4650 and 4850 Section 70

l
t-
Section zo l
HYDRAULICS
CONTENTS
Page page
GROUP O5_REMOVE/INSTALL MAIN HYDRAULIC GBOUP 25_REMOVE/INSTALL ATTENUATOR

PUMP
Flemove and Install Attenuator 7O-28-O1
Special Tools 70-05-01
Specif ications .............. 70-05-01 GROUP 3O_HYDRAULIC ATTENUATOR
Main Hydraulic Pump
Flemove. 70-05-02 Disassemble, Repair and Assemote
Install ... Hydraulic Attenuator
Pump Drive Shatt and Couplings
70-05-06 ..... . .. 70-30-01
Remove. 70-05-07 GROUP 3s-REMOVE/INSTALL HYDBACUSH-
Install ... 70-05-06 IONED SEAT VALVE
Repair l/ain Pump Shaft Oil Seal ....... 70-o5-07
special Toots ..... . . 70-35_01
REPAIR INFORMATTON Other l\,4aterials ..... 70-35-01
Specilications .. . . ... 70-35-01
For repair information o{ the main hydraulic pump, Hydracushioned Seat Valve
component technical manual CTM-7, Radial piston Remove and Install ......
Pumps is also needed. Seal Accumulator
...
Remove and Install . . . . .. 7O-3S-03
GROUP 1s_OIL FILTEB RELIEF VALVE HOUSING CheckingPre-Charge ....... 70-35-09
(oRT)
GROUP 4(FHYDRA.CUSH IONED SEAT VALVE
Specifications ....... 7O-1S-01 ASSEMBLY
Fleturn Oil Filter Felief Valve Housino
Disassemble and Inspect ...... , .... 70-15-01 Special Tools ....... 70-40-01
Assemble ........ 7O-i5-03 Other Materials ..... 70-40-0.1
Return Oil Manifold Specifications ....... 7O-40-O1
Disassemble, Inspect and Assemble ... 70-15-04 Seal Valve
Disassemble and Inspect ... . 7O-40-O2
GROUP 2O_RETURN OIL FTLTER RELIEF VALVE Assemble ........ 70-40-04
HOUSTNG (PST) Accumulator
Pre-Charge
Check 70-40-06
Specifications 70-20-01 Pre-Charge .. . .... 7O-40-O7
Fleturn Oil Filter Retief Valve
Disassemble and Inspect .... 70-20-01 GROUP 45_PRESSUFE CONTBOL VALVE
Assemble . ............... 70-20-02
Feturn Oil Manifold Specilications ..... .. 70-45-01
Disassemble, Inspect and Assemble .. . 70-20-03 Pressure Control Valve
lnspect
Disassemble and .... 70-45-01
Assemble ... ..... 7o_4s-01
Continued on next page
1170,070c0N Ax4 2r0437

Litho in U.S.A. 70-0'l Tl\.4- 1354 (Sep-87)
CONTENTS-Continued -l
GROUP sO_REMOVE/INSTALL ROCKSHAFT GROUP 6O_LIFT ASSIST CYLINDEBS
COMPONENTS AND LIFT ASSIST
CYLINDERS - Continued Special Tools 70-60-01
Lift Assist Cylinders
Special Tools 70-50-01 Disassemble and Fleparr 70-60-01
Other Materials 70-50-0'1 Assemble 70-60-02
Specificahons 70-50-01
Rockshaft Control Valve GROUP 65_DRAFT SENSING COMPONENTS
Remove. 70-50-02
Install ... 70-50-03 Special Tools 70-65-01
Rockshaft Adjustments Specrlrcations 70-65-01
Rockshaft Control Linkage 70-50-04 Draft Sensing Cylinder
Flockshatt Drop Flate 70-50-04 Disassemble 70-65-02
Lift Rate . 70-50-04 Assemble 70-65-03
Rockshaft Valve Clearance 70-50-05
Fockshaft GBOUP 7O_HITCH COMPONENTS
Remove. 70-50-06
Install ... 70-50,1 Specif ications 70-70-01
1
Lift Assist Cylinder 3-Point Hitch
Remove. 70-50-12 Repair .. 70-70-01
Install ... 70-50-12 Remove and Install ......... 70-70-02
Remove and Install Draft
Sensing Cyltnde/ GROUP 75_REMOVE/INSTALL SCV COUPLER
70-50-13
Draft Shaft and Arms AND LEVERS
Remove and Inspect . 70-50-14
lnstall ... Selective Control Valve
79-50-15
Remove. ......... 7O-75-O1
GROUP 55_ROCKSHAFT COMPONENTS lnstall ... ......... 7o-7s-oj
Remove and Repair Linkage 70-75-02
Special Tools 70-55-01
Adjust Selective Control Vatve Linkage . . 7O-75-Og
Specrfications 70-55-01
GROUP 8O_SCV AND ISO COUPLEB
Rockshalt Piston Cover
Remove and Flepair .. 70-55-03 Specifications 70-80-01
Install ... 70-55-05 Special Tools 70-80-01
Rockshaft Piston
Breakaway (lSO) Coupler
Remove and Inspect . 70-55-06 Remove and Install ........
Rockshaft Housing 70-80-02
Disassemble Serviceable Coupler ...... 70-80-02A
Disassemble and Inspect 70-55-07 Assemble Serviceabte Coupler . 70,80-03
Assemble 70-55-09 Install Non-Serviceable Coupler ........ 70-80-03A
Fockshaft Control Valve Housing
Install Serviceabte Coupler . 70-80-038
Disassemble and Repair 70-55- 10 Selective Control Valve
Inspect Linkage 70-55-14 Disassemble 70-80-05
Assemble Rockshalt Control Valve . ..... 70-55-'15 Assemble 70-80-09
Load Control Valve
Adjust .. 70-80-13
Disassemble and Inspect 70-55-18
Load Control Valve GROUP 85_REMOTE CYLINDER
Assemble and lnstall 70-55-19
Remove and Inspect Inline Check Specif ications 70-85-01
Valve and Filter . . . 70-55-19 Remole Cylinder
Disassemble and lnspect .. . . 70-95-01
Assemble ........ 70-85-03
Continued on next page
Litho in U.S.A. 70-02 TM-1354 (Sep-87)

CONTENTS-Continued
Page pa9e
GBOUP gO_HYDRAULIC OIL COOLER AND GROUP 95_TRANSMISSION-HYDRAULIC
THERMAL BYPASS VALVE SYSTEM CLEANUP PROCEDURE
Hydraulic Oil Cooler Special Tools .. . . ... 7O-95-Ol

Clean . . . 70-90-01 Other i/aterials ..... 70-95-Ol
Remove. 70-90-01 Filter Caddy Method
Inspect . 70-90-02 Preliminary Cleanup During Repair .... 70-95-02
Install . . . 70-90-02 Complete System Cleanup .. 70-95-03
Thermal Bypass Valve Transfer Unit l\,4ethod
Remove. 70-90-03 Oil Cleanup and Flushing Transmission
Inspect . 70-90-04 Case ... ....... 70-95-06
l\,4onilering System Oil Cleanup . ...... 70-95-07
Cleanup Preparation . . . .. ... 70-95-07
System Cleanup .. 70-95-09
Returning Tractor to Field ... 70-95-10
ACCUMULATOBS
Service information on Accumulators can be found in

Section 55, Group 20.
u/0j070c0N cx4 2r0437
Litho in U.S.A. Tlvl- 1354 (Sep-87)

Litho in U.S.A. 70-o4 Tlvl-1354 (Sep-87)
Group 05
MOVE/INSTALL MAtN HYDRAULtC pU_Mp_,]
SPECIAL TOOLS
NOTE: Order tools from your SERVICE-GARD Catalog untess
otherwise indicated.
Number Name use
D-05007sT Splitting Stand Remove front axle and steering motor.

D-05149ST Attachments Adapt splitting stand to tractor.
JDG317 Frame Cap Screw Socket Remove f rame-to-steering motor
cap screws.
JDH-31A Seal Driver Install main pump shaft seal.
JDH.35A Seal Puller Remove main pump shalt seal.
JT27706 Universal Support Stand Support clutch housing.
SPECIFICATIONS
--]
Cap Screw
Torque
Hydraulic Pump{o-pump Support .
1 15 N.m (85 lb-ft)
a7 Nm (35 lbjt)
a7 N.m (35 lbJt)

Lower Frame-to_side Frame .... 140 N.m (103 lbJt)
Drive Shaft-to-Front Axle yoke (MFWD) . .... 68 N.m (50 lb-ft)
Front Weight Support{o-Traclor Front Support ..... . 4o7 N.m (300 lbjt)
f1t11:jt!11lJ
70-05-01 TM-1354 (Sep-87)
Remove/lnstall Main Hydraulic Pump
a.s\sssxsN\
REMOVE MAIN HYDRAULIC PUMP
This manual covers pump removal, installation, and seal

replacement. Pump repair is covered in CTL4-7, Radial
Pislon Pumps.
1. Drain auxiliary oil reservoir and oil cooler by installing one

end of a hose in SCV and fasten other end securely in filler
tu be.
2. Place SCV tlow control lever at "Rabbif' posilion. Run

engine at 800 RPN/ and move SCV lever to flow oil to sump.
3. When hose starts jumping (pump cavitation) shut off

engine. Move SCV lever to neutral after engine has stopped.
4. Remove side screens and hood.
CAUTION: High pressure can exist at any hy-

draulic connection. Avoid iniury from high pres- .q
sure leaks by relieving system pressure before
disconnecting any hydraulic lines, fittings or
connections.
5. l\,4ark location of steerinq lines and disconnect.

AF6tRw6351,RW5737 117Cr070005 arX:r 21043r
6. Remove steering line clamp (A).
Litho in u.s.A. 70-o5-o2 TM-1354 (Sep-87)

7. Loosen tuel tank strap (A) and remove trom luel tank.
L Disconnect fuel leak oft line (B).
9. Disconnect hydraulic reservoir straps (C) from fuel tank.
10. Disconnect steering motor bleed line (D).
1 1. Disconnect wiring lead from fuel sending unit (A).
12. Disconnect horn wiring lead (B) (one each side) and
route harness rearward to radiator.
13. Shutluet supplyoffa uel tank and disconnect fuel line

(A).
14. Remove right horn bracket cap screw (C) and remove
horn.
15. Remove lrame plate (D).

)
:
*
Litho in U.S.A. 70-05-03 TM-1258 (May.83)
Remove/lnstall Matn Hydrauli. Pump
16. Remove left horn bracket cap screw and remove horn
(B).
17. Remove thermal bypass valve mounting cap screw (A)

and remove frame plate (C).
NOTE: Disconnect main hydraulic pump bleed line.
18. Remove lower f rame-to-side lrame special cap screws

(A).
CAUTION: Do not supply excessive litting torce

to support clutch housing: binding could occur
during separation.
19. Support tractor at clutch housing with JT27706 Univer-

sal Suooort Stand.
#\
i:jik i
A-Non-MFWD Tractors
B-MFWD Tracto.s
Litho in U.S.A. 70-05-04 Tl\,4-1258 (May-83)

L- Remove./lnstall Main Hydraulic pump
f
NOTE: On MFWD Tractors, disconnect drive shaft.
20. Remove front weights and weight support bracket.
21. Mount D-05007ST Splitting Stand with D_05149ST

Altachment to front support using two lower mounting bolts
(A) from weight bracket.
22. [4ount rear attaching bracket to rear axle pivot using rear
pivot bolt (B).
l 23. Flemove the pump drive-to-coupler cap screws (A).
24. Remove front coupler (B) and cushion coupler (C).
25. Loosen four pump drive-to-pump shaft cap screws (D)

and remove pump drive.
A-Pump Drive-to-Coupler
Cap Screws
B-Ffont Coupler
C--Cushion Coupler
D-Pump Drive-to-pump
Shaft Cap Screws
l
26. Use JDG317 Frame Cap Screw Socket to remove eight
(four each side) side frame-to-steerjng motor special c;p
screws
NOTE: lt is NOT necessary to completely separate steerinq

motor from side frames.
27. Carelully roll front axle and steering motor assembly

ahead in side frames far enough to gain access to main
hydraulic pump. I
J
/t a iltigrr1; !:!. !.iOtrlt1 lrt. Dian3:
Litho in U.S.A. 70-05-05 TM.1258 ([.4ay-83)
28. Disconnect oil cooler return line (A).
29. Disconnect main pump supply line (B).
30. Disconnect main pump pressure line (D).
31. Remove lour main pump{o-pump support cap screws

(c)
32. Carefully remove hydraulic pump from tractor.
INSTALL HYDRAULIC PUMP

lnstall hydraulic pump in reverse order ol removal noting the
Iollowing special instructions.
1. Torque hydraulic pump{o-pump support cap screws to

115 N.rn (85 lbjt).
2. Torque side framelo-steering motor special cap screws

to 578 N m (426 lb-ft).
3. Torque pump drive cap screws to 47 N m (35 Ib-Il).
4. Torque lower frame-to-side frame special cap screws to

140N m (103 lbjt).
5. On tractors with l\,4FWD, torque drive shaft-tojront axle

yoke cap screws to 68 N m (50 lbjt).
6. Torque front weight support-to-tractor front support to

407 Nm (300 lbJt).
7. Check all fluid levels and test tractor operation.
Lirho in u.s.A. 70-05-06 TM.1258 (May-83)

Flemove./lnstall Main Hydraulic pump
REMOVE PUMP DBIVE SHAFT AND t

H.
COUPLINGS !
:
1 . Loosen pump drive cap screws (D) at front of pump drive.

.;
d
2. Loosen and remove front coupling cap screws
\
(A). I
3. Slide pump drive forward onto pump shaft and remove $

front coupling (B) and cushion coupling (C).
A
NOTE: lt may be necessary to remove rear couplet for pump
drive to clear. -".".,fli:i\,ffi'$
4. Slide pump drive rearward and remove f rom pump shatt. A-Front Coupling Cap C-Cushion Coupling
Screws D-Pump Drive Cap
B-Front Coupling Screws
INSTALL PUMP DRIVE SHAFT

1 . Install pump drive on pump shalt.
2. Assemble coupling cushion, front coupling half and pump

drive shaft. Torque fronl coupling cap screws to 47 N.m (gs
lb-ft).
3. Hold gap between front and rear coupling at 3 to 4 mm

(0.120-0.160 in.) and torque pump drive cap screws to 47
N m (35 ft-lbs).
Litho in u.s.A. 70-05-07 TN/-1354 (Sep-87)

REPAIR MAIN PUMP SHAFT OIL SEAL
NOTE: The pump shaft seal may be replaced with the

hydraulic pump on the ttactor.
1 . Remove bottom f rame plate.
2. Remove front coupler cap screws (A), coupling (B) and

cushion coupling (C).
NOTE: lt may be necessary to remove rear coupler for pump

drive to clear.
A-Front Coupling Cap C-Cushion Coupling
3. Loosen pump drive cap screws (D) and remove. Screws D-Pump Orive Cap Screws
B-Front Coupling
4. Remove snap ring securing seal in pump housing.
5. Install JDH-3sA Seal Puller (A) over splines of pump and

thread puller into seal lD
6. Tighten puller screw (B) and remove seal and pullerfrom

pump.
AFb PVlb \!2 LrTo o'non5 Nt r /30d3i
7. Coat lips of new seal with SAE multi-purpose grease.
8. Install seal with spring side inward.

