ECFanGrid Installation and Operation Guide PDF

ECFanGrid
Installation, Operation
and Maintenance Guide
SAFETY WARNING: Improper installation, adjustment, alteration service or maintenance can

cause property damage, injury or death. Read the installation,operating and maintenance in-
structions thoroughly before installing or servicing this equipment.
Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 1

TABLE OF CONTENTS:
1. ECFanGrid: General Information.........................................................................page 3
2. Safety Considerations.........................................................................................page 6
3. Inspection on Arrival............................................................................................page 7
4. Inspection Prior to Installation............................................................................page 8
5. Installation Recommendations for the ECFanGrid ............................................page 9
5.1 Frame Construction .................................................................................page 9
5.2 Retrofit Kit.................................................................................................page 9
5.3 UnoBox ....................................................................................................page 9
6. Electrical Connection........................................................................................page 10
7. Installation of Constant Volume Control System.............................................page 13
8. Airflow Measuring System................................................................................page 15
9. Start up and Commissioning ...........................................................................page 16
10. Troubleshooting...............................................................................................page 17
10.1 ECFanGrid Ecfangrid Motor And Impeller Replacement...................page 19
11. Contacts..........................................................................................................page 20

1. General Information
Thank you for choosing Rosenberg!

Your ventilation system now will have several advantages over traditional belt driven fans, your building is
now part of the future of ventilation. Please read this guide carefully and follow the installation recommen-
dations as close as possible in order to maximize the performance of your system.
Avoid unnecessary risks and also to keep it running for a long time.
Principles of operation:
• ECFanGrid made of n high efficiency EC Fans including Power and Wiring Cabinet and a Differential Pressure
Controller.
• The ECFanGrid acts like a single Rosenberg EC Fan. But opposed to that of a single fan, the ECFanGrid
offers built in redundancy, other advantages that the ECFanGrid offers over traditional drive solutions is its
compactness and flexibility, uniform flow profile, less low frequency sound, integrated speed regulation, simple
replacement and maintenance, easy cleaning and weight reduction.
• The physical fundamentals of the ECFanGrid are simple, the volume flow multiplies proportional to the number
of fans and the pressure ratios remain identical. Optimal distance between the EC Fans is an important factor to
allow peak performance, again please follow the installation and mounting instructions.
• For construction the ECFanGrid in all its modes require accurate and defined internal dimensions of the
section where it needs to be installed. The Rosenberg ECFanGrid is an all in one solution – Plug & Play.
ECFanGrid Control System Principles:
All fans can be speed controlled in a range of 0-100% by a common 0-10V signal.
• All fans can be enabled by a common potential free signal. The enabling is made by closing the contact.
• All fans are wired on a common collective error alarm contact. When a disturbance on one of the n fans is
present this will be displayed either through 24VDC or through a potential free contact.
• The regulation and/ or measurement of pressure or volume is made by the supplied differential pressure controller,
prerequisite is the correct interconnection of the supplied piezometer rings at the cones according to the EC Fan
installation instructions and the correct installation downstream or upstream of the pressure tabs that would be
completing the differential pressure circuit in which the whole control is based.
Power and Control Wiring Cabinet

According to your project specific number of fans a certified electrician should wire all the fans together to the
supplied Rosenberg’s power and wiring cabinet, made out of light grey (RAL 7035) coated steel sheet , IP54
protection all components are UL, ULC, CSA listed, wiring design and drawings should be supplied to you together
with the package, the wiring cabinet external dimensions vary depending in the number of fans it will encompass,
Rosenberg supplies cabinets for 2, 4, 6, 9 and 12 fans as a standard. Temperature range is -20C to +50C. Each
fan is individually fused in accordance to CSA regulations; the cabinet has an independent 24VDC voltage source.
Through this feature the redundancy capabilities of the entire system increases.

1. General Information ( cont’d)
Fig. 1-1 ECFanGrid Typical Configuration
Note: A complete set of wiring drawings should be delivered with your cabinet.
A certified electrician should interconnect all the components of the system.
The ECFanGrid Components
Independent of the ECFanGrid type the main components of the system are as follows.
• EC Fans
• CSA approved Wiring Cabinet (460V and 24V power supply, 0-10V Control )
• Differential Pressure Controller PLC with ModBus communication capacity (0-10V signal output)
Existing types of ECFanGrid
Depending on your required solution your ECFanGrid can be supplied in three different modes, although the oper-
ational concept remains the same, some of the components will have differences and the scope of supply varies
hence installation recommendations are particular for each.
• ECFanGrid Frame Construction

• ECFanGrid RetroFit Kit
• ECFanGrid UnoBox
Note: Please make sure what is the type of ECFanGrid you are about to install and refer to the
proper installation guideline.

