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POLYDOROS SX 65/80

RX

Subsystem

Trouble-shooting Instructions

© Sieme ns AG 199 6
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grant or registration of a utility
model _or_ design,_are_ reserved.

Register 5 English
Print No.: RX63-055.072.01.01.02 Doc. generation date: 02.96
Replaces: n.a.
Chapter 0 Revision
Page 2 of 4
This page intentionally left blank.

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POLYDOROS SX 65/80 Register 5 RX63-055.072.01 TD AX 1 Siemens AG


Subsystem Rev. 01 02.96 Medical Engineering
Contents Chapter 0
Page 3 of 4
Page
1 _______Prerequisites __________________________________________________ 1 - 1

kV, mAs and tube current tolerances . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1


Abbreviations and symbols used . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1

2 _______Filament Errors ________________________________________________ 2 - 1

Error number 119, 120, 121, 122, 123. . . . . . . . . . . . . . . . . . . . . . . .2-1


Error number 401 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Error number 402 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Error number 403 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Error number 404 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Error number 410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Error number 413 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Error number 421 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Error number 422 warning! . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4

3 _______Power Supply Errors ____________________________________________ 3 - 1

Error number 425 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1


Error number 426 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Error number 427 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Error number 428 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

4 _______Filament Inverter Errors _________________________________________ 4 - 1

Error number 433 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1


Error number 434 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1

5 _______Errors of the IONTOMAT PL ______________________________________ 5 - 1

Error number 510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1


Error number 550 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1

6 _______Errors in the Power Supply Unit __________________________________ 6 - 1

Error number 600 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1


Error number 601 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Error number 602 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Error number 603 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Error number 604 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Error number 605 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
Error number 606 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3
Error number 608 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
Error number 628 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
Error number 629 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
Error number 633 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
Error number 666 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
Error number 688 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
Error number 711 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
Error number 712 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 12
Error number 713 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 12

Siemens AG TD AX 1 RX63-055.072.01 Register 5 POLYDOROS SX 65/80


Medical Engineering Rev. 01 02.96 Generator
Chapter 0 Contents
Page 4 of 4
Page
Error number 714 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 13
Error number 715 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 14
Error number 803 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 14
Error number 805 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 15
Error number 810 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 16

7 ______ Status Indications on D100_______________________________________7 - 1

8 ______ XCS Network __________________________________________________8 - 1

Checking "Di pulses" in the XCS network . . . . . . . . . . . . . . . . . . . . 8 - 1

POLYDOROS SX 65/80 Register 5 RX63-055.072.01 TD AX 1 Siemens AG


Generator Rev. 01 02.96 Medical Engineering
Prerequisites 1 Chapter 1
Page 1 of 2
kV, mAs and tube current tolerances 1

NOTICE All kV, mAs and tube current values are stated in these instruc-
tions with ± 5% tolerance.

Abbreviations and symbols used 1

ADC - Analog-digital converter


AP - Workstation selection
FL - Fluoroscopy
F0 - Large focal spot filament current
F1 - Small focal spot filament current
HS - High-voltage cable
HT - High-voltage generator
IGBT - Transistor
(Insulated-Gate-Bipolar-Transistors)
LS - Charging contactor
LSR - Charging contactor relay
MPS - Serial interface (multiprocessor interface)
M_TK - Door contact
NAK - No acknowledgment
N-TU1 - Workstation switchover
OUTA - Actuation of bridge branch A
OUTB - Actuation of bridge branch B
PS - Power contactor
PSU - Powers contact acknowledgment
PSR - Power contactor relay
RANGE - Current range (ON / FL)
R-short - Jumper short-circuit
ROT - Rotating anode rotation
SNT - Switching power supply
STRSU - Tube assembly switchover in starter
UZ - Intermediate circuit voltage
WR - Inverter
ZB - Exposure preparation

Refer to the generator wiring diagram for further signal names (X2206-2A...)

Siemens AG TD AX 1 RX63-055.072.01 Register 5 POLYDOROS SX 65/80


Medical Engineering Rev. 01 02.96 Generator
Chapter 1 Prerequisites
Page 2 of 2
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Generator Rev. 01 02.96 Medical Engineering
Filament Errors 2 Chapter 2
Page 1 of 4
Error number 119, 120, 121, 122, 123 2

Designation:
Error 119: Filament circuit timeout
Error 120: NAK on transmitting to the filament circuit
Error 121: NAK on receiving from the filament circuit
Error 122: Buffer overflow on receiving from the filament cir-
cuit
Error 123: Wrong answer from the filament circuit

CAUTION The generator may be operated only with board D220 with Part
No. 86 08 416 X2055.

Description:
The communication between the filament circuit D220 and master D100 is through the
serial interface (MPS,D100.X1-28,D220.X1.28)
If an interruption of the communication between D100 and D220 occurs. Error 119 is out-
put by D100.
In communication errors between D100 and D220, Error 120... 123 is output depending
on the type of error.

