Tt-14140-8310-Ca-0023 P-2301 PDF

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STORAGE/STEAM 14140-8310-CA-0023
AREA - P-2301A/B, PAGE 1 OF 51
P-2306A/B/C/D REV. F1
FOUNDATION FOSTER WHEELER DSN. _____
DESIGN CALCULATION REPORT
Rev. Date Orig By Ch’k. By App. By Purpose of Issue

F1 19-Aug-09 PW PS HM FINAL ISSUE
Contract: 14140/59
Client's Name: MTP HPPO Manufacturing Company Limited
Division Name: AIE Operations
Plant Name: AIE PUI
Project Title: Thai Power Utilities and Infrastructure
Project Location: Asia Industrial Estate, Thailand
Document Category : Class 1
W:\Project\DOW\14140\GEN\08_Eng\043_Civil\Working files\FON\EPC\Fire Pump House\F1\Report\14140-8310-CA-0023.doc

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AMENDMENT SHEET
SECTION PAGE AMENDMENT

REMARKS
NO. NO. NO.
ALL ALL F1 FINAL ISSUE

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CONTENTS
1. INTRODUCTION .............................................................................................. 4
2. REFERENCES ................................................................................................... 4
2.1. DESIGN CODES & SPECIFICATIONS................................................................................................4
3. MATERIALS ..................................................................................................... 5
3.1. CONCRETE STRENGTH........................................................................................................................5
3.2. REINFORCING STEEL............................................................................................................................5
3.3. ANCHOR BOLTS....................................................................................................................................6
3.4. GROUT .....................................................................................................................................................6
3.5. SAFETY FACTOR FOR DESIGN FOUNDATION ..............................................................................6
4. LOADINGS ....................................................................................................... 6
4.1. DEAD LOADS.....................................................................................................................................6
4.2. WIND LOAD........................................................................................................................................6
5. FOUNDATION DESIGN ................................................................................... 7

5.1.1. Design Assumptions .........................................................................................................................7
5.1.2. Units of Measurement......................................................................................................................7
5.1.3. Design Information............................................................................................................................7
5.1.4. Design P-2301A/B PUMP FOUNDATION.....................................................................................9
5.1.5. Design P-2306A PUMP FOUNDATION ......................................................................................18
5.1.6. Design P-2306BCD PUMP FOUNDATION .................................................................................34
6. INFORMATION FROM SOIL REPORT ........................................................... 49
7. G.A. AND REINFORCEMENT DETAIL .......................................................... 50
8. VENDOR INFORMATION .............................................................................. 51

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1. INTRODUCTION
This is the calculation report for the design concrete pump’s foundations,P-2301A/B,
P-2306A/B/C/D, in PUI area. The location has been shown in DWG. B4-10001-198801.
Fig 2.1
Based on the soil report , The Fire Water pumps are located in block 10 of PUI Project.
The soil borehole being considered are BH-7, at the depth 1 m from surface at time of in
investigation the allowable soil bearing capacity for foundation size 2.0 x 2.0 m is 18 t/m2 ,size
2.5 x 2.5 m is 20 t/m2. Conservatively, the 18 t/m2 will be used in this calculation.
Table 2 from soil report is the Summary of Borehole Data, BH-7 top elevation of bore hole is
+36.05 m , Current finished grade is +34.4 m therefore the GWL will be below finished grade
level = 4.5- (36.05-34.4) = 2.85 m
2. REFERENCES
2.1. DESIGN CODES & SPECIFICATIONS

DOW Standards
• G2Z-0001-01 Civil Engineering Design Criteria

• G2S-3001-01 Concrete Specification
• G2D-1090-10 Guidelines for structures supporting vibrating machines

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International Standards
• ACI-318-05 Building Code Requirements for Structural Concrete and
Commentary
• ASCE 7 – 05 Minimum Design Loads for Buildings and Other structures
• UBC 1997 Uniform Building Code
Project Specifications
• 14140 – 42C1 Specification for Precast Concrete Piling
• 40A3 FW Engineering Standard Anchor Bolt and Fixings
• 43A7 FW Engineering Standard Foundation and Structures

supporting Machinery
• Soil Report Geotechnical Interpretative Report for Thai Power Utilities

and Infrastructure Project prepared by MAA Geotechnics
Co., Ltd. October 2008
Foster Wheeler Engineering Standards
• 40A3 Anchor Bolt and Fixings
• 43A7 Foundation and Structures supporting Machinery
• CIV-C/ETA/22-05 Design of foundations supporting machinery
• E2312 SZ2 Program compressor block analysis- soil Bearing
3. MATERIALS
3.1. CONCRETE STRENGTH

ASTM C150 Portland cements type I or equivalent. 28 day compression strength
Piles Characteristic cube strength of concrete = 45 N/mm2
Characteristic cylinder strength of concrete = 35 N/mm2
Foundations Characteristic cylinder strength of concrete = 25 N/mm2
3.2. REINFORCING STEEL

Reinforcing steel shall comply with TIS 24 grade SD 40 (390 MPa). Available sizes
10, 12, 16, 20, 25, 28, 32 mm. (Avoid using 32 if possible due to high cost)

