TIE IN LIST FOR TREE PROJECT (INCLUDES NEW TFH/NEW BOILER/P-170 NETWORK HOOK UP /NEW TURBO Visual Inspection

BLOWER)
Date 4.04.18

Supports Required
Slag Removal &
PreFabrication

Root 100% Dp

Final Weld Dp

Stud Bolts
Cleaning
Tie In

Painting
Gasket
Existing Executio

Blind
Valve
Tag No. Service Tie In Description Rating # Size Size Point Plant n / Team Remarks
Qty

40 bar (g) Super

1 heated Steam P 170 40 bar S/H network tie in. 600# 250NB 250NB 1 P170 Imran C C C C C C C C C C

40 bar (g) Super New Boiler Super heated steam O/L Supports
2 heated Steam tie in 600# 250NB 200NB 1 BOILER Imran Required C C C C C C C C C R

40 bar (g) Supports

3 Saturated Steam P-170 40 bar Saturated network tie in 600# 200NB 200NB 1 P170 Imran Required C C C C C C C C C R

15 bar (g) 15 bar (g) hook up of new boiler

4 Saturated Steam requirement to network 300# 200NB 80NB 1 BOILER Imran C C C C C C C C C C

Blind to be boxed
15 bar (g) P- 170 15 bar(g) Saturated network
5 Saturated Steam tie in 300# 200NB 200NB 1 P170 Imran up in P-170 C C C C C C N/C N/C C R
Tapping
15 bar (g)
6 Saturated Steam New TFH Tie-In Point 300# 150NB 25NB 1 TFH Ganesan C C C C C C C C C C

4 bar (g) P-170 4 bar(g) Saturated network tie Supports

7A Saturated Steam in 150# 350NB 250NB 1 P170 Imran Required C C C C C C C C C R

6 bar(g) Saturated 6 barg extraction tie in to 6 bar TURBO Supports

7B Steam network 150# 250NB 200NB 1 BLOWER Imran Required C C C C C C C C C C

Blind to be boxed
4 bar (g) 4 bar (g) Saturated Steam i/l from 6 TURBO
8A Saturated Steam bar for new 6 to 4 let down 150# 350NB 250NB 1 BLOWER Imran up in P-170 C C N/C N/C C R
Tapping

BFW TANK HP Pump suction tapping from BFW

8B OUTLET TAPPING tank new nozzle tapping. 150# 200NB 200NB 1 P170 Ganesan C C C C C C C C C C

4 bar (g)
9A New Boiler 4 bar(g) steam tie in 150# 350NB 150NB 1 BOILER Imran C C C C C C C C C C
Saturated Steam
6 bar (g) 6 bar(g) Saturated network tie in for
10 Saturated Steam TFH 150# 100NB 25NB 1 TFH Ganesan C C C C C C C C C C

HP condensate hook(P144/P142
HP condensate
11 pump disch.) up of new boiler to 150# 80NB 80NB 1 BOILER Imran C C C C C C C C C C
hook network
LP condensate hook(P144/P142
12A LP Condensate pump disch.) up of new boiler to 150# 50NB 50NB 1 BOILER Imran C C C C C C C C C C
network
12B Cl3 P170 Lp flash drum 150# 80NB 50NB 1 P170 Ganesan C C C C C C C C C C
12C Cl5 P170 HP Flash Drum 150# 50NB 50NB 1 P170 Ganesan C C C C C C C C C C
5MW Turbine condensate
5MW Turbine
14A hook(P144/P142) up of new boiler 150# 100NB 80NB 1 BOILER Imran C C C C C C C C C C
condensate to network
 New Turbo New Turbo blower Condensate
blower TURBO
14B pump dischrge to P-142 BFW tank 150# 80NB 80NB 1 Imran C C C C C C C C C C
Condensate pump with nozzle tapping BLOWER
dischrge
LP Drip Leg Drip Leg Condensate HOOK up of
15 150# 50NB 50NB 1 BOILER Imran C C C C C C C C C C
Condensate new boiler to network
16 DM Water New Boiler Utility Tie In 150# 100NB 80NB 1 BOILER Imran C C C C C C C C C C
17a Nitrogen New Boiler Utility Tie In 150# 40NB 25NB 1 BOILER Imran C C C C C C C C C C
17b Nitrogen TFH 150# 25NB 25NB 1 TFH Ganesan C C C C C C C C C C
New Boiler Utility Tie In TANK
18 Furnace oil TAPPING 150# 200NB 200NB 1 BOILER Imran C C C C C N/C C C C C