Possible causes or error and remedial action:


- Serial interface interrupted → check
- D100, D220 defective, replace
- Arcing tube
- Check cable run (shielding)
- Check protective ground wire, all protective ground wire connections
intended by the manufacturer must be made.
- Check firmware level.
- Check power supply +5 V ± 0,2 V (on D100, D160 and D220).
- In the generator wiring diagram note the summary for lamps and LEDs in
the power cabinet (X2206-12).
- Ignore errors 119 or 122 if the red LED (D220) flashes and no firmware is
loaded → perform download
(see system configuration RX63-055.034... . "Download" chap.).

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Medical Engineering Rev. 01 02.96 Generator
Chapter 2 Filament Errors
Page 2 of 4
Error number 401 2

Designation:
Time out ADC
Description:
A / D converter in the filament circuit does not convert.
Possible causes or error and remedial action:
Measure Vcc = 5 Volt ± 0.2 V ( test point D220.X18.A1),

if voltage is within tolerance: replace board D220!

Error number 402 2

Designation:
Minimum filament current
Description:
The minimum filament current (= 1/2 nominal value) is monitored in standby.
Possible causes or error and remedial action:
- Intermediate circuit voltage missing in the filament circuit → at X41.7
and X41.10
measure 230V ± 10%.
- Check fuse F21, D160.

Interruption in the filament current path


- Check wiring X41 - H1
- Workstation selected, AP relay in H1 actuated
H1 test point 50 - 0 V
AP 1 51 - 24 V ( ± 15%)
AP2 52 - 24 V ( ± 15%)
- Check filament and high-voltage cable
- Check filament transformer primary winding (R < 1 Ohm,
Transformation ratio 32:9)

If no error is found, replace board D220.

Error number 403 2

Designation:
Maximum tube current in radiography
Description:
The tube current is exceeded by 100% 100 ms after high voltage ON.
Remedy:
Condition tube anew.
see system configuration RX63-055.034... "PLSX adjustment" chap.

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Generator Rev. 01 02.96 Medical Engineering
Filament Errors Chapter 2
Page 3 of 4
Error number 404 2

Designation:
Maximum tube current in fluoroscopy
Description:
The tube current is exceeded by 100% 100 ms after high voltage ON.
Remedy:
Condition tube anew.
see system configuration RX63-055.034... "PLSX adjustment" chap

Error number 410 2

Designation:
Processor timeout
Possible causes of error and remedial action:
- Check power supply on D220.
V66 - 15 V (± 10%)
V65 +15 V (± 10%)
V64 +15 V (± 10%)
X19/A8 + 24 V(± 15%)
- Replace D220.

Error number 413 2

Designation:
tube current nominal value to large.
Possible causes of error and remedial action:
Error in the master → perform system configuration and "PLSX adjustment"
according to RX63-055.034... once again.

Error number 421 2

Designation:
Wrong tube current value in fluoroscopy
Possible causes of error and remedial action:
Error in the master → perform system configuration and "PLSX adjustment"
according to RX63-055.034... once again.

Siemens AG TD AX 1 RX63-055.072.01 Register 5 POLYDOROS SX 65/80


Medical Engineering Rev. 01 02.96 Generator
Chapter 2 Filament Errors
Page 4 of 4
Error number 422 warning! 2

Designation:
Maximum filament current in tube current control
Possible causes or error and remedial action:
- The tube current controller permits a filament current of 1.25 c the max. filament
current for 200 ms. If the controller finds no adjustment with max. filament cur-
rent after this time, a warning is sent to the notice memory.
- Check the filament current with cathotest
- The tube is not adjusted correctly
- The tube emits very badly

Remedy:
Condition the tube anew, see RX63-055.034... system configuration and
PLSX adjustment. Check filament transformer, primary winding R< 1 ohm
transformation ration 32:9

POLYDOROS SX 65/80 Register 5 RX63-055.072.01 TD AX 1 Siemens AG


Generator Rev. 01 02.96 Medical Engineering
Power Supply Errors 3 Chapter 3
Page 1 of 2
Error number 425 3

Designation:
- 15 V (±10%) is less than - 12 V on D220
Possible causes of error and remedial action:
- Check voltage at D220.V66 - 15 V (± 10%)
- Check connection to D100 (lead X1/12; X1/38-40 0 V)
- Check voltage at D160.
Test points:
X30 = - 15 V (± 10%)
X29 = +15 V (± 10%)
X28 = 0 V

Error number 426 3

Designation:
15 V analog (± 10%) is less than 12 V on D220.
Possible causes of error and remedial action:
- Check voltage at D220.V66 - 15 V (± 10%)
- Check connection to D100 (lead X1/10; X1/38-40 0 V)
- Check voltage at D160.
Test points:
X30 = - 15 V (± 10%)
X29 = +15 V (± 10%)
X28 = 0 V

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Medical Engineering Rev. 01 02.96 Generator
Chapter 3 Power Supply Errors
Page 2 of 2
Error number 427 3

