Beruflich Dokumente
Kultur Dokumente
AX
Service
Adjustment Instructions
English
Print No.: RXD3-209.071.01.05.02 Doc. Gen. Date: 09.00
Replaces: RXD3-209.071.01.04.02
0-2 Revision
Page
1 _______General Information ____________________________________________ 1 - 1
Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1- 1
Measuring Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1- 1
Details Regarding Tolerances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1- 1
Safety Notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Remarks Regarding Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Potentiometers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 2
Potentiometers, Remarks Regarding Replacement and Adjustment . . . . . . . . . .1-3
Allarmax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1- 3
Lubricating Points / Bearings / Screws / Electrostatically-sensitive Devices . . . . . .1- 4
Installation of Ball Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1- 4
Securing of Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1- 4
Protection of Electrostatically-sensitive Devices . . . . . . . . . . . . . . . . . . . .1- 4
Manufacturer’s Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1- 4
Overview I/O PC Board 24S2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1- 5
PC Mode (Version Windows 3.11). . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 12
Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 12
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 12
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 13
PC Mode (Version Windows 95) . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 15
Tools required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 15
Preparations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 15
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 16
English Version of the Hardware Test and Settings . . . . . . . . . . . . . . . . . . 1 - 18
Error List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 20
Replacing the 24S1 CPU Board and the 24S2 I/O Board . . . . . . . . . . . . . . . 1 - 24
24S1 CPU Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 24
24S2 I/O Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 24
Changes to the DW1 DIP Switches on the 24S2 Board. . . . . . . . . . . . . . . . 1 - 24
Table of DW1 Switch Positions (up to VC00A) . . . . . . . . . . . . . . . . . . 1 - 25
Table of DW1 Switch Positions (as from VC01A) . . . . . . . . . . . . . . . . . 1 - 26
Listing of all Programming Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 27
Control overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1
Tilt drive overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Belt Tension, Adjustment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . .3- 3
Brake assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3- 4
Page
Adjustment or replacement of potentiometer 3PT4. . . . . . . . . . . . . . . . . . . 3-5
Set end positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Safety limit switch 3FC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Movement times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8
Safety limit switch 3FC16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Checking the floor spacing with 0 degree table position . . . . . . . . . . . . . . . .3 - 10
Page
Adjustment of SID Limiting at 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 4
Safety limit switch 3FC7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 5
Adjustment of PC board 23Az7 . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 6
Movement times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7- 6
Control overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 1
Table transverse drive overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 2
Electrical Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 3
Control overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 - 1
Cassette carriage drive overview . . . . . . . . . . . . . . . . . . . . . . . . . . . .9- 2
Mechanical check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-3
Adjust tension of the drive chain . . . . . . . . . . . . . . . . . . . . . . . . . . . .9- 4
Adjust belt tension of the cassette drive. . . . . . . . . . . . . . . . . . . . . . . . .9- 4
Adjusting the slip clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9- 5
Adjustment or replacement of potentiometer 3PT3 . . . . . . . . . . . . . . . . . . .9- 7
Set end positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9- 8
Movement times . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9- 9
Maximum opening of the cassette jaws . . . . . . . . . . . . . . . . . . . . . . . . .9-9
Control overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 1
Overview of the format sensing drive . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 2
Adjustment or replacement of potentiometers 3PT10, 3PT11. . . . . . . . . . . . . 10 - 3
Spacer Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 4
Adjusting the end positions and the format sensing . . . . . . . . . . . . . . . 10 - 5
Control overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 1
Diaphragm plate drive overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 2
Mechanical check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 3
Symmetry and centering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 3
Chain tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 4
Adjust the slip clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 4
Adjustment and replacement of potentiometer 3PT5 . . . . . . . . . . . . . . . . . 11 - 6
Adjustment of gap width, general remarks . . . . . . . . . . . . . . . . . . . . . . 11 - 7
Adjustment of gap width (subdivision mode) . . . . . . . . . . . . . . . . . . . . . 11 - 8
12 ______Collimator____________________________________________________ 12 - 1
Control overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 1
Drive overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 2
Page
Adjustment after replacement of the potentiometers . . . . . . . . . . . . . . . . . .12 - 3
Adjusting the end positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 - 3
Correction Factors for Collimator . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 - 4
Setting the tomographic height, beginning with firmware version VB00D . . . . . . .14 - 1
Setting the column speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 - 1
Setting the spotfilm device speed. . . . . . . . . . . . . . . . . . . . . . . . . .14 - 2
Software correction of the layer-height . . . . . . . . . . . . . . . . . . . . . . .14 - 3
Setting the tomographic symmetry . . . . . . . . . . . . . . . . . . . . . . . . . . .14 - 4
Documentation 1
Measuring Equipment 1
NOTICE All tools, measuring equipment and aids mentioned, with the
exception of the “standard installation tools”, are listed and
specified in the ARTD (Part 3)
These tolerances are valid for all measurements indicated in these instructions as long as
no other tolerance is explicitly indicated after the value.