50/25 50/25
20A Furnace oil New Boiler Utility Tie In 150# 4 BOILER Imran C C C C C C C C C C
NB NB

TURBO
22A Process Air For New Turbo blower Process air 150# 80NB 25NB 1 BLOWER Imran C C C C C C C C C C

22B Process Air For Contingency 150# 80NB 50NB 1 Imran C C C C C C C C C C

23A Process Air New Boiler Utility Tie In 150# 80NB 50NB 1 BOILER Imran C C C C C C C C C C
23B Process Air TFH 150# 25NB 1 TFH Ganesan C C C C C C C C C C
23C Process Air P-170 150# 25NB 25NB 1 P170 Imran C C C C C C C C C C
24A Cooling Water New Boiler Utility Tie In I/O 150# 100NB 50NB 2 BOILER Imran C C C C C C C C C C

New Turbo blower Cooling Water TURBO

24B Cooling Water 150# 150NB 2 Imran C C C C C C C C C C
I/O BLOWER

26 Raw Water New Boiler Utility Tie In 150# 300NB 25NB 1 BOILER Imran Not Taken

27 Instrument Air New Boiler Utility Tie In 150# 80NB 50NB 1 BOILER Imran C C C C C C C C C C

TURBO
28 Instrument Air New Turbo blower tie 150# 80NB 25NB 1 Imran C C C C C C C C C C
BLOWER

29A Portable Water New Boiler Utility Tie In 150# 80NB 25NB 1 BOILER Imran C C C C C C C C C C

TURBO
29B Portable Water New turbo blower 150# 80NB 25NB 1 Imran C C C C C C C C C C
BLOWER

29C Raw Water P170 Raw water 150# 50NB 25NB 1 P170 Imran Not Taken

15 bar (g) Super 15 bar (g) superheater hook up of TURBO

32 heated Steam newturbo blower ejector 300# 50NB 50NB 1 BLOWER Imran C C C C C C C C C C

Turbo blower 60 For 6 bar (g) superheater hook up of TURBO

33A bar(g) HP pump newturbo blower extraction 150# 80NB 40NB 1 Imran C C C C C C C C C C
discharge BFW desuperheating BLOWER

New Boiler 60
bar(g) HP pump Existing 15 bar Desuperheater BFW
33B from New Boiler BFW pump 150# 40NB 40NB 2 BOILER Imran C C C C C C C C C C
discharge BFW
34 Instrument Air P-170 network extension 150# 80NB 80NB 1 P170 Ganesan C C C C C C C C C C
35 Nitrogen P-170 network extension 150# 40NB 40NB 1 P170 Imran C C C C C C C C C C
36 DM Water P-170 DM water extension. 150# 80NB 1 P170 Ganesan Not Taken
Diphyl Service Safety valve o/l hook Supports
37 Diphyl up/ Drain Line hook up 300# 80NB 80NB 1 TFH Ganesan Required C C C C C C C C C C
 EA 409 diphyl i/l & o/l for P-170
39A Diphyl relocation layout 300# 150NB 150NB 1 P170 Ganesan C C C C C C C C C C
Blind Side Stud
Bolts to changed
from M20x110 to
M20x120

EA 409 diphyl i/l & o/l for P-170

39B Diphyl 300# 150NB 150NB 1 P170 Ganesan C C C C C C C C C C
relocation layout

ORTHOXYLENE Supports
41 P-170 network extension 300# 50NB 50NB 1 P170 Ganesan C C C C C C C C C C
RETURN Required
TURBO
42 DM Water New Turbo Blower Condensate 150# 100NB 50NB 1 BLOWER Imran C C C C C C C C C C

TURBO
43 N2 Turbo Blower 150# 40NB 25NB 1 BLOWER Imran C C C C C C C C C C

TURBO
44 Raw Water Turbo Blower 150# 300NB 25NB 1 BLOWER Imran C C C C C C C C C C

TURBO
45 DM Water New ACC Fins Cleaning 150# 100NB 50NB 1 Imran C C C C C C C C C C
BLOWER

New Boiler Tie in Sparger Stream for

46 40BAR Saturated Hot Stand by 600# 200NB 40NB 1 BOILER Imran C C C C C C C C C C

