~t" ,..Pt" '=' ~ '-':"'A.QT'lr'l ,(
 :5 Northwood ct.
Route Itl
Newton, Kansas 67114
May 27, 1986

Hr. David A. Benson

Full Vision, Inc.
P.O. Box 647
Newton, KAnsas 67114

Dear Dave: .\

This letter is to certify that I have reviewed the specifications of the Full
Vision, Inc., Model No. 169-<17010 Two-Post ROPS and wi tnessed static structural
tests of a typical production unit. In addition I have reviewed your report
which was sub~itted to ~e on Hay 16, 1986.

The test was perfor~ed on April 21, 1986 in accordAnce with the following SAE
(Soci ety of AutoCT'oU ve Enc;:ine,e rs) Recommended Practices

SAE JI040c Performance Criteria for Rollover Protective

Structures (ROPS) for Construction, Earthmoving, Forestry, and
Mining Machines.

The RaPS was found to exceed all performance require~nts specified in the
above docUfnent.

The ROPS is hereby certified for use on Broce Manufacturin~ Co. Models RE-G and
RE-D units with A .&Ki~~ gross vehicle weight of 6200 lbs. Seat belts are
expected to be provided by the ~anufacturer to meet the full intent of SAE
JI040c.

The production units ~ust be fabricated from steel which exhibits Charpy
V-notch i~pact strength of 8.0 ft.-Ibs. At -20 degrees F for a specimen si~e of
10 x '10HH. The tubin~ 'lIIUst confer. to ASTI1 A:roo or equl valf!flt and have a
minimum yield strength of 61,900 psi and a .inilllUm elongation of 2~1. in 2
inches. The 3/8 inch plate ~st conform to ASTM A~72 or equiVAlent and have a
miniMum yield strenQth of 60,600 psi and a minlmuftl elongation of 241. in 8
inches. Also, toe 114 inch plAte .ust confer. to ASTM A~7Z or equivalent and
have a .inl~u", yield strength of 63,200 psi and a .iniMuftI elonQ&tion of 18Z in
8 inches.

Sincerely,

7L~~
Re)( Weigand
ReQistered Profession~l Engineer
Kansas 1t6177
RW:dsw
 ROLL OVER PROTECTION STRUCTURE
& RELATED PARTS

ml,) D cz:::::::J::t::;J/~
.- ---.--- ---._-------- -~

® \. !\\I
:
!
:--------- - -- - ---...:
!----- -- - -- ----.- -. --- -~
1

:\ \ @
L__.. __ .. _________..___ ._..____.!

Item # Part # Description Notes

1 P-310-R
2 P-311-R
3 C-211-SH
4 C-211-R
5 C-211-RT
6 P-312-R
7 P-356-R
8 P-325-R
9 P-355-R
TWO POST ROLL BAR For use on rear engine Broce Brooms only.
CANOPY
SEAT BELT WI SHOULDER HARNESS Optional Equipment
RETRACTABLE SEAT BELT Standard Equipment
TETHER STRAP SET For use with suspension seat
WINDSHIELD FRAME WI Moulding Safety glass not included (See note)
REAR VIEW MIRROR
OFFSET RUBBER MOULDING
RUBBER TRIM

Notes:

1. Due to the abundant availability of automotive safety glass from local vendors and the iikelihood of
breakage during shipment, the windshield frame is sold without glass.

2. Seat belt tether straps MUST be used on suspension seats.

3. Items 8 & 9 are sold by the foot.

39
 CAB ASSEMBLY
ORIGINAL STYLE

CD. " ~' ~~-------------------------.

Item # Part #
8 Description Notes
1 P-315-R CAB ASSY, COMPLETE
2 P·345-R FRONT WINDSHIELD (Prior to serial # 86141) Hinged type
P-345-A FRONT WINDSHIELD WI Wiper mount holes Hinged type
3 P-347-R REAR WINDOW Hinged type
4 P-332-R FEMALE HINGE (Door & Windshield)
5 P-331-R RUBBER GROMMET
6 P-339-R WINDOW BRACKET
7 P-335-R . CLOSURE ARM (RIGHT)
P-336-R CLOSURE ARM (LEFT)
8 P-333-R KNOB
9 P-334-R CLOSURE STOP
10 P-337-R CLOSURE ARM (RIGHD
P-338-R CLOSURE ARM (LEFT)
11 P-344-R OUTSIDE DOOR HANDLE
12 P-342-R INSIDE DOOR LATCH
13 P-320-R STRIKER PLATE
14 P-352-R DOORSTOP
15 P-341-R DOOR SEAL 14' PER DOOR
16 P-321-R OFFSET RUBBER MOULDING AS REQUIRED
17 P-322-R BULB SEAL 14' FRONT, 12' REAR
P-316-R FLOOR MAT 5' X4' BLAN K
P-340-R CAB DOOR (LESS GLASS)

Notes :
1. Replace all Non-Hinged glass with high quality safety glass from local vendor.
12 . Items 15, 16 & 17 are sold by the foot. Floor mat is a "Cut to Fit" item .
 CAB ASSEMBLY
NEW STYLE

l i-~
\l J
B '
~
..
.. -
\

\
i"'"
J
~! ---------

~ ~ 11rn
\~
\
)~ If L~u
.... , .

&=1====~:LI)L·~
" ~===~
~ ®
.......