1. General Information ( cont’d)
The assembling sequence outlined for the ECFanGrid in this document is as follows:
1. Mechanical (Installation of the Fans)

2. Electrical Wiring (460V power feed)
3. Control Wiring ( 0-10V Control )
4. Air Flow Measurement System (Pneumatic signal)
5. Control System (24V input, 0-10V Control, Pneumatic Signal)

2. SAFETY CONSIDERATIONS
Hazards may exist within each Fan Module Unit because it contains electrical and powerful mov-
ing components. Only qualified service personnel should install or service this equipment. Ob-
serve precautions as marked in literature and on labels attached to each unit.
Main power must be disconnected via the main disconnect and ‘locked out’ before performing
any service to at each unit(s) – failure to do so could result in an electric shock which could cause
personal injury or death.
Improper installation, adjustment or alteration to a unit(s) could cause property damage, personal
injury or death.
During Construction and/or Installation the following Safety Codes must be observed:
Safety Shoes, Safety Glasses, Hard Hats and Work Gloves must be worn.
Fire Extinguishers must be on Site for any Cutting, Welding and/or Brazing, as required.

3. INSPECTION ON ARRIVAL
All Rosenberg Fan Products are carefully constructed and

inspected prior to shipment to insure the highest level of
quality and performance.
A Visual Inspection of Fan Module Components and/or

UnoBoxes as well as Control Cabinets should be carried out
for any damage that may have occurred during shipment
or material handling. In addition the Packing List should be
compared to the quantity of items received.
Should any damage be evident or if there is a discrepancy,

with regard to missing items – the Carrier’s Bill of Lading
should be signed indicating damage and items missing.

4. INSPECTION PRIOR TO INSTALLATION
Before the assembly of the ECFanGrid, an inspection of

ALL the Fan Wheels is required to ensure freedom of rota-
tion and that there is an equal distance/clearance between
the Fan Wheel Cone and the Inlet Cone through 360o.
If there is a discrepancy in freedom of rotation, the Fan

Assembly in question may require a further adjustment of
the Inlet Cone – if this is not possible – THE FAN SHOULD
NOT BE PUT INTO SERVICE and immediately contact the
Rosenberg Sales Office located in Mississauga, Ontario.
Rosenberg Fans Canada Ltd.

1210 Mid-Way Blvd, Unit 20
Mississauga, ON, L5T 2B8
Tel: (905) 565-1038 (head office)
Tel: (514) 592-7462 (QC, NS, NB, NF)
Tel: (403) 992-6042 (SK, AB, BC)
Fax: (905) 565-0161
Email: info@rosenbergcanada.com
www.rosenbergcanada.com
www.ecfangrid.ca

5. INSTALLATION RECOMMENDATIONS
5.1 ECFanGrid Frame Construction

Rosenberg delivers your fans as a module, these modules will require
a an engineered design support structure with the capability of carrying
both static and dynamic load of the fan system
(See Appendix A)
5.2 ECFanGrid Retrofit Kit

Rosenberg delivers your fans as modules, together with a pre-engi-
neered internal support structure and sheet metal parts to close all
the gaps between the fans and the existing external enclosure, this
enclosure has to be horizontally leveled and vertically plum. Further the
assembly of the structure and additional parts and accessories is as
outlined
(See Appendix B)
5.3 ECFanGrid UnoBox

Rosenberg delivers the fans as stackable boxes, these boxes are
constructed in galvanized steel which give structural support to the fan,
these boxes can be stacked up to three boxes high, width number of
boxes can be unlimited, in order to give structural support and avoid
risks it is recommended to bolt together the Unoboxes.
(See Appendix C)

6. ELECTRICAL CONNECTION
SAFETY WARNING:
Improper installation, adjustment, alteration service or maintenance can
cause property damage, injury or death. Read the installation,operating
and maintenance instructions thoroughly before installing or servicing
this equipment.
When installed, the ECFanGrid and optional Controls shall be wired and electrically grounded in accordance with
local codes as well as with the National Fire Protection Association (National Electrical Code), ANSA/NFPA70
and/or the Canadian Electrical Code CSA C22.1. The ECFanGrid installation must have an uninterrupted, ground
to minimize possible personal injury, should any electrical fault occur. Failure to follow this procedure could result
in that the Installer being liable for personal injury to others.
Electrical characteristics of each individual Fan Motor in the ECFanGrid are detailed on the Nameplate attached
to the Motor Support Plate.
Required Line Voltage(s) and/or Control Voltage(s) are detailed and specified in the following figures.