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3.3. ANCHOR BOLTS

Anchor bolts shall conform to steel quality A307 .Minimum Tensile Strength = 400
MPa (Approximately)
3.4. GROUT
Cementations Grout: All structural column base plates and equipment bases as
specified.
Epoxy Grout: All compressors and related equipment. Other rotating equipment as
specified
3.5. SAFETY FACTOR FOR DESIGN FOUNDATION
Case Safety Factor
Uplift from buoyancy 1.1
Overturning 1.5
Sliding 1.5
Ultimate load for 1.5

concrete design
Note. Safety factor for stability cases are referred from G2Z-0001-01 Clause7.2.2.1
4. LOADINGS
4.1. DEAD LOADS

Reinforced Concrete 24.0 kN/m3
Water 10.0 kN/m3
Structural Steel Work 78.5 kN/m3
Soil 19.8 kN/m3
* Soil weight refer to MAA Geotechnical Report BH-7
4.2. WIND LOAD

Wind load design shall be in line with requirement G2Z-0001-01 Civil Engineering
Design Criteria and ASCE 7-05 Minimum Design Loads for Buildings and Other
structur

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5. FOUNDATION DESIGN
5.1. Static Analysis
5.1.1. Design Assumptions

The analysis performed for rotating machinery weighing less than 2500 kg will not consider dynamic
analysis. Weight of foundation shall be at least 3 times the total weight of machinery including base
plate.
5.1.2. Units of Measurement
The International System Units (S.I) is used in this calculation.
In particular, the following units & symbols are considered.

♦ Length Meter m
Millimeter mm
♦ Area Square meter m²
Square millimeter mm²
♦ Volume Cubic meter m³
Cubic millimeter mm³
♦ Force Newton N
kilo Newton kN
♦ Mass kilograms kg
♦ Unit Weight kiloNewton per m³ kN/m³
♦ Pressure kiloPascal kPa = kN/m²
megaPascal MPa = N/mm²
♦ Temperature Degree Celsius °C
5.1.3. Design Information
Material Data
Concrete
Characteristic Strength of Concrete f'c = 25 N/mm
2
Young's Modulus of Concrete Ec = 25000 N/mm

2
Unit weight of Concrete γc = 24 kN/m3
Reinforcement
Characteristic Yield Strength of Steel fy = 390 N/mm2
Unit weight of Steel γ st = 78.5 kN/m
3

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Geotechnical Data
Unit weight of Soil γs = 19.8 kN/m
3
(As per geotechnical report)
Water table depth from H.P.P = 2.85 m (As per geotechnical report)
Unit weight of Water γw = 9.81 kN/m
3
Allowable Bearing Capacity of Soil Bg cap. = 180 kN/m

2
(As per geotechnical report)

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5.1.4. Design P-2301A/B PUMP FOUNDATION
PUMP: P-2301AB FOUNDATION TYPE: BLOCK FOUNDATION
2000
2000
1626
0 187 35
6 - M20
0
133.5
150
266.5
533
800
800
PUMP MOTOR
266.5
150
BASE PLATE 75.5
Y
Reference point 909
118 781
Z X 413
1203
279
PUMP MOTOR
248
350 BASE PLATE 102 EL 35.000

25
EL 34.975
PLINTH 775
EL 34.200
FOUNDATION 400
EL 33.800

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WEIGHT ALLOWABLE FORCE AND MOMENT AT NOZZLE OF PUMP (kN,m)

MOTOR WEIGHT 380 kg. FX FY FZ MX MY MZ
PUMP WEIGHT 130 kg. SUCTION 1.50 1.50 1.50 1.17 1.38 2.93
BASE PLATE WEIGHT 93 kg. DISCHARGE 0.96 1.20 0.85 0.40 0.50 1.10
TOTAL WEIGHT 603 kg.
SPEED Maximum load of bolt (M20) Maximum amplitude

(m icrons, Peak to Peak)
SPEED (R.P.M.) 3000 STATIC (kN) 2.60 At normal operation,mil 0.500
DYNAMIC (kN) 6.80 At normal operation 12.70
Max. acceptable amplitudes (m icrons, Peak to Peak)
RPM 120 300 600 1200 3000 6000 12000

MILS 12.5 5 2.5 1.25 0.5 0.25 0.125
Analysis static and dynamic loading.
EQUIPMENT STATIC AND DYNAMIC LOADINGS
Weight of moving Imbalance mass Dynamic force Vertical Lateral force Longitudinal
ITEMS Weight (kN)
part (kg) (kg) (kN) impact (kN) (kN) Force (kN)
Motor 3.73 114 6.84 0.62 1.86 0.93 0.93
Pump 1.27 26 1.56 0.14 0.64 0.32 0.32
Base plate 0.91 0.46 0.23 0.23
Others 0.00
Pipes 0.89
Total + Pipes = 6.80
Notes:
- Pipes weight is assumed as 15% of total weight
- Estimates of weights for moving parts (CIV-C/ETA/22-05)
20% of weight for turbine or pump.
30% of weight for electric motor.
50% of weight for blower and fan.
- Dynamic force (CIV-C/ETA/22-05)
U(gmm)xSpeed(R.P.M)^2
9.806X10^8
Quality of imbalance (G) = 6.3 mm/s (For centrifugal pumps )
From chart imbalance mass (U) = 60 gram/k g
- Estimates of other applied loads (43A7)
50% of weight of machine and base plate for vertical impact.
25% of weight of machine and base plate for lateral force.
25% of weight of machine and base plate for longitudinal force.
- Secondary force is ignore due to dynamic forces of its are very small.
PLINTH AND FOUNDATION WEIGHT
ITEMS X (mm) Y (mm) Depth (mm) Weight (kN)