~
.. -@
CC:~:f · .. @

~~® VIEW FROM INSIDE OF LEFT DOOR

Item # Part # Description NOles

1 P-315-B CAB ASSY, COMPLETE
2 P-353-R WEST COAST STYLE MIRROR
3 P-352-B STRUT CAN BE USED ON PREVIOUS CABS
4 P-344-R OUTSIDE DOOR HANDLE
5 P-320-B STRIKER ASSY
6 P-342-BL LATCH ASSY (LEFn
P-342-BR LATCH ASSY (RIGHn
7 P-354-B INSIDE DOOR HANDLE
8 P-341-R DOOR SEAL 14' PER DOOR
9 P-325-R OFFSET RUBBER MOULDING AS REQUIRED
P-316-R FLOOR MAT 5' X4' BLANK

Notes:
1. Items 8 & 9 are sold by the foot. Floor mat is a "Cut to Fit" item.
2. Newstyte cab will fit all rear engine Broce Brooms without water systems. Units with the 137 gallon
fiberglass system and the 150 gallon round system may require some modification. Consult factory for details.

{; 1
 I· ELECTRICAL ACCESSORIES I
The following pages contain parts information on electrical options
installed on Broce Brooms. They are shown in the following order.

MISCELLANEOUS SWITCHES & FUSES, ETC.

LIGHTS, HORNS

HEATERS

PRESSURIZER

WINDSHIELD WIPERS & WASHERS

GAUGES & SENDERS

WATER SYSTEM

ENGINE STARTING AIDS

Engine electronics are shown on separate lists

42
 ELECTRICAL ACCESSORIES
MISC. SWITCHES, FUSES, ETC.

®, \

®1ill!
~o oo

,,

@
~ \
\
\

(2)
\

~
\

1!1n
1
i

~
/
/

@
Item # Part # Description Notes

1 PBL-12 WARNING LIGHT Parking Brake, Engine Condition

2 PBS-13 PARKING BRAKE SWITCH
3 46050-12 FUSE BLOCK (12 Fuse Capacity)
46050-10 FUSE BLOCK (10 Fuse Capacity)
46050-8 FUSE BLOCK (8 Fuse Capacity)
46050-6 FUSE BLOCK (6 Fuse Capacity)
4 WH4411201 RELAY - Air Conditioning Shu10ff
5 46330 30 AMP. BREAKER
6 23836 UNIVERSAL ACCESSORY SWITCH
7 R-254-1R TWO SPEED HEATER SWITCH
8 2-687-67 WIPER! WASHER SWITCH
9 WH46242 40 AMP . MAXI FUSE
10 WH-767-FH MAXI FUSE HOLDER
11 X770050 AIR RESTRICTION SENDER Air Cleaner Indicator
12 BLS-15 STOP LIGHT SWITCH
13 76052 PRESSURE SWITCH Air Conditioner Shut-Qff
14 1-225-J IGNITION SWI.-CH for RJ300 Spare keys listed below
1-225-C IGNITION SWITCH for RC300 Spare keys not available
1-225-R UNIVERSAL IGNITION SWITCH Spare keys not available
Not Shown Seperately
AR51481 JOHN DEERE IGNITION KEY

43
 ELECTRICAL ACCESSORIES

LIGHTS - HORNS

Im~ll@
~~
G)
- -------0
~ - ---­

/tern # Part # Description QTY

9-50004 DRIVING LIGHT (Standard) NR
9-50004-SBA DRIVING LIGHT (Use with Blade Attachment) NR
2 4-75001 TURN SIGNAL 2
3 6-70001 STOPITURN SIGNAL 2
4 16-35800 TURN SIGNAL SWITCH 1
5 23836 UNIVERSAL ACCESSORY SWITCH 1
6 550 FLASHER
7 550FH FLASHER SOCKET
8 LG-100 LIGHT GROUP KIT SEE NOTE
LG-100-SBA LIGHT GROUP KIT (lN1 950004-SBA Driving Ughts)
9 7-40004 AMBER BEACON NR
10 3614A AMBER STROBE LIGHT NR
11 RH-250 REVERSE ALARM 1
12 LDA-50-1R REVERSE ALARM SWITCH 1
13 4-302 TRAFFIC HORN 1

NOTE:

Light Group Kit, (PIN LG-1 00) Contains all signals, switches, lights and wiring harness required for field
installation

44
 ELECTRICAL ACCESSORIES
CAB HEATERS

I
~~I
\®,~ I
o e o I

/tem# Part. DesCliption

1 R-254-HlD HEATER I DEFROSTER ASSY Dashboard mount
2 72R-3530 DEFROSTER OUTLET Hose mourned
3 DM-102 OUTLET MOUNT
4 DH-101 DEFROSTER HOSE
R-254-HIDK HEATER I DEFROSTER KIT Incl. Hose, fittings & hardware
5 R-254-4 CAB HEATER Aoormount
R-254-4K CAB HEATER KIT Incl. Hose, fittings & hardware
6 R-254-1R TWO SPEED HEATER SWITCH
7 1-4010FD DEFROSTER FAN Squirrel cage type fan no longer avail.
8 72R-3530-A DEFROSTER OUTLET Unit mounted

NOTES

1. Heater kits include all hardware necessary for field installation.

2. Squirrel cage type defroster fan (PIN 1-40H)B) is no longer available. Replace with PIN
1-4010FD shown above.

45
 ELECTRICAL ACCESSORIES
CAB PRESSURIZER

G)~ .-----@
@""
~
CD~!iS: . • t : .

