Beruflich Dokumente
Kultur Dokumente
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Compliance Statement (16‐SAMSS‐503)
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Compliance Statement (16‐SAMSS‐503)
Switch complying with the requirements of UL 489 for molded case circuit breakers, except that the only Noted wherever
Automa c Molded‐Case Switch
release mechanism is a factory set and sealed instantaneous release mechanism. applicable
Are connectors which are compressed onto the conductor using a die and high mechanical force. The
Noted wherever
Compression Connectors process is not reversible and the connector becomes a permanent part of the conductor. The connector
applicable
can only be removed from the conductor by either cutting the conductor or cutting the connector.
Individual switching assemblies are controlled via multiple, independent digital circuits to the process
Noted wherever
Conven onal Control (ConC) control computer. The result is that several individual control circuits are required for each switching
applicable
assembly in the controlgear.
Applies to all material, devices, and parts which are expected to carry current as part of their normal Noted wherever
Conductor
function (e.g., cable, bus, relay contacts, terminal block studs, etc.). applicable
The complete assemblage of switching assemblies, cable entrance compartment, main circuit
Noted wherever
Controlgear disconnector, wireways, etc., as it will appear after installation. Controlgear supplied for installation in a
applicable
back‐to‐back configuration is considered as two controlgear assemblies.
Noted wherever
Discrete Device which only performs one function. For example, a discrete voltmeter only displays voltage.
applicable
Noted wherever
Grounding and Earthing are synonymous.
applicable
All switching assemblies contain intelligent devices which are networked together. This network is
connected directly to the plant process control computer system. All necessary two‐way communication Noted wherever
Intelligent Control (IntC)
to control the switching assemblies are performed over this network. The result is that one control applicable
circuit can control all the switching assemblies in multiple controlgear.
All the conductive parts of an assembly included in a circuit which is intended to transmit electrical Noted wherever
Main Circuit
energy to the connected load. applicable
Noted wherever
Main Controlgear Disconnector A device to isolate the controlgear from the main incoming circuit.
Connectors which are attached onto the conductor using, generally, a standard tool. The process is applicable
reversible and the connector can be removed from the conductor without cutting the conductor or the Noted wherever
Mechanical Connectors
connector. applicable
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Compliance Statement (16‐SAMSS‐503)
V General
A. Terms in bold font are defined within Section IV. Noted
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Compliance Statement (16‐SAMSS‐503)
Whenever this Specification requires compliance to a third party document (e.g., ANSI, UL, IEC, etc.), this
C. Noted
document shall be the edition which was in effect on the date of the Quotation Request.
D. This specification shall take precedence over any referenced third party document. Noted
E. The main circuit bus systems of controlgear and switchgear shall not be connected together. Noted
F. Oil switching devices shall not be used in any circuits. Noted
Distribution/lighting panelboards, distribution/lighting transformers or transfer switches shall not be
G. Noted
installed within the controlgear.
H. All documentation shall be in English. Noted
I. All temperatures expressed within this specification are in Celsius units. Noted
J. Adjustable Frequency Drives shall be from a manufacturer supported by the PEM. Noted
A complete set of special tools, which is required for controlgear maintenance, shall be provided for each
K. Noted
group of assemblies within a substation.
The following is a list of the information which shall be supplied with the Quotation: ‐
i) A detailed listing of all deviations from this specification with an explanation against each item. In
L. addition, written certification shall be provided that the proposed equipment shall fully comply with all Noted
other items within this specification.
ii) Completed Data Schedule 2 Noted
Equipment shall be shipped completely assembled whenever possible. Large assemblies may be divided
M. into reasonable sections (i.e., shipping splits) to facilitate handling during transportation and installation. Noted
All hardware shall be included to completely assemble the controlgear.
The following paragraph numbers refer to IEC 60947 series, “Low‐Voltage Switchgear and Controlgear”
and IEC 61439 “Low‐Voltage Switchgear and Controlgear Assemblies” which are part of this specification.
The text in each paragraph below is an addition, exception, modification, or deletion to IEC 60947 and IEC Complied with applicable IEC
VI Modifications to Industry Standards Comply with note
61439 series as noted. Paragraph numbers not appearing in IEC 60947 and IEC 61439 are new paragraphs Standards.
to be inserted in numerical order. System built to North American (NA) based Standards shall comply
with “NA Supplement”, and it shall also comply with all applicable sections within this document.
