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AMTZ

ITP FOR HVAC(HEATING VENTILATION AND AIR CONDITIONING) SYSTEM INSTALLATION DATE: 20-02-2012

Rev No: A

ITEM
No. Inspection & Testing Description Acceptance Criteria Reference Document QC Checklist Remarks
AMTZ VSPL PMPL

MATERIAL INSPECTION

RC Standard Drawing,Manufacturer
Equipment/Material Receiving inspection for HVAC 15820/15670,Material Instruction, Approved
equipment,duct & accessories,hanger/supports, Approval Material
1 QCF-001 P W S
Insullation, air terminal devices,Flexible Connection, submittal,Drawing,Relavant Submittal,Purchase
volume/fire dampers,Electrical Instument Materials. applicable Industrial Order,Project Specification,
Codes/standars. QCP/M.S

Project Specification, RC
Project
Storage,handling & Preservation of Above Standard
2 Specification,,Manufacturer QCF - 113 P W S
material/Equipment for HVAC System. 15820/15670,Manufacturer
Recommendation.
instruction.

DUCT SYSTEM INSTALLATION

3.1).Duct Material conforming to specification.


3.2).Duct Layout and Elevation.
3.3).Duct Installation as per approved drawings.
3.4)Hangers and support installation support
spacing,ducting route,reinforcement & hangers.
RC Standard
3.5)Check joints & Application of duct Sealant. Manufacturer
15810/15820,QCP Project
3.6). Visual check of connection tightness. gaskets recommendation,HVAC
specification,Relavant QCF - 115
& seals. Duct construction
3 applicable Industrial QCF - 116 P W S
3.7)Visual Inspection of duct & its accessories standards,SMACNA,
codes/standards
conforming to the project. Project specification,
Manufacturer Installation
3.8).Check accessories & duct free from damage. Drawing.
manual.
3.9).Duct Insulation
material are conforming to the project specification.

3.10).Duct insulation installation as per drawing,


check the insulation band spacing as per drawing.

Page 1 of 9
ITP FOR HVAC(HEATING VENTILATION AND AIR CONDITIONING) SYSTEM INSTALLATION DATE: 20-02-2012

Rev No: A

ITEM
No. Inspection & Testing Description Acceptance Criteria Reference Document QC Checklist Remarks
AMTZ VSPL PMPL

RC Standard
15820/15670,SMACNA
Standards,Project
Duct accessories, duct heater, Volume Approved
specification, drawing,QCP
4 Damper,sound alternator,Flow grid inspection,fire Drawing,SMACNA QCF - 117 P W S
Relavant applicable
damper. Standard QCP
industrial code &
standards, Manufacturer
installation manual.

RC Standard
15840,SMACNA
Standards,Project
Approved
Installation of air terminal device, Flexible specification, drawing,QCP
5 Drawing,SMACNA QCF - 118 P W S
connections. Relavant applicable
Standard QCP
industrial code &
standards, Manufacturer
installation manual.

Project Specification, RC
Standard 15820, IFC Drawing,Manu
Codes/relavant applicable Instru,RC Standars AS PER VENDOR
6 Functional test of Fire Damper. P W W
Industrial codes & 15820,Project FORM
standards, Manufacturer Specification.
manual.

HVAC Electrical & Instrumentation Material AS PER


7 Project Specification RC Specification P W S
Receving Visual Inspections ELECTRICAL ITP

DUCT INSULATION / CLADDING

Page 2 of 9
ITP FOR HVAC(HEATING VENTILATION AND AIR CONDITIONING) SYSTEM INSTALLATION DATE: 20-02-2012

Rev No: A

ITEM
No. Inspection & Testing Description Acceptance Criteria Reference Document QC Checklist Remarks
AMTZ VSPL PMPL

8.1) Material Thickenss, Approved Insulations /


Cladding Sheet.
8.2) Material Delivered at Site is free from Defects &
as per specifications.
RC Standard
8.3) Check duct Surface for Clean & dry prior to SMACNA HVAC Duct
15820/15670,Project
Insulations. construction
specification, drawing,QCP
8 8.4) Size of fastening Screws. Standard,Purchase QCF-120 P W W
Relavant applicable code &
8.5) workmanship. Order,Manufacturer
standards, Manufacturer
8.6) Check sealant. Recommendation.
instructions manual.
8.7) Correct flow direction.
8.8) Check all the joints are sealed properly.
8.9) Visual Inspection of conditions of air cutlets &
inlets & dirction of grills.

