Section 20

ENGINE REPAIh
CONTENTS

REPAIR INFORMATION
For complete repair information on the 6466 John GROUP 15 - ACOUIRE ACCESS TO CRANK.
Deere engine, component technical manual CTM-1 is SHAFT, MAIN BEARINGS AND FL
also required. WHEEL

Use the component manual in conjunction with this About This Group 20-1
machine manual. Acquire Access to Flywheel 20-1
Acquire Access to Grankshaft
See the component manual for instructions on the and Main Bearings 20-1
engine, fuel system, and engine accessory items:
Theory of operation
Diagnostic and testing procedures GROUP 20 . ACQUIRE ACCESS TO LUBRICA
Disassembly SYSTEM
Inspection
Repair About This Group
Assembly Acquire Access to Oil Pump

See this machine manual for removal and installation GROUP 25 . ACQUIRE ACCESS TO COOLING
instructions. SYSTEITI

Special Tools and Specifications . .. . . ...

GROUP 05 . ACQUIRE ACCESS TO CYLINDER Test Radiator and Cap ..
HEAD, VALVES AND CAMSHAFT Test Coolant Overflow Valve
Replace Belts
About This Group 20-05-01 Adjust Belt Tension
Remove Valve Cover .. .. 20-05-01 Remove Radiator
Acquire Access to Cylinder Head 20-05-01 Install Radiator ... 20-
Acquire Access to Camshatt 20-05-02 Remove and Install Fan and
Viscous Clutch
GROUP 10 . ACQUIRE ACCESS TO CYLINDER Remove and Repair Fan ldler Assembly
BLOCK, LINERS, PISTONS AND Acquire Access to Water Pump .
RODS Electric Coolant Heater 20-25-

About This Group 20-10-01

Acquire Access to Cylinder Block, Liners,
Pistons and Rods 20-10-01

u20;020c0N AX4

Litho in U.S.A. TM-1354

 Group
ACQUIRE ACCESS TO CYLINDER HEAD VALVES AND CAMSHA

ABOUT THIS GROUP

This group contains information on acquiring access to the
cylinder head, valves, and camshaft with the engine installed
in tractor. Disassembly and repair of engine components is
covered in CTM-1, 6466 Engines.

REMOVE VALVE COVER

'1. Remove right-hand side
shield.

2. Disconnect turbocharger lube line clamp (A) from valve

cover.

3. Disconnect crankcase breather hose (B) from cover.

4. Flemove air cleaner cover (C).

5. Remove air cleaner support bracket cap screws (A) and

disconnect ether aid wiring (B).

6. Remove support bracket.

7. Remove valve cover-to-head cap screws and remove

valve cover.

8. Reinstall cover in reverse of removal and torque cap $ if WS

screws to 2.8 N.m (25 tb-in). N $ NS*

ACQUIRE ACCESS TO CYLINDER HEAD

1. Drain cooling system.

2. Remove intake and exhaust stacks and hood.

3. Disconnect air cleaner support bracket (A).

4. Disconnect ether aid wire (B) and remove ether aid

assernbly with bracket.

Litho in U.S.A. 20-05-01 TM-1354

 Acquire Access To Cylinder Head, Valves and Camshaft

5.D sconnect air intake elbow (A) from air cleaner canister.

6.D sconnect wiring harness and pipe clamps (B).

7. Dfsconnect air cleaner mounting bracket from exhaust

elbofv on left side of engine.

8. Disconnect and remove auxiliary reservoir hydraulic line

(C) 4nd steering lines.

9. Rpmove air cleaner assembly.

10. ffemove fan and viscous fan clutch as instructed in

Rembve/lnstall Cooling System, this section.

1 1. f,efer to CTM-1 for information on removal repair and

disa$sembly of cylinder head.

AD3;RW771t U20;020005 EX4 280885

ACQUIRE ACCESS TO CAMSHAFT

1. Sbparate tractor front end from engine as instructed in

Front End, Section 15.

2. Rpmove fan and viscous fan drive as instructed in

Rempve/lnstall Cooling System, this section.

3. Rpfer to CTM-1 for information on actual removal of

camShaft.

4. After repair or replacement of camshaft, reverse access

procpdures and tension fan belts as instructed in Re-
movQ/lnstall Cooling System, this section.

AD3;RW6I85 U20;020005 GX4 280885

20-05-02 TM-1354 (Sep-85)

1U8;200502 290885
 Group 10
ACQUIRE ACCESS TO CYL. BLOCK, LINERS, PISTONS &R
ABOUT THIS GROUP
This group contains information on acquiring access to
liners, pistons and rods with engine installed in tractor. Use
this group as a guide for preliminary removal steps. Refer
to CTM-1, 6466 Engines for specific removal and repair
information.