Grouting 1626 533 25 0.52
Plinth 2000 800 775 29.76
Foundation 2000 800 400 15.36
Total = 45.64

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System eccentricity, weight and thickness of foundation checking
CG OF EACH ITEMS
Coordinate of CG origin on ref. point Coordinate of CG origin on CG of Foundation

ITEMS
X (m) Y (m) X (m) Y (m)
Motor 1390 400 390 0
Pump 305 400 -695 0
Base plate 1000 400 0 0
Others 600 400 -400 0
Pipe-Suction 305 250 -695 -150
Pipe-Discharge 305 550 -695 150
Grouting 1000 400 0 0
Plinth 1000 400 0 0
Foundation 1000 400 0 0
Summaries of force and moment in system
Eccentricity FORCE (kN) Eccen. moment (kN.m) Lat&Long Loads (kN.m)

ITEMS
X Y Z Fx Fy Fz Mx My Mx My
Motor 390 0 1.550 0.93 0.93 5.59 0.00 2.18 1.44 1.44
Pump -695 0 1.550 0.32 0.32 1.91 0.00 -1.33 0.49 0.49
Base plate 0 0 1.251 0.23 0.23 1.37 0.00 0.00 0.29 0.29
Others -400 0 1.550 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Pipe-Suction -695 -150 1.829 1.50 1.50 1.50 -0.23 -1.04 2.74 2.74
Pipe-Discharge -695 150 1.829 0.96 1.20 0.85 0.13 -0.59 2.19 1.76
Grouting 0 0 1.188 0.00 0.00 0.52 0.00 0.00 0.00 0.00
Plinth 0 0 0.788 0.00 0.00 29.76 0.00 0.00 0.00 0.00
Foundation 0 0 0.200 0.00 0.00 15.36 0.00 0.00 0.00 0.00
Total Forces 3.94 4.18 56.86 Total Moments 7.06 5.94
Total Forces (Not include lateral load) 3.94 4.18 56.86 Total Moments -0.10 -0.78
Notes:
- Pipes lateral load is assumed as maximum allowable force and moment of nozzles
- Distance between B/S of foundation to center of shaft is 1550 mm
- Force Fz is included vertical impact load

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Eccentricities
ex = My/Pz = 13.759 mm or 0.69% of base dimension ( < 5%, OK!)

ey = Mx/Pz = 1.715 mm or 0.21% of base dimension ( < 5%, OK!)
Notes:
- The eccentricity shall not exceed 5% of the respective base dimension. (43A7)
Weight of plinth and foundation
Total weight of equipment = 5.91 kN

Total weight of foundation = 45.64 kN
Total weight of equipment / Total weight of foundation = 7.72 ( > 3 , OK!)
Notes:
- To prevent fatigue failures, Above mention proportion should not less than 3 (43A7)
Thickness of foundation
Minimum thickness of foundation should be the greater of 2ft ( 610 mm)., 1/5th the least dimension or
1/10 the largest dimension. ( 4.4.3_G2D-1090-10)
Min. thickness required,mm 610 (Thick ness of foundation greater than minimum require,OK!)
where; the least dimension = 800 mm

the largest dimension = 2000 mm
Plinth edge distance
Minimum plinth edge distance to center of bolt = 125 mm (40A3)

Minimum plinth edge distance from edge of Base Plate = 75 mm
Required plinth size ,length = 1806 mm OK!
Required plinth size , width = 683 mm OK!

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Bearing capacity and stability analysis.
Bearing capacity
Pz My.x / 2 Mx. y / 2
Y
Bearing capacity = ± ±
A Iy Ix
Total Pz = 56.86 kN
Total Mx = 7.06 kN.m
Total My = 5.94 kN.m
X
800
FOUNDATION A= 1.60 m2
Ix = 0.09 m4
Iy = 0.53 m4
Maximum bearing capacity = 79.79 kN/m2

Minimum bearing capacity = -8.71 kN/m2
2000 (Less than allowable bearing capacity,OK!)
(Acceptable)
Overturning
ex = My/Pz = 104.470 mm
ey = Mx/Pz = 124.235 mm
Resisting moment (0.9)Pz. (Y/2-ey) ( > 1.5, OK!)

FS.(X) = = = 2.22
Overturning moment Mx
Resisting moment (0.9)Pz. (X/2-ex) ( > 1.5, OK!)

FS.(Y) = = = 8.38
Overturning moment My
Sliding
Total Fx = 3.94 kN
Total Fy = 4.18 kN
Resisting Force f.Pz ( > 1.5, OK!)