LEAK TEST INSPECTION

RC Standard 15820 /
15670,QCP ,Project
Check for Leak Test for Duct Installation, by
specification,Relavant
9 conducting light test Method Vendor QCF-119 P W W
applicable codes/standards
recommendation,SMACNA
Manufacturer Instruction
Standards, RC Standard.
manual.

EQUIPMENT INSTALLATION

Equipment Foundation Location Check as per


RC Standard
Approved Drawing.
15820/15730,QCP
10.1) Verify unit Installation is as per
Project
approved Drawing, Check Vibration pad Place
specification,Relavant
10 Beneath the Package Equipment installation. Approved Drawing. QCF - 114 P W S
applicable Industrial
10.2) Check
codes/standards
Orientation & Level is per IFC Drawing. C)
Manufacturer Installation
Check Condensate Drain System is as per
manual.
approved drawing.

Page 3 of 9
ITP FOR HVAC(HEATING VENTILATION AND AIR CONDITIONING) SYSTEM INSTALLATION DATE: 20-02-2012

Rev No: A

ITEM
No. Inspection & Testing Description Acceptance Criteria Reference Document QC Checklist Remarks
AMTZ VSPL PMPL

RC Standard 15820/15670,
QCP Project
SMACNA HVAC Duct
Pre-Commissioning Check for HVAC System specification,Relavant
construction Standard, AS PER VENDOR
11 Includes package equipment duct, Volume / Fire applicable Industrial P W W
Manufacturer FORM
dampers, Electrical / Instrumentations. codes/standards
Recommendation.
Manufacturer Installation
manual.

RC Standard 15840,
Project
Final visual Inspection of HVAC System includes
specification,Relavant Vendor recommendation
identification tag for equipment, Volume / Fire
12 applicable SMACNA standards, RC QCF-121 P W W
Dampers, Air flow direction on the Duct Air terminal
codes/standards standards 15820/15840
devices.
Manufacturer Installation
manual.

Vendor recommendation
Testing & Balancing: Perform by HVAC third party / Third party testing AS PER VENDOR
13 SMACNA standards, RC P W W
Vendor. procedures. FORM
standards15720/15730,

INVOLVEMENT
INVOLVEMENT INTERVENTION CODES

AMTZ - Andhra Med Tech Zone VSPL - P - Perform W - Witness (RFI required)

C - Certificate R - Review Point


PMPL
S - Surveillance H - Hold point

An inspection point, defined in an appropriate document, beyond which an activity can proceed after notifying the designated organization or
Witness Point (W)
authority. Contractor's QC Inspector has full responsibility for performing detailed inspections during the work activity.

Part of the Work, defined in an appropriate document that cannot proceed until it has been inspected and certified by the signature of the
Hold Point (H)
appropriate authority.

Continual monitoring and verification of the status of an entity and analysis of records to ensure that the Contract specified requirements are
Surveillance (S)
fulfilled

Page 4 of 9
ITP FOR HVAC(HEATING VENTILATION AND AIR CONDITIONING) SYSTEM INSTALLATION DATE: 20-02-2012

Rev No: A

ITEM
No. Inspection & Testing Description Acceptance Criteria Reference Document QC Checklist Remarks
AMTZ VSPL PMPL

Performance (P) Inspection and test performed by Subcontractor / SETE Inspector and/or Site Engineer or the approved Independent Inspection Agency

A review point, defined in an appropriate document, Done by SETE or the point at which a work activity cannot proceed without first ensuring the
Review Point ( R )
review and approval of applicable documents or personnel qualifications by a designated organization or authority.