6. ELECTRICAL CONNECTION (CONT’d)
Fig. 6-2 ECFan Three phase wiring diagram (GD112, GD150 3~)

6. ELECTRICAL CONNECTION (CONT’d)
Fig. 6-3 ECFan Three phase wiring diagram (GD112 3~)

7. INSTALLATION OF CONSTANT VOLUME
CONTROL SYSTEM
All Rosenberg Fan Products are carefully constructed and inspected prior to shipment to insure the highest level of
quality and performance.
A Visual Inspection of Fan Module Components and/or UnoBoxes as well as Control Cabinets should be carried
out for any damage that may have occurred during shipment or material handling. In addition the Packing List
should be compared to the quantity of items received.
Should any damage be evident or if there is a discrepancy, with regard to missing items – the Carrier’s Bill of Lad-
ing should be signed indicating damage and items missing.
INTERFACE of the CONTROL SYSTEM for Constant Volume
The Flow Control of the ECFanGrid is established by the connection of the circular ‘Loop’ and the ‘Pitot Ring’ on
each of the Inlet Cones to a DIFFERENTIAL PRESSURE TRANSDUCER, which converts the Differential Pressure
with Calibration Factor (k-factor) of the Fan System. Please refer to appendix D which covers chapter of the HK
differential pressure controller that we supply with the ECFanGrid, how to set it up and how to operate it.
The ECFanGrid can be setup as a Constant Pressure or Constant Volume System with the combination of a Differ-
ential Pressure Sensor and a Rosenberg Inlet Cone, supplied with multiple pressure taps.
Please refer to the following figure for clarification.
Fig. 7-4 ECFanGrid – Constant Volume or Constant Pressure Schematic

7. INSTALLATION OF CONSTANT VOLUME
CONTROL SYSTEM (CONT’D)
Fig. 7-5 – DPT Transducer (0-10V) wiring example

8. AirFlow Measuring System
ECFanGrid AirFlow Measuring System components ( in kit)
Rosenberg’s ECFanGrid is delivered with the following components and accessories in order to measure
accurately air differential pressure in your system, please follow the guideline outlined with greater detail in
appendixes A, B or C.

9. START UP AND COMMISSIONING
Pre START-UP Check
VERIFY in coming voltage at main disconnect against phase to phase on three

phase electrical system.
If is not within 5% of Fan Nameplate Rating or 2% of phase to phase, the condition
must be corrected prior to SWITCHING ON ECFanGrid CONTROL CABINET.
COMMISIONING SYSTEM
To ensure proper operation of the ECFanGrid as per design, qualified/trained per-

sonnel should perform the start-up as outlined below:
1. With Energized incoming main power to the ECFanGrid Control Panel after
positioning ENABLE Switch to OFF and switch control panel ON-Green indicator
should glow bright green- System Ready.
2. If RED indicator is glowing there is an ALARM with one or more FANS in the
ECFanGrid, please refer to chapter 10 for trouble shooting ECFans before position-
ing ENABLE Switch to ON
3. If System ready for operation the differential pressure controller requires to be

configured refer to Appendix D HK DPT – Installation and configuration instructions.
4. After HK DPT Controller is configured for the number of fans (k-Factors) and
CFM/Static Pressure the enable switch is positioned to ON – System will be in full
operation.
5. At this step if the ECFanGrid is operating in a unstable condition – The configu-

ration of the DPT-Ctrl Should be modified Please refer to Appendix D again.
6. If at any point and the ECFanGrid comes to a STOP and the red indicator goes
on and does not turn off, one or more fans are in ALARM mode, please refer to
step two of the following chapter troubleshooting.

10. TROUBLESHOOTING ECFANGRID
Possible
Fault Action
Cause
NO Main Power or CHECK supply mains DIRECTLY at FAN TERMINALS
Incorrect Voltage If Voltage is not within 6% of rated or 2% of phase-to-phase, have the con-
Phase-to-Phase dition corrected.
Missing vdc SET CHECK for 10vdc availability Between 10V and GND Terminals at Analog 1
POINT from Analog
1
Missing ENABLE CHECK the 24VDC availability Between ‘ENABLE’ and GND Terminals
Signal
“Under voltage” – Incoming Voltage is below the tolerance limit of the spec-
ified line voltage.
Check main supply and fusing
Failure is automatically reset after the voltage rises above the minimum limit
“Over voltage” – Incoming Voltage is above the tolerance level of the speci-
fied line voltage.
Check main supply and fusing
Failure is automatically reset after the voltage falls under the maximum limit
FAN WILL “Locked Rotor”
NOT START Check Fan Impeller for overload caused by dirt or foreign matter and free-
OR RUN dom of rotation. Also check motor Inlet Cone mounting hardware.
INTERNAL PRO- Manual Reset required

TECTIVE FEATURE “Over temperature – electronics”
HAS TRIPPED
Air Flow and Ambient temperature too high
Failure is automatically reset after temperature returns to a normal level

“Over temperature – motor”
Air Flow and Ambient temperature too high
Failure is automatically reset after temperature returns to a normal level
“Failure in power section”
Current or Voltage has risen to a critical level
Manual Reset required