A tolerance of ±10% is permissible for torque values.
Safety Notes 1
CAUTION When carrying out the work steps and tests, the safety notes con-
tained in the product-specific documentation as well as the gen-
eral safety notes contained in the ARTD binder must be observed.
Checks and adjustments that must be carried out with radiation switched on are marked
with the radiation symbol.
When performing work procedures which are marked with this symbol, radiation protec-
tive clothing must be worn.
In the control panel, there are 7-segment display components which display the operating
condition and, in the event of an error, an error number.
The error numbers are listed (see appendix) and indicate the subassembly that is not
functioning properly.
If there should be a malfunction, check the drive mechanism first. In particular, check for
easy movement of the moving parts
Pay particular attention to the cleaning and lubrication of rails and guide parts. Check the
chain tension and toothed rack guides for each drive.
If the mechanism functions properly, check the electronics.
Potentiometers 1
Potentiometers P1 to P14 are located on CPU PC board 24S1. By means of these poten-
tiometers, the voltages for test channel adjustment are set and coated with enamel.
Potentiometers which can be accessed from the front are also located on the Mini-Mae-
stro (cassette carriage), Maestro (column/spotfilm device) and small voltage PC boards.
These may be adjusted only if this is described in the corresponding chapter of these
adjustment instructions.
The same applies to the potentiometers on I/0 PC board 24S2.
With replacement of a subassembly configured with potentiometers, the potentiometers
have been adjusted at the factory and may not be changed, except for the potentiometers
described in these adjustment instructions.
When replacing potentiometers for actual value sensing and for their adjustment, it must
be made sure that there is always minimum play between the pinion gears. The potenti-
ometers may not be subjected to mechanical load.
Only the 3PT2 potentiometer (spotfilm device) is adjusted with a play of approx. 0.5 mm to
achieve smooth movement.
The 3PT10 and 3PT11 potentiometers, format sensing for height and width, are
heat-sensitive!
Allarmax 1
This function monitors all drives and switches off if a drive is blocked.
The movement must be blocked in some adjustment steps.
This function must be switched off so that a shutdown does not take place.
Overview of AMP 3
9 8
16 1
Check the condition of all accessible chains, drives, slide and roller bearing guides prior to
beginning each adjustment and if needed, apply bearing grease or a similar substance
(lubricants are listed in Maintenance Instructions, RXD3-209.101.01...). If parts are worn
or damaged, they may be replaced only with original parts.
Support rollers, rollers and ball bearings are adjusted so that the unstrained outer ring can
still just be turned manually.
Securing of Screws 1
Secure all screws removed for adjustment purposes according to their original state.
Secure screws by means of appropriate lock washers, counternuts or Loctite type 221,
Part No.: 20 48 874.
Securing by means of Loctite, if necessary, is listed in the text.
When performing work steps with Loctite, please ensure that no securing compound will
penetrate into any bearings.
After some days, the gearing will have seized.
Loctite may be removed by using heat (electric hair-dryer etc.)
CAUTION The integrated circuits and PC boards used in the unit must be
handled with particular care due to their electrically-sensitive
structures and extremely high input resistance. The rules
pertaining to this handling are listed in the ARTD.
It is essential to use the protective devices listed there.
Manufacturer’s Note 1
F1 CN7
L8 - L1 PL1
F2 L16 - L9 L97
L98
L24 - L17
F3
L99
L32 - L25
F4 L100
L40 - L33
L101
L48 - L41
F5
AMP5
Fig. 1
F1 CN7
L8 - L1 PL1
F2 L16 - L9 L97
L98
L24 - L17
F3
L99
L32 - L25
F4 L100
L40 - L33
L101
L48 - L41
F5
AMP5
Fig. 2
F1 CN7
L8 - L1 PL1
F2 L16 - L9 L97
L98
L24 - L17
F3
L99
L32 - L25
F4 L100
L40 - L33
L101
L48 - L41
F5
AMP5
Fig. 3
F1 CN7
L8 - L1 PL1
F2 L16 - L9 L97
L98
L24 - L17
F3
L99
L32 - L25
F4 L100
L40 - L33
L101
L48 - L41
F5
AMP5
Fig. 4
F1 CN7
L8 - L1 PL1
F2 L16 - L9 L97
L98
L24 - L17
F3
L99
L32 - L25
F4 L100
L40 - L33
L101
L48 - L41
F5
AMP5
Fig. 5
F1 CN7
L8 - L1 PL1
F2 L16 - L9 L97
L98
L24 - L17
F3
L99
L32 - L25
F4 L100
L40 - L33
L101
L48 - L41
F5
AMP5
Fig. 6
F1 CN7
L8 - L1 PL1
F2 L16 - L9 L97
L98
L24 - L17
F3
L99
L32 - L25
F4 L100
L40 - L33
L101
L48 - L41
F5
AMP5
Fig. 7
Tools required 1
Preparations 1
• Connect cable to the plug CN 3 on the CPU board 24S1 and in the PC COM 1
• Switch on PC and system
• Call up Windows
• Click on "Accessories"
• Click on "Terminal"
• Click on "Settings"
• Click on "Terminal Emulation"
• Select "DEC VT52" and acknowledge with "OK" (Fig. 8)
Terminal Emulation
(Allgemein/General) OK
Abbrechen
CANCEL
Cancel
Fig. 8
Datenübertragung / Datatransfer
Übertragungsrate / Transferrate (Baud) OK
110 300 600 1200
2400
Abbrechen / Cancel
4800 9600 19200
Stoppbits
Datenbits / Databits
1 1,5 2
5 6 7 8
Fig. 9
Procedure 1
English version
CAUTION Select the entire screen area so that the text can be displayed and
read completely.
