PCS 7 V7.0 Architectures

s
SIMATIC
Preface, Contents
PCS 7 V7.0 Architectures Introduction 1
Standard Architecture
Selection Guide 2
Starter System 3
Single Station System 4
Multiple Single Stations
Systems 5
Client-Server System 6
Multi-Server 7
SIMATIC Batch 8
Route Control 9
SIMATIC PDM 10
Archiving 11
Asset Management 12
Field Bus 13
Network Architecture 14
Safety System 15
Connectivity 16
AS-OS PO Count 17
Edition 06/2007
A5E01172031-01
Safety Guidelines
This manual contains notices you have to observe in order to ensure your personal safety, as well as to
prevent damage to property. The notices referring to your personal safety are highlighted in the manual
by a safety alert symbol, notices referring to property damage only have no safety alert symbol. The
notices shown below are graded according to the degree of danger.
Danger
! indicates that death or severe personal injury will result if proper precautions are not taken.
Warning
! indicates that death or severe personal injury may result if proper precautions are not taken.
Caution
! with a safety alert symbol indicates that minor personal injury can result if proper precautions are not
taken.
Caution
without a safety alert symbol indicates that property damage can result if proper precautions are not
taken.
Notice
indicates that an unintended result or situation can occur if the corresponding notice is not taken into
account.
If more than one degree of danger is present, the warning notice representing the highest degree of
danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a
warning relating to property damage.
Qualified Personnel
The device/system may only be set up and used in conjunction with this documentation. Commissioning
and operation of a device/system may only be performed by qualified personnel. Within the context of
the safety notices in this documentation qualified persons are defined as persons who are authorized to
commission, ground and label devices, systems and circuits in accordance with established safety
practices and standards.
Prescribed Usage
Note the following:
Warning
! This device and its components may only be used for the applications described in the catalog or the
technical description, and only in connection with devices or components from other manufacturers
which have been approved or recommended by Siemens.
Correct, reliable operation of the product requires proper transport, storage, positioning and assembly
as well as careful operation and maintenance.
Trademarks
All names identified by ® are registered trademarks of the Siemens AG.
The remaining trademarks in this publication may be trademarks whose use by third parties for their
own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and
software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency.
However, the information in this publication is reviewed regularly and any necessary corrections are
included in subsequent editions.
Siemens AG Copyright © Siemens AG 2007

Automation and Drives A5E01172031-01
Postfach 4848
90437 NÜRNBERG Siemens AG 2007
GERMANY Technical data subject to change.
Preface
Purpose of the Manual

This manual provides information about SIMATIC PCS 7 V7.0 Architectures.
Required Basic Knowledge

Readers are presumed to be knowledgeable in the basics of process control.
Training Centers
Siemens Technical Training Center provides extensive training for all levels of
plant personnel to ensure optimal performance from PCS 7 control systems.
Classes include extensive hands-on activities using appropriate equipment, making
the training directly and immediately applicable.
On-line information is available: http://www.sea.siemens.com/sitrain
Siemens also offers a number of training courses to familiarize you with the
SIMATIC S7 automation system. Please contact your regional training center or
our central training center in D 90327 Nuremberg, Germany for details:
Telephone: +49 (911) 895-3200.
Internet: http://www.sitrain.com
SIMATIC PCS 7 V7.0 Architectures

iii
Preface
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iv
1 Introduction 1-1
2 Standard Architecture Selection Guide 2-1
2.1 Starter System (e.g. PCS 7 Box)...................................................................... 2-2
2.2 Single Station System....................................................................................... 2-2
2.3 Multiple Single Stations .................................................................................... 2-3
2.4 Client-Server System........................................................................................ 2-3
2.5 Client-Server System with Multiple Servers ..................................................... 2-4
3 Starter System 3-1
3.1 Starter System Architecture.............................................................................. 3-2
3.1.1 Starter System Bill of Materials ........................................................................ 3-3
3.2 Starter System Second Operator System Architecture .................................... 3-4
3.2.1 Starter System Second Operator System Bill of Materials............................... 3-5
3.3 Starter System Separate Engineering System Architecture............................. 3-6
3.3.1 Starter System Separate Engineering System Bill of Materials ....................... 3-7
3.4 Starter System Dual Monitor Architecture ........................................................ 3-8
3.4.1 Starter System Dual Monitor Bill of Materials ................................................... 3-9
3.5 Starter System PCS 7 BOX 416 as OS Client Architecture ........................... 3-10
3.5.1 Starter System PCS 7 BOX 416 as OS Client Bill of Materials ...................... 3-11
4 Single Station System 4-1
4.1 Single Station System Architecture .................................................................. 4-2
4.1.1 Single Station System Bill of Materials ............................................................. 4-3
4.2 Single Station System Dual Monitor Architecture............................................. 4-4
4.2.1 Single Station System Dual Monitor Bill of Materials ....................................... 4-5
5 Multiple Single Stations System 5-1
5.1 Multiple Single System Architecture ................................................................. 5-3
5.1.1 Multiple Single System Bill of Materials............................................................ 5-4
5.2 Multiple Single System Redundancy Architecture............................................ 5-5
5.2.1 Multiple Single System Redundancy Bill of Materials ...................................... 5-6
5.3 Multiple Singe System Dual Monitor Architecture ............................................ 5-8
5.3.1 Multiple Singe System Dual Monitor Bill of Materials ....................................... 5-9
5.4 Multiple Single System Web Server Architecture........................................... 5-11
5.4.1 Multiple Single System Web Server Bill of Materials...................................... 5-12
6 Client-Server System 6-1
6.1 Client – Server System Architecture................................................................. 6-2
Client – Server System Bill of Materials........................................................................... 6-3
6.2 Client-Server System Operation on Server Architecture.................................. 6-5
6.2.1 Client-Server System Operation on Server Bill of Materials............................. 6-6
6.3 Client-Server System Operation on redundant Server Architecture ................ 6-8
6.3.1 Client-Server System Operation on redundant Server Bill of Materials ........... 6-9
6.4 Client-Server System Redundancy Architecture ............................................ 6-11
6.4.1 Client-Server System Redundancy Bill of Materials....................................... 6-12
6.5 Client-Server System Web Server Architecture ............................................. 6-14
6.5.1 Client-Server System Web Server Bill of Materials ........................................ 6-15
6.6 Client-Server System Dual Monitor Architecture............................................ 6-17
6.6.1 Client-Server System Dual Monitor Bill of Materials....................................... 6-18

A5E01172031-01 1-1
Introduction
7 Multi-Server 7-1
7.1 Multi-Server Single Bus System Architecture................................................... 7-2
7.1.1 Multi-Server Single Bus System Bill of Materials ............................................. 7-3
7.2 Multi-Server Redundant Bus System Architecture ........................................... 7-5
7.2.1 Multi-Server Redundant Bus System Bill of Materials...................................... 7-6
8 SIMATIC Batch 8-1
8.1 SIMATIC BATCH Starter System Architecture................................................. 8-3
8.1.1 SIMATIC BATCH Starter System Bill of Materials ........................................... 8-4
8.2 SIMATIC BATCH Single Station Architecture .................................................. 8-5
8.2.1 SIMATIC BATCH Single Station Architecture Bill of Materials......................... 8-6
8.3 SIMATIC BATCH Client-Server Architecture ................................................... 8-7
8.3.1 SIMATIC BATCH Client-Server Bill of Materials .............................................. 8-8
8.4 SIMATIC BATCH Client-Server Redundant Architecture............................... 8-10
8.4.1 SIMATIC BATCH Client-Server Redundant Bill of Materials.......................... 8-11
8.5 SIMATIC BATCH Multi-Server Architecture ................................................... 8-14
8.5.1 SIMATIC BATCH Multi-Server Bill of Materials.............................................. 8-15
9 Route Control 9-1
9.1 Route Control Single Station System Architecture........................................... 9-2
9.1.1 Route Control Single Station System Bill of Materials...................................... 9-3
9.2 Route Control Client-Server System Architecture ............................................ 9-5
9.2.1 Route Control Client-Server System Bill of Materials....................................... 9-6
9.3 Route Control Client-Server Redundant Architecture ...................................... 9-8
9.3.1 Route Control Client-Server Redundant Bill of Materials ................................. 9-9
9.4 Route Control Multi-Server Architecture......................................................... 9-11
9.4.1 Route Control Multi-Server Bill of Materials.................................................... 9-12
10 SIMATIC PDM 10-1
10.1 SIMATIC PDM Stand-Alone System Architecture.......................................... 10-3
10.1.1 SIMATIC PDM Stand-Alone System Bill of Materials..................................... 10-4
10.2 SIMATIC PDM Workshop Set-up Architecture ............................................... 10-5
10.2.1 SIMATIC PDM Workshop Set-up Bill of Materials.......................................... 10-6
10.3 SIMATIC PDM and PCS 7 Starter System Architecture ................................ 10-7
10.3.1 SIMATIC PDM and PCS 7 Starter System Bill of Materials ........................... 10-8
10.3.2 SIMATIC PDM and PCS 7 Single Station System ......................................... 10-9
10.4 SIMATIC PDM and PCS 7 Client-Server System Architecture .................... 10-10
10.4.1 SIMATIC PDM and PCS 7 Client-Server System Bill of Materials ............... 10-11
10.5 SIMATIC PDM and non-SIMATIC S7 Master Architecture .......................... 10-13
10.5.1 SIMATIC PDM and non-SIMATIC S7 Master Bill of Materials ..................... 10-14
11 Archiving 11-1
11.1 Client – Server System Architecture............................................................... 11-2
11.1.1 Client – Server System Bill of Materials ......................................................... 11-3
11.2 Redundant OS Server, Single Central Archive Server Architecture .............. 11-5
11.2.1 Redundant OS Server, Single Central Archive Server Bill of Materials ......... 11-6
11.3 Redundant OS Server, Redundant Central Archive Server Architecture....... 11-8
11.3.1 Redundant OS Server, Redundant Central Archive Server Bill of Materials.. 11-9
11.4 Client – Server System StoragePlus Architecture........................................ 11-11
11.4.1 Client – Server System StoragePlus Bill of Materials................................... 11-12

1-2 A5E01172031-01
Introduction
12 Asset Management 12-1

12.1 Asset Management Starter System Architecture ........................................... 12-2
12.1.1 Asset Management Starter System Bill of Materials ...................................... 12-3
12.2 Asset Management Single Station Architecture ............................................. 12-4
12.2.1 Asset Management Single Station Bill of Materials........................................ 12-5
12.2.2 Asset Management Single Station Sample Calculation ................................. 12-6
12.3 Asset Management Client-Server Architecture .............................................. 12-8
12.3.1 Asset Management Client-Server Bill of Materials ......................................... 12-9
12.3.2 Asset Management Client-Server Sample Calculation ................................ 12-11
12.4 Asset Management Client-Server Redundant Architecture.......................... 12-14
12.4.1 Asset Management Client-Server Redundant Bill of Materials .................... 12-15
12.4.2 Asset Management Client-Server Redundant Sample Calculation.............. 12-17
13 Field Bus 13-1
13.1 Single DP-PA-FF Field Bus Architecture........................................................ 13-3
13.1.1 Single DP-PA-FF Field Bus Bill of Materials................................................... 13-4
13.2 Single DP-PA-FF Field Bus Optical Architecture ........................................... 13-6
13.2.1 Single DP-PA-FF Field Bus Optical Bill of Materials ...................................... 13-7
13.3 Redundant DP-PA-FF Field Bus Architecture ................................................ 13-9
13.3.1 Redundant DP-PA-FF Field Bus Bill of Materials......................................... 13-10
13.4 Redundant DP-PA-FF Field Bus Opticals Architecture ................................ 13-12
13.4.1 Redundant DP-PA-FF Field Bus Opticals Bill of Materials........................... 13-13
14 Network Architecture 14-1
14.1 Star Architectures ........................................................................................... 14-2
14.1.1 Star Architectures Bill of Materials.................................................................. 14-3
14.2 Fault Tolerant Ring Optical Architectures....................................................... 14-4
14.2.1 Fault Tolerant Ring Optical Bill of Materials ................................................... 14-5
14.3 Fault Tolerant Ring Electrical Architectures ................................................... 14-6
14.3.1 Fault Tolerant Ring Electrical Bill of Materials ................................................ 14-7
14.4 Double Redundant Bus Architectures ............................................................ 14-8
14.4.1 Double Redundant Bus Bill of Materials ......................................................... 14-9
14.5 Fault Tolerant Ring 1GB Architecture........................................................... 14-10
14.5.1 Fault Tolerant Ring 1GB Bill of Materials ..................................................... 14-11
15 Safety System 15-1
15.1 Single Station Safety System Architecture ..................................................... 15-2
15.1.1 Single Station Safety System Bill of Materials................................................ 15-3
15.2 Client-Server Safety System Architecture ...................................................... 15-5
15.2.1 Client-Server Safety System Bill of Materials ................................................. 15-6
15.3 Client-Server Redundant Safety System Architecture ................................... 15-8
15.3.1 Client-Server Redundant Safety System Bill of Materials .............................. 15-9
16 Connectivity 16-1
16.1 Client – Server System and OpenPCS 7 Architecture ................................... 16-2
16.1.1 Client – Server System and OpenPCS 7 Bill of Materials .............................. 16-3
16.2 Small Client – Server System and OpenPCS 7 Architecture ......................... 16-5
16.2.1 Small Client – Server System and OpenPCS 7 Bill of Materials .................... 16-6
16.3 Large Client – Server System and OpenPCS 7 Architecture ......................... 16-8
16.3.1 Large Client – Server System and OpenPCS 7 Bill of Materials.................... 16-9

A5E01172031-01 1-3
Introduction
17 AS-OS PO Count 17-1

17.1 Starter System 250 Process Objects Architecture ......................................... 17-3
17.1.1 Starter System 250 Process Objects Bill of Materials .................................... 17-4
17.2 Single Station System 1000 Process Objects Architecture............................ 17-5
17.2.1 Single Station System 1000 Process Objects Bill of Materials....................... 17-6
17.3 Client – Server System 2000 Process Objects Architecture .......................... 17-7
17.3.1 Client – Server System 2000 Process Objects Bill of Materials ..................... 17-8
17.4 Client Server Redundant 3000 Process Objects Architecture...................... 17-10
17.4.1 Client Server Redundant 3000 Process Objects Bill of Materials ................ 17-11
17.5 Multi-Server System 5000 Process Objects Architecture............................. 17-13
17.5.1 Multi-Server System 5000 Process Objects Bill of Materials ....................... 17-14