10. TROUBLESHOOTING ECFANGRID (CONT’D)
Possible
Fault Action
Cause
Fan rotates Contact Rosenberg Support to change parameter with “EC-Param” Soft-
at max Fan is in Closed Ware
speed – Loop Mode
independent
of Set Point
Fan does Max Set Point is not Check Set Point according to pin connection and increase.
not run at present on Analog
max speed 1.
Set Point on Analog Limit Set Point according to pin connection.
1 is too high.
Temperature depen- Bring Air Flow and Ambient temperature to within Nameplate limits.
dant power derating
is activated.
Fan rotates RPM of Fan too low. Refer to “Fan does not run at max speed” above
with is NO Check System duct elements (filtration, dampers, duct fittings and size)
or NOT Air Flow restricted
ENOUGH
Air Flow
Actual System pres- Check Fan selection
sure is higher than
Calculated
Installation not Review resistance within the installation design
favorable to good
design practice
Vibration / Inspect Impeller for clearance between Inlet cone and Wheel cone.
Fan Noise Impeller rubbing
Poor mounting Modify mounting support – add additional hardware

arrangement - reso-
nance
Impeller build-up Remove build-up and/or re-balance Impeller
Defective bearings Isolate Fan immediately. Contact Rosenberg Support
Fan operating in stall Move Operating Point by reducing pressure losses
or forbidden flow
region
RCDSwitch Ground Fault or
or Fuse Short Circuitx Check for Cable damage or the presence of moisture
tripping
Defective Motor Contact Rosenberg Support
and/or Electronic
Head

10.1 ECFanGrid MOTOR AND IMPELLER
REPLACEMENT
1 – Disconnect Main Power And Control Wire From Motor Head

2 – Provide Blocking Under Module Motor Mounting Plate Of Fan To Be Removed
3 – Remove (8) M6 Tx30 Self Tapping Pan Head Screws
4 – Slide Assembly Back And Position Fan Motor For Removal Of M10 Mounting Bolts
5 – Exchange Motor And Wheel Assembly And Re-install M10 Mounting Bolts
6 – Slide Assembly Back In Position And Re-install (8) M6 T30 Screws
7 – Check - Wheel Cone To Inlet Cone - For Uniform Rotational Clearance
8 – Re-establish Main And Control Power And Operate Ecfangrid

11. CONTACTS

Tel: (905) 565-1038 (head office)
Tel: (514) 592-7462 (QC, NS, NB, NF)
Tel: (403) 992-6042 (SK, AB, BC)
Fax: (905) 565-0161
www.ecfangrid.ca
© Copyright 2017, ROSENBERG CANADA, LTD.

ALL RIGHT RESERVED. NO PART OF THIS BOOK MAY BE REPRODUCED,
STORED IN A RETRIEVAL SYSTEM, OR TRANSMITTED IN ANY FORM BY AN
ELECTRONIC, MECHANICAL, PHOTOCOPYING, RECORDING MEANS OR
OTHERWISE WITHOUT THE WRITTEN PERMISSION OF ROSENBERG CANADA, LTD.
Rosenberg Canada reserves the right to modify the materials and specifications , at our discretion,
resulting from a continuing program of product improvement or the availability of new materials.

Appendix A
ECFanGrid
FRAME CONSTRUCTION
Rosenberg. APPENDIX A for “ECFanGrid. Installation, Operation and Maintenance Guide. V.1.0.17”
Rosenberg. APPENDIX A for “ECFanGrid. Installation, Operation and Maintenance Guide. V.1.0.17” Page 2
Rosenberg’s ECFans are to be delivered in module configuration like the preceding illustration they are
ment to be mounted in a plenum all inside a new or existing AHU cabinet, please refer to your specific
module model for individual weight and dimensions as well as the number of fans to design the supporting
frame for your ECFanGrid.
The wall plate supplied is made out from galvanized steel GA. This wall plate should be fixed to the
structure through the eight mounting holes.
Warning: The mechanical structure supporting the ECFans/ECFanGrid should be designed and calculated
by a qualified technician- Rosenberg Fans Canada Ltd bears no responsibility over this design.
Please consult us for specific weights and dimensions for each module.
Tel: (905) 565-1038 (head office)
Tel: (514) 592-7462 (QC, NS, NB, NF)
Tel: (403) 992-6042 (SK, AB, BC)
Fax: (905) 565-0161
www.ecfangrid.ca

Appendix B
ECFanGrid
RETROFIT
Rosenberg. APPENDIX B for “ECFanGrid. Installation, Operation and Maintenance Guide. V.1.0.17”
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Tel: (905) 565-1038 (head office)
Tel: (514) 592-7462 (QC, NS, NB, NF)
Tel: (403) 992-6042 (SK, AB, BC)
Fax: (905) 565-0161
www.ecfangrid.ca