ACQUIRE ACCESS TO CYLINDER BLOCK, .,il

LINERS, PISTONS AND RODS *\

Engine need not be removed to service liners, pistons and

rods. Engine must be removed from tractorto perform repair
on cylinder block. (See Remove Engine, Section 15.)

1. Acquire access to cylinder head as instructed in Re-

move/lnstall Cylinder Head, Valves, and Camshaft, this
section.

2.Remove cylinder head (A) as instructed in CTM-1, 6466

Engines.

3. Gain access to oil pan as instructed in Acquire Access

to Oil Pan, this section.

4. Remove oil pan as instructed in CMT-1, 6466 Engines.

AD4,RG3492 U20;020015 BX4 1

Litho in U.S.A. 20-10-01 TM-1354

Acquire Access, To G,yl. B]ock, Liners, pistons & Rods

20-10-02
 15
ACQUIRE ACCESS TO CRANKSHAFT, MAIN BRGS. & FLYWH

ABOUT THIS GROUP

This group contains information on acquiring access to
crankshaft, main bearings and flywheelwith engine installed
in tractor. Removal and service of engine components is
covered in CTM-1,6466 Engines.

u20r020025 Ax4 ,0985

ACQUIRE ACCESS TO FLYWHEEL

1. Separate engine from clutch housing as instructed in

Section 15.

2. Remove traction clutches as instructed in Remove/lnstall

Traction Clutch, Section 55.

AD5;RW6218 U20i02oo25 BX4 2 1183

Litho in U.S.A. 20-15-01 TM-1354 ,uc

 Acquire Access To Crankshaft, Main Brgs. & Flywheel

ACCESS TO CRANKSHAFT AND

BEARINGS

must be removed from tractor to properly service

and main bearings.

engine from tractor as instructed in Section 15.

to CTM-1, 6466 Engines for information on servic-

components.

AD5;RW6228 U20|O2O025 CX4 280885

20-15-O2
 Group 20
ACQUIRE ACCESS TO LUBRICATION SY

ABOUT THIS GROUP

This group contains information on acquiring access to

lubrication system components with engine installed in
tractor. Specific service information is covered in CTM-1,
6466 Engines.

AGQUTRE AccESs rO OIL PAN

t-::^;t';;, I
ractors, remove MFoD shietd and $
,. rrame speciat cap screws I
^"::::rrrame-to-side
(A). On MFWDtractors, alsoremovelowerframe-to-steering I
(B) and steering motor stud nuts above
I":j:1!:crews
I
3. Remove lower frame s* o

4. Remove lower frame bolt plates from lip on side frame.

NOTE: On MFWD tractors, MFWD clutch must be removed

from clutch housing to remove oilpan from engine. ffi
See Remove MFWD Clutch in Section 55.

5. Remove oil pan as instructed in CTM-1, 6466 Engines.

t$
.t
..-{
;l*

AD6;RW7407,RW6389 U2O;O2OO15 BX4 2

Litho in U.S.A. 20-20-01 TM-l3s4

AlquinAcgg2O, To Lubrieatien Sl.,ste_.qr,

:.. i,'

2O.20-O2
 Group 25
REMOVE/INSTALL COOLING SY M

SPECIAL TOOLS
Number Name

D-05104ST Radiator Pressure Tester Pressure test radiators and capl

JDG-138 Belt Tension Adapter Check and adjust belt tensions

JDT-38 Bearing Driver lnstall fan idler support bearing

SPECIFICATIONS
Item Measurement Specification

Fan Blade-to-Shroud Clearance ... 10 mm (O.BO in.)

Fan Pulley-to-Clutch Torque 5b N:m (41 lb-ft)

:.....
Fanto-Clutch .... Torque ..... 28N.m(2O.Stb-ft)

Fan Supportto-Head Torque 48 N.m (95 lb-ft)

WITH OVERFLOW VALVE

Radiator Test Pressure . .. 120 kPa (1.2 bar) (18 psi)

Radiator Cap .. Test Pressure . .. 120 kPa (1.2 bar) (18 psi)

Overflow Valve .

WITHOUT OVERFLOW VALVE

Radiator Test Pressure

Radiator Cap Test Pressure 60-80 kPa (0.6-0.8 bar) (9-12 pgi)

u20;020045 AGX4 I
 Remove/ I nstal I Cooling System

RADIATOR AND CAP

hood and remove radiator cap.

check radiator for leaks or damage.

ict hose (A) from overflow valve (B).

hose as shown using a cap screw and hose clamp.

D-05104ST radiator tester (C) to filler neck.

system with overflow valve to 120 kPa (1 .2barl
(18 Pressurize systems without overflowvalve to 80 kPa
(0.8 (12 psi).

system as necessary if pressure does not hold.