~,1:" "
II

~ h •• ~. to •• • LI
C])'
r---'Ei---~'-----""--~---:

: @ @ @!
L.. ___ ... ___ _ __ ...... ___________ ... ____ ............... ___ ... __________ ............... ___ ...... __ _ ___ .J

Item# Part # Description Notes

1 2-682-52R PRESSURIZER ASSY.

2 7000645 MOTOR/BLOWER ASSEMBLY
3 1-182-15 MOTOR
4 1-182-94 BLOWER WHEEL
5 169-36-3 INLET SHIELD
6 169-36-1 PRESSURIZER ADAPTOR For Old style cabs
7 169-36-2 PRESSURIZER ADAPTOR For New style cabs
8 7000641 PRESSURIZER FILTER
9 1-7282-1 . LOUVER
10 7000643 . FILTER PAN
11 1-7279-1 CONTROL KNOB
12 5300004 RHEOSTAT SWITCH
13 1-182-7 TOGGLE SWITCH

The following numbers are no longer available. Replacements shown at right

N/A Replace with

1-182-13 Bracket 7000645 Motor/Blower assy
1-182-92 Housing 7000645 Motor/Blower assy
1-182-93 Housing 7000645 Motor/Blower assy
7000642 Console sub-assy 2-682-52R Pressurizer assy

Items Not Specifically shown:

7000646 Fuse Holder
7000644 Dome Ught

46
 ELECTRICAL ACCESSORIES

WINDSHIELD WIPERS & WASHER

/0
,,
G)/ :~ .~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~ ®
, ;m ~ '8) @1)4
,,
,
. :/ / / '
.(
,

0 1 I
,
~----- -- - --- - - - -- ---------------- - -~
~- ---- - ---- - ---- - - ,
•

' ~ :: ~:• I I
"

(I
,I
r-------- -- ----- ,
()
I

- -- -- - -- -~ Gl (]"

,
I
-- --
~~
~

~
0.
I
"I
I

::
II
I
I
I

I
I

~~::: :'/"~ ~~ ~ ~ ~ ~~ '~~~~~ ~ ~~~~ ~"~:~

0
.
I

:
I
I
I

,,
,

~
Item # Part Number Description NOles
1-182-54MO WIPER MOTOR
2 LE581 022-1 DRIVE ARM
3 2-615-2218 18" BLADE For canopy Windshield
2-615-2214 14" BLADE For Rear Wiper
1-182-54 WIPER KIT - CANOPY WINDSHIELD Incl, motor, blade 8. arm
1-182-54R REAR WIPER KIT Inc!. motor, blade 8. arm
4 2-615-15 WIPER MOTOR
5 BK721 005 WIPER MOTOR MOUNT
6 LE22001 WIPER DRIVE ARM For Flat Sided Motor Shaft
7 2-615-19 WIPER DRIVE ARM For Tapered Motor Shaft
8 2-615-60 WIPER SHAFT & ARM ASSY
9 2-615-17 PANTOGRAPH ADAPTOR & GASKET
10 721014 LINK & BOLT KIT Inct. bolts, washers 8. clips to mount motor.
11 2-615-21 PANTOGRAPH DRIVE ARM
12 2-615-2218 18" BLADE
13 2-686-67 TWO SPEED WIPER SWITCH Push to Wash
14 66-01 WASHER PUMP & RESERVOIR
66-01A WASHER KIT Incl. Tubing 8. Hardware tor new installation
Notes:
1. Part number 159-1-32 Wiper Gasket, for ''Thru Windshield" mount, is no longer available. Fabricate from rubber.
,2. Prior to serial number '86141 , kit number 1-182-54 was the front wiper installed on cab windshields.
 ELECTRICAL ACCESSORIES
GAUGES & SENDERS
0, '~---
-:::=:::::.....

0--
/~
\ ::J '
-~ ~~
. fg\
! I i,J-lf-- - - ~
Irrr=rn
0-

@--

Item # Part # Description Notes

1 1-222-HO HOURMETER
2 1-221-R OIL PRESSURE GAUGE
3 1-223-R FUEL GAUGE
4 1-220-V VOLTMETER
5 1-219-R TEMPERATURE GAUGE (Engine)
6 1-222-B TACHOMETER
7 IS-219-R TEMPERATURE SENDER
8 IS-219-WC TEMP. SENDER WI CONTACT Use with warning or shutdown system.
9 IS-221-R OIL PRESSURE SENDER
10 IS-221-WC PRESSURE SENDER WI CONTACT Use with warning or shutdown system.
11 1-228-R HYDRAULIC TEMPERATURE GAUGE Mechanical, 12' Capillary
12 R4022 ISSPRO SHUTDOWN UNIT Engine Safety Shutdown
13 1-224-R FUEL SENDER

ITEMS NOT SHOWN

1-220-A AMMETER
4-305 COMBINATION TACH & HOURMETER

48
 ELECTRICAL ACCESSORIES
WATER SYSTEM

~;r-~~ ~'- --- " .~--:::-':'..":::::::--'-.~'-'

cJc·.::::::-:.:·.::~·::··:·-······ · ··

~ 1i ; \ 1im 1i ~~ « >' \ ,.
/j

~~ I i
°1 ! 0 0.. . . . .

11
.~~
2.2
-"!T',
1 - .. •
.'{; :~ . ~.