FS.= = = 3.96
Sliding Force SQRT(FX^2 + FY^2)

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EARTHQUAKE LOAD (ULTIMATE)
Soil Profile type = Sc ___MAA

Seismic Coefficient, Ca = 0.09 ___ UBC 1997, Table 16-Q
Seismic Importance Factor, Ip = 1.00 ___ UBC 1997, Table 16-K
Horizontal Force Factor, Rp = 1.50
Horizontal Force Factor, ap = 2.50
Weight of element or component,W p
Elevation of element with respect to grade,hx = 0.6 (L.P.P. +34.400, H.P.P +35.00)
Structure roof with respect to grade, hr = 1.229 (heightest point of equipment)
On Pump Max. Fp = 4.0 Ca Ip W p

= 0.36 W p ==> governs!!
Min. Fp = 0.7 Ca Ip W p __UBC 1997 Eq. (32-1)
= 0.063 W p ---
Or, Fp = ap Ca Ip (1+3hx /hr) W p/Rp __UBC 1997 Eq. (32-3)
1+3hx /hr = 2.46
Fp = 0.3697 W p --- __UBC 1997 Eq. (32-2)

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Eccentricity ecc. moment (kN.m) Horizontal load (kN.m)

ITEMS Fx (kN) Fy (kN) Fz (kN)
X Y Z Mx My Mx My
Motor - - 3.73 390 0 1.550 - 1.45 - -
Pump - - 1.27 -695 0 1.550 - -0.89 - -
Base plate - - 0.91 0.00 0.00 1.251 - 0.00 - -
Others - - 0.00 -400 0 1.550 - 0.00 - -
Pipes - - 0.89 390 0 1.550 - 0.35 - -
Plinth - - 29.76 0 0 0.788 - 0.00 - -
Grout - - 0.52 0 0 1.188 - 0.00 - -
Foundation - - 15.36 0 0 0.200 - 0.00 - -
Pipe-Suction 1.50 1.50 -695 -150 1.829 0.00 0.00 2.74 2.74
Pipe-Discharge 0.96 1.20 -695 150 1.829 0.00 0.00 2.19 1.76
Impact
Motor 0.93 390 - 1.55 - 0.00 1.44 -
Pump 0.32 -695 - 1.55 - 0.00 0.49 -
Base plate 0.23 0 - 1.251 - 0.00 0.29 -
EQ
Motor 1.38 1.550 2.14 0.00
Pump 0.47 1.550 0.73 0.00
Base plate 0.34 1.251 0.42 0.00
Others 0.00 1.550 0.00 0.00
Pipes 0.33 1.550 0.51 0.00
Total 0.00 0.91 10.96 4.50
Assumption, The lateral and longitudinal forces shall not be considered to act currently
By inspection, the total of moment from laterral force + eccentric vertical load is grovern therefore in this
section will consider only lateral force.
Working (for checking stability and GBP)

Operating with lat&vert impact + Lateral Earthquake/1.4 (use Eq.12-11 UBC 1997)
D+0.75L(Impact)+Eh/1.4
FX FY FZ MX MY
Load Case
(kN) (kN) (kN) (kN.m) (kN.m)
DL - - 52.44 0.91
LL (impact) 2.46 4.18 0.00 7.16 4.50
EQ - 2.51 - 3.80 0.00
Total (factor) 1.85 4.93 52.44 8.08 4.29

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Reinforcement design
The minimum reforcement in concrete block shall contain at least 30 kg/m3 (43A7)
Total volume of plinth and foundation = 4.425 m3
Minimum require of reinforcement = 132.750 kg.
Try D 16 # 200 in all faces: Reinforce stell weight = 15.74 kg/m2
Area of faces of plinth = 2 (1.950) + 2 (1.463) + 3.000 = 9.825 m2 (Not include U/S of plinth)
Area of faces of foundation = 2 (1.000) + 2 (0.750) + 3.000 = 6.500 m2 (Not include U/S of foundation)
Total = 16.325 m2
Triaxial steel = 27.67 kg/m3 : 27.67x132.75 = 122 kg
Total weight of reinforce steel = 16.325X 15.743 = 257 kg (greater than minimum require, OK!)

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Bearing Capacity and stability static analysis
Bearing capacity
Pz My.x / 2 Mx. y / 2
Y
A Iy Ix
Total Pz = 52.44 kN
X 800
Ix = 0.09 m4
Iy = 0.53 m4

Minimum bearing capacity = -2.48 kN/m2
Overturning
ex = My/Pz = 81.764 mm
ey = Mx/Pz = 154.125 mm
Resisting moment Pz. (Y/2-ey) ( > 1.5, OK!)

FS.(X) = = = 1.60
Resisting moment Pz. (X/2-ex) ( > 1.5, OK!)