HP Dripleg Drip leg Cond. For 40bar -sat, Sup, 15

47 Condensate bar- Sat 150# 50NB 50NB 1 BOILER Imran C C C C C C C C C C

4 bar (g)
48 TFH 150# 200NB 50NB 1 TFH Ganesan C C C C C C C C C C
Saturated Steam
50 Instrument Air TFH 150# 50NB 50NB 1 TFH Ganesan C C C C C C C C C C
HP Dripleg Drip Leg Condensate for 40 bar SHT
51 300# 50NB 1 P170 Imran C C C C C C C C C C
Condensate coming near Substation

52 Condensate 6bar 150# 50NB 25NB 1 TFH Ganesan C C C C C C C C C C

53 6 Bar Quenching DRAIN 150# 80NB 25NB 1 TFH Ganesan C C C C C C C C C C

54 6 Bar Quenching TFH 150# 80NB 80NB 1 TFH Ganesan C C C C C C C C C C

55 Diphyl P170 diphyl drain valve 300# 20NB 25NB 1 P170 Ganesan C C C C C C C C C C
56 BFW TANK TOP MIN RECYCLE/PRESSURE BALANCE 150# 40NB 40NB 4 P170 Ganesan C C C C C C C C C C

70
N/C- Not Completed
C- Completed
1 All Tie In Points Welding are completed as on 05.04.2018 R-Required

Immediate action to be Taken

1 Supports Required for Tag No: 2,3,7A,7B for Utility side for Imran
2 Supports Required for Tag No: 37,41 for Plant Side for Naveen
 TIE IN LIST FOR TREE PROJECT (INCLUDES NEW TFH/NEW BO
Date 05.03.2018

Tag No. Service Tie In Description Rating

40 bar (g) Super

1 P 170 40 bar S/H network tie in. 600
heated Steam
40 bar (g) Super
2 New Boiler Super heated steam O/L tie in 600
heated Steam

40 bar (g) Saturated

3 P-170 40 bar Saturated network tie in 600
Steam

15 bar (g) Saturated 15 bar (g) hook up of new boiler requirement

4 300#
Steam to network
15 bar (g) Saturated
5 P- 170 15 bar(g) Saturated network tie in 300
Steam
15 bar (g) Saturated
6 New TFH Tie-In Point 300
Steam

4 bar (g) Saturated

7A P-170 4 bar(g) Saturated network tie in 150#
Steam

6 bar(g) Saturated
7B 6 barg extraction tie in to 6 bar network 150#
Steam

4 bar (g) Saturated 4 bar (g) Saturated Steam i/l from 6 bar for
8A 150#
Steam new 6 to 4 let down
6 bar(g) Saturated HP Pump suction tapping from BFW tank new
8B 150#
Steam nozzle tapping.
4 bar (g) Saturated
9A New Boiler 4 bar(g) steam tie in 150#
Steam
6 bar(g) Saturated P-170 6 bar steam network extension tie in 2
9B 150#
Steam nos.
6 bar(g) Saturated P-170 6 bar steam network extension tie in 2
9C 150#
Steam nos.
6 bar (g) Saturated
10 6 bar(g) Saturated network tie in for TFH 150#
Steam
HP condensate hook(P144/P142 pump disch.)
11 HP condensate hook 150#
up of new boiler to network
LP condensate hook(P144/P142 pump disch.)
12A LP Condensate 150#
up of new boiler to network
12B Cl3 P170 Lp flash drum 150#

12C Cl5 P170 HP Flash Drum 150#

LP FLASH DRUM P170 Lp flash drum to BFW tank nozzle

13 150#
CONDENSATE tapping & hook up.

5MW Turbine 5MW Turbine condensate hook(P144/P142)

14A 150#
condensate up of new boiler to network

New Turbo blower

New Turbo blower Condensate pump dischrge 150#
14B Condensate pump to P-142 BFW tank with nozzle tapping
dischrge
LP Drip Leg Drip Leg Condensate HOOK up of new boiler
15 150#
Condensate to network
16 DM Water New Boiler Utility Tie In 150#
17a Nitrogen New Boiler Utility Tie In 150#
17b Nitrogen TFH 150#
18 Furnace oil New Boiler Utility Tie In 150#
19 Furnace oil New TFH Tie-In 150#
20A Furnace oil New Boiler Utility Tie In 150#
20B Furnace oil TFH 150#
21 Furnace oil New TFH Tie-In 150#
22A Process Air For New Turbo blower Process air 150#
22B Process Air For Contingency 150#
23A Process Air New Boiler Utility Tie In 150#
23B Process Air TFH 150#
23C Process Air P-170 150#
24A Cooling Water New Boiler Utility Tie In I/O 150#
24B Cooling Water New Turbo blower Cooling Water I/O 150#
25A CWS B STREAM VALVE UPSTREAM 150#
25B CWR B STREAM VALVE DOWNSTREAM 150#
26 Raw Water New Boiler Utility Tie In 150#