1-4 A5E01172031-01
1 Introduction
This document describes SIMATIC PCS 7 architectures and the components that
are required to implement them. For the described architectures, various options
and design choices are illustrated. SIMATIC PCS 7 is a highly scalable Process
Control System with numerous topologies based on redundancy, optional
hardware and software functions.
This document helps you select:
• an architecture based on the number of users, inputs and outputs
• SIMATIC PCS 7 options for example, SIMATIC BATCH, SIMATIC Route
Control and Asset Management
• the level of system availability and network toplogies

A5E01172031-01 1-1
2 Standard Architecture Selection Guide
Selected SIMATIC components are used to create a DCS with a scalable, flexible
architecture. The selection of a system architecture that meets your needs and
insight in the resulting features like size, availability and number of user interfaces
is a process that is supported by this Standard Architecture Selection guide.
As a result you will get an overview of the chosen architecture its components and
be guided in generating the Bill of Material as well as a budgetary price.
SIMATIC PCS 7 has been designed to allow seamless expansion of your system
with complete leverage of earlier investments. Both the software and hardware
components are available to meet this requirement.
The First step in selecting an appropriate architecture for your process control
needs is by qualifying the system on two criteria:
1. Number of inputs and outputs to the process
2. Number of users that will interact with the system
Number of inputs and outputs that are connected to the system
To define the number of signals entering and leaving the system we need to take
various media into account:
1. Number of digital and analog IO that will be installed in the system
2. Number of variables (Boolean, Integer or floating point) that will be
communicated between the PCS 7 system and external systems like PLC’s,
serial interfaces, etc. and that go across protocols like Modbus, Profibus or
Ethernet
3. IO being read or written via bus systems like AS-I
The sum of IO points that will be processed by the system defines the system
format that will be most economical.
Number of persons interacting with the system
The architecture selected need to accommodate the total number of users,
operators, engineers, that need to interact with the system at a given moment in
time. This number defines the number of individual workstations

A5E01172031-01 2-1
Standard Architecture Selection Guide
2.1 Starter System (e.g. PCS 7 Box)
Number of I/O points:

50 - 300
Number of users:
one to two
2.2 Single Station System

250 – 600
Number of users:
one to two
2-2 SIMATIC PCS 7 V7.0 Standard Architectures

A5E01172031-01
2.3 Multiple Single Stations

500 -1000
Number of users:
two to five
2.4 Client-Server System

Dell Dell
XP XP

800 -2000
Dell Dell
Number of users: XP XP
three to sixteen
SIMATIC PCS 7 V7.0 Standard Architectures

A5E01172031-01 2-3
2.5 Client-Server System with Multiple Servers

1500 -120,000
Number of users:
twelve to thirty-two

A5E01172031-01
3 Starter System
Starter System
When one or two users and less than 300 IO needs to be supported, the SIMATIC
PCS 7 BOX 416 system is a powerful yet cost effective solution.
In the system the Automation System (AS) and Operator System (OS) are
integrated in an Industrial PC allowing for minimal cabinet space requirements. The
AS is based on a PCI Slot form factor S7-416-2 CPU that can run autonomously in
case of failure of the PC. The basic architecture integrates the Engineering System
(ES) functionality on the same platform.
Second Operator System

A second OS can be added by introducing an OS Single Station and the
appropriate networking equipment.
Dual Monitor
The Starter System can be equipped with a Multi-VGA graphics card “2 Screens”
allowing for two monitors to be attached to the system.
Separate Engineering System

The engineering task can be performed on a separate engineering system. In this
case the PCS 7 BOX 416 system can consist of AS and OS only. The Engineering
System can be used as an Operator System when no engineering tasks are
performed.
PCS 7 BOX as OS Client

When applied in combination with a larger SIMATIC PCS 7 system, the SIMATIC
PCS 7 BOX 416 can be applied as an OS client to the Operator System Server. At
the same time the AS that is part of the SIMATIC PCS 7 BOX 416 will be
connected to the OS Server.
Notes
The second OS relies on the Ethernet interface of the SIMATIC PCS 7 BOX 416
Industrial PC for it’s communication with the AS. Failure of the industrial PC will
stop the communication between the second OS and the AS.

A5E01172031-01 3-1
Starter System
3.1 Starter System Architecture

A5E01172031-01
Starter System
3.1.1 Starter System Bill of Materials

Engineering, Operator and Automation System
Required Optional Product Number Product Description Notes
(1
1 6ES7 650-2MA07-0YX0 COMPUTER PCS 7 BOX 416 COMPLETE BOX PC 627
1 6ES7 648-0CB00-0YA0 KEYBOARD SIMATIC PC INTNAL, USB (G)

1 LCD MONITOR, 19"
1 6ES7 652-0XD07-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION
1 6ES7 658-1CX07-2YA5 SIMATIC VERSION CROSS MANAGER
1 6ES7 658-1FX07-2YA5 SIMATIC VERSION TRAIL
1 6ES7 658-1DX07-2YB5 IMPORT/EXPORT ASSISTANT
Notes
Field Bus components, racks, modules and Field devices are not listed
1. PCS 7 BOX 416 requires 24 VDC Power Supply

A5E01172031-01 3-3
Starter System
3.2 Starter System Second Operator System Architecture

A5E01172031-01
Starter System
3.2.1 Starter System Second Operator System Bill of Materials

COMPUTER PCS 7 BOX 416 RUNTIME BOX (1
1 6ES7 650-2MB07-0YX0
PC 627
1 LCD MONITOR, 19"
1 6ES7 900-0BA00-0XA0 POWER CABLE US, 3 M
Operator System
COMPUTER PCS 7 ES/OS IL43 BCE WXP
1 6ES7 650-0LF07-0YX0
3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 658-2AA07-0YA0 SOFTWARE PCS 7 SS V7.O PO 250 (2
Terminal Bus
1 6GK5 208-0BA00-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S
2 6XV1 870-3QH60 CABLE IE TP CORD RJ45/RJ45 6 M
System Bus
Notes
2. Initial number of POs may be selected higher, optional Power packs available

A5E01172031-01 3-5
Starter System
3.3 Starter System Separate Engineering System

Architecture

A5E01172031-01
Starter System
3.3.1 Starter System Separate Engineering System Bill of Materials

Operator and Automation System
(1
1 6ES7 650-2MB07-0YX0 COMPUTER PCS 7 BOX 416 RUNTIME BOX PC 627
1 LCD MONITOR, 19"

Engineering System
1 6ES7 650-0LF07-0YX0 COMPUTER PCS 7 ES/OS IL43 BCE WXP 3.4 GHZ
1 LCD MONITOR, 19"
(2
1 6ES7 658-5AA07-0YA5 SOFTWARE PCS 7 ENG V7.0 AS/OS 250PO OS RT

Terminal Bus
System Bus
Notes

A5E01172031-01 3-7
Starter System
3.4 Starter System Dual Monitor Architecture

A5E01172031-01
Starter System
3.4.1 Starter System Dual Monitor Bill of Materials

COMPUTER PCS 7 BOX 416 (1
1 6ES7 650-2MA07-0YX0
COMPLETE BOX PC 627
KEYBOARD SIMATIC PC INTNAL,
1 6ES7 648-0CB00-0YA0
USB (G)
2 LCD MONITOR, 19"
COMPUTER MULTI VGA 2-SCREEN
1 6ES7 652-0XX03-1XE0
CARD 360MHZ
SOFTWARE PCS 7 SFC
1 6ES7 652-0XD07-2YB5
VISUALIZATION
SIMATIC VERSION CROSS
1 6ES7 658-1CX07-2YA5
MANAGER
Notes

A5E01172031-01 3-9
Starter System
3.5 Starter System PCS 7 BOX 416 as OS Client

Architecture

A5E01172031-01
Starter System
3.5.1 Starter System PCS 7 BOX 416 as OS Client Bill of Materials

Operator and Automation System
Required Optional Product Number Product Description
COMPUTER PCS 7 BOX 416 RUNTIME BOX (1
1 6ES7 650-2MB07-0YX0
PC 627 (3
1 LCD MONITOR, 19"
Operator System Server

1 6ES7 650-0LH07-0YX0 PCS 7 OS SERVER IL43 BCE
1 LCD MONITOR, 19"
1 6ES7 658-2BA07-0YA0 PCS 7 OS SW SERVER PO 250 (2
Terminal Bus
System Bus
Notes
Minimal Client-Server Architecture has been listed, refer to Section describing
Client-Server Architecture for full architecture
3. PCS 7 BOX 416 may contain Engineering System, requires PCS 7 BOX 416
Complete System

A5E01172031-01 3-11
4 Single Station System
Single Station System

For very small control systems where only one user is engineering or operating the
single station architecture of PCS 7 this is a very cost effective solution. In this
architecture Engineering System (ES) and Operator System (OS) functionality is
integrated on one PC.
Dual Monitor
A Single Station Operator or Engineering System can be equipped with a Multi-
VGA graphics card “2 Screens” or “4 Screens” allowing for up to four monitors
attached to a system.

A5E01172031-01 4-1
4.1 Single Station System Architecture

A5E01172031-01
4.1.1 Single Station System Bill of Materials
Engineering and Operator System

1 6ES7 650-0LF07-0YX0 COMPUTER PCS 7 ES/OS IL43 BCE WXP 3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 658-5AB07-0YA5 SOFTWARE PCS 7 ENG V7.0 AS/OS IK PO OS RT (1
System Bus
1 6GK5 2080BA00-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S (2
Automation System
1 6ES7 654-1TE58-0XX0 CONTROLLER AS416-3IE, AC120/230V10A, 4MB (3
Notes
2. Scalance switch requires 24VDC power supply (not listed)
3. AS 416-3IE Automation System listed requires 110/220 VAC Power Supply,
AS with 24VDC Power is available

A5E01172031-01 4-3
4.2 Single Station System Dual Monitor Architecture

A5E01172031-01
4.2.1 Single Station System Dual Monitor Bill of Materials

2 LCD MONITOR, 19"
1 6ES7 652-0XX03-1XE0 COMPUTER MULTI VGA 2-SCREEN CARD 360MHZ (1
System Bus
Automation System
Notes
Laptops with Web Client functionality have not been listed
Wireless connection to laptops is not listed
1. Quad Multi-VGA is available, number of monitors must be increased
accordingly

A5E01172031-01 4-5
5 Multiple Single Stations System
Multi Single Station System

Two to five users and typically up to 1000 inputs and outputs can be served and
controlled by means of a SIMATIC PCS 7 system that consists of multiple single
stations.
In this architecture the system can consist of 2 to 3 single stations. The
Engineering System (ES) may be used as an Operator System (OS) when no
engineering tasks have to be performed. Since the complete tag data base can be
copied to all single stations the whole plant can be completely controlled from any
single station. Archiving can be done simultaneously on all single stations.
Nevertheless there is no synchronization between the single stations and the
archives for alarms and tags run independently from each other.
Redundancy
Optionally the OS Single Stations may be equipped with redundancy software and
hardware to create a redundant Operator System. In this case there will be an
archive synchronization between the two redundant single stations. The Terminal
Bus, System Bus, Automation System(s) (AS) and Field Bus can be made
redundant as well.
Dual Monitor
Each Operator or Engineering System can be equipped with a Multi-VGA graphics
card “2 Screens” or “4 Screens” allowing up to four monitors to be attached to a
system.

A5E01172031-01 5-1
Multiple Single Stations System
Web Server
One of the Operator Systems can be used to install the PCS 7 Web Server option.
In this case, the system hardware has to have a server class Operating System
installed (Windows 2003). The selected Web Server order number allows
connection of up to 3 Web Clients, Web Clients may connect via a Wireless LAN
connection. If more than 3 Web Clients should be connected, Web Server licenses
for up 10, 25 and 50 web clients are available.
For a topology where one Web Client accesses multiple Web Servers or where
fewer than 3 Web Clients are required, SIMATIC PCS 7 Web Server offers “Diag”
Web Server and Web Client licensing providing a more cost effective solution.
Notes
The number of Operator System Single Stations can be increased; however,
archive synchronization and redundancy for alarms and process tags is not
available for the Operator Systems beyond two of the Operator Systems that act as
a redundant pair.
If the number of Operator Systems exceeds two, the client server architecture is
more economical.
The Multiple Single Station architecture has constraints in the deployment of
SIMATIC BATCH, typically only one system can be used as Batch Server and
Client.