Designation:
15 V digital (± 10%) is less than 12 V on D220.
Possible causes of error and remedial action:
- Check voltage at D220.V66 - 15 V (± 10%)
- Check connection to D100 (lead X1/22; X1/38-40 0 V)
- Check voltage at D160.
Test points:
X30 = - 15 V (± 10%)
X29 = +15 V (± 10%)
X28 = 0 V

Error number 428 3

Designation:
24 V (± 15%) is less than 20 V on D220.
Possible causes of error and remedial action:
- Check voltage at D220.V66 - 15 V (± 10%) (ab D220 E4)
- Check connection to D100 (lead X1/22; X1/38-40 0 V)
- Check voltage at D160.
Test points:
D160. X13/14 = 24 V (± 15%)
D160. X28 = 0 V

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Generator Rev. 01 02.96 Medical Engineering
Filament Inverter Errors 4 Chapter 4
Page 1 of 2
Error number 433 4

Designation:
Current in the filament inverter F0 (large focal spot) too high
Possible causes of error and remedial action:
- Short circuit in the charging circuit → wiring X41, filament transformer, high-
voltage cable, filament or D220 defective.
- Eject leads X41.3 and X41.11→ if error 433 occurs anew after reset, D220 must
be replaced → if error 402 occurs, D220 is OK → check filament transformer.
Primary winding R < 1 ohm, transformation ratio 32:9

Error number 434 4

Designation:
Current in the filament inverter F1 (small focal spot) too high
Possible causes of error and remedial action:
- Short circuit in the charging circuit → wiring X41, filament transformer, high-
voltage cable, filament or D220 defective.
- Eject leads X41.9 and X41.12→ if error 434 occurs anew after reset, D220
must be replaced → if error 402 occurs, D220 is OK → check filament trans-
former. Primary winding R < 1 ohm, transformation ratio 32:9

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Medical Engineering Rev. 01 02.96 Generator
Chapter 4 Filament Inverter Errors
Page 2 of 2
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Generator Rev. 01 02.96 Medical Engineering
Errors of the IONTOMAT PL 5 Chapter 5
Page 1 of 2
Error number 510 5

Designation:
Inadmissible IONTOMAT workstation
Description:
After selection of an iontomated operating mode or fluoroscopy, a check is
made whether a permissible IONTOMAT workstation has been transferred by
the master D100.
In the event of an error, no or a wrong workstation is output.
Possible causes of error and remedial action:
- Check system configuration. RX63-055.034... system configuration chapter.
- Are the IONTOMAT workstations correctly programmed?

Error number 550 5

Designation:
Dose monitoring has responded
Description:
In an iontomated exposure, the dose counter on D100 is read after 100 ms
exposure time. If one half of the necessary does is not reached by the max.
exposure time, error 550 is signalled.
Possible causes of error and remedial action
Faulty operation (customer):
- Tube not directed onto selected IONTOMAT chamber
- Collimator closed
- Wrong choice of the exposure kV

Errors:
- Wrong IONTOMAT workstation programmed, check system configuration
RX63-055.032... "System configuration" chapter.
- No signal from IONTOMAT chamber at measuring point D100. X63 DL_IN
- Check detector and cabling, see R69-020.076.27... functional test.
- D100 defective, replace

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Medical Engineering Rev. 01 02.96 Generator
Chapter 5 Errors of the IONTOMAT PL
Page 2 of 2
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Generator Rev. 01 02.96 Medical Engineering
Errors in the Power Supply Unit 6 Chapter 6
Page 1 of 16
Error number 600 6

Description:
+ 15 V (± 10%) faulty
Possible causes of error and remedial action:
- 5 V ± 0,2 V present?
- Short circuit on board D100, D220, D110
- LED V72 on D160 is not on → replace SNT power pack
- Check voltage on D160.X4.4 and X4.1 230 V ∼ (± 10%) → if present replace SNT
power pack

Error number 601 6

Description:
- 15 V faulty
Possible causes of error and remedial action:
- Short circuit on board D100, D220
- LED V73 on board D160 is not on → replace SNT power pack
- Check voltage on D160.X4.4 and X4.1 230 V ∼ (± 10%) → if present replace SNT
power pack

Error number 602 6

Designation:
Power contactor (PS) not OK.
Description:
On initialization:
D100 switches the power contactor on and wait 0.5 s for the acknowledgment.
If this noes not occur, Error 602 is output.
In operation:
If the power contactor drops out during operation, Error 602 is also output.
Possible causes of error and remedial action:
- Drive "Power-" relay defective (D160.K5), i.e. no low signal
(0 V) PSR at D160.X5.7 → D100 defective
- Check cable from D100.X5 to D160.X5.
- If the above named signal OK and the power contactor does not switch, relay K5 on
D160 defective → replace D160.
- Actuation of the PS contactor A2, A1
24 V∼ (± 10%) at 50 Hz
29 V∼ (± 10%) at 60 Hz
- Check contactor acknowledgment PSU at D100.X5.25 24 V∼ (± 10%).
- Contactor sticks or jams.