9. Using JDH-314 Seal Driver (A), drive seal just tar enough
to install snap ring.
NOTE; Driving seal in too far may close oll seal drain line
ports.
10. Install coupler sha{t and torque cap screws to 47 N.m

(35 rb-fr).
tho in U.S.A. 70-05-08

Group 10
MAIN HYDRAULIC PUMP
SPECIAL TOOLS
NOTE: Order tools from your SERVICE-GARD'M catalog, unless otherwge indicated.
NUMBER NAME USE
D-0100644 Bench Fixture Hold main hydraulic pump.

D-01045AA Bushing, Bearing and To install bearing cups.
Seal Driver Set
D-01048AA Puller Set To remove bearing cones, ouflet

valve seats and oil seal.
D-01 16844 Spring Compression Tester To test springs.
JD-318 Bearing Driver To install bearing cone.

JDG.246 Puller To remove bearing cup.
JDH-6 O-Ring Hook To remove and install O-rings

and backup rings.
JDH.18 Pump Seal Driver To install oil seal.
JDH-21A Parts Tray To hold pump parts.
JDH.39.B-1 Install and Bemoval Tool To remove and install outlet

valve seals.
Litho in U.S.A. 70-10-01 TM-1258 (May-83)

HYDRAULIC PUMP SPECIFICATIONS
65 cm3 (4 cu in)
Item Measurement Specilication
Shaft End Play End Play (New Part) 0.03-0.08 mm

(0.001-0.003 in.)
End Play (Maximum Acceptable) 0.13 mm
(0.005 in.)
Shatt Journal o.D. 44.302-44.318 nm
(1.7442-1.7448 in.)
Shaft Bearing F ace o. D. 71.475-71.525 mm
(2.8140-2.8159 in.)
Shaft Bearing Race LD. 57.041-57.061 mm
(2.2457-2.2465 in.)
Shaft Needle Rollers o. D. 6.35 mm
(0.2500 in.)
Piston o. D. 24.460-24.470 mm
(0.9630-0.9634 in.)
Piston Bore LD. 24483-24.493 mm
(0.9639-0.9643 in.)
Outer Piston Spring Free length (approximate) 70.1 mm
(2.76 in.)
Outer Piston Spring (Yellow) Test length al 129-135.7 N.............. 45.2 mm
(29-30.5 lb force) (1.78 in.)
Outer Piston Sprrng (Green) .. . Test length at 135./-142.3 N .. ..... . . . . . 45.2 mm
(30.5-32 lb force) (1.78 in.)
Outer Piston Spring (B lue) Test length al 142.3-1a9 N .............. 45.2 mm
(32-33.6 lb force) (1.78 in.)
Outer Piston Spring (Red) Test length at 149-155.7 N .............. 45.2 mm
(33.6-35 lb force) (1 .78 in.)
Inner Piston Spring Free length (approximare) 69.5 mm
\2.74 tn.)
Inner Prston Spring (Yellow) Test length at 75.6-80.1 N .............. 45.2 mm
(17-18 lb force) (1.78 in.)
Inner Piston Spring (Green) Test length at 80.1-84.5 N .............. 45.2 mm
(1 8- 1 9 lb force) (1.78 in.)
Inner Piston Spring (B lu e) Test lengtl- at 84.5-89 N ...... 45.2 mm
(19-20 lb force) (1.78 in.)
Inner Piston Spring (Bed) lest lengtn at 89-93.4 N ...... 45.2 mm
(20-21 lb force) (1.78 in.)
Piston Plug Torque 153- 187 N m
(1 14-138 lb-ft)
Outlet Valve Spring Free length (approximate) 12.2 mm
(0.48 in.)
Outlet Valve Spring Test length at 11.3-14.0 N .............. 7.6 mm
(2.54-3.1 4 lb force) (0.30 in.)
Inlet Valve Lift 2.0-3.0 mm
(0.078-0.1 20 in.)
Inlet Valve Plug Torque........ 136Nm
(100 rb-ft)
Lirho in u.s.A. 70-10-o2 TM-1258 (Dec-83)

Main Hydraulic Pump
STROKE CONTROL VALVE SPECIFICATIONS

Item Measurement Specificalion
Stroke Control Valve Spring Free length (approximate) 92 mm

(3.62 in.)
Strohe Control Valve Spflng Test length at 556-690 N ........... 84 mm
(125-1 55 lb force) (3.31 in.)
Stroke Control Valve Stem .... 6.759-6.769 mm
(0.2661-0.2665 in.)
LD. .... 6.7740-6.7900 mm
(0.2667-0.2673 in.)
Cranxcase Outlet Valve Spring .. Free length (approximate) 87 mm
(3.43 in.)
Crankcase Oultet Valve Sprrng .. Test length at 62.8-76.7 N .......... 74.5 mrn
(14.1-1 7.2 tb force) (3.0 in.)
C.ankcase Outlet Valve ...... nn 13.99- 14.01 mm
(0.5507-0.551s in.)
Crankcase Outlet Valve Pin .. .
3.1650-3.1700 mm
(0.1 246-0.1 248 in.)
Soring Gurde 23.595-23.645 mm
(0.9289-0.9309 in.)
Torque Specification
115 Nm
(85 rb-ft)
136Nm
(100 rb-fr)
Test Port Plug 34Nm
(25 rb-ft)
Crankcase Outlet Valve Plug .. . 61 N m
(45 tb-'ft)
Stroke Control Valve PIug 108Nm
(80 lb-ft)
Solenoid Port Plug (iI used) .... 61 N m
(45 rb-ft)
Solenoid Valve (it used). .
20 Nm
(15 rb-ft)
Stroke Control Valve Adjusting Bushing .
150 N m
(1 10 rb ft)
lr ''"'"
Lrtho in U.S.A. 70-10-03 TN/-1258 (Aug-84)

Main Hydraulic Pump
DISASSEMBLE AND INSPECT HYDRAULIC

PUMP
1. Throughly clean outside surlace ol purnp housing.
2. lnstall pump on D-0100644 Bench Fixture.
3. Write numbers on pump housrng, piston plugs and inlet

valves tor identilication.
4. Stamp indexing marks on the stroke contro valve

housing and pump body.
CAUTION: Do not INSTALL a NEW stroke con-

trol valve housing on an OLD style pump or an
OLD housing on a NEW pump. The rnounting
holes are common, but the HIGH PRESSURE
PASSAGES WILL NOT ALIGN.
Failure to align the high pressure passages will

keep the pump in full stroke. This could result
in hydraulic system damage and possibly a high
pressure leak which could create a risk of
personal injury.
5. Remove piston plugs (A), springs and pistons (B).
IMPOBTANT: Pistons must be installed in their original

bores if they are reused.
6. Place assemblies in corresponding holes in JDH-21A

Parts Tray to allow installation into same bores lrom which
they were removed.
Litho in u.s.A 70-10-04 TM-1258 (lvay-83)

Main Hydraullc Pump
7. Check pump shaf t end play L.rsing a dral ind cator plac ng
indicator base on pump ho-ls ng afd ndicator contact po nt
d rectly of end of p!mp shaft (A)
IMPORTANT: Wrap purnp shatt splines to protect lrom

damage when checking end play.
B Fotate protected p!mD shaft back and forth with vice

gflps wfri c push ng downward. Zero the ind cator then rotate
shaft back and forth wlr e lifting upward noting indcator
readrng i. i
lr
END PLAY SPECIFICATION '1
New Parl 0.03-0.0B rnm $

(0.001 0 003 n.)
:!,
lvlax rnum Acceptab e 0 13 mm

(0.005 in.)
ll end play ts mof e tl-lan new part spec l catron. check

bearnqs for wear.
FirrTnrrr..:3 t!073i
L rtho in U.S.A. 70-10-05 Tl\,4,1258 (Aug-84)

Main Hydraulic Pump
9. Check for damage tc threaded area of piston plugs (D).
'10. Discard sheath (E) and O-ring
IMPOBTANT: The maximum difference of force per-

missable between each eight springs in
the set is 6.7 N (1.5 lb force) lor outer
springs and 4.45 N (1 lb torce) for inner
springs. lf difference is more than speciti-
cation, install new springs as a set. All
eight springs per set must be ot same
M*"\\
color code.
A-Pislon O-Piston Plug
NOTE. The sprlngs are color coded and must be inspected B-Ouler Spring E-Sheath/O-Rin9
per color code speciftcations. Side movement of the C-lnner Spring
springs during test may give an erroneous rcading.
11. Inspect springs (B) and (C) for wear or damage. Check
compressron rate of spring using the D-01 16844 Spring
Compression Tester.
NEW SPFING SPECIFICATION
Outer SD' nq (B)

fre. F.lJlr , ,ppr . -d e 70.1 mm
1276ir)
Test ength al 129-156 N 45.2 mtfr
(29- 35 b torce) (1.78 in )
Inner Spr nq {C)

Free rength iapprox rnatc) 69.5 mm
\2 74 in.)
I es1 lenqth at 76 !:r N 452mm
(17 2t h forc.) (1.78 in.)
12. Inspect face and sk rt of pistons (A) for metal transfer,

gar Ing, or sconng.
a!r1 Rr60r6 RTa a/3J0li 6s0 :.a/x4
Litho in U.S.A. 70-10-06 TM-1258 (Aug-84)

IMPORTANT: The stroke control valve housing, and
pump housing must be fastened together
and torqued to specification before
measurement can be done on lhe piston
botes.
*
13. Check piston O.D. (A) and piston bore l.D. (B) to new .,f*
part specification. lf necessary, install new pistons.
NEW PART SPECIFICATIONS
Piston O.D. 24.460-24.470 mm

(0.9630---o.963a in.)
Piston Bore LD. 24.483-24.493 mm
(0.9639-0.9643 in.)
NOTE: Tolerances indicated may be difficult to obtain with

normal micrometer measurina devices.
AW1;R36037 R70;070100 53
NOTE: Make sure stroke control valve housing and pump

body have indexing marks.
14. Remove stroke control valve housing (B).
15. Discard O-ring (A) and packings (C and E). Check

number of shims (D) and save for reassembly.
A--O.Rlng C-Packlng
B--Slroke Control Hhlms
Valve Houslng E-Packlng
AW1iR37716 R70;070100 t5O 170765
IMPORTANT: The outlet valve assemblies must be

installed in their origtnal bores.
16. Remove and place lhe eight outlet valves (A) in their
respective places in JDH-z1A Parts Tray (B).
Litho in u.s.A. 70-10-07 TM-13s4 (Sep-85)

17. Remove pump shaft assembly for inspection.
18. Inspect pump shalt, and race (C) for nicks, scratches,
pitting or metal discoloration. It external damage is apparent,
replace race and pistons.
1 9. It external damage is not apparent, hold pump shaft and
turn pump race slowly. lf assembly is sticking or noisy,

replace rollers.
20. Visually compare thickness of spacers (B) with new and

thrusl washers (D) tor wear or damage.
21. Visually inspect exterior oJ taper bearings (A) for

damaged cage, pitting, scratches or flaking rollers. lnspect
bearing cups in pump housings lor pitting or scratching. A-8earlng cone C-Race
B-Spacer D-Thrust Washer
IMPORTANT: Keep bearing cups and cones together as
q\
a set.
{a}
22. Remove bearing cup (B) from pump housing (A), using
slide hammer and JDG-246 Bearino Cuo Puller.
r t ir
Litho in U.S.A. 70-10-08 T^/-1258 (May-83)

23. ll no damage is seen on bearing cups or cones, hold
bearing cup (B) on cone (C) and turn slowly. lf any clicking
or sticking is found, dip cone in clean hydraulic oil. Turn
again. lf bearing still clicks or sticks, replace.
24. Use same procedure for second cone (A).
NQTE: lt may be necessary to place puller under bearing

spacer, pull to starl cone removal and replace puller
under beaing cone.
IMPORTANT: Sealing ring must be replaced when bear-

ings are removed.
26. Use a knife edge puller (A) from D-01048AA 17-y2fon

Puller Set to remove bearing cones (B).
27. Remove bearings (A), spacers (B), thrusl washers (C),

and race (D) from pump shalt (E).
A-Bearings
B-Spacers
C-Thrust Washers
D-Race
E-Pump Shaft
Lirho in u.s.A. 70-10-09 TM-1258 (May-83)