A5E01172031-01
5.1 Multiple Single System Architecture

A5E01172031-01 5-3
5.1.1 Multiple Single System Bill of Materials

1 LCD MONITOR, 19"
1 6ES7 900-0BA000XA0 POWER CABLE US, 3 M
1 6ES7 6480CB00-0YA0 KEYBOARD SIMATIC PC INTNAL, USB (G)
Operator System
2 LCD MONITOR, 19"
2 6ES7 658-2AB07-0YA0 SOFTWARE PCS 7 SS V7.0 PO 1000 (1
Terminal Bus
1 6GK5 208-0BA00-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S (2
System Bus
Automation System
Notes

A5E01172031-01
5.2 Multiple Single System Redundancy Architecture

A5E01172031-01 5-5
5.2.1 Multiple Single System Redundancy Bill of Materials

1 6ES7 650-0LF07-0YX1 COMPUTER PCS 7 ES/OS IL43 IE WXP 3.4GHZ
1 LCD MONITOR, 19"
1 6GK1 161-3AA01 SIMATIC NET, CP1613 A2 (1
1 6ES7 652-0XX01-1XF0 COMPUTER 2 NETWORK CRDSRED TERMINALBUS (2
1 6GK1 716-0HB64-3AC0 SIMATIC NET, REDCONNECT UPGRADE (4
Operator System
2 LCD MONITOR, 19"
2 6ES7 9000BA00-0XA0 POWER CABLE US, 3 M
1 6ES7 652-3AB07-2YA0 SOFTWARE PCS 7 SS RED V7.0 PO 1000 (3
Terminal Bus
System Bus
Automation System
1 6ES7 654-2PE67-0XC0 AS417-2H; AC10A W/RED. PS OPT; 2x9 SLOT RACK; (6

A5E01172031-01
Notes
1. Required if a redundant System Bus network is selected
2. Required if a redundant Terminal Bus is selected
4. Required if redundant System Bus or redundant Automation System is
selected
6. AS 417-2H Automation System listed requires 110/220 VAC Power Supply, AS
with 24VDC Power is available

A5E01172031-01 5-7
5.3 Multiple Singe System Dual Monitor Architecture

A5E01172031-01
5.3.1 Multiple Singe System Dual Monitor Bill of Materials

2 LCD MONITOR, 19"
Operator System
4 LCD MONITOR, 19"
Terminal Bus
System Bus
Automation System

A5E01172031-01 5-9
Notes
accordingly

A5E01172031-01
5.4 Multiple Single System Web Server Architecture

A5E01172031-01 5-11
5.4.1 Multiple Single System Web Server Bill of Materials

1 LCD MONITOR, 19"
Operator System
1 LCD MONITOR, 19"
Operator System and Web Server

1 6ES7 650-0LH07-0YX0 COMPUTER PCS 7 SERVER IL43 BCE W2K3 3.4GHZ
1 LCD MONITOR, 19"
SOFTWARE PCS 7 WEB SVR V7.0
1 6ES7 658-2GA07-2YB0 (2
3 CLIENTS
Terminal Bus
System Bus

A5E01172031-01
Automation System
Notes
Laptops used as Web Clients have not been listed
Wireless LAN used to connect laptops has not been listed
2. Web Server Diagnose Clients allow Client Side licensing, one Client accessing
multiple servers

A5E01172031-01 5-13
6 Client-Server System
Client Server System

For medium to large systems the client server architecture of SIMATIC PCS 7
offers many benefits. Central real-time and historical data management, easy
deployment of application changes and minimizing costs are features offered by
client server systems. The basic system consists of one Operator System (OS)
Server and two or more Operator System (OS) Clients. The Engineering System
(ES) connects to both terminal bus and system bus to allow you to download
changes to both OS and Automation Systems (AS). If desired, the engineering
system can be used as an OS client when no engineering tasks are performed.
Operation on Server
Operator System Servers can be used for monitoring and control on an attached
monitor(s) if the total number of monitors (attached to the OS Clients and the OS
Server) do not exceed four.
Redundancy
SIMATIC PCS 7 supports redundancy at all levels by introducing a second OS
Server and the OS redundancy software. The access of OS clients to real-time
and historical data and the storage of historical data is redundant and provides
higher availability. Optionally the system supports redundancy at the terminal bus,
system bus, Automation System and field levels.
Dual Monitor
Operator System Clients can be equipped with a Multi-VGA graphics card “2
Screens” or “4 Screens” allowing for up to four monitors to be attached to an
Operator System Client. You can decide if a Multi-VGA card is used for each
Operator System Client.
Web Server
A dedicated Operator System Client can be equipped with SIMATIC PCS 7 Web
Server software, allowing up to 50 Web Clients to perform monitoring and control
tasks simultaneously. The concurrent server based licensing of the Web Server
allows many more than 50 users to access the Web Server over time.
Notes
An Operator System Server supports up to 32 Operator System Clients. If Multi-
VGA graphics cards are implemented on an Operator System Client then each
monitor counts as one in the calculation of the maximum load of clients.

A5E01172031-01 6-1
Client-Server System
6.1 Client – Server System Architecture

A5E01172031-01
Client – Server System Bill of Materials

Engineering System
1 LCD MONITOR, 19"
1 6ES7 658-5AF07-0YA5 SOFTWARE PCS 7 ENG V7. AS/OS UNL 600 AS RT

1 6ES7 650-0LH07-0YX0 COMPUTER PCS 7 OS SERVER IL43 BCE SRV/03 P4
1 LCD MONITOR, 19" (5
1 6ES7 658-2BC07-0YA0 SOFTWARE PCS 7 SERVER V7.0 PO 2000 (1
Operator System Client

2 6ES7 650-0LG07-0YX0 COMPUTER PCS 7 0S CLIENT IL43 WXP 3.4 GHZ
2 LCD MONITOR, 19"
2 6ES7 658-2CX07-0YA5 SOFTWARE PCS 7 OS CLIENT V7.0
Terminal Bus
System Bus
Automation System
2 6ES7 653-2BA07-0XB0 SOFTWARE PCS 7 RT PO 100 (4
1 6ES7 653-2BB07-0XB0 SOFTWARE PCS 7 RT PO 1000 (4

A5E01172031-01 6-3
Notes
4. AS PO RT License expanded to total 2000 PO based on, 600 PO included in
ES, 100 PO included in each AS
5. Monitor for engineering and maintenance only

A5E01172031-01
6.2 Client-Server System Operation on Server

Architecture

A5E01172031-01 6-5
6.2.1 Client-Server System Operation on Server Bill of Materials

Engineering System
1 LCD MONITOR, 19"

1 LCD MONITOR, 19"

3 6ES7 650-0LG07-0YX0 COMPUTER PCS 7 0S CLIENT IL43 WXP 3.4 GHZ (2
3 LCD MONITOR, 19"
Terminal Bus
System Bus
Automation System

A5E01172031-01
Notes
2. Maximum number of OS Clients with operation on OS Server is 3, an OS
Client with Dual Monitor counts as 2 OS Clients. In total a maximum of 4
monitors can be controlled by an OS Server with operation.

A5E01172031-01 6-7
6.3 Client-Server System Operation on redundant Server

Architecture

A5E01172031-01
6.3.1 Client-Server System Operation on redundant Server Bill of

Materials
Engineering System
1 LCD MONITOR, 19"

2 LCD MONITOR, 19"
1 6ES7 652-3BC07-2YA0 SOFTWARE PCS 7 SERVER RED V7.0 PO 2000 (1

2 6ES7 650-0LG07-0YX0 COMPUTER PCS 7 0S CLIENT IL43 WXP 3.4 GHZ (2
2 LCD MONITOR, 19"
Terminal Bus
System Bus
Automation System

A5E01172031-01 6-9
Notes
2. Maximum number of OS Clients with operation on redundant OS Server is 2,
an OS Client with Dual Monitor counts as 2 OS Clients

A5E01172031-01
6.4 Client-Server System Redundancy Architecture

A5E01172031-01 6-11
6.4.1 Client-Server System Redundancy Bill of Materials

Engineering System
1 LCD MONITOR, 19"

2 6ES7 650-0LH07-0YX1 COMPUTER PCS 7 OS SERVER IL43 IE SRV/03 P4

2 LCD MONITOR, 19"
2 6ES7652-0XD07-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION
Terminal Bus

A5E01172031-01
System Bus
Automation System Redundant

Notes
selected

A5E01172031-01 6-13
6.5 Client-Server System Web Server Architecture

A5E01172031-01
6.5.1 Client-Server System Web Server Bill of Materials

Engineering System
1 LCD MONITOR, 19"


1 LCD MONITOR, 19"
Web Server
1 LCD MONITOR, 19"
SOFTWARE PCS 7 WEB SVR V7.0
1 6ES7 658-2GA07-2YB0 (2
3 CLIENTS
Terminal Bus

A5E01172031-01 6-15
System Bus
Automation System
Notes
Laptops used as Web Clients have not been listed
Wireless LAN used to connect laptops has not been listed
2. Initial number of Web Clients may be selected higher, optional Power Packs
available

A5E01172031-01
6.6 Client-Server System Dual Monitor Architecture

A5E01172031-01 6-17
6.6.1 Client-Server System Dual Monitor Bill of Materials

Engineering System
2 LCD MONITOR, 19"


4 LCD MONITOR, 19"
Terminal Bus
System Bus
Automation System

A5E01172031-01
Notes
accordingly

A5E01172031-01 6-19
7 Multi-Server
Multi-Server System
For large systems the multi-server architecture of SIMATIC PCS 7 allows the
implementation of large distributed systems. In this case multiple Operator System
(OS) Servers, single or redundant, are used to connect a large number of Operator
System (OS) Clients to real-time and historical data. One or more Engineering
Systems (ES) connect to both terminal bus and system bus to allow the download
of changes to both OS and Automation Systems (AS). If desired, the engineering
system can be used as an OS client when no engineering tasks are performed.
Redundant Bus
The availability of the connection between the OS Servers and the AS’s, as well as
between the OS Servers and the OS Clients, can be increased by means of
redundant interfaces and network components.
Notes
An OS Server supports up to 32 OS Clients. If Multi-VGA graphics cards are
implemented on an Operator System Client then each monitor counts as one in the
calculation of maximum load of Operator System Clients.
The number of OS Clients in the system can exceed 32, however, each OS Server
supports up to 32 OS Clients.
The maximum number of OS Servers that an OS Client can connect to is 12.

A5E01172031-01 7-1
Multi-Server
7.1 Multi-Server Single Bus System Architecture

A5E01172031-01
Multi-Server
7.1.1 Multi-Server Single Bus System Bill of Materials

Engineering System
1 6ES7 650-0LF07-0YX1 COMPUTER PCS 7 ES/OS IL43 IE WXP 3.4GHZ (1
1 LCD MONITOR, 19"

SOFTWARE PCS 7 SERVER RED V7.0
2 6ES7 652-3BD07-2YA0 (2
PO 3000

5 LCD MONITOR, 19"

A5E01172031-01 7-3
Multi-Server
Terminal Bus
2 6GK5 414-3FC00-2AA2 SWITCH MODULAR 1EX414-3E 10/100/1000MB (3
MM491 MEDIA MODULE, MULTI-MODE FO
2 6GK5 491-2AB00-8AA2
CABLE UP TO 3 KM
2 6XV1 820-5BN10 CABLE F/O W/4 BFOC 10 M
System Bus
2 6GK5 491-2AB00-8AA2
CABLE UP TO 3 KM
Automation System
AS417-2H; AC10A W/RED. PS OPT; 2x9 SLOT
2 6ES7 654-2PE67-0XC0 (4
RACK
Notes
1. Required for redundant Automation System
2. Initial number of POs may be selected higher or lower, optional Power packs
available

A5E01172031-01
Multi-Server
7.2 Multi-Server Redundant Bus System Architecture

A5E01172031-01 7-5
Multi-Server
7.2.1 Multi-Server Redundant Bus System Bill of Materials

Engineering System
COMPUTER PCS 7 ES/OS IL43 IE WXP
1 6ES7 650-0LF07-0YX1
3.4GHZ
1 LCD MONITOR, 19"
SOFTWARE PCS 7 ENG V7. AS/OS UNL 600
1 6ES7 658-5AF07-0YA5
AS RT
1 6GK1 161-3AA01 SIMATIC NET, CP1613 A2
1 6GK1 716-0HB64-3AC0 SIMATIC NET, REDCONNECT UPGRADE

COMPUTER PCS 7 OS SERVER IL43 IE
4 6ES7 650-0LH07-0YX1
SRV/03 P4
4 6GK1 161-3AA01 SIMATIC NET, CP1613 A2
4 6GK1 716-0HB64-3AC0 SIMATIC NET, REDCONNECT UPGRADE
COMPUTER 2 NETWORK CRDSRED
4 6ES7 652-0XX01-1XF0
TERMINALBUS
2 6ES7 652-3BD07-2YA0 (1
PO 3000

COMPUTER PCS 7 0S CLIENT IL43 WXP 3.4
5 6ES7 650-0LG07-0YX0
GHZ
5 LCD MONITOR, 19"
5 6ES7 652-0XX01-1XF0
TERMINALBUS

A5E01172031-01
Multi-Server
Terminal Bus
2 6GK5 491-2AB00-8AA2
CABLE UP TO 3 KM
System Bus
2 6GK5 491-2AB00-8AA2
CABLE UP TO 3 KM
Automation System
AS417-2H; AC10A W/RED. PS OPT; 2x9 SLOT
2 6ES7 654-2PE67-0XC0 (3
RACK
Notes
available

A5E01172031-01 7-7
8 SIMATIC Batch
SIMATIC BATCH
SIMATIC PCS 7 standard software for ISA-88 Recipe Management and Batch
processing tasks is SIMATIC BATCH. SIMATIC BATCH is based on scalable and
modular software that can be deployed across all SIMATIC PCS 7 architectures.
SIMATIC BATCH deploys a client-server architecture as standard with clients for
recipe editing and batch control. SIMATIC BATCH clients can run on SIMATIC
PCS 7 Single Station, Server and Client systems as well as PC’s with no other
SIMATIC PCS 7 software installed.
Starter System
Even small processes can leverage the benefits of SIMATIC BATCH structured
recipe and batch execution capabilities. The smallest system that supports
SIMATIC BATCH is the PCS 7 BOX 416 which economically can control as few as
100 Inputs and Outputs.
Single Station
The next level is the Single Station architecture; all functions, engineering,
operation and batch control are comprised on a single computer. Batch phases
and operations execute in the Automation System.
Client-Server
Medium size systems that support multiple users and do not require redundancy
are implemented with Client-Server systems. SIMATIC BATCH follows the
Operator System architecture seamlessly by distribution of Batch Server and Client
applications on the equivalent Operator System Computers.
Client-Server Redundant
If redundancy is required and the number of servers must be kept at a minimum,
SIMATIC BATCH allows deployment of a redundant Batch Server on the pair of
redundant Operator System Server Computers.

A5E01172031-01 8-1
SIMATIC Batch
Client-Multi-Server Redundant
For large and high-performance applications the SIMATIC PCS 7 Client-Server
architecture allows for distribution of applications on multiple computer platforms.
In this case the Batch Server and OS Server run on two independent computers.
Each of them can be made redundant providing maximum availability. The OS
clients computers can run the Batch Client application and look at both OS Server
and Batch Server seamlessly. If necessary the OS Client and Batch Client
application can also run on separate computers.