.flliiL

:>

In
@~j

49
 ELECTRICAL ACCESSORIES
WATER SYSTEM

Item # Part # Description Note

1 WS-143-R FIBERGLASS TANK 1,2

2 WS-143-C ROUND PLASTIC TANK 1,2,3
3 WS-143-D LOW PROFILE PLASTIC TANK
4 WS-175-D DECK EXTENSION ADAPTOR 2
5 WS-145-R FILLER CAP , METAL
6 WS-145-B FILLER CAP, PLASTIC, Lb. TYPE 4
WS-145-BM MOUNTING COLLAR FOR WS-145-B (Not shown) 4
7 WS-145-C FILLER CAP, PLASTIC, 9" DIAMETER.
8 WS-145-D FILLER CAP , PLASTIC, 6" DIAMETER
9 WS-154-R SPRAY BAR COMPLETE
10 WS-176-D TANK ADAPTOR (1 1/4" DIAMETER)
WS-176-C TANK ADAPTOR (21/4" DIAMETER)
11 WS-158-R GATE VALVE
12 WS-146 PUMP
13 WS-177 PUMP MOUNT
14 WS-148 INLINE STRAINER, COMPLETE
15 WS-155 NOZZLE ASSY. COMPLETE
16 WS-158 NOZZLE SCREEN
17 TP8002 SPRAY TIP
18 1458 CAP ._- - - - -- - _ .
19 1700-0044 STRAINER GASKET
20 3800-0025 STRAINER SCREEN
21 3351-0005 STRAINER CUP
22 WS-178 BACK FLOW CHECK VALVE

WS-1000-D WATER SYSTEM ASSY, COMPLETE 2

NOTES:

1. This style of tank is no longer available. Replace with WS-143-D. Some mir.or modifications to the deck
will be required .

2. Deck extension adaptor is used on Broce Brooms with 20" front decks. It must be used on brooms below
serial number 86850 when the WS-143-D is installed. Measure the front deck on serial numbers 86851
through 87000. This extension is not required on 22" front decks.

Saddle mount must be removed to allow mounting of the WS-143-0 tanK. Other minor modifications to the
deck will be required .

WS-145-B filler cap may be used to replace WS-145-R cap if the metal filler neck becomes damaged. The
WS 145-BM Mounting Collar will be required to replace the original filler neck.

50
 ELECTRICAL ACCESSORIES
ENGINE STA'RTING AIDS

,I ---------------------------- - ----,-- -- ------ - ------------- - - - - --- - ,

I
I
I
I
I '\
I

))
1
I
I
I
I
I
I
I
I
CD
r--------------- - ---- - - ------ - --- - ~
I
I

I )
I
I
I

I I

V
I I
I

Item # Part # Description Notes

1 3313272 ENGINE BLOCK HEATER For Cummins Engine (RC300)

2 8601836 ENGINE BLOCK HEATER For John Deere Engine (RJ300)
3 8204136 ETHER START KIT (Less Bottle)

PURCHASE ETHER BOTTLE LOCALLY

The replacement Ethers bottles are available almost everywhere. Because of this, and the
liabilities of shipping hazardous materials, we do not stock them. Use "ZERO-START" brand
or equal.

51
 7 -1/2' SCRAPER BLADE
Assembly

The following kits are available for field installation of scraper assemblies to Broce
Brooms.

4210P For Broce BroQms, serial .n.umber 87260 & Up.

Designed for machines that had the "Power Beyond" steering unit as
standard equipment. Complete kit includes everything shown on the next
two pages.

4210A For Broce Brooms prior to serial number 87260 .

Designed for machines built before the "Power Beyond" steering unit was
standard equipment. Kit includes everything shown on the next 2 pages
plus an S-248-0 "Power Beyond" Steering Unit, S-2S1-C Column and SM-
249C Mount.

4210C Upgrades existing scraper blade assemblies with

electric/hydraulic operation to newer style, power beyond
operation.
Kit includes all hydraulics and related hardware to replace the previous
electrically operated system .

Please Note: Blade kits come standard with skid shoes. Caster wheels are optional.

52
 IL---°__ 0 _ _0 _ _0_ _0 _ _0 _4--,°- -CD

-,
--~
-
@\
~ ~WI- ~ w
~ ~

./

~9< . . ..
\2)
/~ /®
Q)
.....
..........

r
(j) ·1 '"

SCRAPER BLADE ASSY

ITEM # PART NUMBER DESCRIPTION QTYREQ

1 SBA09796 CUTTING EDGE (HIGH CARBON STEEL)

2 SBA09251 MOLDBOARD ASSY
3 SBA01005 FRAME BRACE
4 SBA01004 FRAME MOUNT
5 SBA01002 PIVOT FRAME
6 SBA01003A LIFT FR..o..ME
7 SBA07017 TIP SPRING 3
8 SBA01006 LIFT ARM 1
9 SBA09126 SHOE ASSY 2·
SBA09126A CASTER (OPTIONAL) 2·
10 SBA08541 PIVOT PIN SET (2 Pins)
11 SBA01001 A-FRAME ASSY
12 SBA08562 HINGE PIN SET (2 Pins)
SBA08184 CUTTING EDGE BOLT SET (Not shown)