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Medical Engineering Rev. 01 02.96 Generator
Chapter 6 Errors in the Power Supply Unit
Page 2 of 16

Error number 603 6

Designation:
Charging contactor (LS) not OK
Description:
On initialization:
D100 switches the charging contactor closed. There must be an acknowledg-
ment after 1.5 s, otherwise Error 603 is output.
Possible causes of error and remedial action:
- Actuation of "charging" relay D160.K4 defective, i.e. no low signal (0 V) LSR
at D160.X5.5 → D100 defective
- Check cable from D100.X5 to D160.X5.
- If the above named signal is OK and K4 does not switch, relay K4 on D160
defective → replace D160.
- Check actuation of the LS contactor A2, A1
24 V∼ (± 10%) at 50 Hz
29 V∼ (± 10%) at 60 Hz
- Check contactor acknowledgment LSU at D100.X5.27 or D160.X3.9 24 V∼
(± 15%)
- Contactor sticks or jams.

Error number 604 6

Designation:
Intermediate circuit voltage (UZ) < 400 V.
UZACT = 1,4 x Umains
Caution! Direct voltage
Description:
On initialization:
The charging contactor is switched in by D160. The status of the intermediate
circuit voltage is queried after 1.5 s (provided there has been a charging con-
tactor acknowledgment). At a too low intermediate circuit voltage, (< 400 V),
Error 604 is output.

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Generator Rev. 01 02.96 Medical Engineering
Errors in the Power Supply Unit Chapter 6
Page 3 of 16
In operation:
If the intermediate circuit voltage drops during operation, Error 604 is also out-
put.
Possible causes of error and remedial action:
- Phase is missing, intermediate circuit is charged too slowly
- Check line voltages (see start-up instructions
RX63-020.034....table)
- Check UZACT signal at D100.X20.17 and X20.19 (X2206/30) (1 V 50 V)
(UZACT = 1,4 x Umains)
- Check ribbon cable from D100.X20 to D115.X20
- Charging resistors R1, R2 defective.
Replace resistors

Error number 605 6

Designation:
Intermediate circuit voltage (UZ) > 630 V.
UZACT = 1,4 x Umains
Caution! Direct voltage
Description:
On initialization:
The charging contactor is switched in by D160. The status of the intermediate
circuit voltage is queried after 1.5 s (provided there has been a charging con-
tactor acknowledgment). At a too high intermediate circuit voltage, (> 630 V),
Error 605 is output.
Possible causes of error and remedial action:
- Check line voltages, see operating instructions RX63-055.034...
"Measuring the line resistance".
- Check UZACT Signal at D100.X20.17 and X20.19 (X2206/30) (1 V 50 V
(UZACT = 1,4 x Umains)
- Check ribbon cable from D100.X20 to D115.X20.

Error number 606 6

Designation:
RANGE Error
Description:
The signals RANGE0 ”OK” and RANGE1 ”OK” monitor the switchover of the
tube current measuring ranges on D220. The corresponding relays are moni-
tored via the RANGE 0, and RANGE 1 signals.

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Medical Engineering Rev. 01 02.96 Generator
Chapter 6 Errors in the Power Supply Unit
Page 4 of 16
Possible causes of error and remedial action:
Check function at SS OFF on D220. Test points: D220.X19.A1, A2
(X2169-18 and 22):
1. With ZB ON: measuring range 200 mA;
"RANGE 0" X19.A1 = 0 V → "RANGE 0" ”OK” X19.A4 = 24 V (± 15%)
"RANGE 1" without significance
2. With normal FL ON: measuring range 1 mA;
"RANGE 0" X19.A1 = 24 V (± 15%)
"RANGE 0" ”OK” X19.A4 = 0 V
"RANGE 1" X19.A2 = 24 V (± 15%) → "RANGE 1" ”OK” X19.A3 = 0 V

If the "RANGE 0" and "RANGE 1" signals do not agree with the operating mode, there is a
fault in the cable X1 to D100 or on D100.
If the signals "RANGE 0"_OK and "RANGE 1"_OK are wrong with correct actuation, D220
must be replaced.

Error number 608 6

Designation:
AP contactor not present, oil switch acknowledgment missing.
Possible causes of error and remedial action
Check plug on D160.X44.3-4
24 V ∼ (± 10%) at 50 Hz
29 V ∼ (± 10%) at 60 Hz

Error number 628 6

Designation:
DOOR error, door contact open
Description:
The DOOR(M_TK) signal monitors the door contact. The error is output only if
the door is opened with radiation switched on.
DOOR = 1: door closed (OK).
Possible causes of error and remedial action:
- The message line shows "Door open" during standby
- Check the signal path according to drawing X2206-11
- Check the oil pressure switch

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Generator Rev. 01 02.96 Medical Engineering
Errors in the Power Supply Unit Chapter 6
Page 5 of 16
Error number 629 6

Designation:
No AP relay
Acknowledgment: Actuation of the oil switch wrong.
Description:
The N-TU1 "OK" signal monitors the workstation relay switchover.
The workstation relay switchover is actuated by the TU1-N-TU2 signal.
TU1-N-TU2 = 1: tube1 selected → N-TU1-OK = 0
Possible causes of error and remedial action:
- Check signal path according to wiring diagram X2206-19. D220.X19.A5 reversed
to X19.A6 → D220 OK.
e.g. API selected
X19.A6 24 V (± 15%)
X19.A5 0 V
- D100 defective.
- D220 defective.