A5E01172031-01
SIMATIC Batch
8.1 SIMATIC BATCH Starter System Architecture

A5E01172031-01 8-3
SIMATIC Batch
8.1.1 SIMATIC BATCH Starter System Bill of Materials

Engineering, Operator, Automation System and Batch Server
(1
1 6ES7 650-2MA07-0YX0 COMPUTER PCS 7 BOX 416 COMPLETE BOX PC 627

1 LCD MONITOR, 19"
SOFTWARE SIMATIC BATCH
1 6ES7 657-0SA07-0YB0
BASIC PACKAGE 10 UNITS
1 6ES7 657-0BX07-2YB5
PLANNING
1 6ES7 657-0FX07-2YB0 SOFTWARE SIMATIC BATCH HIERARCHICAL RECIPE
1 6ES7 657-0GX07-2YB0
ROP LIBRARY
1 6ES7 657-0HX07-2YB0
SEPARATION PROCEDURE FORMULA
Notes
1. PCS 7 BOX 416 requires 24 VDC Power Supply (not listed)

A5E01172031-01
SIMATIC Batch
8.2 SIMATIC BATCH Single Station Architecture

A5E01172031-01 8-5
SIMATIC Batch
8.2.1 SIMATIC BATCH Single Station Architecture Bill of Materials

Engineering, Operator System and Batch Server
1 LCD MONITOR, 19"
1 6ES7 657-0SA07-0YB0 (4
1 6ES7 657-0BX07-2YB5
PLANNING
1 6ES7 657-0GX07-2YB0
ROP LIBRARY
1 6ES7 657-0HX07-2YB0
System Bus
Automation System
Notes
4. Initial number of units may be selected higher, optional Power packs available

A5E01172031-01
SIMATIC Batch
8.3 SIMATIC BATCH Client-Server Architecture

A5E01172031-01 8-7
SIMATIC Batch
8.3.1 SIMATIC BATCH Client-Server Bill of Materials

Engineering System
1 LCD MONITOR, 19"
Operator System, Batch Server

1 6ES7 657-0SA07-0YB0 (5
1 6ES7 657-0GX07-2YB0
ROP LIBRARY
1 6ES7 657-0HX07-2YB0
Operator System, Batch Client

3 LCD MONITOR, 19"
3 6ES7 657-0LX07-2YB5 SOFTWARE SIMATIC BATCH BATCHCC
1 6ES7 657-0BX07-2YB5 SOFTWARE SIMATIC BATCH PLANNING
Terminal Bus

A5E01172031-01
SIMATIC Batch
System Bus
Automation System
Notes

A5E01172031-01 8-9
SIMATIC Batch
8.4 SIMATIC BATCH Client-Server Redundant

Architecture

A5E01172031-01
SIMATIC Batch
8.4.1 SIMATIC BATCH Client-Server Redundant Bill of Materials

Engineering System
1 LCD MONITOR, 19"
Operator System, Batch Server

2 A5E00504378 DESKTOP ADAPTER NETWORK CARD (9
1 6XV1 870-3RH60 CABLE IE TP XP CORD RJ45/RJ45 6 M
2 6ES7 657-0SA07-0YB0 (8
2 6ES7 657-0GX07-2YB0
ROP LIBRARY
2 6ES7 657-0HX07-2YB0

A5E01172031-01 8-11
SIMATIC Batch

2 LCD MONITOR, 19"
2 6ES7 657-0LX07-2YB5 SOFTWARE SIMATIC BATCH BATCHCC
1 6ES7 657-0BX07-2YB5
PLANNING
Terminal Bus
System Bus


A5E01172031-01
SIMATIC Batch
Notes
selected
9. Additional network cards required for redundancy switch-over

A5E01172031-01 8-13
SIMATIC Batch
8.5 SIMATIC BATCH Multi-Server Architecture

A5E01172031-01
SIMATIC Batch
8.5.1 SIMATIC BATCH Multi-Server Bill of Materials

Engineering System
1 6ES7 650-0LF07-0YX1 COMPUTER PCS 7 ES/OS IL43 IE WXP 3.4GHZ (1
1 LCD MONITOR, 19"

4 6ES7 650-0LH07-0YX1 COMPUTER PCS 7 OS SERVER IL43 IE SRV/03 P4 (1
2 6ES7 652-3BD07-2YA0 (2
PO 3000
Batch Server
2 6ES7 650-0LH07-0YX0 COMPUTER PCS 7 OS SERVER IL43 BCE SRV/03 P4 (7
2 LCD MONITOR, 19” (8
2 6ES7 657-0SA07-0YB0 (6
2 6ES7 657-0GX07-2YB0
ROP LIBRARY
2 6ES7 657-0HX07-2YB0

A5E01172031-01 8-15
SIMATIC Batch

5 LCD MONITOR, 19”
3 2 6ES7 657-0LX07-2YB5 SOFTWARE SIMATIC BATCH BATCHCC
1 6ES7 657-0BX07-2YB5
PLANNING
Terminal Bus
2 6GK5 204-2BB00-2AA3 SCALANCE X204-2, MANAGED IE (3
System Bus
Automation System
2 6ES7 654-2PE67-0XC0 AS417-2H; AC10A W/RED. PS OPT; 2x9 SLOT RACK (4
Notes
available
7. Second Network card used for redundancy switch-over

A5E01172031-01
9 Route Control
SIMATIC Route Control

A unique option within SIMATIC PCS 7 is the industry-proven software that makes
managing, controlling and monitoring material transfers a breeze, SIMATIC Route
Control. The route control software adapts the configured device layer and allows
engineering of partial transfer routes via its productive engineering tool. The
configuration is downloaded in the Route Control Server to make it available for
requests from the Automation Systems. Upon request, complete routes are
downloaded to the Automation System where they are executed by standard Route
Control Function Blocks.
Single Station
The smallest system that supports all Route Control functions is the Single Station
System. Route Control Engineering, Server and Client functionality are
concentrated in one computer and run in parallel with the Operator System.
Client-Server
Medium size systems that support multiple users and do not require redundancy
are implemented with Client-Server systems. SIMATIC Route Control follows the
Operator System architecture seamlessly by distribution of Route Control Server
and Client applications on the equivalent Operator System Computers.
If redundancy is required and the number of servers must be kept at a minimum,
SIMATIC Route Control allows deployment of a redundant Route Control Server on
the both of the redundant Operator System Server computers.
Client-Multi-Server Redundant
For large and high-performance applications the SIMATIC PCS 7 Client-Server
architecture allows for distribution of applications on multiple computer platforms.
In this case the Route Control Server and OS Server run on two independent
computers. Each of them can be made redundant providing maximum availability.
The OS clients computers can run the Route Control Client application and look at
both OS Server and Route Control Server seamlessly. If necessary the OS Client
and Route Control Client application can also run on separate computers.

A5E01172031-01 9-1
Route Control
9.1 Route Control Single Station System Architecture

A5E01172031-01
Route Control
9.1.1 Route Control Single Station System Bill of Materials

Engineering, Operator System Route Control Server
1 LCD MONITOR, 19"
SOFTWARE ROUTE CONTROL
1 6ES7 658-7DX07-0YB5
ENGINEERING V7.0
1 6ES7 658-7FA07-0YB0 (4
SERVER V7.0 - 30 ROUTES
1 6ES7 658-7EX07-0YB5
CONTROL CENTER V7.0
System Bus
Automation System
1 6ES7 654-1KF58-0XX0 CONTROLLER AS416-3, AC120/230V10A, 8MB (3

A5E01172031-01 9-3
Route Control
Notes
3. AS 416-3 Automation System listed requires 110/220 VAC Power Supply, AS
4. Initial number of active Routes may be selected higher, optional Power packs
available

A5E01172031-01
Route Control
9.2 Route Control Client-Server System Architecture

A5E01172031-01 9-5
Route Control
9.2.1 Route Control Client-Server System Bill of Materials

Engineering System
1 LCD MONITOR, 19"
1 6ES7 658-7DX07-0YB5
ENGINEERING V7.0
Operator System, Route Control Server

1 6ES7 658-7FA07-0YB0 (5
Operator System, Route Control Client

3 LCD MONITOR, 19"
3 6ES7 658-7EX07-0YB5
CONTROL CENTER V7.0
Terminal Bus

A5E01172031-01
Route Control
System Bus
Automation System
2 6ES7 654-1KF58-0XX0 CONTROLLER AS416-3, AC120/230V10A, 8MB (3
Notes
available

A5E01172031-01 9-7
Route Control
9.3 Route Control Client-Server Redundant Architecture

A5E01172031-01
Route Control
9.3.1 Route Control Client-Server Redundant Bill of Materials

Engineering System
1 6ES7 650-0LF07-0YX1 COMPUTER PCS 7 ES/OS IL43 IE WXP 3.4 GHZ
1 LCD MONITOR, 19"
1 6ES7 658-7DX07-0YB5
ENGINEERING V7.0
Operator System, Route Control Server

1 6ES7 658-7FA07-0YB0 (8

A5E01172031-01 9-9
Route Control

COMPUTER PCS 7 0S CLIENT IL43 WXP
2 6ES7 650-0LG07-0YX0
3.4 GHZ
2 LCD MONITOR, 19"
2 6ES7 652-0XX01-1XF0 (3
TERMINALBUS
2 6ES7 658-7EX07-0YB5
CONTROL CENTER V7.0
Terminal Bus
System Bus
AS417-2H; AC10A W/RED. PS OPT; 2x9
1 6ES7 654-2PE67-0XC0 (7
SLOT RACK;
Notes
selected
available

A5E01172031-01
Route Control
9.4 Route Control Multi-Server Architecture

A5E01172031-01 9-11
Route Control
9.4.1 Route Control Multi-Server Bill of Materials

Engineering System
1 6ES7 650-0LF07-0YX1 COMPUTER PCS 7 ES/OS IL43 IE WXP 3.4 GHZ (1
1 LCD MONITOR, 19"
1 6ES7 658-7DX07-0YB5
ENGINEERING V7.0

4 6ES7 650-0LH07-0YX1 COMPUTER PCS 7 OS SERVER IL43 IE SRV/03 P4 (1
2 6ES7 652-3BD07-2YA0 (2
PO 3000
Route Control Server

2 LCD MONITOR, 19” (7
1 6ES7 658-7FA07-0YB0 (6

A5E01172031-01
Route Control

5 LCD MONITOR, 19”
5 6ES7 658-7EX07-0YB5
CONTROL CENTER V7.0
Terminal Bus
System Bus
Automation System
2 6ES7 654-2PE67-0XC0 AS417-2H; AC10A W/RED. PS OPT; 2x9 SLOT RACK (4
Notes
available

A5E01172031-01 9-13
10 SIMATIC PDM
SIMATIC PDM
Configuration of HART, Profibus PA and Profibus DP devices, based on the open
EDDL (Electronic Device Description Language) is easy by means of the Process
Device Manager or SIMATIC PDM. SIMATIC PDM also is the basis for diagnostics
and asset management functionality and is fully integrated in the SIMATIC PCS 7
Engineering and Operator System.
Stand-alone
If full integration of SIMATIC PDM is not required then the stand-alone version can
be installed on a standard computer and connected to the Profibus DP Field Bus.
With this setup engineering and maintenance tasks on any HART, Profibus PA and
Profibus DP device can be performed.
Workshop Setup
If the usage of PDM is limited to parameterization of instruments in a workshop
then connection to a DP/PA coupler provides easy access to individual Field
Devices.
Starter System
The fully integrated version of SIMATIC PDM can be deployed in the system that is
an economical solution for as few as 100 Inputs and Outputs. All engineering and
maintenance functionality is available through seamless connectivity to HART,
Profibus PA and Profibus DP devices that are connected to the SIMATIC PCS 7
BOX 416 system.
Single Station
When deployed in a Single Station Engineering and Operator System, PDM is
connected to Field Devices via the Ethernet System Bus and the routing
functionality of the Automation System.
Client-Server
For medium and large size systems, with or without redundant Servers, PDM is
installed on the Engineering System and connects to Field Devices via the
Ethernet System Bus and the routing functionality of the Automation System.

A5E01172031-01 10-1
SIMATIC PDM
Non PCS 7 DP Masters

Ethernet to Profibus connectivity, and via that route, seamless connectivity to Field
Devices, is available for systems that employ a Profibus DP Master other than a
SIMATIC PCS 7 Automation System. By integrating PDM in Step7 larger numbers
of Field Devices can be managed in a comprehensive way and their data can be
archived and versioned in the same way SIMATIC PCS 7 does.

A5E01172031-01
SIMATIC PDM
10.1 SIMATIC PDM Stand-Alone System Architecture

A5E01172031-01 10-3
SIMATIC PDM
10.1.1 SIMATIC PDM Stand-Alone System Bill of Materials

Laptop PDM
CP5512 COMMUNICATION (1
1 6GK1 551-2AA0
PROCESSOR PC CARD
CP5611 A2 COMMUNICATION (1
1 6GK1 561-1AA01
PROCESSOR PCI CARD (32 BIT)
SIMATIC PDM BASIC V6.0 INCL. 4
1 6ES7 658-3AX06-YA5
TAGS
Notes
SIMATIC PCS 7 Single Station System is not listed
1. For Desktop PC system use CP5611 A2 (listed as optional)

A5E01172031-01
SIMATIC PDM
10.2 SIMATIC PDM Workshop Set-up Architecture

A5E01172031-01 10-5
SIMATIC PDM
10.2.1 SIMATIC PDM Workshop Set-up Bill of Materials

Laptop PDM
Require
Optional Product Number Product Description Notes
d
CP5512 COMMUNICATION PROCESSOR PC
1 6GK1 551-2AA00 (1
CARD
CP5611 A2 COMMUNICATION PROCESSOR PCI
1 6GK1 561-1AA01 (1
CARD (32 BIT)
1 6ES7 658-3AX06-0YA5 SIMATIC PDM BASIC V6.0 INCL. 4 TAGS
1 6ES7 157-0AC83-0XA0 DP/PA COUPLER FDC 157-0 (2
Notes
Field Bus components (except DP/PA Coupler), racks, modules and Field devices
are not listed
1. For Desktop PC system use CP5611 A2 (listed as optional)
2. FDC 157-0 DP/PA Coupler requires 24 VDC Power Supply (not listed)

A5E01172031-01
SIMATIC PDM
10.3 SIMATIC PDM and PCS 7 Starter System Architecture

A5E01172031-01 10-7
SIMATIC PDM
10.3.1 SIMATIC PDM and PCS 7 Starter System Bill of Materials

Engineering, PDM, Operator and Automation System
1 6ES7 650-2MA07-0YX0
COMPLETE BOX PC 627
1 6ES7 648-0CB00-0YA0
USB (G)
1 LCD MONITOR, 19"
SOFTWARE PCS 7 SFC
1 6ES7 652-0XD07-2YB5
VISUALIZATION
1 6ES7 658-1CX07-2YA5
MANAGER
SIMATIC PDM PCS 7 V6.0 INCL.
1 6ES7 658-3LX06-0YA5 INTEGRATION STEP7/PCS 7, 128 (2
TAGS
Notes
2. Number of Tags can be increased, optional Power packs available

A5E01172031-01
SIMATIC PDM
10.3.2 SIMATIC PDM and PCS 7 Single Station System

Engineering, PDM and Operator System
1 6ES7 650-0LF07-0YX0
3.4GHZ
1 LCD MONITOR, 19"
SOFTWARE PCS 7 ENG V7.0 AS/OS IK PO
1 6ES7 658-5AB07-0YA5 (1
OS RT
1 6ES7 658-3LX06-0YA5 (5
INTEGRATION STEP7/PCS 7, 128 TAGS
System Bus
Automation System
CONTROLLER AS416-3IE, AC120/230V10A,
1 6ES7 654-1TE58-0XX0 (3
4MB
COMMUNICATION PROCESSOR
1 6GK7 443-5DX04-0XE0
PROFIBUS CP443-5 EXTENDED
Notes