• Optional Equipment

53
 .®
@(, ,"' . .... .@
' .." 0
.....-

nl . .. . .@

(j) .. ....
SCRAPER BLADE HYDRAULICS

ITEM # PART NUM8ER DESCRIPTION QTYREQ

1 208 LIFT CYLINDER 1

2 SBA05437 ANGLE CYLINDER 2
3 SBA01007 2-SPOOL CONTROL VALVE 1
SBA01009 VALVE MOUNT 1
"'5 SBA01007A HANDLE LINK ASREQ
6 SBA01007B VALVE HANDLE ASREQ
7 SBAF600S FLOW REGULATOR 1

HOSES

QTY DESCRIPTION LENGTH ATTINGTYPE

2 '. LIFT CYLINDER
2 ANGLE CYLINDER
1 INPUT (from steering unit)
1 RETURN
1 POWER BEYOND
3/8 X 12' (2) 90 Deg. Female JIC SVfivel
3/8 x 11' (1) 90 Deg. Female JIC Swivel
(1) Straight Female JIC Swivel
3/8 X 6' 3" (2) Straight Female JIC Swivel
3/8x2' l" (2) Straight Female JIC Swivel
3/8 x l' 6" (1) 90 Deg. Female JIC Swivel
(1) Straight Female JIC Swivel

54
-.

PLUMBING SCHEMATIC FOR

BROCE SCRAPER BLADE
(POWER BEYOND TYPE)

(~ I "'\ \<.0'--
,/
,L. I r\J~
\\\:'\ -
''-JL
(F~ II' '-J (;"\..
. I

./ I~~~===I
I

I I
III_J)
J) 1-/
~===== I
I

VALVEPCRT CONNECTS TO HOSE LENGTH

A LEFT ANGLE CYL 11'
B RIGHT ANGLE CYL 11'
C BASE PORT LIFT CYL 12'
D ROD PORT LIFT CYL 12'
IN STEERING UNIT "AU X" PORT 6'3"
OUT TEE INTO RETURN OIL BEHIND MAIN CONTROL VALVE 2' 1"
BYD TEE IN UPSTREAM OF MAIN CONTROL VALVE l' 6"

IFLOW REGULATOR
The flow regulator which is installed on the return line should be preset at the factory. This unit controls the rate at
which the hydraulic cylinders expand and contract. the setting should not be tampered with.

If this unit has not been preset, twist the knob clockwise until it stops. Tum it counter clockwise approximately 2-1/4
turns. This will fully expose the first two shims (Black & Orange) and the edge of the third shim (Blue) will be
visible. Tighten the set screw on the side of the knob to retain this setting.

55
 AIR CONDITIONER ASSEMBLIES
R-134a

,
(
'\'\
\~
,
. .
'
,
,

. ,',
"\:;~:

,,
,,
I

I
I
/
/

,
------------------------------------------------------
I
{
I

,S\
,_ _i ( (j ,
.:\:::Y q]
\
,
IrA.:'
I "
r.
'

~U!

Ilem# Part # Description Noles

AC-6000-RC STD. AIR CONDITIONING KIT (RC300)
AC-6000-RJ STD. AIR CONDITIONING KIT (RJ300)
2 AC-9727-RC PRESSURIZED AIR COND:KIT (RC300)
AC-9727-RJ ' PRESSURIZED AIR COND: KIT ' (RJ300)
3 AC-785 -R BREATHER CAP
4 AC-760-R RUBBER ELBOW
5 AC-764-R STRAP 2 Required
6 AC-708-R AIR CLEANER ASSY. (COMPLETE) Items 6·"
7 POO 3851 CLAMP
8 AC-709-R ELEMENT
9 P109144 WING NUT
10 P102980 BAFFLE
11 P103113 CUP
!All
air conditioner kits are designed for R-134a refrigerant. Kits include everything required for new installation except
Freon.

Upgrade kits are available to change existing units from R-12 to R-134a .

56
 AIR CONDITIONER
APPLICATION HARDWARE
R-134a

,~------------------------------

I ,;

/ Ij

,
-------------------------------
i

.....---....... :
r---- --------------~
II
II
,
I ~,
:::::::: : (/1 /, \!

II ,
, \!,
~/:
;'.' :,
I
<~
\~/ '"""
Ii I .----- ;

;! I "--- - -

~--- ------------- - -~
,,~
:.:.:.,:..,
L

'=-=-
~(~_~_~_E_~_;;,,_L_-_-_-_---.L._-_-_-=_=_=_=_l_-_-_--_-_-_-_-_--_-_-_-_-_&i:_@_______________
I

-.J

57
 AIR CONDITIONER
COMPONENTS

CD----
/0
Q)Or
·..~\ "
" ...' I ~
6:
J
r

\~=:~
.~ ~ ... ':
!
i
I,.
:

I}
,
.!
L
.

. · ···0
~
r----1
\J
,~ i
:? '.'