Rosenberg. APPENDIX B for “ECFanGrid. Installation, Operation and Maintenance Guide. V.1.0.17”
Appendix C
ECFanGrid
UNOBOX
ROSENBERG’S UNOBOX MODULAR SELF CONTAINED EC FAN
UNO050 / UNO067 / UNO080 / UNO102
Rosenberg. APPENDIX C for “ECFanGrid. Installation, Operation and Maintenance Guide. V.1.0.17” Page 1
STURDY FRAME CONSTRUCTION
EC MOTOR MODULE
DOUBLE WALL INSULATED GALVANIZED STEEL PANELS
Handling
Units are shipped as a complete assembly. They may be lifted with
slings and spreader bars, please lift the fan in a way the all the fan
itself and the coating is protected fromdamage. Avoid lifting a fan
by the inlet or discharge flange, motor, impeller or housing or any
other way that may bend or damage parts.
Lifting Instructions
UNOBoxes are designed to be lifted and moved as a single mod-
ule, Rosenberg does not recommend lifting connected UNOBoxes
unless the modules are supported in a common base.
1. Carefully remove any crate and packing materials
2. Place the bottom fans onto mounting structure
3. Lift each fan individually into position
Foundation
Critical to every fan installation is a strong leveled foundation, Fans
mounted to or within a structure should be placed as close as pos-
sible to a rigid member such as a wall or column. The structure
must be designed for rotating equipment , static design for
strength is not sufficient to insure proper operation.
Any ducting should have independent support , do not use the
UNOBOX to support ducting, Isolating the fan from duct work with
flex connectionseliminates transmission of vibration.
Isolation
Structural bases must be sturdy enough to prevent flexing and
vibration. Design, fabrication and installation of the isolation base
are the sole responsibility of the customer. After the fan, isolation
base and isolators (if any) are installed, the entire assembly must
be leveled. Floor fans should be installed on a flat, leveled
rigid foundation.
ECFanGrid UNOBOX: Intake Side
ECFanGrid UNOBOX: Supply side
Installation:
ECFanGrid – UnoBox Construction requires a rigid horizontally level base with a Framed Angle
Border across the top and bottom of eachhorizontal row of UnoBox Modules.
The Framed Angle Border to be constructed of 3”x 3” x 14 ga Galvanized Material, framing theFront and
Back of each UnoBox Module Row.
To complete the installation a 3” Vertical Trim Strip is added between the Top and Bottom Framed Angle
Border – connecting each UnoBox Module, at the Front and Back
Tel: (905) 565-1038 (head office)
Tel: (514) 592-7462 (QC, NS, NB, NF)
Tel: (403) 992-6042 (SK, AB, BC)
Fax: (905) 565-0161
www.ecfangrid.ca

Appendix D
ECFanGrid
AIR HANDLING CONTROLLER
DPT-Ctrl Series
Rosenberg. APPENDIX D for “ECFanGrid. Installation, Operation and Maintenance Guide. V.1.0.17”
AIR HANDLING CONTROLLER INSTALLATION
DPT-Ctrl Series INSTRUCTIONS
INTRODUCTION WARNING
Thank you for choosing an HK Instruments DPT-Ctrl series air • READ THESE INSTRUCTIONS CAREFULLY BEFORE
handling controller with differential pressure or airflow transmitter. ATTEMPTING TO INSTALL, OPERATE OR SERVICE THIS
The DPT-Ctrl series PID controllers are engineered for building au- DEVICE.
tomation in the HVAC/R industry. With the built-in controller of the • Failure to observe safety information and comply with
DPT-Ctrl it is possible to control the constant pressure or flow of instructions can result in PERSONAL INJURY, DEATH AND/OR
fans, VAV systems or dampers. When controlling air flow, it is pos- PROPERTY DAMAGE.
sible to select a fan manufacturer or a common measuring probe • To avoid electrical shock or damage to equipment, disconnect
that has a K-value. power before installing or servicing and use only wiring with
insulation rated for full device operating voltage.
• To avoid potential fire and/or explosion do not use in potentially
flammable or explosive atmospheres.
• Retain these instructions for future reference.
• This product, when installed, will be part of an engineered
system whose specifications and performance characteristics
are not designed or controlled by HK Instruments. Review
applications and national and local codes to assure that the
installation will be functional and safe. Use only experienced
APPLICATIONS and knowledgeable technicians to install this device.
DPT-Ctrl series devices are commonly used in HVAC/R systems for:

• Controlling differential pressure or air flow in air handling systems
• VAV applications
SPECIFICATIONS
Performance Measuring element: Electrical connections:
Accuracy (at applied pressure): MEMS 4-screw terminal block
Ranges < 125 Pa = ±2 Pa Environment: Wire: 12–24 AWG (0.2–1.5 mm2)
Ranges 125 Pa = ±1,5 % Pa Operating temperature: Cable entry:
(Accuracy specifications include: general accuracy, -10...50 °C Strain relief: M16
temperature drift, linearity, hysteresis, long term with autozero (-AZ) calibration -5...50 °C Knockout : 16 mm
stability, and repetition error) Storage temperature: Pressure fittings
Thermal effects: -20...70 °C 5.2 mm barbed brass
Temperature compensated across the full spectrum of Humidity: + High pressure
capability 0 to 95 % rH, non condensing − Low pressure
Overpressure:
Proof pressure: 25 kPa Physical Electrical
Zero point calibration: Dimensions: Voltage:
Automatic autozero or Case: 90.0 x 95.0 x 36.0 mm Circuit: 3-wire (V Out, 24 V, GND)
manual pushbutton Weight: Input: 24 VAC or VDC, ±10 %
Response time: 150 g Output: 0–10 V, selectable via jumper
1.0−20 s, selectable via menu Mounting: Power consumption: <1.0 W
2 each 4.3 mm screw holes, one slotted Resistance minimum: 1 kΩ
Technical Specifications Materials: Current:
Media compatibility: Case: ABS Circuit: 3-wire (mA Out, 24 V, GND)
Dry air or non-aggressive gases Lid: PC Input: 24 VAC or VDC, ±10 %
Controller parameter (selectabe via menu): Protection standard: Output: 4–20 mA, selectable via jumper
Setpoint 0...2500/7000 Pa IP54 Power consumption: <1.2 W
P-band 0...100 000 Display Maximum load: 500 Ω
I-time 0...1000 s 2-line display (12 characters/line)
D-factor 0...100 Line 1: Direction of control output Conformance
Pressure units (select via menu): Line 2: Pressure or air flow measurement, Meets requirements for CE marking:
Pa, kPa, mbar, inWC, mmWC selectable via menu EMC Directive 2014/30/EU
Flow units (select via menu): Size: 46.0 x 14.5 mm RoHS Directive 2002/95/EY
Volume: m3/s, m3/hr, cfm, l/s
Velocity: m/s, ft/min
Copyright HK Instruments 2016 www.hkinstruments.fi Installation version 4.0 2016

SCHEMATICS MOUNTING THE DEVICE CONTINUED
Figure 1 - Mounting orientation
Connection for display
Menu buttons Terminal block

Pressure
sensor
SELECT
LED
YES NO NO
CTRL OUTPUT
UP
PRESSURE
CONTROL OUT
DOWN
P/V OUT
ZERO 24 V
GND
4–20 mA
Out STEP 2: WIRING DIAGRAMS
0–10 V
For CE compliance, a properly grounded shielding cable is required.

1) Unscrew the strain relief and route the cable.
2) Connect the wires as shown in figure 2.
3) Tighten the strain relief.
Figure 2a - Wiring diagram
0–10 V / 4–20 mA
Control output
0–10 V / 4–20 mA
DIMENSIONAL DRAWINGS Pressure/Flow output
24 V
+ Power supply
90.0 24 VDC / 24 VAC
36.0
GND
77.0
Figure 2b - Output mode selection:

Default selection 0–10 V for both
Ctrl output
Pressure
71.5
53.0
95.0
DPT-Ctrl
Jumper installed to the two lower pins on the left side:
0–10 V output selected for control output
Jumper installed to the two upper pins on the left side:

4.2
4–20 mA output selected for control output
Jumper installed to the two lower pins on the right side:

0–10 V output selected for pressure
INSTALLATION
Jumper installed to the two upper pins on the right side:
1) Mount the device in the desired location (see step 1). 4–20 mA output selected for pressure
2) Open the lid and route the cable through the strain relief and
connect the wires to the terminal block(s) (see step 2).
3) The device is now ready for configuration.
STEP 3: CONFIGURATION
WARNING! Apply power only after the device is properly wired.
Select the functioning mode of the controller: PRESSURE or FLOW.
Select PRESSURE when controlling a differential pressure.

STEP 1: MOUNTING THE DEVICE
SELECT
1) Select the mounting location (duct, wall, panel). CONTROL UNIT
2) Use the device as a template and mark the screw holes. PRESSURE UP
3) Mount with appropriate screws (not included). DOWN

CONFIGURATION CONTINUED CONFIGURATION CONTINUED
1) Select pressure unit for display and output: Pa, kPa, mbar, inWC 1) Select the functioning mode of the controller
or mmWC. - Select Manufacturer when connecting DPT-Ctrl to a fan
SELECT with pressure measurement taps
PRESS. UNIT - Select Common probe when using DPT-Ctrl with a
Pa UP
common measurment probe that follows the formula:
DOWN
q = k ∙ √∆P (i.e. FloXact)
2) Pressure output scale (P OUT). Select pressure output scale to SELECT
improve output resolution.