A5E01172031-01 10-9
SIMATIC PDM
10.4 SIMATIC PDM and PCS 7 Client-Server System

Architecture

A5E01172031-01
SIMATIC PDM
10.4.1 SIMATIC PDM and PCS 7 Client-Server System Bill of Materials

Engineering System
1 6ES7 650-0LF07-0YX0
3.4GHZ
1 LCD MONITOR, 19"
SOFTWARE PCS 7 ENG V7. AS/OS UNL
1 6ES7 658-5AF07-0YA5
600 AS RT
1 6ES7 658-3LX06-0YA5 (6

COMPUTER PCS 7 OS SERVER IL43 BCE
1 6ES7 650-0LH07-0YX0
SRV/03 P4

3 6ES7 650-0LG07-0YX0
3.4 GHZ
3 LCD MONITOR, 19"
Terminal Bus
System Bus

A5E01172031-01 10-11
SIMATIC PDM
Automation System
2 6ES7 654-1TE58-0XX0 (3
4MB
2 6GK7 443-5DX04-0XE0
Notes

A5E01172031-01
SIMATIC PDM
10.5 SIMATIC PDM and non-SIMATIC S7 Master

Architecture

A5E01172031-01 10-13
SIMATIC PDM
10.5.1 SIMATIC PDM and non-SIMATIC S7 Master Bill of Materials

PDM
COMPUTER PCS 7 ES/OS IL43 BCE
1 6ES7 650-0LF07-0YX0
WXP 3.4GHZ
1 LCD MONITOR, 19"
KEYBOARD SIMATIC PC INTNAL, USB
1 6ES7 648-0CB00-0YA0
(G)
1 6ES7 810-4CC08-0YA5 SOFTWARE STEP7 V5.4
TAGS
System Bus
SWITCH MANAGED IE X208
1 6GK5 208-0BA00-2AA3 (1
10/100MBIT/S
1 6GK1 411-5AB00 IE/PB LINK MODULE (3
Notes
3. IE/PB Module requires 24VDC power supply (not listed)

A5E01172031-01
11 Archiving
SIMATIC PCS 7 Archiving

Keeping Historical data available for analysis on standard SIMATIC PCS 7
Operator System Clients when the system is aggregating large amounts of data for
long periods of time is supported by means of the integrated Central Archive
Server. The Central Archive Server gathers historical data from the Operator
System Servers and keeps this data available for Operator System clients. For
long term archiving historical data from the Central Archive Server can be stored
on external media (e.g. Backup Drives or DVD’s) and reintegrated for further
analysis. Apart from the OS Client Viewing Tools (Trend Viewer, Alarm Views), the
Central Archive Server also provides web-based analysis and exporting tools. With
this feature any standard PC can be connected to the Central Archive Server and
look at historical data for quick analysis.
The Central Archive Server always runs on a separate computer and the PCS 7
hardware used is the same as for the OS Server. All OS Clients can gather data
from the Central Archive Server seamlessly, e.g. there is no difference in looking at
data from the OS Server or from the Central Archive Server.
Redundant OS Server, Single Central Archive Server

If redundant operation and monitoring is a requirement but high availability of
historical data is not required, then a single Central Archive Server can be
connected to a redundant pair of Operator System Servers.
Redundant Central Archive Server

When high availability of the Historical data is a requirement SIMATIC PCS 7
offers, starting with SIMATIC PCS 7 V7.0 SP1, the option of redundant Central
Archive Servers. The listed components in the Bill Of Material are subject to
change when the redundant Central Archive Server is released and are an
indication only.

A5E01172031-01 11-1
Archiving
11.1 Client – Server System Architecture

A5E01172031-01
Archiving
11.1.1 Client – Server System Bill of Materials

Engineering System
1 6ES7 650-0LF07-0YX0
3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 648-0CB00-0YA0
(G)
1 6ES7 658-5AF07-0YA5
600 AS RT

COMPUTER PCS 7 OS SERVER IL43
1 6ES7 650-0LH07-0YX0
BCE SRV/03 P4
1 6ES7 648-0CB00-0YA0
(G)
SOFTWARE PCS 7 SERVER V7.0 PO
1 6ES7 658-2BC07-0YA0 (1
2000
Central Archive Server

1 6ES7 650-0LH07-0YX0
BCE SRV/03 P4
1 6ES7 648-0CB00-0YA0
(G)
CENTRAL ARCHIVE SERVER BASIC
1 6ES7 658-2FA07-0YB0 (5
PACKAGE V7.0 INCL. 1500 VARIABLES

2 6ES7 650-0LG07-0YX0
3.4 GHZ
2 LCD MONITOR, 19"
2 6ES7 648-0CB00-0YA0
(G)

A5E01172031-01 11-3
Archiving
Terminal Bus
1 6GK5 208-0BA00-2AA3 (2
10/100MBIT/S
System Bus
(2
1 6GK5 208-0BA00-2AA3 10/100MBIT/S
Automation System
CONTROLLER AS416-3IE,
2 6ES7 654-1TE58-0XX0 (3
AC120/230V10A, 4MB
Notes
5. Number of Variables can be increased, optional Power packs available

A5E01172031-01
Archiving
11.2 Redundant OS Server, Single Central Archive Server

Architecture

A5E01172031-01 11-5
Archiving
11.2.1 Redundant OS Server, Single Central Archive Server Bill of

Materials
Engineering System
1 LCD MONITOR, 19"
1 6ES7 652-0XX01-1XF0 (2
TERMINALBUS

2 6ES7 652-0XX01-1XF0 (3
TERMINALBUS

COMPUTER PCS 7 OS SERVER IL43 BCE SRV/03
1 6ES7 650-0LH07-0YX0
P4
CENTRAL ARCHIVE SERVER BASIC PACKAGE
1 6ES7 658-2FA07-0YB0 (8
V7.0 INCL. 1500 VARIABLES
1 6ES7 652-0XX01-1XF0 (3
TERMINALBUS

A5E01172031-01
Archiving

2 6ES7 650-0LG07-0YX0
3.4 GHZ
2 LCD MONITOR, 19"
2 6ES7 652-0XX01-1XF0 (3
TERMINALBUS
Terminal Bus
System Bus
Automation System
1 6ES7 654-2PE67-0XC0 (7
SLOT RACK;
Notes
selected

A5E01172031-01 11-7
Archiving
11.3 Redundant OS Server, Redundant Central Archive

Server Architecture

A5E01172031-01
Archiving
11.3.1 Redundant OS Server, Redundant Central Archive Server Bill of

Materials
Engineering System
1 6ES7 650-0LF07-0YX1
3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 658-5AF07-0YA5
600 AS RT
1 6ES7 652-0XX01-1XF0 (2
TERMINALBUS

2 6ES7 650-0LH07-0YX1
SRV/03 P4
SOFTWARE PCS 7 SERVER RED V7.0 PO
1 6ES7 652-3BC07-2YA0 (3
2000
2 6ES7 652-0XX01-1XF0 (2
TERMINALBUS

2 6ES7 650-0LH07-0YX0
SRV/03 P4
2 6ES7 658-2FA07-0YB0 (8
PACKAGE V7.0 INCL. 1500 VARIABLES
2 6ES7 652-0XX01-1XF0 (2
TERMINALBUS

A5E01172031-01 11-9
Archiving

2 6ES7 650-0LG07-0YX0
3.4 GHZ
2 LCD MONITOR, 19"
2 6ES7 652-0XX01-1XF0 (2
TERMINALBUS
Terminal Bus
System Bus
Automation System
1 6ES7 654-2PE67-0XC0 (7
SLOT RACK;
Notes
selected

A5E01172031-01
Archiving
11.4 Client – Server System StoragePlus Architecture

A5E01172031-01 11-11
Archiving
11.4.1 Client – Server System StoragePlus Bill of Materials

Engineering System
Require
d
1 6ES7 650-0LF07-0YX0
3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 658-5AF07-0YA5
600 AS RT

1 6ES7 650-0LH07-0YX0
SRV/03 P4

2 6ES7 650-0LG07-0YX0
3.4 GHZ
2 LCD MONITOR, 19"
Storage Plus Station

1 6ES7 650-0LF07-0YX0
3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 652-0XC21-2YB0 SIMATIC STORAGEPLUS V1.2

A5E01172031-01
Archiving
Terminal Bus
System Bus
Automation System
2 6ES7 654-1TE58-0XX0 (3
4MB
Notes

A5E01172031-01 11-13
12 Asset Management
SIMATIC PCS 7 Asset Management

Full diagnostics and maintenance information at your fingertips, fully integrated in
the Operator System and served by a dedicated Maintenance Station is provided
by SIMATIC PCS 7 Asset Management functionality.
Starter System
The SIMATIC PCS 7 BOX 416 system supports Engineering, Operator System and
full Asset Management functionality for all its connected Field Devices, integrated
Automation System and computer.
Single Station
Connected via an Ethernet System Bus, Engineering, Operator System and Asset
Management functionality are concentrated on a SIMATIC PCS 7 Single Station
System. Asset Management delivers diagnostics and maintenance of all connected
Field Devices, Automation System components, Active Networking components
and computers.
Client-Server (Redundant)
In a Client-Server architecture the Asset Management system follows SIMATIC
PCS 7 distributed Client-Server structure. The Asset Management System uses
standard PCS 7 OS display and alarming. The Maintenance Server functionality is
integrated in the OS Server and no additional computer is needed. The OS Clients
can access the Maintenance Screens like standard PCS 7 process pictures. For
detailed diagnostics and trouble shooting of intelligent field devices the Asset
Management System provides additional information on the Maintenance System.

A5E01172031-01 12-1
Asset Management
12.1 Asset Management Starter System Architecture

A5E01172031-01
Asset Management
12.1.1 Asset Management Starter System Bill of Materials

1 6ES7 650-2MA07-0YX0
COMPLETE BOX PC 627
1 6ES7 648-0CB00-0YA0
(G)
1 LCD MONITOR, 19"
SOFTWARE PCS 7 SFC
1 6ES7 652-0XD07-2YB5
VISUALIZATION
TAGS
1 6ES7 658-7GX07-0YB5 ASSET ENGINEERING
ASSET RUNTIME BASIC PACKAGE
1 6ES7 658-7GB07-0YB0 (3
INCL. 100 ASSET TAGS
Notes
2. Number of PDM Tags can be increased, optional Power packs available
3. Number of Asset Tags can be increased, optional Power packs available

A5E01172031-01 12-3
Asset Management
12.2 Asset Management Single Station Architecture

A5E01172031-01
Asset Management
12.2.1 Asset Management Single Station Bill of Materials

1 6ES7 650-0LF07-0YX0
WXP 3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 648-0CB00-0YA0
USB (G)
SOFTWARE PCS 7 ENG V7.0 AS/OS
1 6ES7 658-5AB07-0YA5 (1
IK PO OS RT
SOFTWARE PCS 7 SFC
1 6ES7 652-0XD07-2YB5
VISUALIZATION
1 6ES7 658-1CX07-2YA5
MANAGER
TAGS
1 6ES7 658-7GB07-0YB0 (6
System Bus
1 6GK5 2080BA00-2AA3 (2
10/100MBIT/S
Automation System
1 6ES7 654-1TE58-0XX0 (3
AC120/230V10A, 4MB
6GK7 443-5DX04- COMMUNICATION PROCESSOR
1
0XE0 PROFIBUS CP443-5 EXTENDED
Notes

A5E01172031-01 12-5
Asset Management
12.2.2 Asset Management Single Station Sample Calculation

Calculation of number of Asset Management Tags, Process Objects and PDM
Tags for a given single station configuration
Single Station configuration with the following size:
• One ES/OS/MS Single Station
• 200 Profibus PA Transmitters and Actuators
• 100 Hart Analog Transmitters and Actuators
• 32 Foundation Fieldbus Transmitters and Actuators
• 8 ET200M IO Racks, total of 50 IO modules
• 80 Profibus DP Slaves with EDDL configuration capability
• 25 Profibus DP Slaves without EDDL configuration capability
• 1 AS 416-3 IE
• 5 Profibus DP and PA Networking Segments
• Single System Bus, one switch
• Single Terminal Bus, one switch
• 120 proces devices with Asset Monitoring functionality
The configuration above requires:
Item Count Asset Process Objects PDM Tags
Management
Tags
Computers 1 1 1 0
Profibus PA 200 200 200 200
Hart 100 100 100 100
Foundation 32 32 32 32
FieldBus
ET200M racks 8 8 8 0
ET200M modules 50 0 50 0
Profibus DP 80 80 80 80
Slaves - EDDL
Profibus DP 25 25 25 0
Slaves – no EDDL
Automation 1 1 1 0
System
System Bus 1 1 1 0
Switches
Terminal Bus 1 1 1 0
Switches
Networks 7 0 7 0
Process Devices 120 120 120 120
Totals 569 626 531

A5E01172031-01
Asset Management
12.2.2.1 Asset Management Single Station based on sample calculation

Bill of Materials
1 6ES7 650-0LF07-0YX0
3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 658-5AB07-0YA5
OS RT
OS SOFTWARE SINGLE STATION
1 6ES7 658-2AC07-0YD0
POWERPACK FROM 1000 TO 2000 PO
1 6ES7 658-3LX06-0YA5
SIMATIC PDM POWERPACK FROM 128
1 6ES7 658-3XB06-2YD5
TO 512 TAGS
SIMATIC PDM POWERPACK FROM 512
1 6ES7 658-3XC06-2YD5
TO 1024 TAGS
ASSET RUNTIME BASIC PACKAGE INCL.
1 6ES7 658-7GB07-0YB0
100 ASSET TAGS
ASSET RUNTIME POWERPACK 100
5 6ES7 658-7GB07-2YB0
ASSET TAGS
System Bus
1 6GK5 2080BA00-2AA3 SWITCH MANAGED IE X208 10/100MBIT/S
Automation System
1 6ES7 654-1TE58-0XX0
AC120/230V10A, 4MB
1 6GK7 443-5DX04-0XE0

A5E01172031-01 12-7
Asset Management
12.3 Asset Management Client-Server Architecture

A5E01172031-01
Asset Management
12.3.1 Asset Management Client-Server Bill of Materials