,
.@ cC:"" '®
/
...--------..." ... ... ~
(.., """7 \. ~ r--~~
I I "\ I '" ;L-.;\
~' -:QkJ
_____ -0 _ _ • _ _ _
8-
___ _ _ ___ _ _ _ 0. _ _ _ ___ • ___ ____ _ • _ __ _ __ ________ ___ • • _0 ___ 0 _____ •• • _ _ _ _ _ _ _ _
-- -- - ---p-- ---- - -- -- . _. ----- - - -,

/..--..........
//
/. '
"
\.,~i_//

~~T;;
, 1"·"""'1;
' Ii.~
'>;./>->1 i
~'~

(~
/ /, ......... .
I : ~
\' . I

~J

~.'
o;
~' .,
I ..; " .'\/' _

lQ """ " ,---~

'.(., .r--,
\: ':J j
~

58
 AIR CONDITIONER
APPLICATION HARDWARE
R-134a
item # Part # Description Application Notes
75R 7240 COMPRESSOR ALL Use with R~134a Only
75R-7200 COMPRESSOR P.,LL Use with R-12 Only
2 75R-1202 CLUTCH ALL
3 BL-0659 COMPRESSOR BELT (RJ300) ALL
BL-0660 COMPRESSOR BELT (RC300) ALL
4 75R-5671 SERVICE VALVE (Low Side) ALL Use with R-134a Only
5 75R-5678 SERVICE VALVE (High Sioe) ALL Use with R-134a Only
6 70R-4301 CRIMP FiniNG (Low Side) AC-6000 R-134a Compatible
7 70R-4408 CRIMP FiniNG (High Side) AC-6000 R-134a Compatible
8 70R-4491 CRIMP FiniNG (Low Side) AC-9727 R-134a Compatible
9 70R-4498 CRIMP FiniNG (High Side) AC-9727 R-l34a Compatible
10 ACM-840-RC COMPRESSOR MOUNT Brace must be welded after installation
11 ACM-840-RJ COMPRESSOR MOUNT Weld in type
12 WH4411201 RELAY System Shu1-Off
13 76052 PRESSURE SWITCH System Shl.'!-Off
14 46330 CIRCUIT BREAKER
15 AC-9727-UK R-134a UPGRADE KIT AC-9727 See Note Below
AC-6000-UK R-134a UPGRADE KIT AC-6000 See Note Below
AC-9727-PU R-134a UPGRADE KIT(Partial) AC-9727 See Note Below
AC-6000-PU R-134a UPGRADE KIT(Partial) AC-6000 See Note 5elow
AC-841 -RC HOSE KIT (AC-6000) RC300 Use wth R-134a Only
AC-842-RC HOSE KIT (AC-9727) RC300 Use with R-134a Only
AC-841-RJ HOSE KIT (AC-6000) RJ300 Use with R-134a Only
AC-842·RJ HOSE KIT (AC-9727) RJ300 Use with R-134a Only

;
UPGRADE KITS:

. Broce Upgrade kits "UK" are designed lor older machines buit before 1994. Prior to t~at :ime, most 01 the components were designed lor R-12 .
'Curr ent air conditioning components are designed to De used with R- ~2 or R-134a. ~,\2ct,irles o"ih since ;993 may have components sui;a!lle lor
.R-134a. Check the air conditioner unit itself. The compone~,ts wi!! be labe!ed "R -1 34 Compatib:e" .1 they are . If you are unsure of 2 components
' compa:ibility, it is best to replace~ . Partial upgrace k~s "PU" are designed for those units with R-;34 .. compatible components. CO:1densers and
I expansion valves need not be replaced.

In some cases, it is possible to reuse the current compressor. In the interest of long term reliability, we seldo::1 re~ommend t~is. If you choose to
keep the existing compressor, a complete flushing will be required because R-i34a system~ req~ire the use of synthetic compressor lubricants.
Non-Removable service port adaptors must be installee on the compressor .

.Our k~s include the following items:

,AC-S727-UK AC-6000-UK
Compressor Compressor
Service Valves Service Valves
Ur.iversal hose assemblies Ur.iversal hvse 2ssem:>lie,s
Receiver/Drier R·i 34a comp2tible \';:1j~
Binary switch
Expansion valve
Condenser

AC-9727-PU t.C-6000-PU
Compressor Compressor
Service valves Service Valves
Univ~rsal hose assemblies Universal hose assemblies
Recehfer/Drier Receiver/Drier
Binary switch T rinary switch

Either way you choose to proceed, all retrolits and or service must be accompl ished by an ASE Certified Technician. A complete guide
to the R-134a retrofd process is available at no charge by contacti:lg Broce Man;;iac!uring Ccmpany at (3 16) 227-8811

59
 AIR CONDITIONER
COMPONENTS

Item # Part # Description Application Notes

1 RD-4-4738-O* CONDENSERASSY. AC-OOOO(94 & up) R-12 & R-134a Compatible
2 RD-4-3S86-O CONDENSER ASSY. AC-9727 R-12 & R-134a Compatible
3 RD-S-3860-4 MOTOR/ BLOWER ASSY. AC-9727
RD-2-1206-O MOTOR/ BLOWER ASSY. AC-6000
4 RD-S-3757-12 MOTOR AC-9727
RD-S-S121-1 MOTOR AC-6000
S RD-31 06-14 BLOWER WHEEL (LEFT) AC-9727
RD-31 06-1 0 BLOWER WHEEL (RIGHD AC-9727
RD-5-7311-0 BLOWER WHEEL (LEFT) AC-6000
RD-S-7312-0 . BLOWER WHEEL (RIGHD AC-6000
6 RD-5-3894-1 FAN GUARD AC-9727
RD-5-3894-2 FAN GUARD AC-6000
7 RD-4-3508-0 FAN BLADE AC-9727
RD-5-7297-0 FAN BLADE AC-6000
8 RD-5-7129-0 MOTOR ALL
9 RD-5-7125-0 EXPANSION VALVE AC-9727 R-12 & R~134a Compatible
RD-5-6868-O EXPANSION VALVE AC-6000 R-12 & R-134a Compatible
10 RD-5-3843-1 RECEIVER/DRIER w/Switch AC-9727 R-12 & R-134a Compatible
RD-5-7272-0 RECEIVER/DRIER w/Switch AC-6000 R-12 & R-134a Compatible
11 RD-5-4195-0 HOLD DOWN STRAP AC-9727 4 Required
12 RD-2-1297 -0 PLENUM GASKET ALL
13 RD-2-1298-0 PLENUM ALL
14 RD-5-3846-O LOUVER ALL 2 Required
15 RD-5-3646-0 SWITCH ( 3-Speed) ALL
16 RD-4125-36 THERMOSTAT ALL
17 RD-5-5928-O KNOB ALL 2 Required
18 RD-5-4216-O DIODE AC-6000
19 RD-S-364 7-0 RESISTOR ALL
20 RD-5-6690-O RELAY AC-6000
21 RD-S-4583-0 TRINARY SWITCH AC-6000
RD-S-4640-O BINARY SWITCH AC-9727