Error number 633 6

Designation:
UIST > 2 kV not OK (signal ≥ kV)
Description:
Radiation is present.
There is a blockage. Consequence: LS, PS, oil switch or tube contactor are
blocked.
Possible causes of error and remedial action:
- Actual value sensing D220 (H1) defective.
- Check ribbon cable D220.X5 → D100.X5.
- D100 defective
- High voltage does not decay, no load (tube assembly defective; oil switch (+)
side).

WARNING Caution on pulling out the high-voltage cables, first discharge


cables.

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Medical Engineering Rev. 01 02.96 Generator
Chapter 6 Errors in the Power Supply Unit
Page 6 of 16
Error number 666 6

Designation:
Switch S3 (X44) on D100 ACT in "Service" position.
Safety circuit is closed
Remedy:
Switch over switch S3 to "Normal".
Safety circuit is closed

Error number 688 6

Designation:
No dose signal from the VIDEOMED DI
Possible causes of error and remedial action:
- Check connection between VIDEOMED DI and generator.
- VIDEOMED DI defective
- Check image intensifier output
- Remove camera head from image intensifier. Release FL in the PLSX mode.
See system configuration RX63-055.034... "PLSX adjustment" chapter. The
image must appear in the image intensifier output window with FL ON.
If not, then the I.I. circuit (I.I. voltage supply) is defective.
If yes, VIDEOMED DI is defective.
- D100 defective

Error number 711 6

Designation:
ERROR message: 711 AP-ID 80
Bridge short circuit in the main inverter (current in the inverter too high)
Description:
If more than 3 bridge short circuits occur during an exposure or in fluoroscopy
within 3.6 s, of if the current in the inverter is too high, then Error 711 is output.

Checking the tube assembly:


- Generator OFF
- Connect oscilloscope to the following points:
CH1: MAACT (IRö ACT) D100/X64 MA_ACT
CH2: KVACTD100/X61 kV_ACT
Trigger D100/X64 SWR
- SS switch on D100 OFF
- Generator ON
- Check trigger.
- SS switch on D100 ON

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Generator Rev. 01 02.96 Medical Engineering
Errors in the Power Supply Unit Chapter 6
Page 7 of 16
- Release exposure with 81 kV, 20 mAs, if no error, increase kV stepwise and
observe current.
If steep peaks are observed and the generator climbs out with ERROR 711 AP-ID
80 or 119 AP-ID 80.→ The tube assembly is defective. → Replace tube assem-
bly.

Checking D110 (inverter):


- Generator OFF
- Connect oscilloscope to following points:
CH1: D100/X62 I_LAST (1 V 50 A)
Trigger: X64 SWR time base 10 µs
- Generator ON
- According to system configuration (SSW description) RX63-055.034...in the PLSX/
Diagnostics chap. 7 → Perform inverter test. → Compare measurement results with
diagram X2206/16.

On deviations in the amplitude:


- Generator OFF
- Connect oscilloscope to following points:
CH1: D100/X60 OUT_A
CH2: D100/X60 OUT_B
Trigger: D100/X64 SWR
- Switch on D100 OFF
- Generator ON
- Release FL or exposure.
- Compare pulses with diagram X2206/16 → Replace D100 in the case of deviation

If pulses are OK proceed as follows:


- Replace inverter
The FL attachment must be adjusted anew after replacement of the inverter
(see start-up instructions RX63-055.034... chap. 7)
- Generator OFF
- Wait unit intermediate circuit voltage has decayed (D110/V35-36 OFF)
- Intermediate circuit voltage OFF, switch ZK on D100 (S2) OFF

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Medical Engineering Rev. 01 02.96 Generator
Chapter 6 Errors in the Power Supply Unit
Page 8 of 16
Checking the drive of the IGBT V1:
Remove the fluoroscopy attachment to check the IGBT drive.
Use differential measurement because of the possible residual charge!
(Proceed is the same way to check V2 ... V4, see wiring diagram X2169/16)

- Connect oscilloscope to following points:


CH1:D110 V21 cathode 5V/div
CH2:D110 V22 cathode 5V/div (invert)
Select add,. time base 10 µs/Div
- Connect shielding of the measuring leads of CH1 and CH2 to D110.X102.
- Compare pulses with diagrams in wiring diagram X2206/16. → Deviations or no
pulses → IGBT or drive of D110 defective.

Checking D110
- Generator OFF
- Unscrew the screws of the gate drive on the transistor at which the deviation
could be seen.
Perform measurement as above, if no pulses or deviations can be seen →
Replace D110.