Engineering System
Require
d
1 6ES7 650-0LF07-0YX0
WXP 3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 648-0CB00-0YA0
(G)
1 6ES7 658-5AF07-0YA5
600 AS RT
SOFTWARE PCS 7 SFC
1 6ES7 652-0XD07-2YB5
VISUALIZATION
1 6ES7 658-3LX06-0YA5 (6
Operator System Server Maintenance Server

1 6ES7 650-0LH07-0YX0
BCE SRV/03 P4
1 6ES7 648-0CB00-0YA0
(G)
SOFTWARE PCS 7 SERVER V7.0 PO
1 6ES7 658-2BB07-0YA0 (1
1000
1 6ES7 658-7GB07-0YB0 (8

COMPUTER PCS 7 0S CLIENT IL43
3 6ES7 650-0LG07-0YX0
WXP 3.4 GHZ
3 LCD MONITOR, 19"
3 6ES7 648-0CB00-0YA0
(G)
SOFTWARE PCS 7 SFC
3 6ES7 652-0XD07-2YB5
VISUALIZATION

A5E01172031-01 12-9
Asset Management
Terminal Bus
1 6GK5 208-0BA00-2AA3 (2
10/100MBIT/S
System Bus
(2
1 6GK5 208-0BA00-2AA3 10/100MBIT/S
Automation System
2 6ES7 654-1TE58-0XX0 (3
AC120/230V10A, 4MB
2 6GK7 443-5DX04-0XE0
Notes

A5E01172031-01
Asset Management
12.3.2 Asset Management Client-Server Sample Calculation

Tags for a given Client - Server configuration
Client - Server configuration with the following size:
• One ES/OS/MS Client Station
• One OS/MS Server
• Three OS Clients
• 2 AS 416-3 IE
Management
Tags
Computers 5 5 5 0
Profibus PA 300 300 300 300
Hart 180 180 180 180
Foundation FieldBus 80 80 80 80
ET200M racks 20 20 20 0
ET200M modules 135 0 135 0
Profibus DP Slaves - 160 160 160 160
EDDL
Profibus DP Slaves 60 60 60 0
– no EDDL
Automation System 2 2 2 0
System Bus 1 1 1 0
Switches
Switches
Networks 10 0 10 0
Totals 1049 1194 960

A5E01172031-01 12-11
Asset Management
12.3.2.1 Asset Management Client-Server based on sample calculation

Bill of Materials
Engineering System
1 6ES7 650-0LF07-0YX0
WXP 3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 648-0CB00-0YA0
USB (G)
SOFTWARE PCS 7 ENG V7. AS/OS
1 6ES7 658-5AF07-0YA5
UNL 600 AS RT
SOFTWARE PCS 7 SFC
1 6ES7 652-0XD07-2YB5
VISUALIZATION
1 6ES7 658-1CX07-2YA5
MANAGER
1 6ES7 658-3LX06-0YA5 INTEGRATION STEP7/PCS 7, 128
TAGS
SIMATIC PDM POWERPACK FROM
1 6ES7 658-3XB06-2YD5
128 TO 512 TAGS
SIMATIC PDM POWERPACK FROM
1 6ES7 658-3XC06-2YD5
512 TO 1024 TAGS

COMPUTER PCS 7 OS SERVER
1 6ES7 650-0LH07-0YX0
IL43 BCE SRV/03 P4
1 LCD MONITOR, 19"
1 6ES7 648-0CB00-0YA0
USB (G)
SOFTWARE PCS 7 SERVER V7.0
1 6ES7 658-2BB07-0YA0
PO 1000
PCS 7 SERVER POWERPACK
1 6ES7 658-2BC07-0YD0
FROM 1000 TO 2000 PO
PCS 7 SERVER POWERPACK
1 6ES7 658-2BD07-0YD0
FROM 2000 TO 3000 PO
1 6ES7 658-7GB07-0YB0
ASSET RUNTIME POWERPACK
1 6ES7 658-7GC07-2YB0
1000 ASSET TAGS

A5E01172031-01
Asset Management

3 6ES7 650-0LG07-0YX0
WXP 3.4 GHZ
3 LCD MONITOR, 19"
3 6ES7 648-0CB00-0YA0
USB (G)
SOFTWARE PCS 7 SFC
3 6ES7 652-0XD07-2YB5
VISUALIZATION
Terminal Bus
1 6GK5 208-0BA00-2AA3
10/100MBIT/S
System Bus
1 6GK5 208-0BA00-2AA3 10/100MBIT/S
Automation System
2 6ES7 654-1TE58-0XX0
AC120/230V10A, 4MB
2 6GK7 443-5DX04-0XE0
2 6ES7 653-2BA07-0XB0 SOFTWARE PCS 7 RT PO 100

A5E01172031-01 12-13
Asset Management
12.4 Asset Management Client-Server Redundant

Architecture

A5E01172031-01
Asset Management
12.4.1 Asset Management Client-Server Redundant Bill of Materials

Engineering System
1 6ES7 650-0LF07-0YX0
3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 658-5AF07-0YA5
600 AS RT
1 6ES7 658-3LX06-0YA5 (6

2 6ES7 650-0LH07-0YX0
SRV/03 P4
1 6ES7 658-2BB07-0YA0 SOFTWARE PCS 7 SERVER V7.0 PO 1000 (1

2 6ES7 650-0LH07-0YX0
SRV/03 P4
1 6ES7 658-2BB07-0YA0 SOFTWARE PCS 7 SERVER V7.0 PO 1000 (1
2 6ES7 658-7GB07-0YB0 (8
100 ASSET TAGS

A5E01172031-01 12-15
Asset Management

3 6ES7 650-0LG07-0YX0
3.4 GHZ
3 LCD MONITOR, 19"
Terminal Bus
System Bus
Automation System
2 6ES7 654-1TE58-0XX0 (3
4MB
2 6GK7 443-5DX04-0XE0
Notes
8. Asset Runtime Notes:
- Number of Asset Tags can be increased, optional Power packs available
- Increase in Asset Tags requires increase in AS and OS RT Process
objects for the Maintenance Server

A5E01172031-01
Asset Management
12.4.2 Asset Management Client-Server Redundant Sample Calculation

Tags for a given redundant Client - Server configuration
Redundant Client - Server configuration with the following size:
• One ES/OS/MS Client Station
• One pair of OS/MS Servers
• One pair of OS Servers
• Three OS Clients
• 2 AS 416-3 IE
Management
Tags
Computers 8 8 8 0
Profibus PA 300 300 300 300
Hart 180 180 180 180
Foundation FieldBus 80 80 80 80
ET200M racks 20 20 20 0
ET200M modules 135 0 135 0
Profibus DP Slaves - 160 160 160 160
EDDL
Profibus DP Slaves 60 60 60 0
– no EDDL
Automation System 2 2 2 0
System Bus 1 1 1 0
Switches
Switches
Networks 10 0 10 0
Totals 1052 1197 960

A5E01172031-01 12-17
Asset Management
12.4.2.1 Asset Management Client-Server Redundant based on sample

calculation Bill of Materials
Engineering System
1 6ES7 650-0LF07-0YX0
3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 658-5AF07-0YA5
600 AS RT
1 6ES7 658-3LX06-0YA5

2 6ES7 650-0LH07-0YX0
SRV/03 P4
2 LCD MONITOR, 19"
1 6ES7 658-2BB07-0YA0 SOFTWARE PCS 7 SERVER V7.0 PO 1000

2 6ES7 650-0LH07-0YX0
SRV/03 P4
2 LCD MONITOR, 19"
1 6ES7 658-2BB07-0YA0 SOFTWARE PCS 7 SERVER V7.0 PO 1000
PCS 7 SERVER POWERPACK FROM 1000
2 6ES7 658-2BC07-0YD0
TO 2000 PO
PCS 7 SERVER POWERPACK FROM 2000
2 6ES7 658-2BD07-0YD0
TO 3000 PO
2 6ES7 658-7GB07-0YB0
100 ASSET TAGS
ASSET RUNTIME POWERPACK 1000
2 6ES7 658-7GC07-2YB0
ASSET TAGS

A5E01172031-01
Asset Management

3 6ES7 650-0LG07-0YX0
3.4 GHZ
3 LCD MONITOR, 19"
Terminal Bus
System Bus
Automation System
2 6ES7 654-1TE58-0XX0
4MB
2 6GK7 443-5DX04-0XE0
2 6ES7 653-2BA07-0XB0 SOFTWARE PCS 7 RT PO 100

A5E01172031-01 12-19
13 Field Bus
Field Bus Single DP-PA-FF

The basis for SIMATIC PCS 7’s field connectivity is Profibus DP, the Field Bus with
the largest number of nodes installed in the world in the discrete and process
industries. Based on robust RS-485 technology Profibus DP offers a versatile bus
system that supports reliable high speed data transfer across a large number of
slaves. SIMATIC PCS 7 Automation Systems are equipped with Profibus DP
master functionality and can be extended to support multiple Profibus DP
networks.
Powerful active network components like Diagnostic Repeaters provide network
segmentation, functionality and detailed diagnostics.
Profibus DP slaves can be connected directly to the high speed Profibus DP, and
via dedicated network transitions acts as the high performance link to intelligent
Field Devices based on the Profibus PA and Foundation Fieldbus standards.
Besides data transmission, Profibus PA provides power to the field device on the
same two wire cable. This function is performed by a Profibus PA Couplers or FF
power supplies. Energy limiting components allow it to connect field devices
directly in an explosion hazardous environment.
DP/PA and DP/FF Link components act as gateways between the high speed
Profibus DP networks and bus powered PA/ FF side allowing deployment of a
larger number of Profibus PA slaves and FF Field Devices without exhausting the
available address space of the Profibus DP network.
Single optical Profibus DP

To support larger distances, provide ring fault tolerance and electrical isolation,
Profibus DP allows introduction of Fiber Optic network components. The logical
bus topology remains a single line, while ring fault tolerance increases availability.
Redundant optical Profibus DP

Highest availability and isolation are achieved when combining redundant Profibus
DP and Fiber Optic network components. The combination of a double fault
tolerant ring allows the occurrence of multiple disturbances without loosing
connectivity to the Field.

A5E01172031-01 13-1
Field Bus
Redundant electrical Profibus DP and PA

When high availability is a requirement Profibus DP supports extension of
redundant networks to IO racks and DP/PA and DP/FF Links. A redundant Profibus
DP network consists of two separate electrical lines connected to two independent
Profibus Masters and several redundant DP Slaves. Profibus PA offers the unique
capability to construct the Field Device Bus as a fault tolerant ring, increasing the
availability of complete Field Device networks. Redundant Profibus PA is available
in combination with single and redundant Profibus DP networks.

A5E01172031-01
Field Bus
13.1 Single DP-PA-FF Field Bus Architecture

A5E01172031-01 13-3
Field Bus
13.1.1 Single DP-PA-FF Field Bus Bill of Materials

Automation System
1 6ES7 654-1TE58-0XX0 (1
AC120/230V10A, 4MB
1 6GK7 443-5DX04-0XE0 (2
ET200M
ET200M WITH HOT SWAPPING
1 6ES7 654-0XX07-1XA0 (3
CAPABILITY
DIAGNOSTICS REPEATER
1 6ES7 972-0AB01-1XA0 RS485 DIAGNOSTICS REPEATER (3
DP/PA LINK
IM153-2 MODULE FOR DP/PA LINK
1 6ES7 153-2BA81-0XB0 AND Y-LINK, EXTENDED (4
TEMPERATURE RANGE
PROFILE RAIL FOR HOT SWAPPING
1 6ES7 195-1GA00-0XA0 (6
LENGTH 19 INCHES
BUS MODULE FOR PS AND ONE
1 6ES7 195-7HA00-0XA0
IM153-2 HIGH FEATURE MODULE
BUS MODULE FOR ONE DP/PA
1 6ES7 195-7HF80-0XA0
COUPLER FDC 157-0
DP/FF LINK
DP/FF LINK BUNDLE, SUPPORTS 4
1 6DL4 400-1AA FOUNDATION FIELD BUS H1 (7
SEGMENTS

A5E01172031-01
Field Bus
Notes
IO Modules, Bus Modules for IO Modules, Network Cable and Connectors have
not been listed
2. CP443-5 Extended Notes:
3. Max. number of Profibus Slaves per Master 125 (Typical 30-80)
4. Max. number of slaves per segment 32, segments are separated by
(Diagnostics) Repeaters
5. ET200M, IM 153-2, Diagnostics Repeater require 24VDC Power Supply (not
listed)
6. Max. 48 Field Devices per DP/PA Link, IM 153-2 requires 24VDC Power
Supply (not listed)
7. FDC 157-0 Notes:
8. Max. 5 FDC 157-0 DP/PA Couplers in one DP/PA Link
9. Max. 31 Field Devices per FDC 157-0. (Typical 20-25)
10. Max. Current provided by FDC 157-0 is 1000 mA
11. Max. PA Segment length is 1900 m (Typically 500-1000 m)
12. Longer lengths are available
13. Max. 64 Field Devices per DP/FF Link (Typical 20-30)

A5E01172031-01 13-5
Field Bus
13.2 Single DP-PA-FF Field Bus Optical Architecture

A5E01172031-01
Field Bus
13.2.1 Single DP-PA-FF Field Bus Optical Bill of Materials

Automation System
1 6ES7 654-1TE58-0XX0 (1
4MB
1 6GK7 443-5DX04-0XE0 (2
OPTICAL FIELD BUS

PROFIBUS OPTICAL LINK MODULE
4 6GK1 502-3CB10 (8
(OLM/G12)
ET200M
ET200M WITH HOT SWAPPING
1 6ES7 654-0XX07-1XA0 (3
CAPABILITY
DP/PA LINK
IM153-2 MODULE FOR DP/PA LINK AND Y-
1 6ES7 153-2BA81-0XB0 (4
LINK, EXTENDED TEMPERATURE RANGE
1 6ES7 195-1GA00-0XA0 (6
LENGTH 19 INCHES
BUS MODULE FOR PS AND ONE IM153-2
1 6ES7 195-7HA00-0XA0
HIGH FEATURE MODULE
BUS MODULE FOR ONE DP/PA COUPLER
1 6ES7 195-7HF80-0XA0
FDC 157-0
DP/FF LINK
1 6DL4 400-1AA (7
FOUNDATION FIELD BUS H1 SEGMENTS