Main Hydraulic Pump
28. Inspect tapered roller bearing (A) race surface. Replace

l
if spacer wear exists.
29. Inspect roller bearing (A) for circular scratches. Replace
@o
tlI'r
if necessary.
30. Inspect spacers (B). Replace if scored or discolored.
31. lnspect thrust washer (D) for wear . Replace if cracked
or chipped.
r4
lry
32. Inspect pump sha,ft journal (C). Replace if pitted, scored,
or discolored.
NEW PART SPECIFICATION
A-Bearing E-HaCe
Pump Shaft Journal . 44.302-44.318 mm B-Spacer F-Rollers
(1.7442-1 .7448 in.) C-Pump Shafl
D-Thrust Washer
33. Inspect pump shaft race (E) LD. and O.D. Replace if
prtted, scored, or discolored.
Race LD. ..... 57.O4t-57.061 mm

(2.2457_2.2465 in.l
Face O.D. .... 71475_71.525 mm
(2.914_2.816 in.)
Inspect rollers (F) {or scratches and discoloration.
/i/Jr kr3.t.rir k,i lr:(rrao L.
35. Inspect piston bores (B) in pump housing (A) for scoring.
lf scoring can be felt, replace housing and pistons.
36. After visual rnspection, install each piston (C) into its
bore so it extends approximately 1g mm (0.5 in.) into shaft
bore. Pistons must slide smoothly and have no sjde play. lf
any rs detected, replace housing and pistons. 1
t
.\lt
.,. .. ]
I
NOTE: Cut-away used for photogrcphjc purposes.
37. Visually check inlet valves for valve opening and free
valve movement. lf inlet valves are not broken and move
treely, do not remove.
Inlet Valve Lilt (Approximate) ... 2.0-3.0 mm

(0.078-0.1 20 in.)
Lnn" r US-A. 70-10-10 TM-1258 (Aug-84)

Main Hydraulic Pump
NOTE: Cutaway used for photographic purposes.
IMPORTANT: Once inlet valve is removed, it must be ,ff.

replaced with a new valve. Press fit is
critical for sealing.
38. Remove inlet valves by placing a flat punch through the 3..** &r
is
outlet valve seat bore. Place punch on center of valve face
and tap them out.
tl,
39. nspect the outlet valves (B) for scratched or broken

wear pattern. lf these patterns exist, replace outlet valve
seat.
40. Inspect the outlet valve guide (A) and outlet valve stop
q1
{ l'{'t
(D) for wear or damage.
41. Inspect spring (C) for cracks or breaks and side wear.
Check for weak springs using D-01 16844 Spring Compres-
sion Tester.
Free -ength (Approximate) 12.2 mm (0.48 in.)

A-Valve Guide
B-Outlel Valve
C-Spring
D-Outlet Valve Stop
Test Lenglh at 11.3 to 14.0 N 7.6 mm
(2.5^ to 3.14 lbf ..... 0.30 in.)
NOTE. Cutawav used lor photognphic purposes.

42. Visually inspect outlet valve seats (B) for peening and
oreaKage.
IMPORTANT: lf an outlet valve seat is removed, it must

be replaced because the press fit is
critical for sealing.
+b
fft
;rlI_r
43. Use JDH-39-B-1 Installer and Removal Tool to remove
outlet valve seats (B). Place special cap screw through
piston bore opening and install into puller using adapter and
slide hammer from D-01048AA 17-y2 Jon Puller Set.
arth" i; a sA 70-10-1 1 TM-1258 (Aug-84)

Main Hydrauhc Pump
44. Femove oii seal retaln ng snap ring.
Remove orlseal using puiter from D-O 104BAA puller Set.
ASSEMBLE HYDRAULIC PUMP
Use a hydraulic pump overhaul kit when assembling pump

housing or stroke control valve assembly.
1. Before assembly, apply clean hydraulic oil on all parts

except O-rings and sheaths for piston plugs.
IMPORTANT: DO NOT push oit seat beyond inner edge

of snap ring groove. Doing so can close
drain passage and cause an oil seat
failure.
2. Insta I oil seal (A) with lip (spring side) toward inside of
pump housing using JDH-18 Driver.
3. Apply petroleum jelly to lips of oil seal 1or lubrication when

pump shaft rs installed.
4 nstall reta ning snap nng.
IMPORTANT: lf an intet valve is removed it must be

replaced with a new valve since press fit
is critical for sealing.
5. lnstall new inlet valves. Use iniet valve plugs with new
O-rlngs to seat valves into therr bores. Tighten inlet valve
plugs to 1 36 N m (1 00 lb-ft). Loosen plugs then retighten to
1 36 N m (1 00 lb-ft).
Ltho n U.S A. 70-'to-12 TM-1258 (Aug-84)

Main Hydraulic Pump
NOTE; Bearing cup may be a slip fit.
6. Install bearing cups (C) using driver (B) and disk from
D-01045AA Bushing, Bearing and Seal Driver Set.
A-Houalng
B-Handle
C--{up
Atrl Rltr.ra R;0 0/c0ta TX: ai!534
NOTE: Cutaway section of a pump housing is shown.
7. Install new outlet valve seats (B) using JDH-398-1

Installer and Removal Tool. Push seat into housing until
flange of tool (A) is against face of housing.
IMPORTANT: lf spacer l.O. has a flat area, it must a gn

with flat area on pump shatt lournal.
8. Place spacer (B) on splined end ot pump shaft (C). Check

Ior proper alignment if spacer and pump shaft iournal have
\:/ e
a flat area. I
9. Place bearing (A) on splined end of shatt (C). press
bearing against shoulder of pump shaft journal using a
JD-318 Driver.
10. Place race (E) with thrust washers (D) on pump shaft
(C). Insert 25 needle rollers (F) between race (E) and pump
A-Bea.ing D-Thrust Washers
shaft journal. B-Spacer E-Race
C-Pump Shaft F-Needle Rollers
11. Place spacer (B) on unsplined end ol shaft, checking
for proper alignment iJ spacer and pump shalt journal have
a flat area.
12. Install bearing (A) on end oI pump shaft. press bearing

against shoulder of pump shaft using a JD-318 Driver.

13. Install JDG-494 Spline Protector (C) on pump shaft.
14. Start new sealing ring (B) over spline protector.
15. Carelully install sealing ring in groove using side one

(longer tapered l.D.) of JDG-493, (A) Shafi Seat Sizer Toot.
Leave sizer tool in place lor two minutes.
AWI;R37912 R70;070300 711 170785
16. Remove JDG-494 Spline Protector and JDG-493 Shaft

Seal Sizer Tool.
17. Place side two (shorter tapered l.D.) of JDG-493 sizer

tool on shaft and slide tool down until it is against shoulder
of bearing. Leave sizer tool in place for tive minutes. Sealing
ring should slide freely in groove.
AWljR17913 R70;070300 732 r7o7a5
IMPOBTANT: Do not install O-rings, packings or ou et

valves at this time.
18. Install pump shafl (C) into pump housing.
19. Install stroke control valve housing (A) with shims (B)
onto pump housing.
20. Tighten four housing cap screws to 40--€8 N.m (gO-50

lb-lt). Continue tightening cap screws alternately to 1 1S N.m
(85 tb-ir).
AW),:R371I) R1O:O7O1OO 733 rjAtgs
21. Check shaft end play using procedure previously de-

scribed. Add or remove shims to get correct end play.
End Play Specltlcatlon
New Part 0.03---0.08 mm

(0.001--0.003 in.)
lrlaximum Acceptable ....0.13mm
(0.005 in.)
AWr;Rl60r5 R70;070300 595 rro5a4

Litho in U.S.A. 70.10-14 TM-1354 (Sep-8s)
Main Hydraulic Pump
22. Remove stroke control valve housing.
NOTE. A small amount of petroleum jelly can be used to

keep packinqs and O-rings in place.
IMPORTANT: The machined surfaces of stroke control

valve and pump housings must be clean
and free ol oil and petroleum jelly to
insure a tight seal. '{}
&d*
23. Inslall O ring (A) and packings (B and C) and shims (D).
A-O-Bing C-Packings
B-Packings D-Shims
/,,r l35ql lrr rrrLl
24. Install outlet valves in their original bores.

-i.\ $
DO NOT INSTALL a
CAUTION: NEW stroke
control valve housing on an OLD style pump or
an OLD housing on a NEW pump. The mounting
ffi
holes are common, but the HIGH PRESSURE
Failure to align pressure passages will keep the

pump in fullstroke. This could result in hydraulic
system damage and possibly a high pressure
leak which could create a risk of personat injury.
1-\
\;d{..
25. Install stroke control valve housing (C) so system
pressure passage (A) and charge pressure passage (B) are
in alignment with passages in pump housing (D).
26. Tighten four stroke control valve cap screws to 40-68

N'm (30-50 lb-lt). Continue tightening cap screws alter-
nately to 115 N m (85 b-ft).
A-System Pressure Passage

B-Charge Pressure Passage
C-Slroke Control Valve Housing
D-Pump Housing
i.lr raa:3a Rrr ! rrar !!; arr.:fu
Litho in U.S.A. 70-10-15 T|\,4-1258 (Aug-84)

IMPORTANT: Do not put hydraulic oil on ptugs, O-rings
or sheaths. (€)
io)
Y\
\
27. Install O-rings and sheaths (E) flange first on pislon
plugs (D).
IMPORTANT: Install pistons into their original bores. Atl

rl
eight springs of each housing MUST be
the same color.
28. Install piston (A) and springs into pump housing.
NOTE: For easier assembly, turn pump shaft until piston

A-Piston rl-Plug
assembly is on low side of cam. B-Outer Spring E-O.Fing and Sheath
C-lnner Spring
IMPORTANT: Do NOT use an air wrench to tighten
piston plugs.
29. Tighten piston plugs (D) to 153-187 N.m (114-138

lb-ft) using a hand wrench.
aw1,Rl60r6 l?r0,070100 593 040464
DISASSEMBLE AND INSPECT STROKE

CONTROL VALVE
IMPORTANT: Disassemble stroke control only
is evidence ol malfunction.
if there
t
ae r'
1. Thoroughly clean outside surface of pump before , -rp* F*
r
moval of stroke control valve. \-/ .*
Litho in u.s.A. 70-10-16 TM-1258 (Aug-84)

i
Adiusting screw and bushing (A) must be

removed prior to manual destroke screw
and special plug or damage wi occur to
q
stroke control valve sleeve packinos.
2. Remove adjustment plug (A), special washer (B), spring @\

rn\\
;n
(C), spring guide (D), and stroke control vatve (E).

x\\
\\s
3. Check compression rate of spring (C) using D-0t 16844 'f
Spring Compression Tester. f
NEW SPRING SPECIFICATION
Fre. Length tappro,rmate) .... A-Adiusting Screw C-Spring

Test Lengll. ar 55€+690 N and Bushlng D-Spring Gulde
(125-155 lb torce) (3.31 in.) B-Special Washer E-Valve
4. Inspect spring guide (D) for wear.
Guide O.D 23.595-23 645 mm

(0.9289-0 9309 in )
awlrr35463 R70r070300 132 2407A4
5. Femove nut (E) and screw (C) from adjusting plug (B).
f
6. Discard O-rings (A and D).
tu,I' \(?
\\r
"r-\ tF)
\
A-O-Bing
I f\
l.\
B-Adiusting Plug
@
C-Screw a /*
D-O-Ring ,3ti
E-Nut
AW1rT354r0 R70r070100 l3l l6lral
Litho in U.S.A. 70-10-17 TN4-1258 (Aug-84)

Main Hydraulic Pump
I
NOTE: One of two manual destroke screw styles may be
used.
7. Remove manual destroke assemblv from housino

f .'.,"9*
L Disassemble manual destroke discarding O-rings (A)

(and back-up ring (B) on latest style).
(D_
NOTE. On latest style manual destroke remove snap rjng -\ \--
\o\
(C) through small access hole (D) on side of plug
(E).
\, .tt
s''
@ ,\
@
A-O-Rings
B-Back-up Ring
C-Snap Ring
O-Access Hole
E-Plu9
L
Litho in U.S.A. 70-10-18 IM-1258 (Aug-84)

L Remove crankcase outlet valve plug (A) with O-ring,
spring (B), and crankcase outlet valve (C).
.\*,,
10. Check spring (B) dimension to new part specif ication
using D-01 16844 Spring Compression Tester.
NEW SPRING SPECIFICATION
Free Lenglh {Approx mate) 87 rnm

(3 43 n.)
Test Length at 62.A-76.7 N. ... l45nm
(141-17.2 lb-lt 3.0 n.)
11. Inspect crankcase outlet valve (C) to new part A-Crankcase Outlet Valve C-Crankcase Outlet Valve
specif ication. Plug D-Pin
B-Spring E-Resonator Plug
NEW PAFT SPECIFICATION
OutleiValveOD (C) . . 13.99-14.01 mm

(0.5507 0.5515 n.)
Out et Valve Pin O D. (D) 3 i 650-3 1700 mm
10.1246-0 1248 rn )
12. Remove resonator plug (E) and pin (D).
13. Discard O-rings on plugs (A) and (E).
'14. Remove stroke control valve sleeve using a wood or

brass dowel. Drive out from manual destroke plug opening
toward the adjusting screw opening. 6-e w
{,l,j,nrr;rr niri ri:crlt rar 21!.ial
Litho in U.S.A. 70-10-19 TN/-1258 (Dec-83)