FS.(Y) = = = 10.35
Sliding
Total Fx = 1.85 kN
Total Fy = 4.93 kN

FS.= = = 3.99

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5.1.5. Design P-2306A PUMP FOUNDATION
EQUIPMENT DATA AND FOUNDATION OUTLINE
PUMP: P-2306A_STATIC FOUNDATION TYPE: BLOCK FOUNDATION
5400
5400
5182
0 109 76
8 - M20
0
216.5
250
533.5
CONTROL
1067
1500
1500
PANEL
PUMP MOTOR
533.5
250
BASE PLATE 21
Y
Reference point 2183
508 1676
Z X 1300
2774
4689
0
CONTROL
PANEL
1956 657
PUMP MOTOR
693
946 BASE PLATE 253 EL 35.000

25
EL 34.975
PLINTH 875
EL 34.100
FOUNDATION 600
EL 33.500

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* Base Plate Weight = Base Plate + infill grout

RPM 120 300 600 1200 3000 6000 12000

MILS 12.5 5 2.5 1.25 0.5 0.25 0.125
ITEMS Weight (kN)
Motor 29.36 898 60.71 1.29 14.68 7.34 7.34
Pump 11.56 236 15.94 0.34 5.78 2.89 2.89
Base plate 4.89 2.45 1.22 1.22
Control Panel 5.33
Pipes 7.67
Notes:
9.806X10^8

Grouting 5182 1067 253 33.57
Plinth 5400 1500 875 170.10
Foundation 5400 1500 600 116.64
Total = 320.31

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CG OF EACH ITEMS

ITEMS
X (m) Y (m) X (m) Y (m)
Motor 2883 750 183 0
Pump 617 750 -2083 0
Base plate 2700 750 0 0
Control Panel 4798 750 2098 0
Pipe-Suction 617 500 -2083 -250
Pipe-Discharge 617 1000 -2083 250
Grouting 2700 750 0 0
Plinth 2700 750 0 0

ITEMS
Motor 183 0 2.446 7.34 7.34 44.04 0.00 8.06 17.95 17.95
Pump -2083 0 2.446 2.89 2.89 17.34 0.00 -36.12 7.07 7.07
Base plate 0 0 1.627 1.22 1.22 7.34 0.00 0.00 1.99 1.99
Control Panel 2098 0 2.731 0.00 0.00 5.33 0.00 11.19 0.00 0.00
Pipe-Suction -2083 -250 3.388 2.78 3.50 1.45 -0.36 -3.02 11.86 9.42
Pipe-Discharge -2083 250 3.103 0.96 1.20 0.85 0.21 -1.77 3.72 2.98
Grouting 0 0 1.488 0.00 0.00 33.57 0.00 0.00 0.00 0.00
Plinth 0 0 1.038 0.00 0.00 170.10 0.00 0.00 0.00 0.00
Foundation 0 0 0.300 0.00 0.00 116.64 0.00 0.00 0.00 0.00
Total Forces (Not include lateral load) 15.19 16.15 396.67 Total Ecc.Moments -0.15 -21.66
Notes:

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ITEMS
Motor 183 0 2.446 7.34 7.34 44.04 0.00 8.06 17.95 17.95
Pump -2083 0 2.446 2.89 2.89 17.34 0.00 -36.12 7.07 7.07
Base plate 0 0 1.627 1.22 1.22 7.34 0.00 0.00 1.99 1.99
Control Panel 2098 0 2.731 0.00 0.00 5.33 0.00 11.19 0.00 0.00
Pipe-Suction -2083 -250 3.388 2.78 3.50 1.45 -0.36 -3.02 11.86 9.42
Pipe-Discharge -2083 250 3.103 0.96 1.20 0.85 0.21 -1.77 3.72 2.98
Grouting 0 0 1.488 0.00 0.00 33.57 0.00 0.00 0.00 0.00
Plinth 0 0 1.038 0.00 0.00 170.10 0.00 0.00 0.00 0.00
Foundation 0 0 0.300 0.00 0.00 116.64 0.00 0.00 0.00 0.00
Notes:
Eccentricities

Notes:

Notes:


Required plinth size , width = 1275 mm OK!

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Bearing capacity
Pz My.x / 2 Mx. y / 2
Y
A Iy Ix
Total Pz = 396.67 kN
1500
X
Ix = 1.52 m4
Iy = 19.68 m4

Minimum bearing capacity = 25.58 kN/m2
Overturning
ex = My/Pz = 44.740 mm
ey = Mx/Pz = 107.002 mm

FS.(X) = = = 6.01

FS.(Y) = = = 57.96
Sliding
Total Fx = 15.19 kN
Total Fy = 16.15 kN

FS.= = = 8.94

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Elevation of element with respect to grade,hx = 0.6

= 0.36 W p ---
= 0.063 W p ---
1+3hx /hr = 1.82
Fp = 0.2726 W p ==> governs!!! __UBC 1997 Eq. (32-2)

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Eccentricity ecc. moment (kN.m) Horizontal load (kN.m)