In the error log mode, an inquiry is made about whether or not the contents of the error log
are to be erased. The meaning of the errors is explained on the following pages (1 - 20).
The function of the displays and control buttons on the remote control panel can be tested
in the keyboard test.
All steps are menu-prompted and are not described in greater detail here.
• Call up test No 1 (battery-voltage test) in the “Hardware test and Settings” (see also
pages 1- 18 and 1 - 19) and check the voltage of the battery (CPU board 24S1).
Call up test No 12 (Clock-Test /Adjust), check date and time and correct it if necessary.
This must be done every time a startup or a CPU board replacement is carried out.
Tools required 1
Preparations 1
• Connect cable to the plug CN 3 on the CPU board 24S1 and in the PC COM 1
• Switch on PC and system
• Call up Windows
• “Start”
• “Programs”
• “Accessories”
• “Hyperterminal”
• “Hyperterminal.exe”
• “Connection Description”: type in a suitable name (e.g. Siregraph CF) and select a
symbol for the icon in the “Hyperterminal" menu or at the desktop
• Acknowledge with “OK”
• “Phone Number” / “Connect using” / select “Direct to COM1”
• Acknowledge with “OK”
• “COM 1 Properties”: set the data as shown in the table below
Bits per second 9600
Data bits 8
Parity None
Stop bits 1
Protocol / None
Flow control
English version
CAUTION Select the entire screen area so that the text can be displayed and
read completely.
In the error log mode, an inquiry is made about whether or not the contents of the error log
are to be erased. The meaning of the errors is explained on the following pages (1 - 20).
The function of the displays and control buttons on the remote control panel can be tested
in the keyboard test.
All steps are menu-prompted and are not described in greater detail here.
• Call up test No 1 (battery voltage test) in the “Hardware test and Settings” (see also
pages 1- 18 and 1 - 19) and check the voltage of the battery (CPU board 24S1).
Call up test No 12 (Clock-Test /Adjust), check date and time and correct it if necessary.
This must be done every time a startup or a CPU board replacement is carried out.
Error List 1
032 Tomography Too big difference between nominal and actual value
042 Movement Too big difference between nominal and actual value
033 Tomography Too big difference between nominal and actual value
043 Movement Too big difference between nominal and actual value
Replacing the 24S1 CPU Board and the 24S2 I/O Board 1
After a replacement of the CPU board 24S1, the E-Prom1 and E-Prom 2 and
EE-Prom U83 from the board that has been removed must be taken over.
Turn the unit on and on the I/O board 24S2, set the DW 1/8 switch to ON. At the remote
control console type in code 117 using the keys P31, P32, P34 and P35. Store with key
P33 (see page 2 -1).
On the I/O board 24S2 set the DW 1/8 switch to OFF. When the initialization that follows
takes place, the switch positions of the DW1 programming switch are read in.
Carry out Clock-Test/Adjust in the PC-Mode (Hardware test and Settings), see page 1 - 12
respectively 1 - 15 following.
After a replacement of the I/O board 24S2, the unit configurations from the DW1 program-
ming switches must be taken over from the board that has been removed.
Turn the unit on and on the I/O board 24S2, set the DW 1/8 switch to ON. At the remote
control console type in code 117 using the keys P31, P32, P34 and P35. Store with key
P33 (see page 2 -1).
On the I/O board 24S2 set the DW 1/8 switch to OFF. When the initialization that follows
takes place, the switch positions of the DW1 programming switch are read in.
Roomheight
Raumhöhe 9" Imageintensfr. Fullformat Programming OFF
> 3265 mm 23 cm BV Vollformat Programmierung AUS
ON ON ON ON
Roomheight
Raumhöhe 13" Imageintensfr. One Zoomstep Programming ON
max. 3000 mm 33 cm BV Eine Zoomstufe Programmierung EIN
ON ON ON ON
Roomheight
Raumhöhe DFR ON Two Zoomsteps cm-Cassettes
max. 2850 mm DFR EIN Zwei Zoomstufen cm-Kassetten
ON ON ON ON
Roomheight
Raumhöhe DFR OFF Three Zoomsteps Inch-Cassettes
max. 2600 mm DFR AUS Drei Zoomstufen Zoll-Kassetten
ON ON ON ON
Code für Raumhöhe / Code for room height Siehe auch Blatt 2-1, Justagemodus
Code 201 ssss 340 cm (keine Begrenzung / no limitation) See also page 2-1, adjustment mode
Code 202 ssss 330 cm
Code 203 ssss 320 cm
Code 204 ssss 310 cm
Code 205 ssss 300 cm
Code 206 ssss 290 cm
Code 207 ssss 280 cm
Code 208 ssss 270 cm
Code 209 ssss 260 cm
Collimator correction
For cassette width 121-129 min-max
For cassette height 131-139 min-max
Collimator correction
For I.I. width 141-149 min-max
For I.I. height 151-159 min-max
Tilt down 87°- 90°, beginning with VC01A
90° 161 90° basic setting must first
be performed.
