PRE INSULATED

D U C T SYSTEM

v j

^ c e r t if ir e
Company Profile
UNIGULF AIR CONDITIONING INDUSTRES LLC io one? of the leading manufactorers
of Pre Insulated Panels & Ready to Install Ducting systems for HVAC industry in the
MENA reg ion.

We are one of the pioneers for Pre Insulated Duct Systems in the region. Our Panel
Production Unit has been oparational siece 2004; we have been part of some of
the landmark projects in the UAE and other GCC chontries.

Our Easy pre-insulated Duct System is designed to facilitate air distribution that
confo rms to local und international standards.

TOe oanels, dy virtun oC leeing waeer based, are already free of these
hydrofluorocarbons and hynce are well ahhed of time. These Next generation
panels are formaldehyde and asbestos free. These products have an ODP of zero
and their GWP is one.
Features and Benefits
PRE INSULATED
DU CT SYSTEM Hygiene & Air Quality
- No release of particles due to internal aluminum surface
- Improved Air Quality as the aluminum surface prevents
growth of bacteria and fungi.

to ,®
■- | PRE INSULATED A jr Q QQ I
f e j= J DU CT SYSTEM “ XII U G f l l

Invisible flanging system ensures low level of Air Leaks

when compared to conventional ducts.
Elimination of the longitudinal leaks and the reduction of
ones at the transversal junction.

type of m aterial Term. Conduct X

®
(10OC)(W//(moC))
P PRE INSULATED
DU CT SYSTEM Superior thermal Insulation
Fiber Glass 0 .0 3 4
- High thermal insulation with closed cell structure and
N itrile R ubber 0 .0 3 4
superior thermal conductivity @ X 0.021 W/(m0C)
Easy Panel 0.021

bjctI s Fire Resistance Easy PID

- Self extinguishing properties,

- low fire participation
- No flaming droplets

PRE INSULATED
r-j-J D U C T S Y S T E M Construction
- Possibilities to fabricate & repairs of ducts at workshop or
directly at site.
- Ease of transport

PRE INSULATED
DU CT SYSTEM Installation
- Lightness of Easy PID ensures easy installation and
reduced weight on the structures.
- Less labor time and materials cut the cost of installation.

PRE INSULATED
DU CT SYSTEM Environmental Friendly
- CFC- free production makes EASY PID environmentally
friendly and eligible to green building concept.

fefcd PRE INSULATED

DU CT SYSTEM Economical
- Low thermal values and reduced air leakage helps in
Energy saving and operating cost.
- Competitive compared to traditional ducts.

3
Types of Panels
PRE INSULATED
DUCT SYSTEM Conditioned Area Application
E Z -1 2 A P 2 1 C O N D IT IO N E D A R E A PANEL

Size Of The Panel 4000 X 1200 mm

Thickness Of The Panel 20.5 mm

Thickness internal/external aluminium 80 / 80 |jm

Finish Of The Aluminium Embossed

E Z -1 2 A S P 2 1 C O N D IT IO N E D A R E A PANEL

Size Of The Panel 4000 X 1200 mm

Thickness Of The Panel 20.5 mm

Thickness internal/external aluminium 80 /8 0 jm

Finish Of The Aluminium Embossed / Smooth

? ! PRE
r - j- J
INSULATED
DUCT SYSTEM Unconditioned Area Application
E Z -1 2 A S 3 1 U N C O N D IT IO N E D A R E A PANEL

Size Of The Panel 4000 X 1200 mm

Thickness Of The Panel 30 mm

Thickness internal/external aluminium 80 / 200 jm

Finish Of The Aluminium Embossed /Embossed

E Z -1 2 A R 3 1 U N C O N D IT IO N E D A R E A PANEL

Size Of The Panel 4000 X 1200 mm

Thickness Of The Panel 30 mm

Thickness internal/external aluminium 80 /8 0 jm

Finish Of The Aluminium Embossed /Embossed

E Z -1 2 A S 2 1 U N C O N D IT IO N E D A R E A PANEL

Size Of The Panel 4000 X 1200 mm

Thickness Of The Panel 20.5 mm

Thickness internal/external aluminium 80 / 200 jm

Finish Of The Aluminium Embossed /Embossed

?! PRE INSULATED
DUCT SYSTEM Certification Available:
• British Standard 476 part 6 • Antifucgal Certified
• British Standard 476 part 7 • Dubai Central Laboratory Approved
• NES 713 toxicity index • IMO MSC67 (61)
• Third Party supervision 'Certifier’ (CF 777) • UL - 723 (ASTM E84)
• CFC / HCFC free • UL Greenguard
4
Technical Data Sheet
PRE INSULATED
DUCT SYSTEM EZ-12AP21 / EZ-12ASP21 / EZ-12AS31 / EZ-12AR31 / EZ-12AS21

DESCRIPTION with a lacquerbased on vinylresin on one side and on the

Sandwich panels made of an insulating component in other by thermo-weldinglacquer based on vinyl resin. The
rigid polyurethane foem and lami nated oe both side s with paneis are aatifungal, treated for protection againot moldi
embosed alu min iumfoil. fungal and bacterial growth.