A. Rating
(Addition‐1) The rating of the controlgear shall not be dependent on forced‐air systems. Comply
(Addition‐2) The controlgear shall be rated as follows: ‐
Rated Duty: Continuous Comply
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Compliance Statement (16‐SAMSS‐503)
NA5 Clearance and creepage distances and spacing shall meet the requirements of NEMA ICS 1. Comply as applicable
B. Service Conditions
(Modification‐1) Controlgear will be installed in an environmentally controlled, air‐conditioned
environment but shall be suitable for continuous
Noted
Normal Service Conditions operation under the following service conditions:
6.1
(IEC 60947) Relative humidity (average value)
a) For a period of 24 hours, does not exceed 75%. Noted
b) For a period of 1 month, does not exceed 70%. Noted
C. Enclosure
(Addition‐1) The controlgear shall be comprised of individual vertical sections containing switching
assemblies. The vertical sections shall share a common main circuit horizontal bus, common ground bus Noted
and a common integrated horizontal and vertical wireway system.
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Compliance Statement (16‐SAMSS‐503)
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(Addition‐6) The withdrawable switching assembly main circuit stab assembly and conductors between
the stab assembly and the main circuit circuit breaker shall have an ampacity rating which will Comply
accommodate the largest breaker which can be applied within the switching assembly.
(Addition‐7) The main circuit horizontal bus, main circuit vertical bus and ground bus shall be of rigid
material. Cable shall not be used as a substitute for rigid bus material including transition circuits to other
Comply
controlgear (e.g., to interconnect main circuit bus between back‐to‐back controlgear assemblies; refer to
Section VI).
Commentary Note:
Cable is allowed for taps off the main bus system (e.g., connection to the primary of PTs or control Noted
transformers, connection to fixed mounted switching assemblies, etc.)
(Addition‐8) Bus mating surfaces shall be silver or tin‐plated. Comply
(Addition‐9) Mating surfaces, within the main circuit, between the stationary and movable stab
Comply
assemblies of the withdrawable main controlgear disconnector shall be silver plated.
(Addition‐1) All conductors shall be copper, silver or alloys of these materials with the following
‐
exceptions:
Exceptions 10.2.1:
a) Parts which are internal to a pre‐manufactured device (e.g., internals of contactor, circuit breaker, Comply
etc.).
b) Connectors supplied as integral parts or components of manufactured equipment such as molded case
Comply
circuit breakers provided the connectors are approved for copper conductors.
c) Plating of a non‐copper, or silver or copper/silver alloyductor material is acceptable. Noted
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Compliance Statement (16‐SAMSS‐503)
‐
d) Insulation color shall be as follows:
Comply
i) Ground/earth: Solid green or green/yellow striped.
ii) Neutral: White or gray. Comply
(Addition‐4) Insulated wire/cable insulation temperature rating and ampacity shall be selected to match
Noted
the temperature rating of the devices to which the wire/cable is terminated.
(Addition‐5) Low voltage wiring shall be 85° rated meeting the requirements of IEC 60227. Comply
(NA Supplement)
Noted
NA1 Wiring shall be ANSI/NFPA 70; Type SIS, XHHW or THHN/THWN.
(Addition‐1) Whether the Supplier supplies the main circuit bus or ground bus connectors or whether
they are field supplied shall be as indicated on Noted as applicable
Data Schedule 1.
(Addition‐2) Conductors shall be terminated using compression connectors or ferrules as specified
below. For CT secondary circuits, the connector / termination design shall ensure the termination will not
Comply
come off of a loose connection (e.g., ring lugs on a stud, spring loaded terminal block with hooked blade
terminals, etc.).
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Compliance Statement (16‐SAMSS‐503)
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(Addition‐3) Warning nameplates shall be provided on each compartment door in which an external
voltage source (i.e., a voltage source which is not derived from within the switching assembly) is
5.2 Marking (IEC 60947‐1)
terminated, reading: “CAUTION ‐ THIS UNIT CONTAINS AN EXTERNAL VOLTAGE SOURCE.”
Comply
These nameplates shall be engraved laminated plastic with white characters on a red background and
shall be written in both Arabic and English. If specified within the Data Schedule 1, or the purchasing
documents, the Arabic nameplates may be supplied in the field by the installation contractor.
(Addition‐4) Manual trip devices shall be labeled: “Manual/Emergency Trip”. Comply
(NA Supplement) Comply with equivalent IEC
Comply with note
NA1 Controlgear marking shall also meet the requirements of UL 845. standard
(Addition‐1) Low voltage circuit terminal blocks used to terminate the field cables to the controlgear shall
‐
have the following characteristics:
a) Operational voltage rating shall be a minimum of 250 V. Comply
b) Continuous current rating shall be a minimum of 10 A. Comply
Rated and Limiting Values c) Be either panel, rail or open mounted. Comply
4.3
(IEC 60947‐7)
Comply
d) Be rated for 75°.
Exception:
Terminal blocks for low level signals (e.g., digital communication, analog or digital instrumentation Noted
signals, etc.).