ITEMS Fx (kN) Fy (kN) Fz (kN)
X Y Z Mx My Mx My
Motor - - 29.36 183 0 2.446 - 5.37 - -
Pump - - 11.56 -2083 0 2.446 - -24.08 - -
Base plate - - 4.89 0.00 0.00 1.627 - 0.00 - -
Others - - 5.33 2098 0 2.731 - 11.19 - -
Pipes - - 7.67 183 0 2.446 - 1.40 - -
Plinth - - 170.10 0 0 1.038 - 0.00 - -
Grout - - 33.57 0 0 1.488 - 0.00 - -
Foundation - - 116.64 0 0 0.300 - 0.00 - -
Pipe-Suction 2.78 3.50 1.45 -2083 -250 3.388 -0.36 -3.02 11.86 -9.42
Pipe-Discharge 0.96 1.20 0.85 -2083 250 3.103 0.21 -1.77 3.72 -2.98
Impact
Motor 7.34 14.68 183 - 2.446 - 2.69 17.95 -
Pump 2.89 5.78 -2083 - 2.446 - -12.04 7.07 -
Base plate 1.22 2.45 0 - 1.6265 - 0.00 1.99 -
EQ
Motor 0 8.00 0.00 2.446 19.57
Pump 0 3.15 0.00 2.446 7.71
Base plate 0 0.31 0.00 1.627 0.50
Others 0 0.34 0.00 2.731 0.92
Pipes 0 0.48 0.00 2.446 1.18
Total -0.15 -20.26 72.48 -12.40

FX FY FZ MX MY
Load Case
DL - - 379.13 -6.11
LL (impact) 3.74 16.15 25.21 42.44 -26.54
EQ - 12.28 - 29.88 0.00
Total (factor) 2.81 20.89 398.04 53.18 -26.02

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Bearing Capacity and stability static analysis
Bearing capacity
Pz My.x / 2 Mx. y / 2
Y
A Iy Ix
1500 Total My = -17.93 kN.m
X
Ix = 1.13 m4
Iy = 8.00 m4

Overturning
ex = My/Pz = 63.806 mm
ey = Mx/Pz = 133.471 mm

FS.(X) = = = 4.62

FS.(Y) = = = 29.25
Sliding
Total Fx = 2.81 kN
Total Fy = 14.93 kN

FS.= = = 9.25

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Dynamic Analysis using SZ2
Geometry

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DYNAMIC DESIGN
Input Data for Dynamic Analysis by SZ2 ___E2312 User Manual

N-No.of elements 6
3
CU-Coeff.of uniform compression 408,988 kN/m *
U-Poisson's Ratio 0.35 ___MAA Soils report
3
DS-Soil Density 19.8 kN/m ___MAA Soils report
2
G-Gravity acceleration 9.81 m/sec
FACTOR 2000000 (double amplitudes in micron)
*Calculation of CU
Dynamic shear modulus: G = 325000 kN/m 2 ___TEN Soils report
Poisson's Ratio, ν = 0.35 (from soil report)
Dynamic compression modulus: E = 2 G (1 +ν)
E = 877,500 kN/m 2
Cu = Cs E
A1/2 (1- ν) 2
Where : Cs = 0.04 ( Length / Width) +1.02 ___FW Eng.Standard 43F1
= 1.164
Length:width = 5.40 = 3.6
1.50
A = 5.40 x 1.50 = 8.10 m2 ___Appendix B
3
Cu = 408988 kN/m
Component weights, dimensions and dynamic loads

C.G.of mass (m) Ele me nt Weight Rotor Speed u U Dynamic
Ele me nt Dime nsions (m) (kg) (kN) wt. (kg) (rpm) (gm m /kg) (gmm) load (kN)
XF YF ZF AX AY AZ Note 1 Note 2 Note 2 Note 2
1 Foundation*(including grout) 0.000 0.000 0.750 1.50 5.40 1.50 29,160 286 - - - - -
2 B/plate 0.000 0.000 1.627 1.07 5.18 0.25 499 5
3 Grouting (in fill) 0.000 0.000 1.627 1.07 5.18 0.25 2,943 29 - - - - -
4 Pump 0.000 -2.080 2.446 1.00 1.00 1.00 1,179 12 354 1,485 60 21,222 0.47
5 Motor 0.000 0.183 2.446 2.53 1.00 1.20 2,994 29 898 1,485 60 53,892 1.19
6 Control Panal 0.000 2.098 2.731 0.80 0.80 1.96 454 4
Total 36,775 365 1.66
We ight ratio = 315 / 50 = 6.26 (> 3, OK)
Minimum thickne ss 0.60 + 1.50 = 0.65 (< thickness assumed, OK)
30
Note
1 Using 30% of total weight
2 Ref. FW Technical Work Practice CIV-C/ETA/22-05 (See Appendix B)