89° 162
88° 163
87° 164
Tomo height correction, beginning with VB00D
Reduction 171-174 1 mm steps
No correction 175
Increase 176-179 1 mm steps
Fig. 1
Adjustment mode 2
Several buttons and the 3 on the 7-segment display of the remote control console are the
input elements and input display for the adjustment mode (Fig. 1).
P32 Adjustment Unit only at 2/ for > 120 steps of one upwards
P33 Storage
P48 Reset
Set the DIP switch DW 1/8 on the 24S2 I/O board to the OFF position. When this is done,
an automatic reset takes place and the data/values that have been set are read in.
However the reset key on the 24S1 CPU board can also be pressed or the unit can be
switched off and back on again.
NOTICE Pressing the reset button PL1 on the CPU board 24S1 will only
bring about a reset exclusively on this board; however, no reset
will take place on the CPU board 1S2 in the remote control
console.
A comprehensive reset will be achieved only with unit OFF and
ON again.
Control overview 3
EMERGENCY STOP
Contactor
subassembly
Fig. 1
Safety limit-
Potentiometer 3PT4 switch 3FC11 Tension screw
Brake assembly
3MT4
Poly-V-belt
Fig. 2
Drive: 3MT4
Control: 24 S2
Breaker: 22k1
22k2
Potentiometer: 3PT4
a
B
A
10
A
0,2
Fig. 3
Fig. 4 Fig. 5
• If UI 003/96 has not yet been performed, i.e., the stop (1/Fig. 5) is not installed: move the
unit into the +60° to +70° position and move the exposure unit to max. head end. In this
position, the force on the tilt drive is low and a release on its own is not very likely.
• If UI 003/96 has been performed and the stop (1/Fig. 5) is installed: Raise unit to +90°.
• Loosen the four mounting screws (1/Fig. 3) on the motor support plate. At the adjustment
screw (Detail 2/Fig. 3), turn until the Poly-V belt is lightly tensioned. The motor
longitudinal axis must be parallel to the gear longitudinal axis. Tighten the mounting
screws (1/Fig. 3). Check: the outside surface of the belt pulley on the drive must be flush
with the level of the diameter reduction of the belt pulley on the motor (Fig. 4). If
necessary, correct the position of the belt pulley on the motor in the shaft long. direction.
a
B
A
10
A
0,2
Fig. 6
Brake assembly 3
Adjustment conditions: Move the unit into +60° to +70° position and move the exposure
unit to max. head end. With the nuts (A/Fig. 6) set the distance
of all springs to
a = 10 mm. This setting corresponds to a brake momentum of
approx. 50 Nm.
With 60 Hz power supply the brake momentum must be approx.
60 Nm, which requires a stronger pretension of the springs.
To do this, mark the nuts (A/Fig. 6) with a waterproof pen (for
control purpose) and tighten them just one turn each.
Evenly adjust the gap of 0.2 mm + 0.1 mm between magnet and
brake disk using the nuts (B/Fig. 6).
Replacement: If UI 003/96 has not yet been performed, i.e., the stop (1/Fig. 5)
is not installed: move the unit into +60° to +70° position and
move the exposure unit to max. head end. In this position, the
force on the tilt drive is low and movement on its own is very
unlikely. Replace the brake.
36°
18°
506
120
143 506mm
Fig. 7 Fig. 8
36°
18°
506
120
143 506mm
Fig. 9 Fig. 10
13
– 18° B
3FC11
22.5
3FC11 90° 13
Fig. 11
Movement times 3
3F16
Fig. 12
When the bottom switch is pressed (roller), switch 3FC16 positively actuate.
This can be adjusted by moving the switch strike plate (arrow/Fig. 12).
BV 9"
183 ±3
BV 13"
122 ±3
Control overview 4
Fig. 1
3MT2
3MT2 3FC14
3DT2 3FC14 / 3FC5
3DT2
3PT2
3PT2 3FC15
3FC15
3FC16
3FC16
Fig. 2
Drive: 3MT2
Control: 22Az4
Potentiometer: 3PT2
Console 4
19 20
105
875
A
X 105
105
B
B
105
Fig. 3
Reference point: outside edge of spotfilm device housing and outside edge of table frame.