Main Hydraulic Pump
15. Inspect stroke control valve assembly. Valve (D) must

move lreely in bore (C). The valve face (A) and seat (B) must
be free of pits or nicks. Replace valve and sleeve if drao or -t
damage is observed.
16. Examine valve stem O.D. and sleeve LD. "klu

Slem O.D.
Sleeve lD. (Top End)

o. / rv----o. /b9
(0.2661-0.2665 in.)
6.7740-6.7900 mm
rnm
(D)
r
(0.2667--O.2673 in.)
A-Valve Face C-Bore
B-Valve Seat D-Valve
a!!i Rr76t9 R7a .|'li0lt t6 tLta53r
17. Flemove test port plugs (A) discarding O-rings (B)
RS ,E r
*/{
I A!/r:T351j/r R70 1r,irj00 r3€ 27D434
I
ASSEMBLE STROKE CONTROL VALVE
NOTE: Cutaway used for photographic purposes.
Use a hydraulic pump overhaul kit when assembling stroke
control valve and hydraulic pump.
'1. Be sure all parts are thoroughly
cleaned and all passages
in housing and holes in parts are open and clean.
2. Install new O-ring (C) and backup ring (B) in stroke control
valve through plug opening (A) using JDG-127 O-Ring Seal
Tool Set.
Litho in U.S.A. 70-10-20 TM-1258 (Dec-83)

Main Hydraulic Pump
3. Installnew O'rings (A) (back-up ring (B) and snap ring (C)
on latest style) to manual destroke screw.
4. Assemble manual destroke and installinlo stroke control

varve nousrng.
or.
&
tt iA)
t\ sr&
A-O-Fings
B-Back-up Ring
e,@
C-Snap Ring
D-Access Hole
E-Plug @
[;"control valve ,""* .*^, and O-ring (B) on stroke

""' sleeve.
i;)
;u'
@
IMPORTANT: DO NOT use a ounch to install stroke

control sleeve. Oamage could occur to
the sleeve and cause sticking.
6. Carefully instal stroke control valve sleeve making sure

that sleeve seating surfaces are not damaged. Push sleeve
against manual destroke using a wooden dowel.
Litho in U.S.A. 70-10-21 TN/-1258 (Aug-84)

Main Hydraulic Pump
7. Install new O-ring (A) on bushing plug (B) and new O-rinq
(D) on adjusting screw (C). tr .
q-
ad
, (D,)
B, Install screw (C) into bushing ptug (B). \-1
ff s \\
9. lnstall nut (E) on screw (C).
A-O-ring
od
B-Bushing Plug
C-Screw
D-O-Ring
E-Nut
,r,r';i ! r:ii !:t ir,,I
10. Install adjusting screw assembly (A), with special

washer (B), spring (C), spring guide (D) and vatve (E).
*
A-Adiusting Screw
Assembly
B-Special Washer
C-Spring
D-Spring cuide
E-Stroke Contfol Valve
lr,rrt r3-.iri :i:a., rrrr f:: ,:9rrrr
11. Install new O-rings on crankcase ou et valve plug (A)

and resonator plug (E).
G\u^u
IMPORTANT: Be sure pin (D) and crankcase oullet valve
(C) slide freety.
12. Install crankcase outlet valve plug (A) with spring (B) and
crankcase outlet valve (C) into stroke control valve housing.
'13. Install pin (D) and resonator ptug (E).
A-Crankcase Outlet Valve

B-Spring E-Resonator Plug
C-Crankcase Outlet Valve
Litho in U.S.A. 70-10-22 Tt\,l-1258 (A ug-8 a)

14. Install new O-rings (B) on test port plugs (A) and install
into stroke control valve housing. p
,fi
*sP $.
''r/f
r
',, , -3r l.t a'0 !. I t .5r l!.544
15. Install new O-ring (A). new packings (B and C). and
shims (D).
A-O-Ring C-Packings
B-Packings D-Shims
s
6;$ l};{
{}
a
\ .:;'
1', , - r0 .5! rL tSl

Main Hydraulic Pump
I NOTE: A small amount of petroleum jelly can be used to

keep packtngs and O-ring in place. Keep the surface s -R$
area between the stroke control valve and pump
housng lree lrom olt or Jelly. E\cess could cause
inadequate torque of stroke control valve housinq
to the pump housing.
#
CAUTION: DO NOT INSTALL a NEW stroke
control valve housing on an OLD styte pump or
and OLD housing on a NEW pump. The mounting
(9
holes are common, but the HIGH PRESSURa
"ft .\t
\J'
f
Failure to align the high pressure passages will \"d
keep the pump in full stroke. This could result
in hydraulic system damage and possible a high
pressure leak which could create a risk of
@e
personal iniury.
16. Install the stroke control valve housing (C) to pump

housing (D) making sure system pressure passages (A) and
charge pressure passages (B) are in alignment.
17. Tighten four capscrews to 40-68 N m (30_50 tbJt)

and conttnue tightening cap screws alternately to 115 N.m
(85 rb-ft).
A-System Pressure passages C-St.oke Control Valve

B-Charge Pressure passages Housing
D-Pump Housing
,1(r rra:30 Ri!.rr./llJ0a ri57 ?t0rsr
Litho in U.S.A. 70-10-24 rI/ 1259,!*yg;gX)

Main Hydraulic Pump
'18. Tighten control valve housing plugs
t'
to specifications.
TOROUE SPECIFICATIONS
tA) Resonator Plug (^-"'

. 136 N m !-./---
(100 rb-ft)
(B) Test Port Plug ... 34 Nm
(25 rb-ft)
(C) Crankcase Outlet Valve Plug . . . . . 61 Nm
(45 tb-ft)
G)_.-- *------+A
\_-/
(D) Stroke Control Valve Ptug . .. . 108 N m
(80 rb-ft)
(E) Solenoid Port Plug (if appticable) 61 Nm
(45 rb-ft)
(F) Stroke Control Valve Adjusting Bushing .. . 150 N m
(1 10 rb-fl)
,r l.!,.",1,,":,":1I :i*"
Litho in U.S.A. 70-10-25 TM-1258 (Aug-8a)

Main Hydraulic Pump
Lilho in u.s.A. 70-10-26 TM-1258 (Aug-84)

Group 15
OIL FILTER RELIEF VALVE HOUSING (Q
SPECIFICATIONS
Spring Free Length (Approximate) Test Lengih
Transmission Filter Relief Valve ...... 76.7 mm (3.02 in.) 56 mm at 173.3 to 21 1 .7 N

(2.20 in. at 39.0 lo 47.6 lbt)
Return Oil Filter Relief Valve ....... 89.7 mm (3.53 in.; . 63.7 mm at 84.1 lo 102.9 N
(2.51 in. at 18.9 to 23.1 lbf)
Lube Flelief Valve .. 36.9 mm (1.45 in.) 23 mm at 56.1 to 68.5 N
(0.91 in. at 12.6 to 1 5.4 lbf)
Filter By-Pass Check Valve and
Function Return Check Valve .. ... . 47 mm (1 .85 in.) 28.5 mm at 1 7.6 to 21 .6 N
(1.12 in. at 4.0 to 4.9 lbf)
DISASSEMBLE AND INSPECT RETURN OIL

FILTER RELIEF VALVE HOUSING
1. Remove plug (C) and reptace its O-ring.
2. Remove spring (B) and transmission filter relief valve (A).

Inspect valve and its bore for scoring, wear or damage.
Remove O-rings (D).
3. Inspect spring (B) using D-0116844 Spring Compression

Tester..
NEW PART SPECIFICATION A-Valve C-Plug wlth O-Rin9

B-Spring H-Rlngs
Free Length (Approximate) . 76.7 mm (3.02 in.)
Test Length at 173 to 212 N .. .. .. .. . 56 mm

(39.0 to 47.6 lbf .... . ......... 2.2o in.l
Litho in U.S.A. 70-15-0'l TM-1258 (May-83)

Oil Filter Relief Valve Housing (QRT)
4. Flemove plug (C) and replace its O-ring.

5. Remove spring (B) and return oil filler relief valve
Inspect valve and its bore for scoring, wear or damage.
6. Inspect spring (B) using D-0116844 Spring Compression
(A).
Pp
.**&
//
Tester.
NEW PART SPECIFICAITON
r
Free Length (Approximate) .89.7 mm (3.53 in.)

{
Test Length at 84 to 103 N . .. . .. .. 63.7 mm
(18.9 to 23.1 lbt ... . 2.51 in.)
7. Remove plug (A) and replace its O-ring.
8. Remove spring (B) and lube relief valve (C). Remove

O-ring from valve.
9. Inspect valve and its bore for scoring, wear or damage.
10. Inspect spring (B) usin D-01 16844 Spring Compression

Tester.
1
Free Length (Approximate) 36.9 mm (1.45 in.)
Test Length at 56.1 to 68.5

(1 2.6 to 1 5.4
Litho in U.S.A. 70-15-O2 TNr- 1258 (May-83)

Oil Filtet Belief Valve Housing (eRT)
11. Inspect inner housing (A) and outer housing (B) Jor
cracks, contamination or any other obvious damage.
12. Install new O-rings on any fittings that are removed.
13. Replace O-ring (C).
14. lf any switches are replaced, use new O_rings.
ASSEMBLE RETURN OIL FILTER RELIEF

VALVE HOUSING
NOTE. Coat parts with clean John Deere HY-GARD Trans-
1 .
mission and Hydraulic Oil prior to assembly.
Install new O-ring on valve (C).

sq
*>: \
2. Inslall valve (C), spring (B) and ptug with new O-ring (A).
6{k'
3. Install valve (A), spring (B), and ptug with new O-ring (C).
Litho in U.S.A. 70-15-03 TN/-1258 (May-83)

Ol Filter Relief Valve Housing IQRT)
A
Install new O-ring (D) on vlave (A).
5. Install valve (A). splng (B). and plug wrth O-ring (C).
DISASSEMBLE, INSPECT AND ASSEMBLE

RETURN OIL MANIFOLD
1. Remove plug with O-ring (A) to remove lilter element (B)

with packings (D). (A) (8)
2. lnspect iilter element for damage. lvlake sure it is not

plugged and is free of contamination. lf it cannot be cleaned,
replace [.
3. Remove fitting with O-ring

A-Plug With O-Rin9
(C).
C-Fitting Wilh O-Ring

I
I
's q \
B-Filter Element D-Packing
Lirho in u.s.A. 70-15-04 TM-1258 (May-83)

*rou" spnng (A) u"tu"

"no "n""r
6. Inspect spring (A) for damage. Test it using D-Ol16844
Spring Compression Tester.
Free Length (Approximate) . . 47 mm (1 .85 in.)

Test Length at 17.6 to 21.6 N . ..... 28.5 mm
(4.0 to 4.9 tbf ..... ...1.12in.|
7. Inspect check valve (B) .for
damage or wear. Fleplace as
t"": 1_
8. Remove litting with O-ring (C).
L Flemove check valve (B) and spring (A).

dss
10. Inspect check valve (B) for damage or wear. Fieplace s
as necessary. \
11. Inspect spring (A) for damage. Test the spring using
I 1, YY
D-01 16844 Spring Compression Tester. $.
Free Length (Approximate) . . 47 mm (1 .85 in.)

(4.0 to 4.9 tbf ..... ... 1.12 in.)
12. Inspect return oil manilold housing tor damage, espe-

cially the check valve seats, for contamination. Reolace as
necessary.
' itho in U.S.A. 70-15-05 Ttvl-1258 (l\4ay-83)

13. Install function return check valve spring (A),

valve (B) and fitting with new O-ring (C).
qE E
; ! d"
r)rn
14. Install check valve (D) and spring (C) and secure with
snap ring (B). lvlake sure snap ring is seated in its groove.
15. Install titting with new O-ring (A).
A-Fltlln9 Wlth O-Bing

B-Snap Rlng
C-Sprlng
Hheck Valve
16. Install f ilter (B) with new packings (C).
17. Install plug with new O-ring (A).
Litho in U.S.A. 70-15-06 TM-1258 (i/ay-83)

Group 20
RETURN OIL FILTER RELIEF VALVE HOUSING (PS
SPECtFtCTtONS
Spring Free Length (Approximate) Working Load Length
Return Oil Filter Relief Valve .. 69.9 mm (2.75 in.l 46.0 mm at 120 to 147 N
(1 .8125 in. at 27 to 33 lbf.)
Filter By-Pass Check Valve and
Function Fleturn Check Valve 47 mm (1 .85 in.) 28.5 mm at 17.6 to 21 .6 N
(1.12 in.al 4.0 to 4.9 lbf)
R70 70r00c ,l 04043:l
DISASSEMBLE AND INSPECT RETURN OIL

FILTER RELIEF VALVE
1 . Remove f unction return oil lilter (rearmost) f rom transmis-

sion case.
2. Remove cap screws (A) and remove relief valve housing

(B).
3. Use a center punch to push washer in far enough

relieve pressure on snap ring and remove snap ring.
Litho rn U.S.A 70-20-01 Tl\,4-1258 (May-83)

Return Oil Filter Relief Valve Housing (PST)
4. Remove special washer (E), spring (D), and vatve (B).
5. Inspect valve (B) and its bore for scoring, wear or

damage. Replace if necessary. P,ep/
//
////
6. lnspect spring (D).
f. /
Free Lenth Working Load Length
.J
(t
69.9 mm (2.75 in.) 46.0 mm at 120 to 147 N
(1.8125 in. at 27 to 33 lbf)
7. Replace O-rings (A and C). A-O.Ring O-Sprlng

B-Valve E-Speclal Washer
C-O-Ring
ASSEMBLE OIL FILTER RELIEF VALVE
1. Coat valve (B) and valve bore with clean John Deere
HY-GAFD Transmission and Hydraulic Oil.
2. Install valve (B), spring (D), and speciat washer (E) in

housing. Install new O-ring (A).
A-O-Ring D-Spring
B-Valve E-Special Washer
C-O-Ring
3. Use a center punch to push the special washer in far

enough to install the snap ring.
c
'l'llitrlr1.l
4. lnstall the oil filter relief valve housing in the transmission

case with the valve bore to the rear.
5. Install lilter.
DISASSEMBLE. INSPECT AND ASSEMBLE

RETURN OIL MANIFOLD
1. Remove plug with O-ring (A) to remove tilter element
with packings (D).
(B)
s.
2. Inspecl filter element for damage. l\,1ake sure il is not
-1,,
plugged and is free of contamination. If it cannot be cleaned, \\
replace it.
{.-sY
3. Remove litting with O-ring (C).
o
A-Plug Wilh O-Ring C-Fitting With O.Rln9
B-Filter Element (FPacking
Litho in u.s.A. 70-20-03 Tl\,'l-1258 (May-83)

5. Remove spring (A) and check valve (B).
6. Inspect spring (A) for damage. Test it using D-01 16844

Spring Compression Tester. (o c.
(A)
\\
\
..'ir
{'
"' .
Free Length(Approximate) . . 47 mm (1 .85 in.)