NOTICE Check the IGBTs before a new D110 is installed


(see page 7 "Checking drive of the IGBT V1").

Checking IGBTs
- Generator OFF
- Main switch OFF
Wait until the LEDs V35-V36 on D110 are off!
- Remove D110.
Caution: Observe ESD regulations!
- Test points (wiring diagram X2206/16)
1 - Collector
2 - Emitter power connection screw
3 - Gate (base)
5 - Emitter drive connection screw

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Generator Rev. 01 02.96 Medical Engineering
Errors in the Power Supply Unit Chapter 6
Page 9 of 16
Check:
- At the IGBT short-circuit points 5 and 3 for 3 seconds.
- Switch "Fluke" instrument to diode test.
- (+) lead to1 (-) lead to 2
Measurement result "infinite"
- (-) lead to1 (+) lead to 2
Measurement result "continuity"
- (+) lead to 3 (-) lead to 1
Measurement result "infinite"
- (+) lead to 3 (-) lead to 1
Measurement result "infinite"
- (+) lead to1 (-) lead to 2
Measurement result "continuity"
- At the IGBT short-circuit points 5 and 3 for 3 seconds.
- (-) lead to1 (+) lead to 2
Measurement result "continuity"
- (+) lead to1 (-) lead to 2
Measurement result "infinite"

If the measured values deviate, the IGBTs which work in the same branch must be
replaced, e.g. V1 and V3 or V2 and V4.

CAUTION Observe tightening torques for screws and IGBT‘s on D110:


M8 = 3,5 Nm
M6 = 2,5 Nm
Check the control signals of D110 after new IGBTs have been
installed (see page 8 "Checking D110").

Checking D115
The anode rotation is released not via speed monitoring but via stator current monitoring.
The speed of the rotating anode is not reached.

Check:
1. Check drive pulse on D100/X65 AN_0_AN_5 with oscilloscope and compare with the
diagrams X2206/31.
If the measured values deviate → Replace D100.

If pulses are OK, proceed as follows:


2. Measure winding resistance at K3 between R2-R4 (AP1) or K3 between 2-4 (AP2) (3
phases min. 2 ... 2.6 ohms, 2 phases min. 18 ... 20 ohms min. 18 ... 20 ohms,
OPTI 154 (at the SIRESKOP CX) approx. 10 ohms)
points 1 and 2 are OK → Replace D115.

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Medical Engineering Rev. 01 02.96 Generator
Chapter 6 Errors in the Power Supply Unit
Page 10 of 16
Checking D165
The intermediate circuit voltage is too low
(but higher than 400 V, UZ monitoring does not respond)
- Generator OFF
- Connect instrument to D110 X5, X6.
- Generator ON
- Uz must be approx. 550 V

Checking the charging current:


- Generator OFF
- Main switch OFF
- Check freedom from voltage at the mains fuses.
- Disconnect leads L1, L2, L3 at the PS contactor.
- Fit a current transformer with 10 ohms terminating resistor over each lead.
- Connect the leads again.
- Connect oscilloscope to current transformers over L1, L2, L3.
Trigger. Int.
- Main switch and generator ON
The mains currents must be the same in all phases
(pay attention to symmetry).
In the case of an error:
Look for the error in the phase in which the smallest amplitude is measured (bad
connections, burnt contacts)

Checking D111 "FL attachment"


1. Check contacts of the "K6" contactor.
2. Check screw connections.

Checking D220 filament board


If ERROR messages 711 and 119 AD-IP 80 occur sporadically, and if no error is found
when checking D100, D110, D111, D115, D165, IGBT/V1-V4 and the tube assembly, →
D220 can be defective.

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Generator Rev. 01 02.96 Medical Engineering
Errors in the Power Supply Unit Chapter 6
Page 11 of 16
Perform check as follows:
- 1. Ribbon cable between D100 and D220 must be run in front of the retaining
bracket on H1.
- 2. Generator OFF
- Connect oscilloscope to following points:
CH1: MAACT (IRö ACT) D100/X64 MA_ACT
CH2: kVACT D100/X61 kV-ACT
Trigger: D100/X64 SWR
- SS switch on D100 OFF
- Generator ON
- Check trigger
- SS switch on D100 ON

NOTICE Perform measurements with both focal spots.

- Release exposure with 81 kV,32 mAs,100 ms and observe the tube cur-
rent. If the current wave shape is linear, increase tube current with the
mAs button and retain the 100 ms. If a too high current is measured in the
measurement, → the tube must be conditioned again. If abrupt changes
of push factor occur during the setting and if the current can not be
adjusted, → replace D220.

Check high-voltage cable


- Check the plug of the HV cable for tracking. → If tracking is present,→ the HV cable
must be replaced.
- If there is no tracking on the HV cable, → Clean the HV plug, replace corona disks
(17 86 508 R4176) and gasket (17 86 995 R4176) and insert in the tube assembly
with silicone oil (17 87 035 R4176).