Mechanical initial position: Potentiometer play approx. 0.5 mm. Use the motor to
move into position 875 mm (X/Fig. 3), press EMER-
GENCY STOP and exactly adjust 3MT2 on the motor
shaft manually. Disengage EMERGENCY STOP.
Electronic initial position: +5V ± 50 mV
24S1 CPU board, TP2/4, TP2/13,14, 0V.
• Move to the left end position of approx. 105 mm, press EMERGENCY STOP.
- Manually set the exact position (on the motor axis).
• Select adjustment mode (see Page 2-1).
- 24S2 I/O board, DW 1/8 to ON.
- Set 031 and store.
• Exit the adjustment mode.
- 24S2 I/O board, DW 1/8 to OFF.
- Release EMERGENCY STOP.
• Move to right end position of approx. 105 mm, press EMERGENCY STOP.
- Manually set the exact position (on the motor axis).
• Select adjustment mode (see above).
- Set 032 and store.
• Exit the adjustment mode (see above), release EMERGENCY STOP.
3FC14
X 3FC5
26, ±1 mm
Fig. 4
With safety limit switch 3FC14 actuated, the drive must be moved out of the trip cam by
hand. For this, there is a shaft extension with Allen screw on motor 3MT2.
Remove cover (X/Fig. 4)
Adjustment: Adjust the same height of 26, ± 1 mm for 3FC14 and 3FC5. Move
the drive maximally towards head end. Screw down switch plate.
Distance of both trip cams to the contact surface approx. 1 mm
(visual inspection).
For correct speed control, a 5110 Ohm resistor has been soldered on plug-in piggy-back
board "SP 22Az4", pin 9-12.
After a replacement of the "Maestro" assembly this plug-in piggy-back board "SP 22Az4"
from the "Maestro" assembly that has been removed must be taken over. If the piggy-back
board itself is to be replaced it must be ensured that a 5110 Ohm resistor is soldered on
the new board.
Movement times:
Speed continuously controllable up to approx. 10 cm/sec in the whole travel range.
The maximum speed is not adjustable.
1
1
1st ring
2nd ring
1
Fig. 5 Fig. 6
Fig. 7
Correction:
- By turning the adjustment screw (1/Fig. 7)
- Turning counterclockwise: the belt is tightened
- Turning clockwise: the belt is loosened
• After adjustment is completed, tighten screws (1/Fig. 6).
• Install the drive.
NOTICE The 2nd ring is used only for factory adjustment of the measure-
ment aid.
Control overview 5
Fig. 1
3MT1,
3MT13DT1 3DT1
3PT1
3PT1
tripSchaltnocke
cam 3FC5
3FC5 trip cam
3FC12 Schaltnocke
3FC14
3FC5 3FC5
3FC12
14 14
3FC12
Fig. 2
Drive: 3MT1
Control: 22Az3
Potentiometer: 3PT1
2340
980 B
A
X
30,+3mm 30,+3mm
Fig. 3
• Move to column end position A and oblique projection head-end, press EMERGENCY
STOP, manually set exact position (on motor axis).
• Select adjustment mode (see Page 2-1).
- 24S2 I/O board, DW 1/8 to ON.
- Set 021 and store.
• Release EMERGENCY STOP
• Exit adjustment mode.
- 24S2 I/O board, DW 1/8 to OFF.
• Move to column end position B and oblique projection foot-end, press EMERGENCY
STOP, manually set exact position (on motor axis).
• Select adjustment mode (see Page 2-1.)
- Set 022 and store.
• Release EMERGENCY STOP
• Exit adjustment mode.
- 24S2 I/O board, DW1/8 to OFF
3FC12
3FC5 3FC5
14
3FC12 14
3FC12
3FC14
3FC5
26 ± 1 mm
Fig. 4
With safety limit switch actuated, the drive must be moved out of the trip cam by hand. For
this, there is a shaft extension with Allen screw on motor 3MT1.
This is actuated if the tube is pivoted towards the head end or foot end and if the longitudi-
nal carriage movement has nearly reached the end position.
Upon actuation, the swivel movement is blocked in one direction.
This is actuated also if the tube is pivoted towards the head end or foot end and if the lon-
gitudinal carriage movement is controlled in the direction of the end position.
Upon actuation, the longitudinal carriage movement is blocked in one direction.
Adjustment: Adjust the same height of 26, ± 1 mm for 3FC14 and 3FC5.
Move the drive towards head end. Screw down switch plate. Dis-
tance of both trip cams to the contact surface approx. 1 mm (visual
inspection).
C+
1, ±0.5
B=47.5 3FC15
A=0.5mm
B=47,5
1, ±0.5
C+
Fig. 5
3FC13
Fig. 6
For correct speed control, a 9090 Ohm resistor has been soldered on plug-in piggy-back
board "SP 22Az3", pin 9-12.
After a replacement of the "Maestro" assembly this plug-in piggy-back board "SP 22Az3"
from the "Maestro" assembly that has been removed must be taken over. If the piggy-back
board itself is to be replaced it must be ensured that a 9090 Ohm resistor is soldered on
the new board.
Movement times:
Speed = 4°/sec.