Test Length at 17.6 to 21.6 N .
\ut\' {
r\
t'\ ''
(4.0 to 4.9 lbf .....
.....28.5mm - - \*lt*
. . . 1.12 in.)
7. Inspect check valve (B) lor damage or wear. Replace as
necessary.
8. Remove titting with O-ring (C).
9. Remove check valve (B) and spring (A).

,s\ A@
10. Inspect check valve (B) tor damage or wear. Replace
as necessary.
..?:" _. \,,,,\
. lr,iii ;
11. Inspect spring (A) for damage. Test the spring using
D-01 168AA Spring Compression Tester.
Free Length (Approximate) . . 47 mm (1 .8b in.)

(4.0 to 4.9 lbt ..... ...1.12in.)
12. Inspect return oil manifold housing for damage, espe-

cially the check valve seats, for contamination. Replace as
necessary.
Lirho in u.s.A. 70-20-04 Tl\,4-1258 (May-83)

Beturn Oil Filter Belief Valve Housing (PST)
'13. Install function return check valve spring (A),

check
valve (B) and fitting with new O-ring (C).
o
('11
.& a@
\\
(9
Jl \
j)1:',
*
Ys
14. Install check valve (D) and spring (C) and secure with
snap ring (B). lvlake sure snap ring is seated in ils groove.
5. Install fitting with new O-ring roQ

aq\\'
1 (A).
A-Flttlng Wlth
B-Snap Rhg
C-Spring
Hheck Valve
O.Rlng
-!n LN**
to. Install filter (B) with new packings (C).
17. Install plug wilh new O-ring (A).
Litho in U.S.A. 70-20-05 Tl\,4-1258 (May-83)

Litho in U.S.A 70-20-06 TM-12s8 (May-83)

Group 25
REMOVE/I NSTALL ATTENUATOR
REMOVE AND INSTALL ATTENUATOR
CAUTION: Escaping fluid under pressure can

penetrate the skin causing serious iniury. Be-
lieve pressure before disconnecting hydraulic
or other lines. Tighten all connections betore
applying pressure. Keep hands and body away
from pin holes and nozzles which elect fluids
under high pressure. Use a piece of cardboard
or paper to search for leaks. Do not use your
hand.
lf any fluid is iniected into the skin. it must be

surgically removed within a few hours by a
doctor lamiliar with this type iniury or gangrene
may result.
1. Relieve hydraulic pressure by turning steering wheel and

moving seat up and down.
2. Disconnect hydraulic lines (A, B and C).
3. Remove cap screws (D) and remove attenuator.
4. Install by reversing removal procedure.
IMPOBTANT: Be sure that ihe seat pressure tine (A) is

connected to the orificed end of the
titting on the attenuator.
A-Seal Pregaure Line

B-Steerlng Llne
C-Pressure Conlrol Valve Llne
D-Attenuator Retalnlng Cap Screws
Litho in u.s.A. 70-25-01 Tlvl-1258 (Sep-82)

Litho in U.S.A. 70-25-02 TM-1258 (Sep-82)
Group 30
HYDRAULIC ATTENUATOR
DISASSEMBLE, REPAIR AND ASSEMBLE

HYDRAULIC ATTENUATOR
1 . Loosen iam nut and remove tee fitting (A) and etbow (B).
2. Replace O-rings (C).
3. Inspect orifice on tee fitting and clean if necessary.
4. Coat new O-rings with John Deere HY-GARD Transmis-

sion and Hydraulic Oil and install tee fitting and elbow.
5. Install fittings on attenuator, positioned as shown, and

secure with jam nuts (A).
Lirho in u.s.A. 70.30-01 TM-1258 (Sep-82)

Litho in U.S.A. 70-30-02 TL4-1258 (Sep-82)
Group 35
REMOVE/INSTALL HYDRACUSHIONED SEAT VALVE
OOLS
tools from yout Service Gard Catalog, un less othetwise i nd icated.
Name Use
O-ring Washers Check accumulator pre-charge
Adapter Check accumulator pre-charge
Tru-Seal Nut Check accumulator pre-charge
OTHER MATERIALS
Number use
R34802 or similar Check accumulator pre-charge
Check accumulator pre-charge

pressure.
SPECIFICATIONS
Item Specification
Accumulator Pre-charge Pressure 590 to 650 kPa (5.9 to 6.5 bar) (85 to 95 psi)
Lrtho in U.S.A. 70-35-01 TM-1258 ([.4ay-83)

Remove,/Insta\I HYDRACUSHIoNED Seat VaIVe
REMOVE AND INSTALL HYDRACUSHIONED

SEAT VALVE
1. Relieve oil pressure by setting on seat and moving height

lever (A) up and down several trmes.
2. Remove three screws (B) securing cover panel to seat.
3. Lift seat and place a block ol wood approximately 160

mm (4 in.) long under frame assembly to hold seat up.
4. Remove cotter pin (B) fastening ride cylinder-toJrame.
5. Remove seat ride lever-to-frame pivot cap screw (A) and
n ut.
6. Drsconnect height adjusting lever pin (C) and rod (D).

Push rod into cylinder as far as possible to prevent damage.
A-Lever Pivot Cap Screw C-Adjusting Lever Pin
B-Cotter Pin Hylinder Rod
7. Remove clip (A) securing ride control lever to rod.
L Remove pressure line (B).
9. Remove air bleed and discharge lines.
10. Remove cap screw (C) securing seat valve to SOUND-

GAFD body.
NOTE; lt may be helpful to remove the seat accumulator

lor better access to valve.
11. Install seat valve by reversing removal procedures.
Litho in u.s.A. 70-35-O2 TM-1258 (May-83)

Bemove,4nstall HYDRACUSHTONED Seat Vavte
REMOVE AND INSTALL SEAT

ACCUMULATOR
1. Relieve hydraulic pressure by sitting on seat and moving
height lever up and down several times.
CAUTION: High pressure can exist at any hy-

draulic connection. Avoid iniury from high pres-
disconnecting any hydraulic lines, fittings or
connections.
2. Unscrew accumulator from seat valve.
3. Install accumulator by screwing onto seat valve.
Litho in u.s.A. 70.35-03 Tlvl-1354 (Sep-87)

Remove/lnstall HYDRACUSHTONED Seat Vavte

HYDRACUSHIONED SEAT VALVE ASSEMBLY
F,;.;
NOTE: Order tools lrom your SERVICE-GARD Catatog unless othewise indicated.
Number Name
JDH.43A Felief Valve Test Kit To check accumulator pre-charge.
JDH.57 Valve Sleeve Removal Tool To remove pressure regulating valve

sleeve.
OTHER MATERIALS
Name tse
Nitrogen Gas Cyiinder To pre-charge seat accumulato..
SPECIFICATIONS
Spring Free Length Working Load Length
Pressure Fegulating Valve ......... 63.5 mm (2.5 in.) . 57 mm at 107 to 143 N

(2.25 in al 24 to 32 lbfJ
Specification
590 to 660 kPa (5.9 to 6.6 bar)

(85 to 95 psi)
Litho in U.S.A. 70-40-01 TM- 1258 (May-83)

HYDRACUSHIONED Seat Valve Assemblv
DISASSEMBLE AND INSPECT SEAT VALVE
1. Remove cap screws (A) securing ride cylinder to seat

valve housing.
2. Remove accumulator (B).
3. Remove manifold (C) from seat valve housing.
4. Remove cap screw (A) holding seat valve and remove

valve position rod (B).
5. Remove snap ring (B) and washer (A) lrom seat valve.
Litho in U.S.A. 70-40-02 Tl\4-1258 (May-83)

sP
IMPORTANT: A small ball (C) holds seat posiiion vatve
(B) to position rod (A).
6. Remove seat position rod from seat valve.
7. Remove seat valve piston (D) from seat valve.

/\ ',)
A-Position Rod
B-Posltlon Valve
C-Retalnlng Ball
fFvalve Plston
o\ I&
8. Remove check ball assembly trom seat valve bore.
NOTE: A wooden dowel may be helpfulin removing assem-
&n*tk
bly from bore.
9. Disassemble check ball assembly and inspect tor wear

or damage.
1 0. Inspect position rod, seat valve and valve piston for wear
or damage.
Aw4rRr5&5 117or07od0 cx) 200.a]
11 . Flemove snap ring (A).

L HYDRACUSHIONED Seat Valve AssembtV
12. Remove plug (D), spring (C), spring guide (B) and l
pressure regulating valve (A).
r6
13. Inspect spring (C).
/rCI
//r
NEW PART SPECIFICATION //
Free Length (Approximate) .. 63.5 mm (2.5 in.)
Test Length at 107 to 143 N . ..... . 57 mm

,:',.--"-
. . \Y/
(24 to 32 lbt
NOTE: After installing seat valve assembly, test pressurc

regulating valve. (See HYDRACUSHTONED Seat, A-Pressure Regulating Valve C-Spring
B-Spring Guide D-Plug
Section 270.)
'"*--..-...,."".]]:]]
14. Use JDH-57 Valve Sleeve Removal Tool (B) to remove
pressure regulating valve sleeve (A).
ASSEMBLE SEAT VALVE

1. Dip all parts, except manifold gasket, in John Deere
HY-GARD Hydraulic and Transmission Oil.
2. Replace O-rings (A) and backup rings (B) on pressure

regulating valve sleeve.
Litho in U.S.A. 70-40-04 Tl\il-1258 (May-83)

HYDHACUSHIONED Seat Valve Assembly
3. Install valve sleeve so that pressure inlet holes (A) DO

NOT align with inlet port (B) on the seat valve housing. Later
modelvalve sleeves have a small drill mark on end o{ sleeve
(C). When installing this sleeve, align drill mark with inlet port
(B).
/ //r Prsq'. P-0 r^1. 0
f ;-]
4. Install pressure regulating valve (A), flat end in lirst.
5. Install spring guide (B) and spring (C).
6. Install shims (D) and plug (E) with O-ring.
NOTE: Adjust pressure regulating valve after seat valve

assembly is completely assembled. (See HYDRA-
M,e,.&,1Nr{pl"
CUSHIONED Seat in Section 270.)
A-Pressure Regulating C-Spring
D-Shims
B-Spring Guide E-Plug
Alrra RiF9r'l e70 r0)00a q 1.11231
7. Use new O-rings on the piston, check ball assembly and

seat position valve.
8. Install check ball assembly in seat valve.

a
9. Install seat position rod in seat valve piston and install
retaining snap ring. \
10. Install new cover gasket and seat position valve (A).
1 1 . Torque seat valve cover retaining cap screw to 47 N.m

(35 rb-fr).
Ar"rr'4;RVr91t4 R;c tr)ilrar. ll lIl2al
Litho in U.S.A. 70-40-05 T[,,1-1258 (Nov-84)

12. Install manifold (C) with new gasket on seat position

valve housing and torque retaining cap screws to 47 N m
(35 ft-lbs).
13. Insta I ride cyllnder (A) to seat position valve housing

and torque retainrng cap screws to 47 N.I/ (35 ft-lbs).
14. Check accumulator (B) pre-charge. (See Check Accu-

mulator Pre-Charge in this group.)
CHECK ACCUMULATOR PBE.CHARGE

1. Relieve hydraulic pressure and remove accumulator (B)
from valve housing.
CAUTION: High pressure can exist at any hy.

draulic connection. Avoid iniury from high pres-
disconnecting any hydraulic lines, tittings or
connections.
2. Connect a hand pump and minimum 1380 kPa (13.8 ba0

(200 psi) pressure gauge (A) to hydraulic oil side of
accumu ator. Use fitting 0715 and JDH-43A.
3. Charge accumulator with hand pump 10 1030 kPa (10.3

bar) (150 psi). Allow lluid to discharge slowly while observing
pressure gauge.
4. The pressure registered before the abrupt pressure drop

is the accumulator pre-charge pressure. Specification is 590
to 660 kPa (5.9 to 6.6 bar) (85 to 95 psi).
Lltho in U.S.A 70-40-06 Tlvl-1258 (Nov-84)

HYDRACUSHIONED Seat Valve Assembty
PRE-CHARGE SEAT ACCUMULATOR

IMPORTANT: Use dry nitrogen only to pre-charge accu-
mulator. Dry nitrogen does not mix with
oil. lt is non-combustible, will not cause
oxidation or condensation within accu-
mulator, and is not harmful to Diston seal.
Do not use air or any combustible gas as
they may cause oxidation or condensa-
tion harmlul to oil, piston, seal or
accumulator.
CAUTION: Wear protective eye goggles when

opening cylinder and regulator valves.
1. Open nitrogen cylinder valve for an instant to remove

contaminatron at valve outlet.
2. Remove tru seal nut (A) from adapter assembly
3. nstail on y one of the two O-rings (B) on adapter

(C). %'g,,..=. t
assembly and nstall seal n ut. (Tetlon side toward
. ..j
accumuralor.)
d
4. Install adapter assembly in gas check valve port ol
A-Seal Nut C-Adaptei Assembly
accumulator. B-O.Rings O-Gas Cock
Litho in u.s.A 70-40-07 TN4-1258 (May-83)

5. Attach regulator to cylinder valve and tighten securely.
*jst
6. Attach high pressure hose to regulator outlet and turn
pressure regulatcr screw counterclockwise until it turns
freely. L,:,
4^\
7. Turn depressing screw o{ gas cock counterclockwise.
Install gas cock on adapter assembly and secure hose to
nitrogen regulator. Check all connections.
8. Rotate gas cock screw clockwise lo open accumulator

,{'uo
gas check valve. I \
A-Gas Cock Screw C-Pressure Regulator
9. Slowly open cylinder shut ofJ valve until needle stops B-High Pressufe Hose D-Pressure Regulator
moving and fully open valve. Screw
10. Turn pressure regulator screw clockwise to get 590 to

660 kPa (5.9 to 6.6 bar) (85 to 95 psi).
11. Close cylinder valve and turn regulator valve

counlerclockwise.
12. Close gas cock (rotate counterclockwise).
13. Remove high pressure hose and tee from accumulator.
NOTE: lf accumulator is overcharged, remove the hose

from the gas cock and fitting. Using the gas cock,
depress the charging valve in the accumulator
allowing excess gas to escape.
14. Install charging valve plug.
15. Install accumulator on seat position valve housing.