27 Instrument Air New Boiler Utility Tie In 150#

28 Instrument Air New Turbo blower tie 150#

29A Portable Water New Boiler Utility Tie In 150#
29B Portable Water New turbo blower 150#
29C Raw Water P170 Raw water 150#
30A Fire Hydrant New Boiler Utility Tie In/New Turbo blower 150#
30B Fire Hydrant New Turbo blower 150#
31A Fire Hydrant HEADER New Boiler Utility Tie In 150#
31B Fire Hydrant HEADER Turbo blower. 150#

15 bar (g) Super 15 bar (g) superheater hook up of newturbo

32 300#
heated Steam blower ejector
Turbo blower 60 bar(g) For 6 bar (g) superheater hook up of newturbo
33A HP pump discharge 300#
blower extraction desuperheating
BFW
New Boiler 60 bar(g) Existing 15 bar Desuperheater BFW from New
33B HP pump discharge Boiler BFW pump
BFW

34 Instrument Air P-170 network extension 150#

35 Nitrogen P-170 network extension 150#
36 DM Water P-170 DM water extension. 150#
Diphyl Service Safety valve o/l hook up/ Drain
37 Diphyl 300#
Line hook up
38 Diphyl Diphyl Service Safety valve o/l hook up 300#

EA 409 diphyl i/l & o/l for P-170 relocation

39A Diphyl 300#
layout

EA 409 diphyl i/l & o/l for P-170 relocation

39B Diphyl 300#
layout
40 ORTHOXYLENE P-170 network extension 300#
41 ORTHOXYLENE P-170 network extension 300#

42 DM Water New Turbo Blower Condensate 150#

43 N2 Turbo Blower 150#

44 Raw Water Turbo Blower 150#

45 DM Water New ACC Fins Cleaning 150#

New Boiler Tie in Sparger Stream for Hot Stand 300#

46 40BAR Saturated by

47 HP Dripleg Condensate Drip leg Cond. For 40bar -sat, Sup, 15 bar- Sat 150#
 4 bar (g) Saturated
48 TFH 150#
Steam
49 Waste water inlet to ETP Water inlet Tapping 150#
50 Instrument Air TFH 150#
Drip Leg Condensate for 40 bar SHT coming
51 HP Dripleg Condensate 300#
near Substation
JECT (INCLUDES NEW TFH/NEW BOILER/P-170 NETWORK HOOK UP /NEW TURBO BLOWER)
Rev 1

Tie In
Existing Size Size Point Plant Scaffolding Required Area
Qty

250NB 250NB 1 P170 Near TV East corner (front side)

250NB 200NB 1 BOILER CL 5-6

200NB 200NB 1 P170 Turbine house front side

200NB 80NB 1 BOILER RTD downstream Network tie in

200NB 200NB 1 P170 Malic plant near Stair case

150NB 25NB 1 TFH Plant150 utility road side

Turbine house front side

350NB 250NB 1 P170 adjacent existing 4 bar MAC
control valve (Road side)

TURBO
250NB 200NB 1 Cl 9-10
BLOWER

TURBO
350NB 250 1 Cl 8-9
BLOWER
Dewater sump pit. Brazing to be
200NB 200NB 1 P170 modified

350NB 150NB 1 BOILER Cl 8-9

150NB 150NB 1 P170 P142 NARENDRAN

150NB 150NB 1 P170 P142 NARENDRAN

100NB 25NB 1 TFH Plant150 utility road side

No Tapping Line Extended with

80NB 80NB 1 BOILER
valve CL 5-6

50NB 50NB 1 BOILER Cl-6-7

 P142 in Dewater Sump Pit
80NB 50NB 1 P170 Above
P142 in Dewater Sump Pit
50NB 50NB 1 P170 Above
P142 BFW TK ISOLATION UNDER
100NB 100NB 2 P170 DISCUSSION