MANUFACTURER
Common probe UP
DOWN
SELECT
P OUTPUT MAX SELECT
2000 Pa UP
Common probe Flakt Woods UP
DOWN
DOWN
3) Response time: Select response time between 1.0-20 s. 2) If Common probe selected: select measurement units used in the
formula (aka Formula unit) (i.e. l/s)
SELECT
RESPONSE TIME SELECT

20 s UP
FORMULA UNIT
DOWN
l/s UP
DOWN
4) Select a setpoint of the controller.

3) Select K-value
SELECT a. If manufacturer selected in step 1:
REF PRESSURE Each fan has a specific K-value. Select the K-value from fan manu-
100 Pa UP
facturer’s specifications.
DOWN
b. If Common probe selected in step 1:

5) Select proportional band according to your application Each common probe has a specific K-value. Select the K-value from
specifications. common probe manufacturer’s specifications.
Available K-value range: 0.001...9999.000
SELECT
P-VALUE SELECT
206 UP
K-VALUE
DOWN
9000.000 UP
DOWN
6) Select integration time according to your application

specifications. 4) Select flow unit for display and output:
Flow volume: m3/s, m3/h, cfm, l/s
SELECT
Velocity: m/s, f/min
I-VALUE
4.00 UP
SELECT
DOWN FLOW UNIT
m3/s UP
DOWN
7) Select derivation time according to your application specifications.
5) Flow output scale (V OUT): Select flow output scale to improve
SELECT
D-VALUE output resolution.

1.00 UP
SELECT
DOWN V OUTPUT MAX
50.000 m3/s UP
DOWN
8) Push select button to exit menu and to save changes.
6) Response time: Select response time between 1.0–20 s.

SELECT SELECT
EXIT MENU SELECT
RESPONSE TIME
20 s UP
Select FLOW when controlling an air flow. DOWN
7) Select a setpoint of the controller.

SELECT
CONTROL UNIT SELECT

FLOW UP
REF FLOW
DOWN
0.025 m3/s UP
DOWN

CONFIGURATION CONTINUED ZEROING THE DEVICE CONTINUED
8) Select proportional band according to your application 2) Autozero calibration
specifications. If the device includes the optional autozero circuit, no action is re-
SELECT
quired.
P-VALUE
206 UP
Autozero calibration (-AZ) is an autozero function in the form of an au-
DOWN
tomatic zeroing circuit built into the PCB board. The autozero calibra-
tion electronically adjusts the transmitter zero at predetermined time
9) Select integration time according to your application intervals (every 10 minutes). The function eliminates all output signal
specifications. drift due to thermal, electronic or mechanical effects, as well as the
SELECT need for technicians to remove high and low pressure tubes when
I-VALUE performing initial or periodic transmitter zero point calibration. The au-
4.00 UP
tozero adjustment takes 4 seconds after which the device returns to
DOWN
its normal measuring mode. During the 4 second adjustment period,
the output and display values will freeze to the latest measured value.
10) Select derivation time according to your application
specifications.
Transmitters equipped with the autozero calibration are virtually
SELECT maintenance free.
D-VALUE
1.00 UP
DOWN
RECYCLING/DISPOSAL
11) Push select button to exit menu.
The parts left over from installation should be
recycled according to your local instructions.
SELECT SELECT
Decommissioned devices should be taken to
EXIT MENU a recycling site that specializes in electronic
waste.
STEP 4: ZEROING THE DEVICE