A5E01172031-01 13-7
Field Bus
Notes
IO Modules, Bus Modules for IO Modules, Optical and Electrical Network Cable
and Connectors have not been listed
- Max. number of Profibus Slaves per Master 125 (Typical 30-80)
- Max. number of slaves per segment 32, segments are separated by
listed)
Supply (not listed)
5. FDC 157-0 Notes:
- Max. 5 FDC 157-0 DP/PA Couplers in one DP/PA Link
- Max. 31 Field Devices per FDC 157-0. (Typical 20-25)
- Max. Current provided by FDC 157-0 is 1000 mA
- Max. PA Segment length is 1900 m (Typically 500-1000 m)
8. OLM/G12 implements a fault tolerant Optical Profibus DP Ring. OLM/G12
requires 24 VDC Power Supply (not listed)

A5E01172031-01
Field Bus
13.3 Redundant DP-PA-FF Field Bus Architecture

A5E01172031-01 13-9
Field Bus
13.3.1 Redundant DP-PA-FF Field Bus Bill of Materials

Automation System
2 6ES7 654-2PE67-0XC0 (1
SLOT RACK;
2 6GK7 443-5DX04-0XE0 (2
ET200M
IM 153-2 REDUNDANCY BUNDLE, ET200M
1 6ES7 153-2AR02-0XA0 (3
WITH HOT SWAPPING CAPABILITY
Y-LINK
Y-LINK, NETWORK TRANSITION FROM
1 6ES7 197-1LA10-0XA0 (3
REDUNDANT TO SINGLE PROFIBUS DP
DIAGNOSTICS REPEATER
2 6ES7 972-0AB01-0XA0 RS485 DIAGNOSTICS REPEATER (3
DP/PA LINK
2 6ES7 153-2BA81-0XB0 (4
1 6ES7 195-1GA00-0XA0 (6
LENGTH 19 INCHES
BUS MODULE FOR REDUNDANT IM153-2
1 6ES7 195-7HD80-0XA0
HIGH FEATURE MODULE
BUS MODULE FOR TWO DP/PA
1 6ES7 195-7HG80-0XA0
COUPLERS FDC 157-0
2 6ES7 157-0AF81-0XA0 ACTIVE FIELD DISTRIBUTOR
Y-LINK and DP/FF LINK

1 6ES7 197-1LA10-0XA0 (3
1 6DL4 400-1AA (7

A5E01172031-01
Field Bus
Notes
IO Modules, Bus Modules for IO Modules, Network Cable and Connectors have
not been listed
3. ET200M, IM 153-2, Y-LINK and Diagnostics Repeater require 24VDC Power
Supply (not listed)
Supply (not listed)
5. FDC 157-0 Notes:
- Max. One pair of redundant FDC 157-0 per DP/PA Link and 3 single FDC
157-0
- Max. 31 Field Devices per redundant pair of FDC 157-0. (Typical 20-25)

A5E01172031-01 13-11
Field Bus
13.4 Redundant DP-PA-FF Field Bus Opticals Architecture

A5E01172031-01
Field Bus
13.4.1 Redundant DP-PA-FF Field Bus Opticals Bill of Materials

Automation System
2 6ES7 654-2PE67-0XC0 (1
SLOT RACK;
2 6GK7 443-5DX04-0XE0 (2
OPTICAL FIELD BUS

PROFIBUS OPTICAL LINK MODULE
10 6GK1 502-3CB10 (8
(OLM/G12)
ET200M
IM 153-2 REDUNDANCY BUNDLE, ET200M
1 6ES7 153-2AR02-0XA0 (3
WITH HOT SWAPPING CAPABILITY
Y-LINK
1 6ES7 197-1LA10-0XA0 (3
DP/PA LINK
2 6ES7 153-2BA81-0XB0 (4
1 6ES7 195-1GA00-0XA0 (6
LENGTH 19 INCHES
BUS MODULE FOR REDUNDANT IM153-2
1 6ES7 195-7HD80-0XA0
HIGH FEATURE MODULE
BUS MODULE FOR TWO DP/PA
1 6ES7 195-7HG80-0XA0
COUPLERS FDC 157-0
2 6ES7 157-0AF81-0XA0 ACTIVE FIELD DISTRIBUTOR
Y-LINK and DP/FF LINK

1 6ES7 197-1LA10-0XA0 (3
1 6DL4 400-1AA (7

A5E01172031-01 13-13
Field Bus
Notes
IO Modules, Bus Modules for IO Modules, Optical and Electrical Network Cable
and Connectors have not been listed
listed)
Supply (not listed)
5. FDC 157-0 Notes:
- Max. 5 FDC 157-0 DP/PA Couplers in one DP/PA Link
- Max. 31 Field Devices per FDC 157-0. (Typical 20-25)
8. OLM/G12 implements a fault tolerant Optical Profibus DP Ring. OLM/G12
requires 24 VDC Power Supply (not listed)

A5E01172031-01
14 Network Architecture
Star Topologies
The robust SCALANCE network components, active and managed switches, can
be used to create cost-effective network topologies providing connectivity to large
numbers of nodes.
Fault Tolerant Ring Optical

A unique redundancy manager concept enables two SCALANCE switches to
manage disturbances in an Optical ring backbone without interrupting network
communication.
Fault Tolerant Ring Electrical

The redundancy manager capability is applicable in both optical and electrical
backbones.
Double Redundant Bus

SIMATIC PCS 7 offers redundancy from Operator System Client to Field
connectivity. Network communication between Operator System Clients and
Servers, as well as between Operator System Servers and Automation Systems
can reach the highest level of availability by deploying two network interfaces in
each computer and Automation System and connecting these interfaces to
separated fault tolerant ring structured networks.
Fault Tolerant Ring 1GB

For applications where backbone data throughput cannot be compromised,
SCALANCE offers 1 Giga Bit network backbone switches. These high performance
switches also provide redundancy management functionality allowing the
implementation of fault tolerant ring topologies in a single or double redundant
manner.

A5E01172031-01 14-1
Network Architecture
14.1 Star Architectures

A5E01172031-01
14.1.1 Star Architectures Bill of Materials
Electrical X200
Optical X200
Electrical X400
SWITCH MODULAR 1EX414-3E
1 6GK5 414-3FC00-2AA2 (1
10/100/1000MB
Optical X400
1 6GK5 414-3FC00-2AA2 (1
10/100/1000MB
1 6GK5 491-2AB00-8AA2
CABLE UP TO 3KM
Notes
Automation System and Operator System components are not listed

A5E01172031-01 14-3
14.2 Fault Tolerant Ring Optical Architectures

A5E01172031-01
14.2.1 Fault Tolerant Ring Optical Bill of Materials

Terminal Bus
1 6GK5 414-3FC00-2AA2 (1
10/100/1000MB
1 6GK5 491-2AB00-8AA02
CABLE UP TO 3KM
System Bus
1 6GK5 414-3FC00-2AA2 (1
10/100/1000MB
1 6GK5 491-2AB00-8AA02
CABLE UP TO 3KM
Notes

A5E01172031-01 14-5
14.3 Fault Tolerant Ring Electrical Architectures

A5E01172031-01
14.3.1 Fault Tolerant Ring Electrical Bill of Materials

Terminal Bus
1 6GK5 414-3FC00-2AA2 (1
10/100/1000MB
System Bus
1 6GK5 414-3FC00-2AA2 (1
10/100/1000MB
Notes

A5E01172031-01 14-7
14.4 Double Redundant Bus Architectures

A5E01172031-01
14.4.1 Double Redundant Bus Bill of Materials

Terminal Bus
2 6GK5 414-3FC00-2AA2 (1
10/100/1000MB
2 6GK5 491-2AB00-8AA02
CABLE UP TO 3KM
System Bus
2 6GK5 414-3FC00-2AA2 (1
10/100/1000MB
2 6GK5 491-2AB00-8AA2
CABLE UP TO 3KM
Notes

A5E01172031-01 14-9
14.5 Fault Tolerant Ring 1GB Architecture

A5E01172031-01
14.5.1 Fault Tolerant Ring 1GB Bill of Materials

Terminal Bus
SWITCH MODULAR 1EX408-2
2 6GK5 408-2FD00-2AA2 (1
10/100/1000MB
System Bus
SWITCH MODULAR 1EX408-2
3 6GK5 408-2FD00-2AA2 (1
10/100/1000MB
Notes

A5E01172031-01 14-11
15 Safety System
Single Station Fail Safety System

Safety Instrumented Systems are built on proven SIMATIC PCS 7 safety system
technology. Like all other SIMATIC PCS 7 system architectures, the safety system
architecture is scalable from small to large systems providing all functionality at
each scale. The SIMATIC PCS 7 Single Station Safety System contains the
engineering, run-time and operation, and monitoring functionality of a complete
Safety Instrumented System in a single computer and Fail Safe Automation
System. Fail-safe engineering, by means of comprehensive Continuous Function
Chart logic or the front-running integrated cause and effect engineering and run-
time tools, Safety Matrix is integrated in the Engineering System.
Client-Server
Medium to large systems are implemented by combining standard and Safety
Automation Systems connected to an Operator System Server. The Engineering
and Operation and Monitoring functions are distributed across the Engineering and
Operator System Computers.
High availability of Operation, Monitoring and Automation System functionality is
provided by redundant Operator System Servers and High Availability Automation
Systems.

A5E01172031-01 15-1
Safety System
15.1 Single Station Safety System Architecture

A5E01172031-01
Safety System
15.1.1 Single Station Safety System Bill of Materials

1 6ES7 650-0LF07-0YX0
WXP 3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 648-0CB00-0YA0
(G)
SOFTWARE PCS 7 ENG V7.0 AS/OS IK
1 6ES7 658-5AB07-0YA5 (1
PO OS RT
SOFTWARE ENG S7400F FAILSAFE
1 6ES7 833-1CC00-0YX0
FBS CFC
SOFTWARE SAFETY MATRIX TOOL
1 6ES7 833-1SM00-0YA5
S7-400H
1 6ES7 833-1SM60-0YA5 SOFTWARE SAFETY MATRIX VIEWER
SOFTWARE PCS 7 SFC
1 6ES7 652-0XD07-2YB5
VISUALIZATION
System Bus
1 6GK5 2080BA00-2AA3 (2
10/100MBIT/S
Automation System
CONTROLLER AS414-4H,
1 6ES7 654-2MD57-0XX0 (3
AC120/230V10A,2MB
SOFTWARE ENG S7400F FAILSAFE F-
1 6ES7 833-1CC00-6YX0
RUNTIME LICENSE

A5E01172031-01 15-3
Safety System
Notes

A5E01172031-01
Safety System
15.2 Client-Server Safety System Architecture

A5E01172031-01 15-5
Safety System
15.2.1 Client-Server Safety System Bill of Materials

Engineering System
1 6ES7 650-0LF07-0YX0
WXP 3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 648-0CB00-0YA0
USB (G)
1 6ES7 658-5AF07-0YA5
UNL 600 AS RT
SOFTWARE ENG S7400F FAILSAFE
1 6ES7 833-1CC00-0YX0
FBS CFC
SOFTWARE SAFETY MATRIX TOOL
1 6ES7 833-1SM00-0YA5
S7-400H
SOFTWARE PCS 7 SFC
1 6ES7 652-0XD07-2YB5
VISUALIZATION
1 6ES7 658-1CX07-2YA5
MANAGER

COMPUTER PCS 7 OS SERVER
1 6ES7 650-0LH07-0YX0
IL43 BCE SRV/03 P4
1 6ES7 648-0CB00-0YA0
USB (G)
SOFTWARE PCS 7 SERVER V7.0
1 6ES7 658-2BC07-0YA0 (1
PO 2000

3 6ES7 650-0LG07-0YX0
WXP 3.4 GHZ
3 LCD MONITOR, 19"
3 6ES7 648-0CB00-0YA0
USB (G)
SOFTWARE SAFETY MATRIX
3 6ES7 833-1SM60-0YA5
VIEWER
SOFTWARE PCS 7 SFC
3 6ES7 652-0XD07-2YB5
VISUALIZATION

A5E01172031-01
Safety System
Terminal Bus
1 6GK5 208-0BA00-2AA3 (2
10/100MBIT/S
System Bus
(2
1 6GK5 208-0BA00-2AA3 10/100MBIT/S
Automation System
CONTROLLER AS417-4H,
2 6ES7 654-2RE57-0XX0 (3
AC120/230V10A,2MB
SOFTWARE ENG S7400F
2 6ES7 833-1CC00-6YX0
FAILSAFE F-RUNTIME LICENSE
Notes

A5E01172031-01 15-7
Safety System
15.3 Client-Server Redundant Safety System Architecture

A5E01172031-01
Safety System
15.3.1 Client-Server Redundant Safety System Bill of Materials

Engineering System
1 6ES7 650-0LF07-0YX1
3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 658-5AF07-0YA5
600 AS RT
SOFTWARE ENG S7400F FAILSAFE FBS
1 6ES7 833-1CC00-0YX0
CFC
SOFTWARE SAFETY MATRIX TOOL S7-
1 6ES7 833-1SM00-0YA5
400H
1 6ES7 652-0XX01-1XF0 (2
TERMINALBUS

2 6ES7 650-0LH07-0YX1
SRV/03 P4
1 6ES7 652-3BC07-2YA0 (3
2000
2 6ES7 652-0XX01-1XF0 (3
TERMINALBUS

A5E01172031-01 15-9
Safety System

2 6ES7 650-0LG07-0YX0
3.4 GHZ
2 LCD MONITOR, 19"
2 6ES7 652-0XX01-1XF0 (3
TERMINALBUS
2 6ES7 833-1SM60-0YA5 SOFTWARE SAFETY MATRIX VIEWER
Terminal Bus
System Bus

2 6ES7 654-2PE67-0XC0 (7
SLOT RACK;
SOFTWARE ENG S7400F FAILSAFE F-
2 6ES7 833-1CC00-6YX0
RUNTIME LICENSE

A5E01172031-01
Safety System
Notes
selected

A5E01172031-01 15-11
16 Connectivity
Client-Server System and OpenPCS 7

SIMATIC PCS 7 offers access at your fingertips to all real-time and historical
process and alarm data. The comprehensive interface for this access is the
OpenPCS 7 software. OpenPCS 7 connects to SIMATIC PCS 7 Operator System
Servers as well as Central Archive Servers and provides access to all data via
standard OPC Server technology. It integrates OPC DA (Data Access), OPC HDA
(Historical Data Access), OPC AE (Alarms & Events) and OPC HAE* (Historical
Alarms & Events) in one system. (*OPC HAE available with SIMATIC PCS 7 V7.0
SP1).
Small System
For smaller systems a cost-effective combination of OpenPCS 7 and SIMATIC
PCS 7 Operator System Client functionality is offered.
Large System
For high performance and large applications OpenPCS 7 runs on its own dedicated
computer, providing access to all data available on multiple redundant SIMATIC
PCS 7 Operator System Server and Central Archive Server systems.