A87;RG4].25 U2OiO20025 AR 281086

7. I I radiator cap onto D-05104ST Tester as shown.

: Cap should hold pressure within the ranges pro-

vided. Relief should occur within or at the top of the
range.

cap with overflow valve to 100-120 kPa

1.2bar) (14-17 psi). Pressurize cap without overflow
60-80 kPa (0.6-0.8 bar) (9-12 psi). Reptace cap
ifiti not hold pressure.

AD7;R26406 N U20;020045 BX4 180987

Litho 20-25-02 TM-1354 (Sep-87)

 Remove/lnstall Cooling System

TEST COOLANT OVERFLOW VALVE

(rF EQUTPPED)

1. Open hood, drain coolant to level below overflow valve.

2. Disconnect three rubber hoses from valve and unscrew

from radiator top tank.

3. Disconnect hose end (A) of tester from adapter (B).

AD7;RW4516 U20;02s045 ATX1

4. Use rubber hose and clamps to attach tester to overflow

port of valve as shown.

5. Use pump to build pressure slowly. Relief valve should

open between 43-52 kPa (0.4-0.5 bar) (6.25-7.50 psi).

6. lf relief valve does not operate as described, replace it.

AD7;RW45u U20;025045 AUXI

7. Fill D-05103ST Thermostat Tester with pure antifreeze.

8. Placer overflow valve irr tester so that temperature sensor

is submerged.

9. Apply pressure with D-05104ST pressure pump.Air flow

should stop between 106-109'C (222-ZZg.Fr, replace
valve as necessary.

10. Remove nylon elbow from top tank and inspect.

11. Use compressed air to blow screen out.

12. Coat threads on elbow with Gasket Maker Ty6299 and

install in radiator top tank.

Litho in U.S.A. 20-25-03 TM-1354

 Remove/lnstall Cooling System

7. RQmove belt from engine pulley and pull up between

discof nected cushion coupler.

8. WQrk belt (A) over fan blades through the notched area
(B) 04 the lower right-hand side of the radiator shroud.

AD7;RWs5so U2O;020M' FX4 170682

Litho in U.S.A. 20-25-04 TM-1354 (Sep-85)

1U8;202504 U0985
 Remove/ | nstall Cooling System

9. lnstall new belts in reverse of removal.

10. Reinstall rear drive coupler (C) and rubber cushion

coupler (B).

1 1. Install cap screws (A) and torque to 47 N.m (gS tb-tt).

12. Adjust belt tension.

AD7;RW5548 U20;020045 cX4

ADJUST BELT TENSION

1. Install JDG-138-l Adapter (A) of JDG-138 Bett tension

Tool over washer (B) between adjusting strap (C) and cap
screw (D). Install torque wrench (E) on adapter.

NOTE: lf adjusting compressor, ptace tool over cast tab on

top front of compressor.
2. With alternator (or compressor) rotated inward toward
block, slowly rotate alternator outward while reading torque
wrench. Reading should be smooth and less than 27 N.m
(20 tb-ft).

NOTE: lf reading is eratic and more than 27 N.m (20lb-ft)

pivot points should be cleaned and tubricated.

3. Use the following specifications to determine correct

torque for Step 4:
Belt Type Torque

Single Belt-Used . .. Initial torque reading

A-JDG.138-1 Adapter
B--€pacer
It-AdJustlng Cap
E-Torque Wrench
plus 20 N.m (15 lb-ft). C-Adjusting Strap F-Mounting Bolt
Single Belt-New . ... Initial torque reading
plus 34 N,m (25 lb-ftf
Dual Belt-Used . .... lnitial torque reading
plus 41 N.m (30 tb-ft).
Dual Belt-New . .... lnitial torque reading
plus 54 N.m (+O ln-tti

4. Slowly increase the torque to specification determined on

Step 3 and tighten adjusting screw. Torque specification
tolerance is + 4 N'm (g lb-ft).

IMPORTANT: Do not over torque, then relax to correct

specification. Fricilon will cause belts to
be over torqued.
5. Tighten mounting bott (F).

AD7;RW6033 U20;020045 HX4

Litho in U.S.A. 20-25-05 TM-1354

 Remove/lnstall Cooling System

REtI )VE RADIATOR

1. Rr nove hood and drain cooling system.

2. Rr nove four oil cooler attaching cap screws (A, one

uppe and lower each side).

3. Lr rsen four support bracket cap screws (B, one upper

and I wer each side).

AD7;RW5551 U20;020045 IX4 121083

4. R, )ve two spring-loaded radiator attaching cap screws

(A, o each side).

AD7;RW5552 U2O|O2O045 JX4 240985

5. Sl oil cooler out to right side and set on axle and

agair fuel tank as shown.