Online Conductivity Meter Near

80NB 80NB 1 BOILER TG CL 9-10

TURBO Online Conductivity Meter Near

80NB 80NB 1 BLOWER TG CL 9-10

50NB 50NB 1 BOILER Tv Corner

80NB 80NB 1 BOILER CL-3
40NB 25NB 1 BOILER CL-3
25NB 25NB 1 TFH Plant150 utility road side
100NB 100NB 1 BOILER Existing FO oil Tank
50NB 1 TFH NOT REQUIRED
40NB 1 BOILER
40NB 1 TFH NOT REQUIRED
25NB 1 TFH NOT REQUIRED
TURBO
80NB 25NB 1 Bauer Compressor Near TG
BLOWER
80NB 50NB 1 TO BE CONFIRMED
80NB 50NB 1 BOILER Bauer Compressor Near TG
25NB 1 TFH Plant150 utility road side
25NB 1 P170 near Malic Side
100NB 50NB 2 BOILER Cl-8
TURBO
150NB 2 From Header
BLOWER
200NB 50NB 1 P170. NOT REQUIRED
200NB 50NB 1 P170 NOT REQUIRED
300NB 25NB 1 BOILER CL-3
Instrument Air tapping to be
80NB 50NB 1 BOILER taken in header at tg hose east
side CL-8-9
TURBO
80NB 25NB 1 CL-8-9
BLOWER
80NB 25NB 1 BOILER CL-3
TURBO
80NB 25NB 1 CL-6
BLOWER
50NB 25NB 1 P170 near Malic Side
80NB 1 BOILER Safety Dept to Confirmed
TURBO
1 Safety Dept to Confirmed
BLOWER
200NB 200NB 1 BOILER Safety Dept to Confirmed
TURBO
1 Safety Dept to Confirmed
BLOWER
TURBO
50NB 50NB 1 CL-6
BLOWER

TURBO Tapping taken in HP Condensate

80NB 40NB 1 BLOWER 80NB CL 7-8

TG BLDG BACK SIDE NEAR STAIR

40NB 40NB 1 BOILER CASE IN Cl-8-9

P142 in Dewater Sump Pit

80NB 80NB 1 P170 Above
40NB 40NB 1 P170 near Malic Side
80NB 1 P170 FROM 150
80NB 80NB 1 TFH NOT REQUIRED
25NB 1 TFH NOT REQUIRED

150NB 150NB 1 P170 IN P142 NORTH SIDE

150NB 150NB 1 P170 IN P142 NORTH SIDE

50NB 50NB 1 P170 IN P142 NORTH SIDE

50NB 50NB 1 P170 IN P142 NORTH SIDE
TURBO
100NB 50NB 1 Cl 5-6
BLOWER
TURBO
40NB 25NB 1 Cl-5-6
BLOWER
TURBO
300NB 25NB 1 Cl-5-6
BLOWER
TURBO
100NB 50NB 1 Cl-5-6
BLOWER

350NB 40NB 1 BOILER Cl-11

50NB 50NB 1 BOILER Cl-6-7

200NB 50NB 1 TFH Plant150 utility road side
80NB 50NB 1 P170 Near Malic
50NB 50NB 1 TFH Plant150 utility road side
50NB 1 P170 Near Malic

74
OWER)
1

STATUS TO
Valve Fitting CONSULT DRAWIN MAINTE
Remarks Available Available ANT G NANACE

ü ü ü ü ü

ü ü ü ü ü

Elbow
SCH 80
ü 1.no ü ü ü
missing

ü ü ü ü ü

Problem in contrl valve

downstream ü ü ü ü ü

ü ü ü ü ü

RT 10X8
ü 1.no ü ü ü
missing

ü ü ü ü ü

not
ü ü schown

Tapping to be taken 14" ü ü SHOWN ü

ü ü ü ü

ü ü ü ü
 ü ü ü

ü ü ü

line to be shown Saravanan ü ü ü

ü ü ü

To be confirmed with Anbu

Sir

Contact Barath

ü
Contact Barath ü
 ü ü ü

wnrf
ü -300# flg- ü ü ü
150nb-
wnrf
ü -300# flg- ü ü ü
150nb-
ü

line to be extended to Drip

leg location Area/ Measure
the Existing FLG