(Addition‐1) Terminal blocks for each switching assembly shall be either: ‐
a) Within the switching assembly or Noted
b) Within the vertical wireway immediately adjacent to the switching assembly. Noted
7.1.2 Mounting (IEC 60947‐7)
(Addition‐2) Shorting type terminal blocks shall be provided for current transformer circuits. Comply
(NA Supplement)
Comply as applicable
NA1 Terminal blocks shall also meet the requirements of NEMA ICS 4.
E. Switching Devices
(Addition‐1) A circuit breaker or automatic molded‐case switch shall be used to protect the feeder to a
Noted
fire pump controller.
(Addition‐2) All main circuit switches and main circuit breakers shall have the following characteristics: ‐
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Compliance Statement (16‐SAMSS‐503)
1) The stationary circuit terminals be self‐supported within the controlgear. Comply
Noted as applicable
2) Shall be interlocked as indicated in Section VI.
i) Rated Making and Breaking Capacity shall not be less than the Operational rating of the switching
Comply
device.
j) Shall not be mounted on the compartment door. Comply
(Addition‐3) When a “Main Controlgear Disconnector” has been specified in
Data Schedule 1, it shall function to isolate the controlgear from the main incoming circuit. This device Noted
shall have the following additional characteristics:
a) Shall be a withdrawable circuit breaker. Noted
b) The controlgear shall not have more than one main controlgear disconnector. Noted
c) Have a continuous rating not less than the rating of the controlgear main circuit bus. Noted
d) For the purposes of testing (refer to Section VII), shall not be, or considered to be, a short circuit
Noted
protective device.
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Compliance Statement (16‐SAMSS‐503)
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Compliance Statement (16‐SAMSS‐503)
Comply
c) Rated Operational Voltage (minimum): 600 V
d) Utilization Category ‐
i) For circuit breaker used as main circuit disconnector: B Noted
ii) All others: A or B Noted
(Modification‐3) Rated Uninterrupted Current (maximum): 630A (for circuit breakers within switching
Comply
assemblies).
4.3.5 Short‐Circuit Characteristics Exception 12.2.IEC1 e):
Circuit breakers rated greater than 600A are acceptable if they are specified to feed firewater pump Noted
motor controllers.
(Modification‐4) Rated Ultimate Short Circuit Breaking Capacity (minimum): ‐
i) or circuit breakers in the main circuit: 25 kA Comply
ii) For circuit breakers in auxiliary circuits: 10 kA Comply
(Modification‐5) Short Circuit Withstand (minimum): ‐
For breaker used as main circuit disconnector: 25 kA for 3 cycles. Comply
(NA Supplement)
NA1 Circuit‐breakers shall have the following additional characteristics: ‐
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G. Protection, Control and Metering
(Addition 1) All switching assemblies in type Intc controlgear that the engineering documents require to
be controlled or monitored remotely, shall be controlled by the owner by discrete powered and/or Comply as applicable
unpowered digital signals per the engineering documents.
(Addition 2) All control, metering and protection devices, with manual features which are operable with
the compartment doors closed, (e.g., selector switches, pushbuttons, protective relays, etc.) and shall be Comply
mounted a maximum of 2,000 mm from the base of the vertical section.
(Addition 3) Switching assemblies controlling motors shall be factory wired to accommodate the
Comply
installation of a field STOP/OFF device. This design shall function as follows:
a) The design shall accommodate the STOP/OFF device being hardwired between the control transformer
and the contactor. Only electro‐mechanical switching devices (i.e., not solid‐state) are permitted within Comply
this hardwired circuit.
Commentary Note:
This requirement prohibits the field STOP device from being connected into a solid‐state motor protection Noted
relays independently from the contactor circuit (as is typically suggested by the relay manufacturers).
b) The activation of a STOP/OFF device (e.g., STOP pushbutton/switch, overload contact, relay contact,
Comply
etc.) shall instantaneously open the contactor poles.
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f) The “Limited Breaking Capacity” of the contacts shall be a minimum of 720 VA, AC and 120 VA, DC. Noted
VII Testing and Inspection The inspection requirements presented within SA Form 175‐162000 shall be followed. Noted
(Addition‐1) Short circuit withstand strength shall be verified by tests. Testing shall assume that there is
Noted
no short circuit protective device (SCPD) within the controlgear.
(Addition‐2) Equipment shall be fully type tested (TTA). Partially type tested (PTTA) equipment is not
Comply
acceptable.
(Modification‐1) The controlgear shall meet all the requirements of the following tests: ‐
1) “Type Tests” ‐
i) Verification of Temperature‐rise limits. Comply
Comply
ii) Verification of the Dielectric properties.
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