NOTICE No corona disks may be used on the transformer side.


Approx. 10 mm oil must be present in the transformer receptacle.

- The ohmic value of the shielding braid may be 1 ohm per meter. → If there is suspi-
cion the the HV cable is no longer voltage-proof,→ the HV cable must be replaced.

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Medical Engineering Rev. 01 02.96 Generator
Chapter 6 Errors in the Power Supply Unit
Page 12 of 16
Error number 712 6

Designation:
Plus kVmax error
Description:
The positive side of the high voltage is monitored for an absolute value of
80 kV.
Possible causes of error and remedial action:
- Checking the +kV actual value D220.X18/A7 and X18/A8 and D100. X61 kV+ see
wiring diagram X2206-15 at both test points 1 V +10 kV.
- FL attachment is out of adjustment. Perform adjustment.
See start-up instructions RX63-055.034...
- Check ribbon cable between D220.X1 and D100.X1, kV controller defective,
replace D100
- kV actual value sensing on D220 defective
- Tube assembly or high-voltage cable defective
- High-voltage generator defective
- If the tube assembly is replaced, see system configuration RX63-055.034...
"PLSX adjustment" chapter.

Error number 713 6

Designation:
Minus kVmax error
Description:
The negative side of the high voltage is monitored for an absolute value of
80 kV.
Possible causes of error and remedial action:
- Checking the -kV actual value D220.X18/A8 and X18/A7 and D100. X61 kV- see
wiring diagram X2169-15 at both test points 1 V - 10 kV
- Check ribbon cable between D220.X1 and D100.X1, kV controller defective
- kV actual value sensing on D220 defective
- Tube assembly or high-voltage cable defective
- Tube assembly or high-voltage cable defective
- D100, D220 defective, replace.
- If the tube assembly is replaced, see system configuration RX63-055.034...
"PLSX adjustment" chapter.

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Generator Rev. 01 02.96 Medical Engineering
Errors in the Power Supply Unit Chapter 6
Page 13 of 16
Error number 714 6

Designation:
Plus kVmin error
Description:
The plus kV(min) monitoring becomes active if the +kV actual value is more
than 10 kV less than the +kV nominal value.
Possible causes of error and remedial action:
- Check +kV actual value at D220. X18/A8 and X18/A7 or D100.X61 kV + .
See wiring diagram X2206-15 at both test points 1 V -10 kV
- Check ribbon cable between D220.X1 and D100.X1 → Check oscillating current on
D100. X62 I_LAST (1 V 50 A) and compare with diagram in the wiring diagram
X2206-16.
- Check WR bridge diagonals. See system configuration
RX63-055.034... "Diagnostic/Inverter Test" chapter.
- Check connection screws in the intermediate circuit and inverter
- Measure intermediate circuit voltage at D110.X2 and X1 (X2169/16)
UZACT = 1,4 x Umains
Caution! Direct voltage
- Actual value sensing D220 defective
- kV controller defective
- Tube arcing
- High-voltage generator H1 defective
- IGBT defective
- High-voltage cable OK?
- Filament current too high, condition tube anew.
- If the tube assembly is replaced, see system configuration RX63-055.034...
"PLSX adjustment" chapter.

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Medical Engineering Rev. 01 02.96 Generator
Chapter 6 Errors in the Power Supply Unit
Page 14 of 16
Error number 715 6

Designation:
Minus kVmin error
Description:
The minus kV(min) monitoring becomes active if the -kV actual value is more
than 10 kV less than the -kV nominal value
Possible causes of error and remedial action:
- Check minus kV actual value at D220. X18/A8 and X18/A7 or D100.X61
kV- See wiring diagram X2206/15 at both test points 1 V -10 kV
- Check ribbon cable between D220.X1 and D100.X1
- Check oscillating current on D100. X62 I_LOAD (1 V 50 A) and compare
with diagram in the wiring diagram X2206-16.
- Check connection screws in the intermediate circuit and inverter
- Measure intermediate circuit voltage at D110.X2 and X1 (X2169/16)
UZACT = 1,4 x Umains
Caution! Direct voltage
- Actual value sensing D220 defective
- kV controller defective
- Tube arcing
- High-voltage generator H1 defective
- IGBT defective
- High-voltage cable OK?
- Filament current too high, condition tube anew. (see system configuration
RX63-055.034... Chap. "PLSX-adjustment".