WATER
Dynamic load case due to Primary Out of Balance Force

Case Load compone nt Load C.G. (m) Force (kN) Force (kN) Spe e d Point of inte re st (m)
XF YF ZF Σ PX Σ PY Σ PZ Σ MX Σ MY Σ MZ (rpm) AXR AYR AZR
1 X-axis Translation Furthest point of the
Pump 0.000 -2.080 2.446 0.47 - - - - - system:
Motor 0.000 0.183 2.446 1.19 - - - - - 0.75 2.70 3.48
Total 0.000 -0.456 2.446 1.66 - - - - - 1,485
2 Ve rtical motion (+ Z ) Furthest point of the
Pump 0.000 -2.080 2.446 - - 0.47 - - - system:
Motor 0.000 0.183 2.446 - - 1.19 - - - 0.75 2.70 3.48
Total 0.000 -0.456 2.446 - - 1.66 - - - 1,485
3 Rotating around x axis Pitching motion (+ Mx ) Furthest point of the
Pump 0.000 -2.080 2.446 - -0.47 0.97 - - system:
Motor 0.000 0.183 2.446 - 1.19 0.22 - - 0.75 2.70 3.48
Total 0.000 1.653 2.446 - 0.72 1.19 - - 1,485
4 Rotating around y axis Rocking motion (+ My) Furthest point of the
Pump 0.000 -2.080 2.446 0.47 - 1.14 - system:
Motor 0.000 0.183 2.446 1.19 - 2.91 - 0.75 2.70 3.48
Total 0.000 -0.456 2.446 1.66 - 4.05 - 1,485
5 Rotating around z axis (+ Mz) Furthest point of the
Pump 0.000 -2.080 2.446 -0.47 - - 0.97 system:
Motor 0.000 0.183 2.446 1.19 - - 0.22 0.75 2.70 3.48
Total 0.000 1.653 2.446 0.72 - - 1.19 1,485

WATER
Dynamic Analysis Output

COG of the system
z XO (100%) = 0.000 x 100% = 0.0 % < 5%, OK
AX 1.50
z YO (100%) = 0.03 x 100% = 0.6 % < 5%, OK
AY 5.40
Natural Frequencies
Consider frequency range to avoid:
= 0.50 x 1,485 to 1.5 x 1,485
= 743 to 2,228 rpm
Natural frequencies of the system:
FNZ = 2,849 rpm OK
FNOY = 1,521 rpm NO!!!
FNOX = 2,666 rpm OK
FNXY = 2,534 rpm OK
FNW = 3,165 rpm OK
Infact, The natural frequencies will be higher than these figures due to dmping of soil in lateral and
connection of pipes.The frequency of Y direction is in avoid range but the amplitude of this mode
is quite small , so, this resonance is acceptable
Vibration Amplitudes
Limiting Peak-Peak amplitude at anypart of the machine 28.58 micron
Load case Pe ak-Pe ak amplitude s (micron)
AV AHX AHY AT X AT Y
1 4.17 4.42 0.00 4.87 0.13
2 1.78 0.00 0.08 0.00 0.08 (Amplitudes are within the limit, OK!)
3 2.11 0.00 0.26 0.00 0.26
4 11.45 8.85 0.00 9.30 0.13
5 1.81 1.92 0.00 3.49 0.43
REINFORCEMENT
3
Provide reinforcement = 30 kg/m
Total weight required = 30 x 12.2 = 365 kg
z Exterior reinforcement 531 kg
2
Reinforcement mesh area at surface = 33.6 m
2
D 16 - 200 # ===> Weight = 15.80 kg/m
= 15.80 x 33.6 =
z Interior reinforcement 39 kg
2 2
Mesh area on plan = 7.4 m x 1 layer(s) = 7.4 m
2
D 16 - 600 # ===> Weight = 5.27 kg/m
= 5.27 x 7.4
Vertical reinforcement: = 1.40 m x 10 Nos. = 14 m
Weight = 1.58 kg/m x 14 = 22 kg
Total weight = 531 + 39 + 22 = 592 kg (> required, OK)

WATER
OUT PUT FROM SZ2 PROGRAM
CONTRACT : FOSTER WHEELER ENERGY LIMITED BY:

0 : CIVIL ENGINEERING DEPT. DATE: 30/06/09
----------------------------------------------------------------------
0 COMPRESSOR PROGRAMME SZ2 (REVISION F, DEC 96)
*********************************************
SOIL BEARING BLOCK FOUNDATION -RECT BASE
****************************************
INPUT FILE NAME: INPUT.DAT
0SOIL PARAMETERS CU = .40899E+06 U = .35 DS = 19.800

---------------
CONSTANTS G = 9.810
---------
OUTPUT FACTOR FACTOR =******
-------------
0ELEMENT X Y Z
------- --------- --------- ---------
1 .000 .000 .750
2 .000 .000 1.627
3 .000 .000 1.627
4 .000 -2.080 2.446
5 .000 .183 2.446
6 .000 2.098 2.731
0ELEMENT AX AY AZ WT
------- --------- --------- --------- ---------
1 1.500 5.400 1.500 286.060
2 1.070 5.180 .250 4.900
3 1.070 5.180 .250 29.000
4 1.000 1.000 1.000 12.000
5 2.530 1.000 1.200 29.000
6 .800 .800 1.960 4.000
0ELASTIC SOIL COEFFICIENTS
-------------------------
UNIFORM COMPRESSION (CU) =408988.0
NONUNIFORM COMPRESSION (COY) =********
NONUNIFORM COMPRESSION (COX) =577053.0
UNIFORM SHEAR (CT) =323432.3
NONUNIFORM SHEAR (CW) =485148.4
0TOTAL WEIGHT AND CENTRE OF MASS OF SYSTEM
-----------------------------------------
TOTAL WEIGHT (WTT) = 364.96
AXIS X-X (XO) = .000
AXIS Y-Y (YO) = -.031
AXIS Z-Z (ZO) = 1.044
0MASS MOMENTS OF INERTIA ABOUT CENTRE UNDERSIDE OF ELEMENT NUMBER (1)
--------------------------------------------------------------------
ABOUT AXIS Z-Z (WZ) = 93.60
ABOUT AXIS X-X (WBX) = 145.77
ABOUT AXIS Y-Y (WBY) = 67.16
1
0NATURAL FREQUENCIES (R.P.M.)
----------------------------