Page 5 of 9
CUSTOMER POWER AND WATER UTILITY COMPANY FOR JUBAIL & YANBU (MARAFIQ)

ISO 9001 : 2008

PLANT LOCATION Yanbu Industrial City, KSA


PROJECT CONTRACT CONTRACT NO. 7200 012 306 - INSTALLATION OF 48,000m3/day WASTE
NUMBER/TITLE TREATMENT PLANT (IWTP-II) AT MARAFIQ - YANBU

ITP FOR HVAC(HEATING VENTILATION AND AIR CONDITIONING) SYSTEM INSTALLATION DATE: 20-02-2012
Rev No: A
ITEM
No. Inspection & Testing Description Acceptance Criteria Reference Document QC Checklist Remarks
AKWAN Q M.E MFQ

MATERIAL INSPECTION

RC Standard Drawing,Manufacturer
Equipment/Material Receiving inspection for HVAC 15820/15670,Material Instruction, Approved
equipment,duct & accessories,hanger/supports, Approval Material
1 QCF-001 P W S S
Insullation, air terminal devices,Flexible Connection, submittal,Drawing,Relav Submittal,Purchase
volume/fire dampers,Electrical Instument Materials. ant applicable Industrial Order,Project
Codes/standars. Specification, QCP/M.S

Project Specification,
Project
Storage,handling & Preservation of Above RC Standard
2 Specification,,Manufact QCF - 113 P W S S
material/Equipment for HVAC System. 15820/15670,Manufactu
urer Recommendation.
rer instruction.

DUCT SYSTEM INSTALLATION

3.1).Duct Material conforming to specification.


3.2).Duct Layout and Elevation.
3.3).Duct Installation as per approved drawings.
3.4)Hangers and support installation support
spacing,ducting route,reinforcement & hangers. RC Standard
3.5)Check joints & Application of duct Sealant. 15810/15820,QCP Manufacturer
3.6). Visual check of connection tightness. gaskets Project recommendation,HVAC
QCF - 115
& seals. specification,Relavant Duct construction
3 QCF - 116 P W S S
3.7)Visual Inspection of duct & its accessories applicable Industrial standards,SMACNA,
conforming to the project. codes/standards Project specification,
3.8).Check accessories & duct free from damage. Manufacturer Drawing.
3.9).Duct Insulation Installation manual.
material are conforming to the project specification.

3.10).Duct insulation installation as per drawing,


check the insulation band spacing as per drawing.

RC Standard
15820/15670,SMACNA
Standards,Project
Duct accessories, duct heater, Volume specification, Approved
4 Damper,sound alternator,Flow grid inspection,fire drawing,QCP Relavant Drawing,SMACNA QCF - 117 P W S S
damper. applicable industrial Standard QCP
code & standards,
Manufacturer
installation manual.

Page 6 of 9
ITP FOR HVAC(HEATING VENTILATION AND AIR CONDITIONING) SYSTEM INSTALLATION DATE: 20-02-2012
Rev No: A
ITEM
No. Inspection & Testing Description Acceptance Criteria Reference Document QC Checklist Remarks
AKWAN Q M.E MFQ

RC Standard
15840,SMACNA
Standards,Project
specification, Approved
Installation of air terminal device, Flexible
5 drawing,QCP Relavant Drawing,SMACNA QCF - 118 P W S S
connections.
applicable industrial Standard QCP
code & standards,
Manufacturer
installation manual.

Project Specification,
RC Standard 15820, IFC Drawing,Manu
Codes/relavant Instru,RC Standars AS PER
6 Functional test of Fire Damper. P W W S
applicable Industrial 15820,Project VENDOR FORM
codes & standards, Specification.
Manufacturer manual.

AS PER
HVAC Electrical & Instrumentation Material
7 Project Specification RC Specification ELECTRICAL P W S S
Receving Visual Inspections
ITP

DUCT INSULATION / CLADDING

8.1) Material Thickenss, Approved Insulations /


Cladding Sheet.
8.2) Material Delivered at Site is free from Defects &
RC Standard
as per specifications.
15820/15670,Project
8.3) Check duct Surface for Clean & dry prior to SMACNA HVAC Duct
specification,
Insulations. construction
drawing,QCP Relavant
8 8.4) Size of fastening Screws. Standard,Purchase QCF-120 P W W S
applicable code &
8.5) workmanship. Order,Manufacturer
standards,
8.6) Check sealant. Recommendation.
Manufacturer
8.7) Correct flow direction.
instructions manual.
8.8) Check all the joints are sealed properly.
8.9) Visual Inspection of conditions of air cutlets &
inlets & dirction of grills.