Error number 803 6

Designation:
Bridge short circuit in the rotating anode starter inverter
Description:
A bridge short circuit has occurred in a branch of the inverter.
The "R-short" signal is indicated by the LEDs V35 on D100 and V114 on D115.
Possible causes of error and remedial action:
- Check stator resistances at the tube assembly connection
In the 3-phase stator 0 - I: 2.0 - 2.6 ohms at 20° C
0 - II: 2.0 - 2.6 ohms at 20° C
In the 2-phase stator 0 - II: 13 - 16 ohms at 20° C
0-I 18 - 20 ohms at 20° C
In the (Opti 154...) 2-phase stator 0-I approx. 10 ohms at 20° C
0 - II approx. 10 ohms at 20° C

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Generator Rev. 01 02.96 Medical Engineering
Errors in the Power Supply Unit Chapter 6
Page 15 of 16
Stator defective?
- Correct stator configured? To check measure pulse pattern at D100.X52 to X57.
See wiring diagram X2169/31-2
- D100 defective
- D115 defective
- Check phase shifter connection. See wiring diagram X2169/30-2
- Test stator cable Disconnect cable at tube assembly and measure with ohmmeter,
there must be no connection between the leads I, II 0.
- Test the currents in the stator leads with a current transformer.
- Measure intermediate circuit voltage at:
D115.X6 and X5
D110.X6 (X2) and X5 (X1).
UZACT = 1,4 x Umains
Caution! Direct voltage
- Check intermediate circuit voltage connection terminals D165, D110, D115.

Error number 805 6

Designation:
No current in the main phase, no rotation (no ROT)
Description:
The current in the main phase is measured during the run-up
(test point D100.X60) 1 V 5 A. The current must be greater than 1.5 A. The
error is displayed "no ROT, green LED V36 on D100 not on"
Possible causes of error and remedial action:
- test drive of the IGBT modules, D100, D115 OK ?
See wiring diagram X2206/31-2
- Interruption in the stator cable. Disconnect the cable at the tube assembly and meas-
ure ohmically, there must be no connection between the leads I,II,0.
- Test the currents in the stator leads with a current transformer.
- Measure intermediate circuit voltage at D115.X6 and X5 and on D110.X6 (X2)
and X5 (X1).
UZACT = 1,4 x Umains
Caution! Direct voltage
- Check intermediate circuit voltage connection terminals D165, D110, D115.
- Check stator resistances at the tube assembly connection
In the 3-phase stator 0 - I: 2.0 - 2.6 ohms at 20° C
0 - II: 2.0 - 2.6 ohms at 20° C
In the 2-phase stator 0 - II: 13 - 16 ohms at 20° C
0-I 18 - 20 ohms at 20° C
In the (Opti 154...) 2-phase stator 0-I ca. 10 ohms at 20° C
0 - II ca. 10 ohms at 20° C

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Medical Engineering Rev. 01 02.96 Generator
Chapter 6 Errors in the Power Supply Unit
Page 16 of 16
Error number 810 6

Designation:
Stator contactor acknowledgment missing
Description:
Stator contactor K3 / wiring diagram X2206-30/4 not changed over
Acknowledgment missing.
Possible causes of error:
- Contactor K3 defective
- Acknowledgment interrupted.
- Check signal on D100/X20-23 STRSU.
Signal OK
K3 ON 0V
K3 OFF 24 V (± 15%)
- Replace D100.

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Generator Rev. 01 02.96 Medical Engineering
Status Indications on D100 7 Chapter 7
Page 1 of 2

Initialization

Initialization ended, D100 waits for taking up


the communication with the XCU through XCS

Communication taken up, D100 waits for


initialization by XCU

Initialization by XCU, D100 receives the generator settings,


tube assembly data, IONTOMAT settings, etc.

Initialization by XCU ended,


wait for tube assembly selection

Receive tube assembly selection

Exposure (HK is ON)

Ready for fluoroscopy/exposure

Fluoroscopy is ON

FLASH PROM of the filament circuit (D220) is programmed or deleted.


(Download for the filament runs)

Rotating anode run-up for exposure/fluoroscopy

Radiation ready, run-up (rotating anode and filament) successful

Connection with XCU lost

Flashing decimal point shows cyclic alive message from the XCS

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Medical Engineering Rev. 01 02.96 Generator
Chapter 7 Status Indications on D100
Page 2 of 2
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Generator Rev. 01 02.96 Medical Engineering
XCS Network 8 Chapter 8
Page 1 of 2
Checking "Di pulses" in the XCS network 8

Test point D320.X4-1 and 6

200 ns
200 nS

7-15
7-15VV

Diagram No. 1
Uppma
Upp x 2V
max 2V
3
3 stations
stations aare
re
connected
connected to tothe
thenetwork
network

400
400nsnS

200 nS
Overshoots

7-15 V
7-15V

Diagram No. 2
Upp max
Upp ma 2V
x 2V
33stations
stations are
are
connected
connected to the network
network

400
400ns
nS

The trigger point must be set so that all XCS stations are visible
T he trigger point must be set so that all XCS stations are visible.

Diagram No. 1
Operation free of reflections

Diagram No. 2
Reflections occur in the XCS network caused by defective node points or XCS lines (see
"XCS network" flow diagram point A).

RXE 34 / Moosmann
TD AX 6 / Kocma
TD AX 1 / Kern R.
AUT 98 / Hay

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Medical Engineering Rev. 01 02.96 Generator
Chapter 8 XCS Network
Page 2 of 2
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Generator Rev. 01 02.96 Medical Engineering

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