The speed is not adjustable.
1 1
1st ring
2nd ring
1
Fig. 7 Fig. 8
Fig. 9
Adjustment of the belt tension is required after replacement of the transmission or drive
motor.
Adjustment of belt tension is carried out using the supplied measurement device
(1/Fig. 7).
Adjustment is possible only when the complete drive is disassembled.
For the column drive, the belt is comprised of several individual or one Poly-V belt. The
adjustment procedure is the same.
Correction:
- By turning the adjustment screw (1/Fig. 9)
- Turning counterclockwise: the belt is tightened.
- Turning clockwise: the belt is loosened.
- After adjustment is completed, tighten the screws (1/Fig. 8).
• Install drive.
• Adjust potentiometer 3PT1 as described on Page 3.
NOTICE The 2nd ring is used only for factory adjustment of the measuring
aid.
Control overview 6
Fig. 1
Fig. 2
Drive: 3MT6
Actuation: 24S2
Control: 23Az6
Tomographic rod A
f = 15 mm 1
420
Chain F
Fig. 3
Chain tension 6
Adjustment conditions: Set unit at approx. 45°, exposure system approx. in the
middle of travel range.
Oblique projection max. towards foot end, spotfilm
device max. towards head end.
P2
F 23AZ 6
Fig. 4 Fig. 5
C
E
B
D
Spring balance
Fig. 6
Fd.
150mm
Fc.
Fig. 7
Correction: Set initial tension of the spring with the two horizontal
set screws, (arrows) see detail.
Movement times 6
Control overview 7
Fig. 1
Fig. 2
Drive: 3MT7
Actuation: 24S2
Control: 23Az7
Potentiometer: 3PT7
350
175
1 3FC7
3PT7
3TP1
Fig. 3 Fig. 4
Focus
72 plane
3FC7
68
Film plane
Fig. 5 Fig. 6
Distance measurement:
SID = 115 cm X = 1010 mm, ±5 mm
CN1
F1 F3
J3
P6
F2
P5
P4 P3
J2
J1 P1 BC1
P2 P3
23AZ7
L2 L1
Fig. 7
Movement times 7
from 115 cm to 150 cm: 5.8, +1 sec, with all unit positions.
from 150 cm to 115 cm: 5.8, +1 sec, with all unit positions.
Control overview 8
Fig. 1
Mechanical
Mechanischer limit stop
Endanschlag
LimitEndschalter
switch Drive
Antrieb 3MT8
3FC8
3FC9
Spotfilm device
Zielgerät
Fig. 2
Drive: 3MT8
Actuation: 24S2
Potentiometer: 23Az8
Control: 23Az8
CN1
F1 F3
J3
P6
F2
P5
P4 P3
J2
J1 P1 BC1
P2 P3
23AZ8
L2 L1
Fig. 3
Electrical Adjustment 8
• Tabletop horizontal.
• Actuate movement on doctor’s side
Nominal: 180 N, +100 N
Correction:
- Potentiometer P3 on 23Az8
Control overview 9
Fig. 1
Fig. 2
Drive: 3MT3
Actuation: 24S2
Control: 22Az2
Potentiometer: 3PT3
2
A
Fig. 3
Mechanical check 9
f
F
f
860
Fig. 4 Fig. 5
Fig. 6
Cassette carriage
Loading position Exposure position Park position
3PT3 X
C
A 193 B
198 584
Spotfilm device
Cassette carriage
Loading position Exposure position Park position
C
A 193 B
198 584
Spotfilm device
• Set distance:
Parking position (B/Fig. 9) - Distance cassette carriage front edge ==> front
edge of the bottom sheet of the spotfilm device (X/Fig. 9).
Fig. 10
Movement times 9
- Cassette 35 cm x 43 cm (transverse).
- 4 on 1 subdivision.
- Without object.
• Adjust the guide rail (1/Fig. 10) so that a 43 cm cassette can be inserted. It must be
possible for the cassette carriage to reliably reach the loading position. The maximum
tension jaw height opening is 467 mm, ± 1 mm. If the tension jaws are opened too soon,
error 010 is signaled.
Control overview 10
EMERGENCY STOP
"Width" "Height"
Remote control console
Fig. 1
3PT11
"Höhe"
"Height"
Spring
Feder
Loading
Ladeposition
3PT10 position
Scissors ik
Scherenmechan "Breite"
"Width"
mechanism
Fig. 2
M (2)
3PT10 3PT11
Middle (2): green Middle (2): green
Left side down (3): white Left side down (3): brown
Right side down (1): brown Right side down (1): white
Fig. 3
Remove table top and cover of spotfilm device (see chap.16 and chap.17).
Cassette jaws
• Press EMERGENCY STOP.
Mechanical initial position (Fig. 3)
A
A C
E
Loading position
Loading position
Park position
Park position
B D C B
Spacer Gauge 10
A = 471 mm
D = 197 mm
C = 332 mm
The spacer gauge makes it easier to mechanically adjust the cassette jaw spacing.