Items not shown

RD-2-1121-2 EVAPORATOR AC-9727 R-12 & R-134a Compatible

RD-2-1195-0 EVAPORATOR AC-6000 R-12 & R-134a Compatible

NOTE:

RD-4-4738-O Condenser will not replace the R-12 condenser installed prior to 1993. This unit
is too large for the older assemblies . Replace with R-12 unit, PIN RD-4-3874-1 or upgrade to
!R-134a compatibility. See upgrade kits in application hardware.
r

60
..
TOW BAR
ASS~. MBLIES

0=
Part # Description

4201P TOW BAR WITH 3" PINTLE

4201A TOW BAR WITH 2" RECEIVER
4201B TOW BAR WITH 2-5/16" RECEIVER

II
ITOW BARS COME AS COMPLETE KIT. -KIT INCLUDES MOUNTS, CHAINS AND PIN. NO
OTHER CHANGES NEED TO BE MADE TO THE MACHINE. ALL BROCE BROOMS ARE
TOWABLE AS LONG AS THE GEARBOX IS IN NEUTRAL AND THE PARKING BRAKE IS
RELEASED.

61
RJ300
~~~u~~
. -

~
~~~&u~[Q)
~&~~J~
 ii

Ii
r ;
I
I
II
i

'\

)D I II
" (/ ® -:
C ==========
/: : : : I
II

J
-=- ' / I~
-------------------__ I
I

62
 ENGINE COVER ANV REL;. .. TEV PARTS

ITEM PART # DESCRIPTION QTY

1 VF-207-C FIREWALL 1

2 VF-208-C COVER 1.

3 VL-809-R DECAL SHEET 1

4 VL-807-B LOGO (12" X 3") 2

5 VL-808-B LOGO (24" X 6") 2

6 \/L-806-R STRIPING KIT 1

m 7 VF-802-R UPPER BRACKET 2

w
8 'IF-803-R HOOD CATCH 2
9 ·JF-804-R LOWER BRACKET 2
10 VF-319-RA CATCH ASSY. COMPLETE 2
11 VF-317-B H.INGESET (MATCHED) 1

12 VF-800-R RIGHT SUPPORT ARM 1

13 VF-801-R LEFT SUPPORT ARM 1

14 FHT-283-B FUEL & HYDRAULIC TANK 1

15 T-703-B HYDRAULIC CAP 1

16 T-702-B FUEL CAP 1

17 T-701-R TANK · · STRAP 2

18 T-805-R RUBBER TANK PAD 2

 RJ300 ENGINE AND RELATED PARTS

ITEM PART # DESCRIPTION QTY ITEM PART # DESCR I PTI ON QTY

1 42390 JOHN DEERE DIESEL ENGINE 1 22 AC-773-R RUBBER BELL REDUCER 1
2 JD-717-B DRIVE PLATE ASSY. 1 23 AC-760-R RUBBER ELBOW 2
3 JD-719-B HOUSING 1 24 AC-763-C CONNECTING TUBE 2
4 JR-720-B RADIATOR ASSY 1 25 AC-709-R AIR FILTER ELEMENT 1
5 JR-721-B UPPER RADIATOR HOSE 1 26 AC-708-R AIR CLEANER ASSY. 1
6 JR-722-B LOWER RADIATOR HOSE 1 27 AC-764-R STRAP 2
O'l 7 JR-723-B RADIATOR CAP 1 28 PC-710-R PRECLEANER ASSY. 1
(51