AD7;RW5553 u20;020045 KX4 170682

Litho u.s.A. 20-25-06 TM-1354 (Sep-85)

Lu8;202506 170985
Litho in U.S.A. 20-25-07
 Remove/lnstall Cooling System

10. disconnect overflow hose from overflow valve on front

of radiator.

1 1. trrfove shroud (A) reanrrard against engine to allow

radiator to clear. Slide radiator out to side and remove.

AD7;RW5558 U20iO20045 PX4 170682

adjusltments.

1. AQjust top radiator bracket to position radiator so it is

perpQndicular with tractor frame.

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shroud so that 10 mm (0.30 in.) clearance is

between all blades (A) and inner circumference

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20-25-08 TM-1354 (Sep-8s)

 Remove/ | nstall Cooling System

REMOVE AND INSTALL FAN/VISCOUS

CLUTCH

NOTE: lf radiator has been previously removed" remove

six
pulley-to-clutch hub cap screws and remove fan and
clutch together.

1. Partially drain cooling system.

2. Remove alternator.

u20;020045 sx4 2br183

Litho in U.S.A. 20-25-09 TM-1354

 Remove/lnstall Cooling System

7. Rr move six clutchto-fan stud nuts and remove clutch

from an.

8. pect clutch for physical damage. Be sure ttiat bi-

In
meta ic piece (A) or thermal coil is not missing or bent.
Inspr lt fins (B) for excessive wear or damage.

NOT i: Viscous fan drive is factory balanced and is not

designed for repair. Small nicks or chips in fins are
permissable.

IMP( RTANT: lf viscous fan drive has lost more than

one complete fin, unit should be replaced.
lmproper balance could cause viscous
drive or fan failure.
9. Ti lhten clutch-to-fan stud nuts to 28 N'm (20.5 lb-ft).
10. I eassemble in reverse order of removal. Tighten fan
idler rousing-to-cylinder head cap screws to 48 N'm (35
rb-ft)

11.' ighten pulleyto-clutch hub cap screws to 55 N.m (41

rb-ft)

12.' ension fan belts as instructed under Replace Belts, this

secti rn.
AD7;RW7705 U2O;o20045 WX4 291183

REI OVE AND REPAIR FAN IDLER

ASI EMBLY

1. F ,move fan idler assembly as instructed in Remove and

lnsti I Fan/Viscous Clutch, this group.

2.S pport assembly in press as shown and press bearing

shal with pulley lrom housing.

AD7;RW7707 U20;02OO45 ABX4 291183

3.S pport pulley on press as shown and press bearing from

pullr

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Litho U.S.A. 20-25-10 TM-1354 (Sep-85)

1U8;202510 u0985
 Remove/ | nstall Cooling System

4. Check bearing for tightness in rotation or excessive end

play.

5. Support pulley on press as shown and use JDT-gg

Bearing Driver (A) to press bearing until it bottoms in pulley
bore.

AD7;RW7709 U2O;020045 ADX4 1183

IMPORTANT: Press only on bearlng shaft to prevent

bearing damage.

6. Press shaft with pulley into support as shown until shaft

end (A) is within 28.S mm (1.2 in.) of being ftush with housing
parting surface (B).

7. Reinstall idler assembly as instructed in Remove and

Install Fan/Viscous Clutch, this group.

n
ffi
AD7;RWl.ou4 U2Ot020o4S AEX4 2

ACQUIRE ACCESS TO WATER PUMP

1. Drain cooling system.
ro
2. Remove fan idler assembly as instructed in Remove and ^ ffi
!!ffi
Install Fan/Viscous Clutch Assemlby, this group.
t,#
3. Disconnect fan blast deflector (A) and lower radiator hose @q
Ei:ai
(B). B E:T
-:il
E:T

i*Wg;
ffi
iriliiliii:r'**1;'1.: l:, i'r.*m*r *i1..,-
1

AD7;RW10u5 U20t020045 BX3 2\

4. Remove bypass pipe (A).

ffi
5. Remove water pump cap screws and remove water pump
. ffi
(B).

6. Refer to CTM-I, 6466 Engines, for water pump repair.

N
AD7;RG3852

L[no In u.s.A. 20-25-l I TM-1354

 Remove/ lnstall Cooling System

lC COOLANT HEATER (lf Equipped)

GAUTION: To avoid shock, always use a three-
wlre, heavy duty electrical cord, and be sure it
is properly grounded. Before connectlng heater
to power source, be sure that element is im.
mersed in coolant. NEVER energize heater in air.
lf so energized, element sheath could burst
causlng personal injury.

coolant heater (A) to a 11S-volt electrical outlet.

cold weather, it may take 5 to 8 hours to heat

Coolant heater has a 1000-watt heating element.

AD7;RW5929 U20;020O45 AEIX4 29rt83

20-25-12 TM-1354 (Sep-85)