SPECIFICATIONS
Sprlng Free Length Working Load Length
Pressure Control Valve 1 17 mm (4.6.1 in.) 82.3 mm at 248.4 to 303.6 N

(3.24 in. at 55.8 to 68.2 tbt)
DISASSEMBLE AND INSPECT PRESSURE

CONTROL VALVE
1. Inspect pressure control valve housing (A).
2. Remove O-ring packing (C) and fitting (B).
3. ll outlet fitting or diagnostic fittings are removed, use new

O-rings when they are installed.
4. Remove valve (C), shims (B), and spring (A). Inspect

valve and its bore, for scoring, wear or damage.
{B)
5. lnspecl spring (A).
Free Length Working Load Length
117 mm (4.61 in.) ........ 82.3 mm at 248.4 to 303.6 N

(3.24 in. at 55.8 to 69.2 tbf) €J
ASSEMBLE PRESSURE CONTROL VALVE
NOTE: Coat all parts with clean John Deere HY-GARD

Transmission and Hydraulic Oil prior to assemblv.
1. Install spring (A), shims (B), and vatve (C).

/r Pro
i{J._."_..,*_ /
2. lf outlet or diagnostic fittings are removed, use new
O-rings when they are installed.
-/
€J
Litho in U.S.A. Tlvl-1258 (Sep-82)

Install fitting (B) with new O-ring
A
Replace O-ring packing (C).

Group 50
REMOVE/INSTALL ROCKSHAFT COMP. & LIFT ASSIST CYLINDERS
SPECIAL TOOLS
NOTE: Order tools ftom your Service Gard Catalog, unless otherwge
indicated.
Number Name Use
Fabricated Rockshaft Removal Tool Remove rockshaft

Fabricated Extended Arm Adjust rockshalt conlrol valve
OTHER MATERIALS
Number Name use
Blocking i,4aterial Raise rockshatl
Blow Torch Heat lower Iift assist cylinder pin
SPECIFICATIONS
Cap Screw
Toaque
Rockshaft Operating Arm Setting ....... S_10 mm (0.2_0.4 in.)
Lift Arm{o-Rockshatt .... ...... 936_477 N.m (270_330,t.tbs)
Fockshaft Piston Cover-to-Rockshaft . .. . 2gO N.m (240 f bs)

Draft Link Retainers
1 15 N m (85 fubs)
Rockshaft Control Valvelo-Rockshaft Housing
47 N.m (35 ftlbs)
Lift Assist Cylinder Lower pin Nut
250 N.m (185 frlbs)
Lift Assist Cylinder Upper Retainer
Litho in U.S.A. 70-50-01 Tl/-1258 (Sep-82)

Remove/lnstall Rockshaft Components & Lift Assist Cylinders

penetrate the skin causing serious iniury. Re-
or other lines. Tighten all connections before
from pin holes and nozzles which elect fluids
under high pressure. Use a piece of cardboard
hand.
lf any fluid is iniected into the skin, it must be

surgically removed within a few hours by a
doctor lamiliar with this type iniury or gangrene
may result.
REMOVE ROCKSHAFT CONTROL VALVE
1. Disconnect right-hand selective control valve linkage (A),

rockshaft control valve linkage (B) and (G). Tape or wire
them 10 the bottom of cab.
2. Remove righfhand selective control valves (C).
3. Disconnect rockshaft control valve hydraulic lines (D, E,

and F).
A-Selectlve Control Valve Llnkage

B-Bockshatt Control Valve Llnkage
C-Right-Hand Selective Control Valve
t)-lnlet
E-Load Control valve Inlet
F-Draft Sensing Cylinder Llne
G-Load Control Llnkage

Remove,4nstall Rockshaft Components & Litt Assist Cvtinders
4. Remove dipstick and dipstick bracket from dipstick tube

(B).
5. Remove rockshaft control valve cap screws (A) and

remove rockshaft control valve.
NOTE: There is one cap screw down between the rockshaft

and control valve.
INSTALL ROCKSHAFT CONTROL VALVE

1. Replace O-rings and backup rings on two inlets (A).
2. Replace rockshatt control valve gasket (B).
3. Install inlets in rockshaft housing and carefully set iI'

rockshaft control valve in place. .i
,'{
4. Install cap screws and torque to 47 N.m (3S ft_lbs).
5. Install hydraulic lines and selective control valve. Alter-

nately torque selective control valve cap screws to 47 N.m
(3s ft-lbs).
6. Attach control lever linkage.
A-SCV Linkage
&-Rockshart Controt Vatve Ltnkage
C-Rlght.Hend SCV
D-lnlet Llne
E-Load Control Valve lnlet
F-Draft Senslng Suppty
G-Load Control Ltnkage
..'',-..,,.,-- ",.'.., ]
Remove/lnstall Bockshaft Components & Lift Assist Cvlinders
ROCKSHAFT CONTROL LINKAGE

ADJUSTMENT
1 . With the engine off and rockshatt lowered, move console
load selector knob through its full range of travel.
2. The load selector lever on the rockshatt valve housing

should reach both ends ot travel before console knob
reaches either end of slot in console.
3. Adjust swivel (A) on linkage if necessary.
ADJUST ROCKSHAFT DROP RATE

1. Adjust throttle valve (A) by loosening nut and turning
screw. Turn in to decrease drop rate, out to increase droP
rate.
NOTE: Throttle valve adjustment is dependent on imple-

ment weight. Normal "No Load" rate should be 2.5
to 2.7 seconds.
ADJUST LIFT RATE a\

I
1. Correct lilt rate cannot be obtained by adjusting throttle
valve, adjust flow control valve by adding or removing shims.
"\
Add shims to increase liit rate. Deduct shims to decrease . }.i.
lift rate. { le
--F
li,
iiF" *
*!
.., '
"r;.r.l,,.,*, "-, ',",,
Litho in U.S.A. 70-50-04 Tlvl'1258 (Sep-82)
Remove/lnstall Rockshaft Components & Lift Assist Cylinderc
ADJUST ROCKSHAFT VALVE CLEARANCE

1. Place load selector knob in ,,MlN,, Dosition.
CAUTION: Slight movement of the operating

arm will move rockshaft. personal injury coutd
result if lift arm or hitch operates rapidly or
unexpectedly.
2. Disconnect linkage (A) from rockshaft operating arm (B).
{r
t
tx
NOTE: See Special Tools Section gg, for instructions on

maktng extended arm.
3. Using an extended arm (A), extend the operating arm (B)

to (254 mm) 10 in. trom center oI operating arm shaft (C).
4. Operate engine at slow idle.
5. At the (254 mm) 10 in. mark (A) measure the djstance :]it:
the arm moves to cha'lge rockshatt direction (B).
On new lractors (as recetved from lactorv) set rockshaft
operating arm at 5-10 mm (0.2-0.4 in.).
On tractors with rockshaft usage, a measured distance of

less than 5 mm (0.2 in.) is acceptable due to valve seatinq.
The valve clearance need not be adjusted if some movJ-
menl of the extended drarmr.r
is observed
uussrveu wrUtouI
without a cnangg
chanqe In
in
rockshaft rotation direction. When adjustment is required,
sel valve to new tractor speci{ication.
Litho in U.S.A. 70-50-05 TN4-1258 (Sep-82)

Remove/lnstall Rockshaft ComDonents & Lift Assist Cvlinders
6. lf necessary, remove plug (A) in side ot valve housing and

turn adjusting screw to change valve clearance.
Move counlerclockwise to increase distance and clockwise

to decrease distance.
REMOVE ROCKSHAFT
1. Lower the rockshaft and relieve hydraulic pressure by
working rockshalt and selective control valve levers.
2. Drain oil {rom rockshaft cavity by placing rockshatt
console lever in full forward positjon. Place lett-hand
selective control valve in {ull f loat oosition. Remove throttle
valve (A) from rocksha{t piston cover. Place a clean
container beneath left-hand selective control valve recepta-
cles and apply 240 kPa (35 psi) air pressure into throttle
valve.
3. Attach a hoist on hitch and remove draft link pins (A).
4. Disconnect lift links (A) and center link (B) and remove
h itch.
Litho in u.s.A. 70-50-06 TM-1258 (Sep-82)

Remove/lnstall Rockshaft Components I Ljft Assist Cylinders
5. Disconnect clutch linkage (A) and spring (B) QUAD-

RANGE.
5a. Disconnect clutch linkage (A), and clutch sprjng (B)

power shift.
6. Disconnect QUAD-RANGE shitt linkage (A).
K
6a. Disconnect power shfit linkage (A).

Remove,/lnstall Rockshaft Components & Lift Assist Cylinders
7. Disconnect selective control valve linkage (A) and rock-

shatt control valve linkage (B) and (G). Tape or wire them
to bottom of cab.
8. Remove right hand selective control valve (C).
9. Disconnect rockshaft control valve hydraulic lines (D, E,

and F).
A-Selective Control Valve Llnkage

B-Rockshaft Control Valve Linkage
C-Righl.Hand Selectlve Control Valve
l>-lnlet Llne
E-Load Control Valve lnlel
F-Oratt Senslng Line
G-Load Control Llnkage
10. Raise rear of cab approximately two inches and block

rn prace.
NOTE: See Section 15 on cab removal.
Litho in u.s.A. 70-50-08 TM-1258 (Sep-82)

Remove,/lnstall Rockshaft Components & Lift Assist Cylinderc
11. Remove rockshalt control valve cap screws (A) and

remOVe rockshaft control valve.
NOTE: There is one cap screw down in between the

rockshaft and control valve.
12. Remove dipstick and dipslick tube (B) by pu ing out ot

rockshaft housing.
NOTE: lf dipstick is damaged, during reassembly. lt may be

helpful to remove rockshaft-toJlow control valve line
or access to dipstick tube.
13. Remove accumulator lrom hydraulic seat valve.
14. Remove leffhand selective control valve rod (A) and

disconnect rockshaft return line (B).
1 5. Remove hydraulic return oil filter using a clean container

to catch oil.
16. Remove rockshaft to relurn oil lilter line (A).
Litho in U.S.A. 70-50-09 TNr-1258 (Sep-82)

Disconnect pressure control valve to rockshalt line (A).
18. Remove rockshatt to transmission case cap screws (A)

and rockshaffto-linkage bracket cap screws.
NOTE: The front cap screws can be reached under cab.
19. Remove rockshaft piston cover and install rockshaft

removal tool (A).
NOTE: See instructions for making rockshatt removal tool,

Section 99. The addition of a pipe or bar in the
removal tool will provide additional leverage.
20. Using a hoist and the aid of addilional people, remove

the rockshaft.

Remove/lnstall Rockshaft Components & Lift Assist Cylinders
INSTALL ROCKSHAFT
1. Clean lransmission case. Remove any nicks or burrs on
rockshaft housing dowels (A) and install a new gasket (B).
2. lf lift arms were removed, install with index (A) on shaft

pointing through center line ot lift arm. Torque cap screws
to 407 N m (300 ftlbs). Strike with hammer and retorque to
336-477 N.m (270-330 f bs).
4. Reverse removal procedures noting the lollowing special

instructions.
5. Torque rockshaft piston cover-to-rockshaft to 230 N.m

(240 ff lbs).
6. Torque rockshaft housing-to-transmission case to 1ls

N m (85 f!lbs).
7 Install rockshaft conlrol valve
B. Torque draft link pin retainers to 115 N.m (95 lt-tbs).
L Torque SOUND-GARD body mounting botts to 200 N.m

(150 fflbs) and mounting bolt lock nuts to 270 N.m (170
fr lbs).
Lirho in u.s.A 70-50-1 1 TM-1258 (Sep-82)

REMOVE LIFT ASSIST CYLINDER ;

CAUTION: Cylinder assembly does not have
internal stop. Do not pressurize cylinder unless
properly installed on tractor, avoid unintentional
tl
disassembly of rod and barrel when handling. {{
'1. Remove cotter pin (A) and loosen retaining nut (B) until
front of nut protects threads of lift assist pin.
NOTE: lt may be necessary to heat lift assst pin for removal.
2. Loosen lilt assist pin (C) by driving on nut and pin.