8 JR-753-R RADIATOR SUPPORT 1 29 PC-765-R PRECLEANER TOP 1

9 JR-756-R UPPER RADIATOR SEAL (RUBBER) 1 30 PC-71l-R PRECLEANER BOWL 1
10 JR-755-R SIDE RAJIATOR SEAL (RUBBER) 2 31 PC-766-R PRECLEANER BASE 1
11 JR-754-R LOWER RADIATOR SEAL (RUBBER) 1 (NOT SHOWN)
12 JE-759-B EXAUST GASKET 1 . AI-727-R AIR CLEANER SERVICE INDICATOR
13 JE-704-B EXAUST PIPE 1 JR-724-B FAN SHROUD
14 JE-705-B MUFFLER 1 FL-725-JR FUEL LINE SET
15 JE-758-B CLAMP 2 WH-726-JR WIRING HARNESS COMPLETE (3 PCS.)
16 JE-757-B TAIL PIPE BRACE 1 WH-767-JE WIRING HARNESS, ENGINE SECTION
17 JE-706-B TAIL PIPE 1 WH-768-JM WIRING HARNESS, INTERMEDIATE SECTION
18 JM-752-L LEFT REAR MOTOR MOUNT 1 WH-769-JI WIRING HARNESS, INSTRUMENT SECTION
19 JM-75Z-R RIGHT PEAR MOTOR MOUNT 1 Dt:-770-R DUAL ELEMENT AIR CLEANER
20 JM-751-L LEFT FRONT MOTOR MOUNT 1 TT-771-R TURBO II PRECLEANER (3" HOLE)
21 JM-751-R RIGHT FRONT MOTOR MOUNT 1 TT-772-R TURBO II PRECLEANER (4" HOLE)
RC300
~~~~~~ .

(0)
~

~~[L[~ IJ~[Q)

[P)&~u~
N

66
 ENGINE COVER ANV RELATEV PARTS

ITEM PART # DESCRIPTION QTY

1 VF-207-C F I REWAL !_ 1

2 VF-20S-C COVER 1 ·

3 VL-S09-R DECAL SHEET 1

4 VL-S07-B LOGO (1~~1I X 3 11
) 2

5 VL-SOS-B LOGO (24 11

X 6 11
) 2

6 VL-S06-R STRIPING KIT 1

en 7 VF-S02-R UPPER BRACKET 2

-.J

S . VF-S03-R HOOD CATCH 2

9 VF-S04-R LOWER BRACKET 2

10 VF-319-RA CATCH ASSY. COMPLETE 2

11 VF-317-B HINGE SET (MATCHED) 1

12 VF-SOO-R RIGHT StJPPORT ARM 1

13 VF-S01-R LEFT SU~PORT ARM 1

14 FHT-283-B FUEL & HYDRAULIC TANK 1

15 T-703-B HYDRAULIC CAP 1

16 T-702-B FUEL CAP 1

17 T-701-R TANK STRAP 2

18 T-805-R RUBBER TANK PAD 2

 ~
\ .... .. '";7 t!2

.. ~

68
 RC300 ENGINE & RELATED PARTS
Ifllm P1Irl M.mb..,. [Ms'?!!e.lion a,- Iftfm PNfNvmbtH Oll sf!!glion ~

1 4B3.9C CUMMINS DIESEL ENGINE 19 HEAD PIPE BRACE

2 CD-717-B DRIVE PLATE 20 EXHAUST PIPE
3 CD-719-C PUMP DRIVE (Complete) 21 EXHAUST GASKET 1
The older s¥e pump drive with bearing is obsolete. Replace ~ with !he 22 AC-760-R RUBBER ELBOW (3") 2
CD-71S-C Pump Drive. Bo!h drive plate and housing must be changed. 23 AC-761-C T-BOLT CLAMP 5
24 AC-762-R CONN. TUBE (Long) 1
4 CM-714-B ISOLATOR KIT 3 25 AC-763-R CONN. TUBE (Short) 1
5 CM-750-B ENGINE MOUNT 1 26 DE-770-R AIR CLEANER ~Dual Element) 1
6 CM-751-B FRONT FRAME MOUNT 2 27 P182059 SERVICE ELEMENT 1
7 CM-752-B REAR FRAME MOUNT 28 P119410 SAFElY ELEMENT 1
0" 8 CR-720-C RADIATOR ASSY 29 PC-710-B PRECLEANER (4") 1
..0
9 CR-722-B LOWER RADIATOR HOSE PC-710-R PRECLEANER ~3")
10 CR-721-R UPPER RADIATOR HOSE 30 PC-765-R PRECLEANER TOP 1
11 CR-723-R RADIATOR CAP 31 PC-711 -R PRECLEANER BOWL 1
12 CR-753-R RADIATOR SUPPORT 1 32 REPLACEPRECLEANER
13 JR-754-R LOWER SEAL ~Rubber) 1 33 NBXOO 1744 PRECLEANER EXTENSION
14 JR-755-R SIDE SEAL (Rubber) 2 34 AC-764-R STRAP 2
15 JR-756-R UPPER SEAL (Rubber) 35 TI-771-R TURBOIIPRECLEANER
16 TAIL PIPE 36 AC-760-B RUBBER ELBOW {3" X 3.5")
17 TAIL PIPE BRACE
18 * MUFFLER Not Shown
AC-761-E T-BOL T CLAMP (4")

'" See the following page for exhaust system parts

.~1}.
 EXHAUST SYSTEM
Model RC300
CUMMINS ENGINE ·,

(tllm t# P.rtt# Descrtpt/on Not<l$

1 CE-759-B GASKET Fits old & new style
2 . CE-704-B EXHAUST PIPE
3 CE-705-B MUFFLER
4 CE-7()6-B TAIL PIPE
5 CE-757-B TAIL PIPE BRACE
6 CE-758-B HEAD PIPE BRACE
7 CE-704-D EXHAUST PIPE
8 JE-758-B MUFFLER CLAMP
9 JE-705-B MUFFLER Also fits RJ300
10 CE-757-D TAIL PIPE BRACE
11 CE-706-D TAIL PIPE

PLEASE NOTE: r
I The serial number break shown at the top of the drawings is an approximation. If
your machine serial number is close to'this number, please inspect the machine
I prior to ordering parts .

70 I