LEAK TEST INSPECTION

RC Standard 15820 /
15670,QCP ,Project
Check for Leak Test for Duct Installation, by specification,Relavant
Vendor
9 conducting light test Method applicable QCF-119 P W W S
recommendation,SMAC
codes/standards
NA Standards, RC
Manufacturer Instruction
Standard.
manual.

EQUIPMENT INSTALLATION

Equipment Foundation Location Check as per


RC Standard
Approved Drawing.
15820/15730,QCP
10.1) Verify unit Installation is as per
Project
approved Drawing, Check Vibration pad Place
specification,Relavant
10 Beneath the Package Equipment installation. Approved
Page 7 of 9Drawing. QCF - 114 P W S S
applicable Industrial
10.2) Check
codes/standards
Orientation & Level is per IFC Drawing. C)
Manufacturer
ITP FOR HVAC(HEATING VENTILATION AND AIR CONDITIONING) SYSTEM INSTALLATION DATE: 20-02-2012
Rev No: A
Equipment Foundation Location Check as per
ITEM RC Standard
Approved Drawing.
Inspection & Testing Description Acceptance Criteria Reference Document QC Checklist Remarks
No. 15820/15730,QCP AKWAN Q M.E MFQ
10.1) Verify unit Installation is as per
Project
approved Drawing, Check Vibration pad Place
specification,Relavant
10 Beneath the Package Equipment installation. Approved Drawing. QCF - 114 P W S S
applicable Industrial
10.2) Check
codes/standards
Orientation & Level is per IFC Drawing. C)
Manufacturer
Check Condensate Drain System is as per
Installation manual.
approved drawing.

RC Standard
15820/15670, QCP
Project SMACNA HVAC Duct
Pre-Commissioning Check for HVAC System
specification,Relavant construction Standard, AS PER
11 Includes package equipment duct, Volume / Fire P W W S
applicable Industrial Manufacturer VENDOR FORM
dampers, Electrical / Instrumentations.
codes/standards Recommendation.
Manufacturer
Installation manual.

RC Standard 15840,
Project
Final visual Inspection of HVAC System includes Vendor recommendation
specification,Relavant
identification tag for equipment, Volume / Fire SMACNA standards,
12 applicable QCF-121 P W W S
Dampers, Air flow direction on the Duct Air terminal RC standards
codes/standards
devices. 15820/15840
Manufacturer
Installation manual.

Vendor recommendation
Testing & Balancing: Perform by HVAC third party / Third party testing SMACNA standards, AS PER
13 P W W S
Vendor. procedures. RC VENDOR FORM
standards15720/15730,

INVOLVEMENT
INVOLVEMENT INTERVENTION CODES

AKWAN - Construction Department MFQ- MARAFIQ Project Mgmt Team (Representative) P - Perform W - Witness (RFI required)

C - Certificate R - Review Point


Q - SETE Energy QA/QC Department M.E - Marafiq engineering (Representative) Inspection Team
S - Surveillance H - Hold point

An inspection point, defined in an appropriate document, beyond which an activity can proceed after notifying the designated organization or
Witness Point (W)
authority. Contractor's QC Inspector has full responsibility for performing detailed inspections during the work activity.

Part of the Work, defined in an appropriate document that cannot proceed until it has been inspected and certified by the signature of the
Hold Point (H)
appropriate authority.

Continual monitoring and verification of the status of an entity and analysis of records to ensure that the Contract specified requirements are
Surveillance (S)
fulfilled

Performance (P) Inspection and test performed by Subcontractor / SETE Inspector and/or Site Engineer or the approved Independent Inspection Agency

A review point, defined in an appropriate document, Done by SETE or the point at which a work activity cannot proceed without first ensuring
Review Point ( R )
the review and approval of applicable documents or personnel qualifications by a designated organization or authority.

Page 8 of 9
ITP FOR HVAC(HEATING VENTILATION AND AIR CONDITIONING) SYSTEM INSTALLATION DATE: 20-02-2012
Rev No: A
ITEM
No. Inspection & Testing Description Acceptance Criteria Reference Document QC Checklist Remarks
AKWAN Q M.E MFQ

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