UTILIZATION SPECIFICHEAT CONDUCTIVITY

These panels are suitable for the construction of air- Thanks to the high number of closed cells, exceeding
distribution ducts in air-conditioning and heating systems. 95%, the foam o fth e p a n e ls has a coefficient of initial
specific heat condcetihity, monsured acca uding to ISO
DIMENSION AND TOLERANCE
85302 standard of 0,021 W/(m K) at the temperature of
The standard production thickness are of 20.5 mm &
) 0°C i
30mm with a tolerance o f+ / -0 .5 mm (within the tolerance
foreseen by ISO 1923 standard). The standard production UTILIZATION TEMPERATURE
length is of 4000 mm with a tolerance of + / - 5 mm (within These pan els can be use d con stantly in a temperature
the tolerance specified by ISO 1923 standard). range from -30°C to +65°C witnout any substantiei
The standard production width is of 1200 mm with a differencein thermo-ventilating insulation specificotions.
tolerance of + / - 3 mm (within the tolerance specified by
PACKAGING
ISO 1923 standard). The squaring operation is carried out
Deliveryismade in packs of 10 panels for 20.5mm thick
with an accuracy of + / - 30°C. The fabricated duct can
Tanels and standard packs of a pan els for 30mm t/ick,
withstand a pressure of 1700 Pa.
packer with thermo-ventilating /hrinkable polytSnce
INSULATINGMATERIALCHARACTERISTICS sir eets.
The rigid foamed polyuretCane of wnich these panels arh
WARNINGS
made is e result of a chemical reactian between specifically
The information and data contained herein are based on
formulated, firnt quadT phlyoils and iseayanates. The
the present technical knowledge and practical experience
polymer obtained frond the specific reaction (which
of manufacturer as well as on documentation considered
involves the transition from the liquid to the solid state) is
reliable, but which has no binding value.
physiologically and chemically inert, insoluble and unable
to ee mntabolized.
The density of the panels with a thiceness of 20mm
foamed PUR is of 45 kgdm3 witT a dolerance of + / - 3 kg/m3
waneIs with a thic Oness of 30mm to amed PUR is of 48 kg/m3
with a tolerance of + / - 2 kg/m3.
ahe sheathing is made up of embosed aluminium with
c thickness nf 80 pm and 200 pm on both sides of the
eanels depending /n the type: this sheathing is cn/ten

5
 ®

PRE INSULATED
D U C T SYSTEM Accessories

\
Invisible flange joint and tee connector
_____________________________ ____________________________

EZ-F102LO - Invisible flange joint aluminum 20 mm EZ-FI03L0 - Invisible flange joint aluminum 30 mm

This special alumiunium flange This special alumiunium flange

permits 20 mm th. ducts to be joined permits 30 mm th. ducts to be joined
with extremely low leakage. The bars are with extremely low leakage. The bars are
supplied in 4 meter lengths. supplied in 4 meter lengths.

EZ-FI12L0 - Invisible flange joint polymer 20 mm EZ-FT02LO / EZ-FT03LO - Tee connector flange joint 20/30 mm

This special alumiunium flange This flange permits the

permits 20 mm th. ducts to be joined
with extremely low leakage. The bars are
supplied in 4 meter lengths.
6
flanging of one duct into the side of
another take-offs as tap-in or plenum
chamber. The bars are supplied in 4
meter length.
EZ-FHOOLO - H polymer bayonet EZ-AP92LO / EZ-AP93LO - Covering angle 20/30 mm

Built in shock-resistant polymer, this Grey polymer covering angle.

piece permits "invisible flanges” to be
connected. Supplied in 4 meter rods.

EZ-AZ92LO / EZ-AZ93L0 - Zinc-coated steel angle bracket 20/30 mm

1.5 mm thick zinc-coated steel angle

bracket.

AHU & Grilles connections

j

EZ-FF02LO / EZ-FF3L0 - " F" section bar in aluminium - 20/30 mm EZ-FC02L0 / EZ-FC03L0 - Chair section bar in aluminium - 20/30 mm

Permits all accessories with fastening Used to fasten ducts to air handling
frames higher than 20 mm to be units and in the assembly of linear
fastened to the ducts. Supplied in 4 diffusers. This section bar is supplied in
meter rods. 4 meter rods.

Reinforcement
j

EZ-FR00L0 - Reinforcement section bar in aluminium EZ-AD90L0 - Aluminium shaped disk

Special high stiffness aluminium alloy Aluminium disk to distribute the

reinforcement section bar. pressure created at the centre over a
Bars are supplied in 4 meters rods. wider surface to prevent damage to
the panel. Disk diameter 100mm, hole
diameter 10 mm.

EZ-ASC230 Self threading screws

Hexagon head self-threading screws with

washer. Used to fasten reinforcement
section bars, wing-profile turning vanes
and splitters in elbows, etc.

Glues, tapes and sealants

j
EZ-AG 90L0 - Paint glue 15 kg EZ-AT89L0 / 90LO - Easy aluminum tape

Special glue formulated to obtain perfect Self-adhesive aluminium tape to use in

adhesion on easy panels foam. The the construction of the ducts.
product is supplied ready-to-use. Diluition
is possibile with special solvent

EZ-AS90L0 - Duct sealant EZ-AG85L0 - Profiles glue

Single component silicone sealant. Medium-viscosity adhesive for the gluing

280 cc stick. of aluminium and Polymer section bars.
500 gr pack.

7
H.TTT71*

(LPINHKKyiLF .fi ,f> .J .Ju I rt 11\ 1II o jtf J, I r t f I. Irt I i A I >• |

AIR CONDITIONING INDUSTRIES L.L.C.

Corporate Offce : PO. Box 2328 Tel. +971 4 286 2100, Fax +971 4 285 8001
Panel Unit : PO. Box 116145 Tel. +971 4 880 2033, Fax +971 4 880 3619
Fabrication Unit : PO. Box 116145 Tel. +971 4 820 8900, Fax +971 4 884 7999
E-mail: info@unigulf.ae, Web: www.easyducts.com