A5E01172031-01 16-1
Connectivity
16.1 Client – Server System and OpenPCS 7 Architecture

A5E01172031-01
Connectivity
16.1.1 Client – Server System and OpenPCS 7 Bill of Materials

Engineering System
1 6ES7 650-0LF07-0YX0
3.4GHZ
1 LCD MONITOR, 19"
SOFTWARE PCS 7 ENG V7. AS/OS UNL 600
1 6ES7 658-5AF07-0YA5
AS RT

1 6ES7 650-0LH07-0YX0
SRV/03 P4

2 6ES7 650-0LG07-0YX0
GHZ
2 LCD MONITOR, 19"
Open PCS 7 Station

1 6ES7 650-0LG07-0YX0
GHZ
1 LCD MONITOR, 19"
1 6ES7 658-0HX07-2YB0 SIMATIC PCS 7 OPENPCS 7

A5E01172031-01 16-3
Connectivity
Terminal Bus
System Bus
Automation System
2 6ES7 654-1TE58-0XX0 (3
4MB
Notes
Enterprise network switch and cables are not listed
6. Enterprise Network connection

A5E01172031-01
Connectivity
16.2 Small Client – Server System and OpenPCS 7

Architecture

A5E01172031-01 16-5
Connectivity
16.2.1 Small Client – Server System and OpenPCS 7 Bill of Materials

Engineering System
1 6ES7 650-0LF07-0YX0
3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 658-5AF07-0YA5
600 AS RT

1 6ES7 650-0LH07-0YX0
SRV/03 P4

1 6ES7 650-0LG07-0YX0
3.4 GHZ
1 LCD MONITOR, 19"
Operator System Client and Open PCS 7 Station

1 6ES7 650-0LG07-0YX0
3.4 GHZ
1 LCD MONITOR, 19"
1 6ES7 658-0GX07-2YB0 SIMATIC PCS 7 OS CLIENT / OPENPCS 7

A5E01172031-01
Connectivity
Terminal Bus
System Bus
Automation System
1 6ES7 654-1TE58-0XX0 (3
4MB
Notes
Enterprise network switch and cables are not listed

A5E01172031-01 16-7
Connectivity
16.3 Large Client – Server System and OpenPCS 7

Architecture

A5E01172031-01
Connectivity
16.3.1 Large Client – Server System and OpenPCS 7 Bill of Materials

Engineering System
1 6ES7 650-0LF07-0YX1
3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 648-0CB00-0YA0
(G)
1 6ES7 658-5AF07-0YA5
UNL 600 AS RT
SIMATIC NET, REDCONNECT
1 6GK1 716-0HB64-3AC0 (4
UPGRADE
1 6ES7 652-0XX01-1XF0 (2
TERMINALBUS
SOFTWARE PCS 7 SFC
1 6ES7 652-0XD07-2YB5
VISUALIZATION

2 6ES7 650-0LH07-0YX1
IE SRV/03 P4
2 6ES7 648-0CB00-0YA0
(G)
1 6ES7 652-3BD07-2YA0 (3
PO 3000
SIMATIC NET, REDCONNECT
2 6GK1 716-0HB64-3AC0 (4
UPGRADE
2 6ES7 652-0XX01-1XF0 (3
TERMINALBUS

A5E01172031-01 16-9
Connectivity

2 6ES7 650-0LH07-0YX0
BCE SRV/03 P4
2 6ES7 648-0CB00-0YA0
(G)
2 6ES7 658-2FA07-0YB0 PACKAGE V7.0 INCL. 1500 (8
VARIABLES
2 6ES7 652-0XX01-1XF0 (2
TERMINALBUS

2 6ES7 650-0LG07-0YX0
WXP 3.4 GHZ
2 LCD MONITOR, 19"
2 6ES7 648-0CB00-0YA0
(G)
2 6ES7 652-0XX01-1XF0 (2
TERMINALBUS
SOFTWARE PCS 7 SFC
2 6ES7652-0XD07-2YB5
VISUALIZATION
Open PCS 7 Station

1 6ES7 650-0LG07-0YX0
WXP 3.4 GHZ
1 LCD MONITOR, 19"
1 6ES7 648-0CB00-0YA0
(G)
1 6ES7 652-0XX01-1XF0 (2
TERMINALBUS
1 6ES7 658-0HX07-2YB0 SIMATIC PCS 7 OPENPCS 7
Terminal Bus
2 6GK5 208-0BA00-2AA3 (5
10/100MBIT/S

A5E01172031-01
Connectivity
System Bus
2 6GK5 208-0BA00-2AA3 (5
10/100MBIT/S

AS417-2H; AC10A W/RED. PS OPT;
1 6ES7 654-2PE67-0XC0 (7
2x9 SLOT RACK;
Notes
selected

A5E01172031-01 16-11
17 AS-OS PO Count
Starter System 250 PO

The licensing of SIMATIC PCS 7 Automation and Operator Systems has reached a
new level of flexibility and scalability by allowing the deployment of exactly the
number of licensed objects as required for a specific application. For smaller
applications SIMATIC PCS 7 offers cost effective bundles of Operator and
Automation System Run-time licensing.
A Process Object is a function that resides at the Automation System level and is
integrated at both the Automation System and Operator System level. Examples of
a Process Object are a PID Controller or a MOTOR function. Typically a
technological automation function is equivalent to a Process Object. Nevertheless
it depends on the complexity of the automation function where several Process
Objects are needed for one function (e.g. 2 PID Process Objects for a split range
control). Examples of typical technological functions, PCS 7 process Objects and
related I/O counts are:
Technological Function PCS 7 Process Object I/O
Analog Monitoring MEAS_MON 1 AI
Digital Status DIG_MON 1 DI
PID Control CTRL_PID 1 AI, 1 AO
Motor MOTOR 1 DI, 1 DO
Valve VALVE 2 DI, 2 DO
As a rule of the thumb 0.75…1.5 I/O’s are equivalent to 1 Process Object.

For PCS 7 licensing the total amount of Process Objects is counted regardless of
the number of Inputs and Outputs. Also the amount of data exchanged with other
Automation Systems does not influence the number of Process Objects.
The smallest license allows implementation of 250 Process Objects at the Operator
and Automation System level.
Single Station 1000 PO

A bundled Run-time license for the Operator and Automation System is available
for starter system and single station Engineering System and supports up to 2000
Process Objects.
Client-Server 2000 PO
For Client-Server applications SIMATIC PCS 7 offers an Engineering System with
unlimited Process Objects for engineering and testing purposes. The number of
Automation System Process Objects is licensed by means of the addition of Power
packs. The number of Operator System Process Objects is licensed by the
appropriate Operator System Server license. Operator System Clients do not
require Process Object licensing and can access all Process Objects of the
connected Operator System Servers.

A5E01172031-01 17-1
AS-OS PO Count
Client-Server Redundant 3000 PO

For redundant Operator System Servers both servers must be licensed with the
appropriate number of Process Objects.
Multi-Server 5000 PO
Systems consisting of multiple Operator System Servers allow distribution of
Process Objects across multiple Servers. When multiple Engineering Systems are
deployed the SIMATIC PCS 7 requires the Automation System Process Objects to
be licensed only once.

A5E01172031-01
AS-OS PO Count
17.1 Starter System 250 Process Objects Architecture

A5E01172031-01 17-3
AS-OS PO Count
17.1.1 Starter System 250 Process Objects Bill of Materials

COMPUTER PCS 7 BOX 416 COMPLETE (1
1 6ES7 650-2MA07-0YX0
BOX PC 627
1 LCD MONITOR, 19"
Notes

A5E01172031-01
AS-OS PO Count
17.2 Single Station System 1000 Process Objects

Architecture

A5E01172031-01 17-5
AS-OS PO Count
17.2.1 Single Station System 1000 Process Objects Bill of Materials

1 6ES7 650-0LF07-0YX0
3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 658-5AB07-0YA5 (1
OS RT
System Bus
Automation System
1 6ES7 654-1TE58-0XX0 (3
4MB
Notes

A5E01172031-01
AS-OS PO Count
17.3 Client – Server System 2000 Process Objects

Architecture

A5E01172031-01 17-7
AS-OS PO Count
17.3.1 Client – Server System 2000 Process Objects Bill of Materials

Engineering System
1 6ES7 650-0LF07-0YX0
3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 658-5AF07-0YA5
600 AS RT

1 6ES7 650-0LH07-0YX0
SRV/03 P4
1 6ES7 658-2BC07-0YA0 SOFTWARE PCS 7 SERVER V7.0 PO 2000

2 6ES7 650-0LG07-0YX0
3.4 GHZ
2 LCD MONITOR, 19"
Terminal Bus
System Bus

A5E01172031-01
AS-OS PO Count
Automation System
2 6ES7 654-1TE58-0XX0 (2
4MB
Notes

A5E01172031-01 17-9
AS-OS PO Count
17.4 Client Server Redundant 3000 Process Objects

Architecture

A5E01172031-01
AS-OS PO Count
17.4.1 Client Server Redundant 3000 Process Objects Bill of Materials

Engineering System
1 6ES7 650-0LF07-0YX1
3.4GHZ
1 LCD MONITOR, 19"
1 6ES7 658-5AF07-0YA5
600 AS RT
1 6ES7 652-0XX01-1XF0 (2
TERMINALBUS

2 6ES7 650-0LH07-0YX1
SRV/03 P4
1 6ES7 652-3BD07-2YA0 (3
3000
2 6ES7 652-0XX01-1XF0 (2
TERMINALBUS

2 6ES7 650-0LG07-0YX0
3.4 GHZ
2 LCD MONITOR, 19"
2 6ES7 652-0XX01-1XF0 (2
TERMINALBUS

A5E01172031-01 17-11
AS-OS PO Count
Terminal Bus
System Bus

3 6ES7 654-2PE67-0XC0 (6
SLOT RACK;
Notes
selected

A5E01172031-01
AS-OS PO Count
17.5 Multi-Server System 5000 Process Objects

Architecture

A5E01172031-01 17-13
AS-OS PO Count
17.5.1 Multi-Server System 5000 Process Objects Bill of Materials

Engineering System
2 6ES7 650-0LF07-0YX1 (1
3.4GHZ
2 LCD MONITOR, 19"
2 6ES7 658-5AF07-0YA5
600 AS RT

4 6ES7 650-0LH07-0YX1
SRV/03 P4
2 6ES7 652-3BC07-2YA0
PO 2000
2 6ES7 652-3BD07-2YA0
PO 3000

3 6ES7 650-0LG07-0YX0
3.4 GHZ
3 LCD MONITOR, 19"

A5E01172031-01
AS-OS PO Count
Terminal Bus
1 6GK5 414-3FC00-2AA2 (2
10/100/1000MB
System Bus
1 6GK5 414-3FC00-2AA2 (2
10/100/1000MB
Automation System
2 6ES7 654-2PE67-0XC0 (3
SLOT RACK
Notes
each ES, 100 PO included in each AS

A5E01172031-01 17-15

PCS 7 V7.0 Architectures

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PCS 7 V7.0 Architectures

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Purpose of the Manual

Required Basic Knowledge

SIMATIC PCS 7 V7.0 Architectures

A&D Technical Support

Johnson City Beijing

United States: Johnson City, TN Worldwide: Nürnberg Asia / Australia: Beijing

SIMATIC PCS 7 V7.0 Architectures

SIMATIC PCS 7 V7.0 Architectures

SIMATIC PCS 7 V7.0 Architectures

12 Asset Management 12-1

SIMATIC PCS 7 V7.0 Architectures

17 AS-OS PO Count 17-1

SIMATIC PCS 7 V7.0 Architectures

SIMATIC PCS 7 V7.0 Architectures

SIMATIC PCS 7 V7.0 Architectures

2.1 Starter System (e.g. PCS 7 Box)

Number of I/O points:

2.2 Single Station System

Number of I/O points:

2-2 SIMATIC PCS 7 V7.0 Standard Architectures

2.3 Multiple Single Stations

Number of I/O points:

2.4 Client-Server System

Number of I/O points:

SIMATIC PCS 7 V7.0 Standard Architectures

2.5 Client-Server System with Multiple Servers

Number of I/O points:

2-4 SIMATIC PCS 7 V7.0 Standard Architectures

Second Operator System

Separate Engineering System

PCS 7 BOX as OS Client

SIMATIC PCS 7 V7.0 Architectures

3.1 Starter System Architecture

3-2 SIMATIC PCS 7 V7.0 Standard Architectures

3.1.1 Starter System Bill of Materials

1 6ES7 648-0CB00-0YA0 KEYBOARD SIMATIC PC INTNAL, USB (G)

SIMATIC PCS 7 V7.0 Standard Architectures

3.2 Starter System Second Operator System Architecture

3-4 SIMATIC PCS 7 V7.0 Standard Architectures

3.2.1 Starter System Second Operator System Bill of Materials

SIMATIC PCS 7 V7.0 Standard Architectures

3.3 Starter System Separate Engineering System

3-6 SIMATIC PCS 7 V7.0 Standard Architectures

3.3.1 Starter System Separate Engineering System Bill of Materials

1 LCD MONITOR, 19"

1 6ES7 652-0XD07-2YB5 SOFTWARE PCS 7 SFC VISUALIZATION

SIMATIC PCS 7 V7.0 Standard Architectures

3.4 Starter System Dual Monitor Architecture

3-8 SIMATIC PCS 7 V7.0 Standard Architectures

3.4.1 Starter System Dual Monitor Bill of Materials

SIMATIC PCS 7 V7.0 Standard Architectures

3.5 Starter System PCS 7 BOX 416 as OS Client

3-10 SIMATIC PCS 7 V7.0 Standard Architectures

3.5.1 Starter System PCS 7 BOX 416 as OS Client Bill of Materials

Operator System Server

SIMATIC PCS 7 V7.0 Standard Architectures

Single Station System

SIMATIC PCS 7 V7.0 Architectures

4.1 Single Station System Architecture

4-2 SIMATIC PCS 7 V7.0 Standard Architectures

4.1.1 Single Station System Bill of Materials

Engineering and Operator System

SIMATIC PCS 7 V7.0 Standard Architectures

4.2 Single Station System Dual Monitor Architecture

4-4 SIMATIC PCS 7 V7.0 Standard Architectures