It must be placed between the cassette jaws so that it is squared respectively straight.
If this is not done correctly, it can snap together very easily.
• Move cassette carriage to loading position and adjust the cassette jaws as follows:
Width A = 471, ±1 mm (spacer gauge)
• Move cassette carriage to loading position and adjust the cassette jaws as follows:
Height B = 467, ±1 mm (cassette carriage is empty, maximum opening of the jaws)
• Move cassette carriage to parking position and adjust the cassette jaws as follows:
Height D = 197, ±1.5 mm (spacer gauge)
• Move cassette carriage to parking position and adjust the cassette jaws as follows:
Width E = 193, ±1.5 mm (cassette carriage empty, mechanical stop in park position)
Control overview 11
CP9
PC board 22 S1
EMERGENCY STOP
Collimator
control
diaphragm
Collimator Remote control
plates
workstation console
3PT5
Fig. 1
Diaphragm plates
Blendenplatten
ballKugellager
bearing
chain
Kette
3MT5
control panel
Bedienfeld chain
Kette
3PT5
Brass con-
Messing-
chain
Kette necting rod
Schubstange
guide
Führung
Fig. 2
Drive: 3MT5
Actuation: 24S2
Control: 23Az5
Potentiometer: 3PT5
F17 6A/T
F18 6A/T 22TR1
F19 6A/T
A C
Head Foot 5 4 2
end B D end
6
7
Fig. 3 Fig. 4
Mechanical check 11
Remove table top and spotfilm device cover (see chap.16 and chap.17).
Auxiliary device: Tape measure.
Auxiliary device: Tape measure, flat spanner 8 mm (in the service kit),
put up a wrap wire or thread in center of spotfilm device
and tighten.
Chain tension 11
415
Auxiliary device:
A A
Spring balance
F
Adjustment conditions:
Open diaphragm plates (A/Fig. 5) to
dimension 415 mm, ±1 mm. f
Adjustment: 560
• Attach the spring balance and attachment parts at "B" and at "A" to the diaphragm plates
as shown in the drawing on page 11-5 and (Fig. 6).
- Unlock the Emergency Stop button.
- Select Bucky mode, select full format
- Read spring balance
Nominal: 40, ± 10 N
Correction:
- Bend locking tab D out from adjusting nut C
- Adjust adjusting nut C with hook wrench
clockwise: force increases
counterclockwise: force decreases
- Press a locking tab D into adjusting nut C.
Switch on "Allarmax" ! (pull out AMP3 on 24S2 I/O board !)
spring balance
section A-A
D C
Diaphragm plate,
wall side
Diaphragm plate,
Doctor’s side
418 A
215 C
38 B
Fig. 7
The factory adjusted spacing width on subdivided exposures is approx. 3 mm. For the
most part the spacing width depends on the positioning accuracy of the cassette carriage,
for both single exposures as well as series exposures. If the customer wishes to have
either a wider or narrower spacing, this can be adjusted electronically. The same spacing
width on exposures with 3 or 4 subdivisions cannot be obtained due to insufficient posi-
tioning accuracy of the cassette carriage.
Correction:
- Potentiometer P1 on 23AZ5 (/Fig. 8), brake current.
CN1
F1 F3
J3
P6
F2
P5
P4
J2
J1 P1 BC1
P2 P3
L2 L1
Fig. 8
Control overview 12
Collimator
control 24S3
Height
Width
Fig. 1
Fig. 2
Drive overview 12
Actuation: 24S2
Control: 23S3
The procedure described here is repeated with each code listed in the table below.
• Select adjustment mode (see Page 2-1)
- I/O PC board 24S2, DW 1/8 to ON
• Enter the code and store.
Width collimator closed completely: Code = 051
Height collimator closed completely: Code = 061
Width collimator opened completely: Code = 052
Height collimator opened completely: Code = 062
Control overview 13
3FC10 or 3XS2
Collimator
Collimator
control
Remote control
console
Collimator
workstation
Fig. 1
Fastening
Befestigung Frame
Raster
Grid Rahmen
The oscillating grid is in
SOL2 the parking position. It is
Hubmagnet
lift magnet pressed there by lift mag-
net SOL2 against the
spring force of the leaf
springs.
Leaf springs
Blattfedern
Fig. 2
• Table in 0° position
• Tension thread / wire in center of spotfilm device
Nominal: Grid center +/- 1 mm from the thread / wire
Correction:
- Correct the position of the push rod guide
• Table in 0° position
• Unlock grid by hand and keep it unlocked.
• Press grid by hand into one of the end stops and release it.
Nominal: at least five oscillations
Correction:
- none, check the condition of the springs (breaks / installation)
Grid contact 13
Tacho generator
1.3 sec.
Fig. 1
The speed of the column is shown on channel 1, the signal is positive or negative
according to the movement direction.
The radiation duration is shown on channel 2.