A-Cotter
Remove nut and pin.
Pin C-Lilt Assist Pin
B-Retaining Nut D-Lift Assist Line
3. Disconnect hydraulic line (D).
NOTE: 4650 lift assist cylindet shown.
4. Remove cap screw (A) and lift assist pin (B). Femove lilt
assist cylinder.
NOTE: 4650 lilt assist shown.
INSTALL LIFT ASSIST CYLINDER

'1. Inspect lifl assist pjn (A) and bushing (B) for damage or
wear, replace as required. See ilt assist.
2. Sel lift assist in place and install lower pin. Torque lower
pin to 250 N m (185 fflbs).
3. Install upper pin and torque cap screw to 47 N m (35

ftlbs).
4. Attach lift assist hydraulic line.
Litho in u.s.A. 70-50-'t2 TN,4-1258 (Sep-82)

AVOID HIGH-PRESSUHE FLUIDS

penetrate the skin causing serious in,ury. Re-
or other lines. Tighten all connections before
from pin holes and nozzles which eject fluids
under high pressure. Use a piece ot cardboard
hand.
lf any Jluid is iniected into the skin, it must be

surgically removed wilhin a few hours by a
doctor tamiliar with this type iniury or gangrene
may result.
REMOVE AND INSTALL DRAFT SENSING

CYLINDER
1. Fiemove cotter pin and draft sensing cylinder pin (A).
NOTE: 4650 Tractor shown, draft sensing cylinder pin is

located in center hole on 4850.
2. Femove hydraulic lines.
3. Femove four mounting cap screws (B) and remove draft

sensing cylinder (C).
4. Install by reversing removal procedures. Torque mount-

ing cap screws to 47 N.m (35 lb-ft).
NOTE. QUAD-RANGE tractor Shown.
*e
*.
ACl PlVblr5 J7i J-0050 rL\2 2tr0335
Litho in U.S.A 70-50-13 Tt\4- 1354 (Sep-87)

I
Remove/lnstall Rockshaft Components & Lift Assist Cytinders

l
REMOVE AND INSPECT DRAFT SHAFT AND ARMS
A-L.H. Draft Link Arrn E-Oil Seal (2 used) l-Retainer (2 used) M-Cap Screw with Collar
B-Oraft Shaft F-Thrust Washer (2 used) J-Cap Sc.ew (2 used) (2 used)
C-Needle Bearing (2 used) G-B.H. Dratt Link Arm K-Cap Screw (2 used) N-Pin with Handle (2 used)
D-Retaining Ring (2 used) H-Betainer (2 used) L-Washer (2 used)
1. Drain transmission. 3. Gently slide shaft (B) trom transmission case to

avoid dislodging needle bearings (C).
CAUTION: With draft links attached, pivot
arms will rotate upward. With dratt links otf. 4. Remove snap rings (D) to replace bearings (C).
pivot arms will rotate downward.
5. Inspect parts for wear or damage and replace as
2. Disconnect draft links and sensing cylinder from necessary.
draft arms (A) and (G), remove arms from shafl.
aGl RWlz 5q -0 c70050 aM\2 loob57
Lrtho in u.s.A 70-50-14 TM-1354 (Sep-87)

Remove/lnstall Rockshaft Components & Lift Assist Cvlinders
INSTALL DRAFT SHAFT AND ARMS

1. Apply a light coating of John Deere Thread Lock T43S12
(LOCTITE 242) to OD of bearing race.
2. lnstall bearing (A) until it bottoms in case using 27534

Driver and 27 522 Disk. Discard bearino retainer sleeve.
3. Install snap rings in grooves.
ACI:RWl275 0 U70j070050 ANX2 050/3/
4. Coat wiper seal lips and bores with oil and install with
metal face against driver.
5. Drive seal (A) 0.5 mm (0.020 in.) below surface using

27535 Driver and 27 522 Disk.
Lr70;C70050 APX2 r00637
6. Coat dralt shafl (A) with oil and caretutly slide shaft into
case with end marked "xx" (B) to left side o.f tractor. Be sure
beanngs are not dislodged or seal lip torn.
7. Install thrust washers and position "V" mark on FiIGHT

end of sha{t between twelve and one o'clock posilion.
8. Install draft arms aligning "V" notches (C).

Remove,/lnstall Rockshaft Components & Lift Assist Cvlinders
9. lnslall retainer (A) and tighten cap screw (B) to 230 N.m
(170 lb-lt). Shaft must turn freely in case with no more than
'1.5 mm (0.060 in,)
end play.
'10. Install outer retainer (C) and tighten cap screw (D) to
47Nm(35 lb-ft).
11. Install dralt links and special washers in draft arms.

Install pin (E) and tighten cap screw (F) to 1 15 N.m (85 tb-ft).
12. Attach sensing cylinder to draft arm. On 4650 tractors,

install in hole marked "1". On 4850 tractors install in hole
marked "1 1 " as shown.
13. Fill reservoir with hydraulic oil.
ACl,pWt27b J J7CiC700ru A5^- :OOb3t

Group
ROCKSHAFT COMPONENTS
SPECIAL TOOLS
NOTE: Order tools from your SERVICE-GARD Cataloq unless otherwise indicated.
Number Name Use
D-01045AA Bushing, Bearing, and Seal To install rockshaft bushings

Driver Set
D-01048AA 17 t,/2 lon Puller Set To remove li{t arms
D-01168A4 Spring Compression Tester To test springs
JDH-28 , Driver . . To install rockshaft control

valve guides
SPECIFICATIONS
Sprlng Free Length Working Load Length
Throttle Valve 31.8 mm (1 .25 in.) 19 mm al 2.2 to 3.1 N

(0.75 in. al 0.5 to 0.7 lbl.)
33.3 mm (1 .312 in.) 28.9 mm at 578 to 667 N
(1.14 in. at 130 to 150 lbf.)
57.4 mm (2.260 in.) 38 mm at 136 to 166 N
(1.49 in. at 31 to 38 lbf.)
54.5 mm (2.1 5 in.) 36.1 mm at 31 to 40 N
(1.42 in. at 7 lo I lbf.)
1 1.5 mm at 54.7 to 68.1 N
(0.45 in. at 12.3 to 15.3 lbf.)
Extended to 85 mm (3.35 in.) Requires 144.5 to 1 75.5 N
(32.5 to 39.5 lbt.)
Extended to 85 mm (3.35 in.) Requires 144.5 to 1 75.5 N
(32.5 to 39.5 lbl.)
Load Control Valve ... 60.2 mm (2.37 in.) . 41.1 mm at 392 to 480 N
(1 .62 in at 88.2 to 107.8 lbf)
Load Control Valve Initial Length 212.5 mm (8.36 in.)
Inlet Chech Valve . . . '12.2 mm (0.48

In.) ..... 7.6 mm at 12.5 lo 12.8 N
(0.30 in. at 2.81 ro 2.87 tbf)
Litho in U.S.A. 70-55-01 TM-135a (Sep-87)

Measurement Part Dimension
Rockshaft Piston OD '1

11.02-1 11.07 mm
(4.3710-4.3730 in.)
Rockshalt Cylinder ID (111.09-1 11.16 mm
(4.3735-4.3765 in.)
Righf hand Flockshaft OD 91.999-92.024 mm
(3.6220-3.6240 in.)
ID 93. 120-93.229 mm
(3.6265-3.631s in.)
Left-hand Rockshaft OD 82.47 4-82.525 mm
(3.2470-3.2490 in.)
Leff hand Fockshalt Bushing ID 82.558-82.715 mm
(3.2515-3.2565 in.)
Flow Control Valve .... OD 25.395-25.405 mm
(0.9997-1 .0002 in.)
Flow Control Valve Bore ID 25.417-25.443 mm
(1.0007-1 .0017 in.)
Control Valve oD ...... 18.999-1 9.024 mm
(0.7480-0.7490 in.)
Control Valve Bore ID 19.050-19.101 mm
(0.7500-0.7520 in.)
Load Control Valve Ptston OD 15.867-15.882 mm
(0.6247-0.6253 in.)
Load Control Valve OD 6.3855-6.3928 mm
(0.2503-0.2509 in.)
Load Control Valve Body...... lD at piston 15.892-15.908 mm
(0.6257-0.6263 in.)
lD at valve 6.3855-6.4109 mm
(0.2514-0.2524 in.)
OD 22.148-22j74 mm
(0.8720-0.8730 in.)
Tofques
Rockshaft Piston Cover 325 N m (240 lbJt)

Bottom Cover 47 Nm (35 lbjt)
Lift Arms tnilial ......... 407 Nm (300 lb-ft)
Finat ... 366-447 N.m
(270-330 tb-fr)
Valve Camshaft Allen Screw 1 7.6-26.4 N.m
(13-19.5 tb-rt)
Ouill ... 136 N m (100 lb-ft)
Load Control Vaive Jam Nut 5 N.m (45 lb-in)
Load Control Valve Spring Retainer . .
3.4 Nm (30 lb-in)
R70 070rL0t 46 14093/
Litho in U.S.A 70-55-02 TL4-1354 (Sep-87)

penetrate the skin causing serious iniury. Be-
or other lines. Tighten all connections betore
trom pin holes and nozzles which eject fluids
under high pressure. Use a piece ot cardboard
hand.
lf any fluid is iniected into the skin, it must be

surgically removed within a tew hours by a
doctor tamiliar with this type iniury or gangrene
may result.
REMOVE AND REPAIR ROCKSHAFT COVER
1. Lower rockshaft.
2. Disconnect hydraulic lines (C) and (D).
NOTE: Throttle valve and surge relief valve can be re-

moved, inspected, and adlusted with piston cover
on tactor.
3. Remove throttle valve (B) and surge relief valve (A).
4. Remove cap screws from piston cover. Remove piston

cover.
A-Surge Reliel Valve C-Lilt Asslst Llne
8-Throttle Valve D-Reliel Valve Drain

5. Examine throttle valve (E) and shaft (F) tor damage.
6. Checkspring(D) to new specifications, using D-011684A

Spring Compression Testor.
Free Length Working Load Length
31.8 mm 19 mm at 2.2 to 3.1 N

(1.25 in.) (0.75 in. at 0.5 to 0.7 lbf.)
7. Check O-rings (H) and backup ring (G) for damage.
A_Jam NUt E-Th.ottle Valve

B-Sp€clal Bushlng F-Throttle Valve Shaft
C--O-Bln9 G-Backup Ring
D-Sprlng fH.Rlng
L Examine surge relief valve poppet (E) and

and valve fof t{
damage or conlaminants. (a
x
9. Check spring (C) to new specifications using D-0'1 168A4
b-x.,
Spring Compression Tester.
'(&
Free Length Worklng Load Lenglh
33.3 mm 28.9 mm at 578 to 667 N

(1 .312 in.) (1 .'14 in. at 1 30 to 1 50 lbf .)
A--Cap C-Sprlng E-Rellel Poppet

B-o-Rlng S-Shlmg F-Body

ASSEMBLE AND INSTALL ROCKSHAFT PIS-
TON COVER
IMPORTANT: Back-up ring(s) on surge retiet valve may
be either 0.6 mm (0.025 in.) or 1.3 mm
(0.050 in.) thick. Make sure ring(s) are
installed properly using the fo owing
instructions.
1 . On surge relief valves with two 0.6 mm (0.025 in.) back-up

rings, install one back-up ring (A), O-ring (B) and second
back-up ring (C) into piston cover.
2. On surge reliel valves with one 1 .3 mm (O.O5O in.) back-up I
ring, installO-ring (A), then back-up ring (B) into piston cover.
Lilho in u.s.A. 70-55-05 T[,4-1258 (Nov-84)

Rockshaft Components
3. Install assembled throttle valve (A) and surge reliel valve

(E).
4. Install piston cover with packing and torque cover cap

screws (B) to 325 N.m (240 lb-ft).
5. Install relief valve drain line (D).
6. Install litt assist line (C).
A-Throttle Valve O-Beliel Valve Drain

B-Cap Screws E-Surge Relief Valve
C-Lift Assist Line
A!!6rRl633l k /r:li0r00 l: iirt28.l
7. Adjust throttle valve by loosening lock nut (B) and turning

screw (A) in to decrease drop rate or out to increase drop
rate.
NOTE: Throttle valve adjustment is dependent on imple-

ment weight.
Litho in U.S.A. 70-55-06 T[,4-1258 (Nov-84)

REMOVE AND INSPECT ROCKSHAFT
PISTON
NOTE. Rockshaft piston may be removed and inspected
with rockshaft on tructor.
1. Disconnect lift links and assist cylinders from lift arms.

2. Drain oil from rockshaft cavity by placing rockshaft
console lever in full forward position, place left hand
selective control valves in f ull float and remove throtfle valve.
Place a clean container under left hand selective control
valve receptacles, and install a jumper hose between either
coupler and the container. Apply 242 kpa (35 psi) air
pressure into throttle valve until oil stogs runnino.
3. Remove rockshaft cover.