To zero the device two options are available: WARRANTY POLICY
1) Manual Pushbutton zero point calibration
2) Autozero calibration The seller is obligated to provide a warranty of five years for the de-
livered goods regarding material and manufacturing. The warranty
Does my transmitter have an autozero calibration? See the product period is considered to start on the delivery date of the product. If
label. If it shows -AZ in the model number, then you have the au- a defect in raw materials or a production flaw is found, the seller is
tozero calibration. obligated, when the product is sent to the seller without delay or
before expiration of the warranty, to amend the mistake at his/her
1) Manual Pushbutton zero point calibration discretion either by repairing the defective product or by delivering
NOTE: Supply voltage must be connected at least one hour prior to free of charge to the buyer a new flawless product and sending it to
zero point adjustment. the buyer. Delivery costs for the repair under warranty will be paid
a) Disconnect both pressure tubes from the pressure ports labeled
a)+ Disconnect both pressure tubes from the pressure ports labeled by the buyer and the return costs by the seller. The warranty does
and –.
+ and –. not comprise damages caused by accident, lightning, flood or other
b) Push down the zero button (joystick) until the LED light (red)
b)turns
Pushondown thedisplay
zero button natural phenomenon, normal wear and tear, improper or careless
and the readsuntil the LED
“zeroing” light (red)
(display optionturns on(see
only). and
the display reads “zeroing” (display option only). (see figure 4) handling, abnormal use, overloading, improper storage, incorrect
Figure 6)
c)c)The zeroing of the device will proceed automatically. Zeroing care or reconstruction, or changes and installation work not done
The zeroing of the device will proceed automatically. Zeroing is
is complete when the LED turns off, and the display reads 0 by the seller or his/her authorized representative. The selection of
complete when the LED turns off, and the display reads 0 (display materials for devices prone to corrosion is the buyer’s responsibil-
(display option only).
option only). ity, unless otherwise is legally agreed upon. Should the manufacturer
d) Reinstall the pressure tubes ensuring that the High pressure
d) Reinstall the pressure tubes, ensuring the High pressure tube is alter the structure of the device, the seller is not obligated to make
tube is connected to the port labeled +, and the Low pressure
connected to the port labeled +, and the Low pressure tube is comparable changes to devices already purchased. Appealing for
tube is connected to the port labeled −.
connected to the port labeled −. warranty requires that the buyer has correctly fulfilled his/her duties
arisen from the delivery and stated in the contract. The seller will give
Figure 4 a new warranty for goods that have been replaced or repaired within
the warranty, however only to the expiration of the original product’s
Press down button warranty time. The warranty includes the repair of a defective part or
LED turns ON device, or if needed, a new part or device, but not installation or ex-
Display reads “Zeroing” change costs. Under no circumstance is the seller liable for damages
compensation for indirect damage.
LED

Tel: (905) 565-1038 (head office)
Tel: (514) 592-7462 (QC, NS, NB, NF)
Tel: (403) 992-6042 (SK, AB, BC)
Fax: (905) 565-0161
www.ecfangrid.ca

Rosenberg. APPENDIX D for “ECFanGrid. Installation, Operation and Maintenance Guide. V.1.0.17”

ECFanGrid Installation and Operation Guide PDF

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ECFanGrid

SAFETY WARNING: Improper installation, adjustment, alteration service or maintenance can

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 1

4. Inspection Prior to Installation............................................................................page 8

5. Installation Recommendations for the ECFanGrid ............................................page 9

5.1 Frame Construction .................................................................................page 9

5.2 Retrofit Kit.................................................................................................page 9

5.3 UnoBox ....................................................................................................page 9

7. Installation of Constant Volume Control System.............................................page 13

8. Airflow Measuring System................................................................................page 15

9. Start up and Commissioning ...........................................................................page 16

10.1 ECFanGrid Ecfangrid Motor And Impeller Replacement...................page 19

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 2

Thank you for choosing Rosenberg!

ECFanGrid Control System Principles:

Power and Control Wiring Cabinet

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 3

Fig. 1-1 ECFanGrid Typical Configuration

The ECFanGrid Components

Existing types of ECFanGrid

• ECFanGrid Frame Construction

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 4

1. Mechanical (Installation of the Fans)

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 5

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 6

All Rosenberg Fan Products are carefully constructed and

A Visual Inspection of Fan Module Components and/or

Should any damage be evident or if there is a discrepancy,

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 7

Before the assembly of the ECFanGrid, an inspection of

If there is a discrepancy in freedom of rotation, the Fan

Rosenberg Fans Canada Ltd.

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 8

5.1 ECFanGrid Frame Construction

5.2 ECFanGrid Retrofit Kit

5.3 ECFanGrid UnoBox

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 9

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 10

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 11

Fig. 6-3 ECFan Three phase wiring diagram (GD112 3~)

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 12

INTERFACE of the CONTROL SYSTEM for Constant Volume

Fig. 7-4 ECFanGrid – Constant Volume or Constant Pressure Schematic

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 13

Fig. 7-5 – DPT Transducer (0-10V) wiring example

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 14

ECFanGrid AirFlow Measuring System components ( in kit)

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 15

Pre START-UP Check

VERIFY in coming voltage at main disconnect against phase to phase on three

To ensure proper operation of the ECFanGrid as per design, qualified/trained per-

3. If System ready for operation the differential pressure controller requires to be

5. At this step if the ECFanGrid is operating in a unstable condition – The configu-

Rosenberg. ECFanGrid: Installation, Operation and Maintenance Guide. V.1.0.17 Page 16

Check main supply and fusing

Check main supply and fusing

INTERNAL PRO- Manual Reset required

Failure is automatically reset after temperature returns to a normal level

Air Flow and Ambient temperature too high

Failure is automatically reset after temperature returns to a normal level

“Failure in power section”

Current or Voltage has risen to a critical level

Manual Reset required