Setting conditions:
• Tomography 40°
• Tomographic height 200 mm
• Exposure system in table center
• Switch off "Allarmax" (plug in AMP3 on 24S2)
• Release tomographic exposure without radiation
• Measure travel time of column from head to foot (diagram)
Required: 1.3 sec. (+ 0.05 sec/ - 0.0 sec) (Fig. 1)
Correction:
Potentiometer P2 on SP 22AZ3 (Pick-a-back board, max. Speed)
clockwise: speed is increased
counterclockwise: speed is decreased
It is possible to set a tomographic height correction digitally with this software version. The
starting value is Code 175 and the correction can be made in 1 mm steps downwards with
Code 174 to 171 and in 1 mm steps upwards with Code 176 to 179.
A prerequisite is that the code 175 is programmed before the speed of the spotfilm device
is adjusted. Otherwise the correct tomographic height can not be set.
• Select adjustment mode, I/O PC board 24S2, DW 1/8 to ON, (see page 2 - 1)
• Verify if code 175 is programmed, search with keys P34 and P35 only
• If not, enter code 175 and store
• Exit adjustment mode, I/O PC board 24S2, DW 1/8 to OFF
• Connect multimeter: 24S1, TP2 - 4 (+)
24S1, TP2 - 14 (0V)
NOTICE The multimeter must be able to display three digits after the
decimal point.
Correction:
Potentiometer P2 on SP 22AZ4 (Pick-a-back board, max. Speed)
clockwise: if A > B
counterclockwise: if A < B
• Perform tomographic exposure 40° and tomographic height 200 mm with tomographic
test.
• Determine the difference of the tomographic height.
• Select adjustment mode
- I/O PC board 24S2, DW 1/8 to ON
• Enter the desired code from the above table and store
• Exit the adjustment mode
- I/O PC board 24S2, DW 1/8 to OFF
• Take new tomographic exposure under the same conditions.
• If there is still a difference, make further corrections.
• In systems with FLUOROSPOT take an indirect tomography control exposure.
NOTICE The setting made at 40° / 200 mm applies for all tomographic
angles, tomographic heights and operating modes.
• Make sure that "Allarmax" is switched back on, (jumper AMP3 on 24S2 removed) !
kV- act
t1 Column (head - foot)
t2
Säule (Kopf- Fuß)
Tacho generator
Fig. 2
Adjustment conditions:
• Select 40 kV, minimum mAs on the generator.
• Insert cassette, 4 on 1 subdivision, close collimator.
• Select tomography and trigger exposure
NOTICE P2
P4 turning these clockwise delays radiation release.
P6
NOTICE P1
P3 turning these clockwise delays radiation release.
P5
Length
Marker
Side marker
Fig. 1
Exposure position 15
• Using the setting buttons on the collimator, starting from the maximum format, set a
24 cm x18 cm rectangular format on the collimator scale for SID = 115.
• Switch on light localizer and mark light field edges with radio-opaque material,
e.g. washer or coins, attach a fifth marker as a side marking.
• Select approx. 50kV/2mAs and trigger an exposure.
Y1
Film
Light field
X2 X1
Radiation field
Y2
Fig. 2
Evaluation 15
• On all four sides, measure the difference between the light field edges and the radiation
field edges and calculate the total difference in the X- and Y-directions.
∑X=X1+X2
∑Y=Y1+Y2
• If the tolerance is exceeded by ≥ 1.8%, adjust the collimator at the tube assembly flange
so that light field and radiation field are within the tolerance.
• Repeat the exposure.
∆
∆
Fig. 3
• Set unit to 0°
• Stretch wrap-wire over the notches (spotfilm device center).
• SID = 135 cm.
• Loosen the X-ray tube support cover (1/Fig. 3).
• Switch on light localizer.
• Turn the X-ray tube and adjust central beam center.
• Deviation = 0 mm.
• Tighten the X-ray tube support cover (1/Fig. 3).
• Check: verify the difference at SID = 150 cm and SID= 115 cm.
Maximum permissible difference = ± 2% from SID.
Fig. 4 Fig. 5
Verify the difference in the vertical table direction by changing the SIDs and adjust
by means of 2 Allen screws and 2 set screws (1/Fig. 4).
Maximum permissible difference = ± 2% from SID.
Check exposures:
• Insert a cassette that is marked so that the center and sides can be recognized.
• Trigger exposure.
• See table of contents, RXD3-209.034. . . .(SG CF Startup Instructions)
3
3TP1
Fig. 1
• Disconnect the wires 5 and 7 on the terminal strip 3TB1 (back of column) (Fig. 1).
• Put the tabletop in position carefully and push it evenly into the guide until it reaches the
mechanical stop. Pay special attention to the limit switches 3FC8 and 3FC9
(1/Fig. 1) to make sure they do not get bent or damaged.
• Now move the tabletop further in with motor force.
• Attach covers (2/Fig. 1).
• Restore the connections at the terminal strip 3TB1.
• Reattach end stop and ground wire (3/Fig. 1).
a
b1
1 b
b
B
A
b
1
a
b1 b
Fig. 1 Fig. 2
TD PS 21 / Schmidt, Tropia