4. Flemove rockshaft piston (A) by rotating lift arms (using
short jerking motion) rearward.
NOTE: Wlth piston approxlmatety 25 mm (t in.) out of
noustng. wrap a rubber or leather strap around
piston and turn slightly white gently pu ing.
IMPORTANT: Do not allow crank arm to contact for-
ward edge ol cylinder or damage could
result.
5. Inspect rockshaft piston for scoring or damage. Note

particularly the area where the crank arm may have
contacted the edge of the cylinder. Remove any burrs or
scratches. Be sure piston and cylinder are clean.
6. Inspect piston and cylinder.
Piston O.D.
.. 1i1.O2 to 111.07 mm
ip
J€
(4.371 to 4.373 in.)
Cylinder LD. 1t 1.086 to 111..163 mm
(4.375 to 4.3765 in.)
7. Check slipper seal (A) for damage on front edge. Replace

rf necessary. Check packing under slipper seal (A) if slipper
seal rs removed. lf slipper seal is replaced, replace packing
under it.
8. Install piston in cylinder. Use of a piston ring compressor

will aid in installation.
AW6iR35524 R70:070400 l5 20r037
Litho in U.S.A. 70-55-06A TN/-1354 (Sep-87)

Litho in U.S.A. 70-55-068 Tlvl- 135a (Sep-87)
OISSASSEMBLE AND INSPECT ROCKSHAFT
HOUSING
1. Remove rockshaft housing assembly. (See Remove and

Install Rockshaft ComDonents.)
NOTE: Do not put side load on rockshaft when removing

lift ams as servo cam can be broken ot cracked.
Block lift arm opposite arm being removed.
2. Remove cap screws from lift arms (A) and remove lift
arms using pilot (B) and D-01205AA two-jaw puller (C) f rom
D-01048AA 17V2 fon Puller Set.
3. Remove rockshaft bottom cover (B). Use clean container

to catch oil {rom rockshaft.
4. Remove servo cam cap screw (C).
NOTE: ln driving rockshaft out right side, be careful crank

arm with piston rcd and seNo cam (C) does not fall.
5. Drive rockshaft out right side of housing using brass or

lead hammer.

I
6. Remove crank arm (B), piston rod (C), servo cam (D), and
spacer (E).
7. Remove rockshaft cover and piston.
8. Inspect shaft (A) and splines for damage or wear.
L Check rockshaft to new part
Left Hand End O.D.

specilications.
82.47 to 82.53 mm
&
(3.247 lo 3.249 in.)
Rrgnl Fland End O.D. 91.99 to 92.02 mm
(3.622 to 3.624 in.)
Q),
.t
'1 I
A-Rockshatt
B-Crank Arm
C-Piston Rod
D-Seryo Cam
E-Spacer
o*.
F-Servo Cam Cap
Screw
10. Examine rockshaft, rockshaft bushings (A), and seals

l
(C), both right and left, for wear or damaqe.
L.H. Bushing LD. 82.59-82.71 mm

(3.252-3.257 in.l
B.H. Bushing LD. 93.2-93.24 mm
(3.627-3.632 in.)
Litho in U.S.A. 70-55-08 T[/-1258 (,Aug-84)

NOTE: lnstall both new bushings from right-side of bushing should be 6.5 mm (0.26 in.) (B) in from outer
housing. edge of counterbore in rockshafl. With bushing in this
position, oil drain hole in edge ol counterbore should
11. Install right-side bushing (A) so oil hole in bushing not be covered.
aligns with oil passage in housing. Outside edge ot
12. Install leflside bushing (C) so split in bushing is
180' from split in right-side bushing.
A0/6:Rl3,5r L R70:070060 155 100937
ASSEMBLE ROCKSHAFT
1. Lubricate all mating parts, O-rings and packings in clean
hydraulic oil prior to assembly.
2. Install crank arm and piston rod in housing.
3. Install servo cam with cam lock cap screw toward lower
rear oJ housing and cam side upward.
4. Install rockshaft in housing, aligning splines (A).

;\'/E PJta2a P-. .'00b0 M. i 0PD
'34
5. Tighten servo cam with lock plate (B) to rockshatl at cap

screw hole on shalt.
$
6. Replace oil seals both right and left side. .Fr"I
7. Inslall rockshaft bottom cover (A) with packing and torque
to 47 N m (35 lb-tt).
8. Install piston and piston cover. (See Remove and Repair

Rockshaft Cover and Remove and Inspect Rockshaft
Piston.)
Litho in U.S.A. 70-55-09 TN/-1354 (Sep-87)

NOTE; lnstall rockshaft housing assembly on tractor prior
to torquing lift arm cap screws.
9. Install lift arms onto rockshaft. Index mark (A) on

rockshaft must be pointing through center line of lift arm.
Torque cap screws to 407 N.m (300 lb-ft). Strike with
hammer and re-torque to 336 to 477 N m (270 to 330 lb-ft).
DISASSEMBLE AND REPAIR ROCKSHAFT

CONTROL VALVE HOUSING
(o
NOTE: Rockshaft control valve may be removed without
removing rockshaft. Rockshaft control valves and
(o ol
I
flow control valve can be removed without removino
valve housing. I
(a)
T#
t '!*
?
IMPOBTANT: Fepairs to rockshatt valve housing must
be performed in a clean environment.
1. Bemove selective control valve and rockshaft control

d
valve cover. Remove control valve (C), metering shaft (D), A-Valve Spring G-Meterlng Shaft
and guide (E). See Remove Install Rockshalt Components B-Ball E-Guide
and Lift Assist C-Control Valve F-Control Valve Bore
NOTE: It may be necessary to remove guide (E) by driving

out using wood dowel or brass drift after valve
housing removal. Linkage must be removed before
guide can be driven out. (See Disassemble and
Repair Rockshaft Control Valve Housing, this
group.) Spring (A) and ba (B) were removed with
selective control valve and cover.
2. Inspect valve spring (A) using D-0116844 Spring Com-

pression Tester.
Free Length (Approx mate) 54.5 mm (2.15 in.)
Test Length at 31 to40N...... ... 36.'1 mm

(7 to 9 lbf . . 1.42 in.)
TM-1354 (Sep-87)
4. Inspect valve seats (B) and bores tor wear or damage.
Check to new part specification.
Rockshaft Control Valve O.O. 18.999 to 1 9.024 mm

(0.7480 to 0.7490 in.)
Rockshaft Control Valve
Bore l.D. 1 9.050 to 19. 101 mm
(0.7500 to 0.7520 in.)
5. Control valve can be lapped. Insert large enough dowel

(A) in valve to be able to turn valve. Apply lapping compound
to valve and rotate it against its seat in the guide.
IMPOBTANT: Be sure parts and bores are thoroughly

cleaned of lapping compound.
6. Remove flow control valve from control valve housing.

qt 6 QA
NOTE: A small hook may be used for removal.
7. Inspect O-ring (D).lnspect flow controlvalve (A), torwear,

"*.
fi,
t\
t
J
scoring or damage. Check valve to new part specifications.
",*t
Flow Control Valve O.D. 25.395 to 25.405 mm
(0.9997 to 1.0002 in.)
Flow Control Valve Bore 25.417 to 25.443 mm
(1 .0007 to 1 .0017 in.)
8. Use D-01 168 AA Spring Compression Tester to check

B-Spring D-O-Ring
spring (B). C-Shims E-Plu9
Free Length Worklng Load Longlh
57.4 mm 36 mm at 136.1 to 166.3 N

(2.260 in.) (1.49 in. at 30.6 to 37.4 lbf.)
Litho in U.S.A. 70-55-11 TM- 1258 (Sep-82)

9. Remove thermal relief valve plug (A) from housing and
remove valve (F).
{F) |
0. Inspect valve and spring ^Y I

(B) for wear or damage. Check
^(E) I
p \
1
spnng to new specifications using D-01 168AA Compression

Spring Tester.
^99T
AYIL
14.5 mm
(0.57 in.)
Free Length
11
Working Load Length
.5 mm at 54.7 to 68.1 N
l.b {
(0.45 in. at 12.3 to 1 5.3 lbf .)
11. Flemove two oil inlets (H) from control valve housing.
A-Plug E-Ball
NOTE: These may have remained in rockshaft housing B-Spring F-Thermal Reliel Valve
during disassembly. C-Shlm G-Thermal Relief Valve Seat
t>-Pin H-Oil lnlets
12. Inspect O-rings (A) and backup ring (B) on two intets for
wear or damage and discard.
IJ, Remove special plug (C) with O-ring (B) and ba (A).
14. Remove
I
90' elbow (D) with O-ring
c. Check O-rings and ball for wear or damage.

(E).
d -"*
rl
A-Steel
H-Ring
Ball
C-Speclal Plug
@'--z-'
D-90' Elbow
E--O.nlng

16. Remove load control valve housing (C) from rockshalt
control vlave (A).
17. Remove load control valve assembly (B) from rockshaft t----@
control valve.
8. Remove spring pin (B) and snap ring (D) f rom toad
'1
seleclor control arm (C).
19. Remove lever (A) and control arm.
&
A-Lever
B-Sprlng Pln
C-Control Arm
D-Snap Ring
20. Remove retaining ring (B) from special plug (A). Femove
cam follower assembly (C) with dellector. I '::
a\
$
a
21. Remove spring pin (B) lrom operating arm (C) with
punch, and remove operating arm (A).
Litho in u.s.A. 70-55-13 TN/-1258 (Sep-82)

22. Remove valve cam shaft ptug (C) and cam shaft (B) from
valve operating cam (A), and remove cam.
INSPECT CONTROL VALVE LINKAGE
1. Inspect bores and springs (A) for scoring or damage.

Check springs to new part specifications.
Valve Operating Spring and Cam Follower Spring
Extended to 85 mm Requires 144.5 to 175.5 N

(3.35 in.) (32.5 to 39.5 tbf)
2. Inspect linkage for wear and damage (particularly at pivot

points). Excessive wear or misaligned parts could cause
rockshatt malf unctions.
3. Check load selector link roller lor f lat spots or damaoe.
A-Valve Operatlng Link

Ham Adlusiing Llnk
C--Operatlng Arm and Outtl
tFservo Cam and Llnk
E-Load Control Valve
F-Load Setector Llnk Rolter
4. Inspect valve adjusting cam washer (A). lnassembly, the

washer must be llat to a maximum of 1.14 mm (O.O4S in.).
Lirho in U.S.A. 70-55-14 TM-1258 (Sep-82)

4650 and 4850 Section 70

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l

GROUP O5_REMOVE/INSTALL MAIN HYDRAULIC GBOUP 25_REMOVE/INSTALL ATTENUATOR

Continued on next page

1170,070c0N Ax4 2r0437

Litho in U.S.A. 70-02 TM-1354 (Sep-87)

Hydraulic Oil Cooler Special Tools .. . . ... 7O-95-Ol

Service information on Accumulators can be found in

u/0j070c0N cx4 2r0437

Litho in U.S.A. Tlvl- 1354 (Sep-87)

D-05007sT Splitting Stand Remove front axle and steering motor.

a7 N.m (35 lbJt)

This manual covers pump removal, installation, and seal

1. Drain auxiliary oil reservoir and oil cooler by installing one

2. Place SCV tlow control lever at "Rabbif' posilion. Run

3. When hose starts jumping (pump cavitation) shut off

4. Remove side screens and hood.

CAUTION: High pressure can exist at any hy-

5. l\,4ark location of steerinq lines and disconnect.

6. Remove steering line clamp (A).

Litho in u.s.A. 70-o5-o2 TM-1354 (Sep-87)

L Disconnect fuel leak oft line (B).

9. Disconnect hydraulic reservoir straps (C) from fuel tank.

10. Disconnect steering motor bleed line (D).

1 1. Disconnect wiring lead from fuel sending unit (A).

13. Shutluet supplyoffa uel tank and disconnect fuel line

15. Remove lrame plate (D).

17. Remove thermal bypass valve mounting cap screw (A)

NOTE: Disconnect main hydraulic pump bleed line.

18. Remove lower f rame-to-side lrame special cap screws

CAUTION: Do not supply excessive litting torce

19. Support tractor at clutch housing with JT27706 Univer-

Litho in U.S.A. 70-05-04 Tl\,4-1258 (May-83)

20. Remove front weights and weight support bracket.

21. Mount D-05007ST Splitting Stand with D_05149ST

l 23. Flemove the pump drive-to-coupler cap screws (A).

24. Remove front coupler (B) and cushion coupler (C).

25. Loosen four pump drive-to-pump shaft cap screws (D)

NOTE: lt is NOT necessary to completely separate steerinq

27. Carelully roll front axle and steering motor assembly

28. Disconnect oil cooler return line (A).

29. Disconnect main pump supply line (B).

30. Disconnect main pump pressure line (D).

31. Remove lour main pump{o-pump support cap screws

32. Carefully remove hydraulic pump from tractor.

INSTALL HYDRAULIC PUMP

1. Torque hydraulic pump{o-pump support cap screws to

2. Torque side framelo-steering motor special cap screws

3. Torque pump drive cap screws to 47 N m (35 Ib-Il).

4. Torque lower frame-to-side frame special cap screws to

5. On tractors with l\,4FWD, torque drive shaft-tojront axle

6. Torque front weight support-to-tractor front support to

7. Check all fluid levels and test tractor operation.

Lirho in u.s.A. 70-05-06 TM.1258 (May-83)

REMOVE PUMP DBIVE SHAFT AND t

1 . Loosen pump drive cap screws (D) at front of pump drive.

3. Slide pump drive forward onto pump shaft and remove $

INSTALL PUMP DRIVE SHAFT

2. Assemble coupling cushion, front coupling half and pump

3. Hold gap between front and rear coupling at 3 to 4 mm

Litho in u.s.A. 70-05-07 TN/-1354 (Sep-87)

REPAIR MAIN PUMP SHAFT OIL SEAL

NOTE: The pump shaft seal may be replaced with the

1 . Remove bottom f rame plate.