Prarancangan Pabrik Acetonitrile

dari Propylene dan Ammonia

POMPA - 02

Tugas : Mengalirkan bahan baku propylene ke tangki penyimpan 2

(T - 02) sebanyak 18206,90 kg/jam

1. Data-data dan perhitungan pompa

Titik (1) Titik (2) Keterangan

Suhu (T), C -4,5 -4,5 data
Tekanan (P), atm 2,45 5,5 data
Tinggi (Z), m 1,5 8 data
Flow rate (Fv), kg/j 18206,90 18206,90 data
(Fv)design, kg/j 20027,59 20027,59 Over design = 1,1
Rho (r), kg/m3 612 612 data
m, cP 0,1364 0,1364 data
Q, m3/j 32,725 32,725 Q = Fv / r
G, kg/s 5,563 5,563 G = Fv / 3600
Dopt = 282*Q^0.52*r^(-
Dopt hit., in 2,523 2,523
0.37)
Carbon Carbon
Dipilih pipa standard non korosif
steel steel
NPS, in 3 3 tabel 11, Kern
Schedule Number 80 80 tabel 11, Kern
Di, in 2,9 2,9 tabel 11, Kern
D tangki, in 504 data
V tangki, m/s 7,066E-05 7,066E-05 V = Q / (p / 4 * (Di)^2)
V pipa, m/s 2,134 2,134 V = Q / (p / 4 * (Di)^2)
705359,3
Re pipa 705359,39 Re = r*V*Di/m
9

Perhitungan Head
Pressure head :
0,00051 DP = (P2 - P1) / r / g
m
Static Head : m 6,5 DH = z2 - z1
Velocity head : m 0,2322 DV = (V22 - V12) / (2*g)
Friction head : Suction Discharge -
Turb. : f = 0.04*Re^(-
f 0,0046 0,0046
0.16)
Panj. lin. pipa (L), m 15 25 data
2@Le = 3 @ Le =
Elbow, ft fig. 127, Brown
1,5 1,5
Pompa
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Prarancangan Pabrik Acetonitrile
dari Propylene dan Ammonia

fig. 127, Brown

Standard Tee, ft 0 2 @ Le = 5

Gate valve fully 1@Le = 1 @ Le =

fig. 127, Brown
open,ft 0.6 0.6
Globe valve, 1 @ Le =
0 fig. 127, Brown
ft 25
L + Le, m 16,00 52.46 -
2,5662E-
Fs 0,7676 F = f*(L+Le)*V2/(2*g*D)
10
Fs tot.= Fs suction +
Fs total, m 0,7676
Fs discharge
Tot Head =
Total Head : m 7,5003
DP+DH+DV+Fs
(-Ws), m 7,5003 (-Ws) = Tot. Head + Q

2. Spesifikasi pompa dan motor

Head = 7,5003 m
= 24,61 ft
Q= 32,725 m3/j
144,09
= 9 gpm
= 0,3210 ft3/s

Dipakai pompa sentrifugal, single stage, 3500 rpm (Fig.5.6 Coulson)

dengan spesifikasi sebagai berikut :
Penggerak : Motor induksi
Kutub : 2 buah
Frekuensi : 50 Hz

3. Perhitungan Power
Slip (s) = 3 %

Kecepatan sinkron  60  f  P 2 = 60  50
 2 2 = 3000 rpm

Actual Speed = 1500. (1 - 3 %) = 2910 rpm

Diambil kecepatan 2900 rpm
Putaran spesifik pompa, Ns : (n = rpm, Q = gpm, H = ft)

Pompa
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Prarancangan Pabrik Acetonitrile
dari Propylene dan Ammonia

n  Q1 2
Ns  = 3150,9 rpm, radial flow impeller
3
H 4

Power pompa : ( (-Ws) = ft, Q = ft3/s, r = lb/ft3)

P
  Ws   Q   = 0,5487 hp
550
Efisiensi pompa : 0,5 ( Fig. 10.62 Coulson )
Efisiensi motor : 0,8 ( tabel 3.1 Coulson )
P
Power motor =  1,3718 hp
Efisiensi total
Dipilih power motor standar = 1,5 hp

4. Cek Kavitasi
Tekanan uap fluida = 1,0135 atm
Net Positive Suction Head available :

 NPSH a   P1  Pv   Hsuction  Fsuction  25,743 m

g

Net Positive Suction Head required : (s=1200, H = static head)

 NPSH r  Ns s 
0,75
 H = 23,5457 m
(NPSH)a > (NPSH)r maka pompa aman dari kavitasi (minimal selisih 2 ft
= 0,6 m)

Pompa
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