WATER
VERTICAL (FNZ) = 2849.6

ROCKING ABOUT AXIS Y-Y (FNOY) = 1521.5
PITCHING ABOUT AXIS X-X (FNOX) = 2665.5
SHEARING IN PLANE X-Y (FNXY) = 2534.1
TORSIONAL ABOUT AXIS Z-Z (FNW) = 3165.5
ROCKING & TRANSVERSE SLIDING (FY1/FY2) = 4490.8 / 1363.2
PITCHING & LONGITUDINAL SLIDING (FX1/FX2) = 3784.5 / 2100.5
1
DO WHICH PART ? 2
NEW PRIMARY CASE (Y/N)? y
( XF = .00000 )
( YF = -.45637 )
( ZF = 2.4460 )
( PX = 1.6560 )
( PY = .00000 )
( PZ = .00000 )
( MX = .00000 )
( MY = .00000 )
( MZ = .00000 )
( W = 1485.0 )
( NUMB = 1.0000 )
AZ = .00000
AX = .94208E-06
AY = .00000
AOX = .00000
AOY = .27781E-05
ATO = .84980E-07
AV = 4.1672
AHX = 4.4197
AHY = .00000
ATX = 4.8786
ATY = .12747
1
DO WHICH PART ? 2
( XF = .00000 )
( YF = -.45637 )
( ZF = 2.4460 )
( PX = .00000 )
( PY = .00000 )
( PZ = 1.6560 )
( MX = .00000 )
( MY = .00000 )
( MZ = .00000 )
( W = 1485.0 )
( NUMB = 1.0000 )
AZ = .66381E-06

WATER
AX = .00000
AY = .00000
AOX = .83433E-07
AOY = .00000
ATO = .00000
AV = 1.7782
AHX = .00000
AHY = .76148E-01
ATX = .00000
ATY = .76148E-01
1
DO WHICH PART ? 2
( XF = .00000 )
( YF = 1.6530 )
( ZF = 2.4460 )
( PX = .00000 )
( PY = .00000 )
( PZ = .72000 )
( MX = 1.1900 )
( MY = .00000 )
( MZ = .00000 )
( W = 1485.0 )
( NUMB = 1.0000 )
AZ = .28862E-06
AX = .00000
AY = .00000
AOX = .28445E-06
AOY = .00000
ATO = .00000
AV = 2.1133
AHX = .00000
AHY = .25961
ATX = .00000
ATY = .25961
1
DO WHICH PART ? 2
( XF = .00000 )
( YF = -.45640 )
( ZF = 2.4460 )
( PX = 1.6600 )
( PY = .00000 )
( PZ = .00000 )
( MX = .00000 )
( MY = 4.0500 )

WATER
( MZ = .00000 )
( W = 1485.0 )
( NUMB = 1.0000 )
AZ = .00000
AX = .94435E-06
AY = .00000
AOX = .00000
AOY = .76298E-05
ATO = .85192E-07
AV = 11.445
AHX = 8.8523
AHY = .00000
ATX = 9.3123
ATY = .12779
1
DO WHICH PART ? 2
( XF = .00000 )
( YF = 1.6530 )
( ZF = 2.4460 )
( PX = .72000 )
( PY = .00000 )
( PZ = .00000 )
( MX = .00000 )
( MY = .00000 )
( MZ = 1.1900 )
( W = 1485.0 )
( NUMB = 1.0000 )
AZ = .00000
AX = .40960E-06
AY = .00000
AOX = .00000
AOY = .12079E-05
ATO = .28973E-06
AV = 1.8118
AHX = 1.9216
AHY = .00000
ATX = 3.4861
ATY = .43459
1
DO WHICH PART ? 2
END OF DATA ENCOUNTERED - E2312 TERMINATING

WATER
5.1.6. Design P-2306BCD PUMP FOUNDATION
EQUIPMENT DATA AND FOUNDATION OUTLINE
PUMP: P-2306BCD_STATIC FOUNDATION TYPE: BLOCK FOUNDATION
4000
4000
3632
0 184 127
8 - M20
0
242
250
508
CONTROL
1016
1500
1500
PANEL
PUMP MOTOR
508
250
BASE PLATE 25.4
Y
Reference point 1528
496 1372
Z X 1300
2266
3366
0
CONTROL
PANEL
1956 640
PUMP MOTOR
660
863 BASE PLATE 203 EL 35.000

25
EL 34.975
PLINTH 875
EL 34.100
FOUNDATION 600
EL 33.500

WATER

* Base Plate Weight = Base Plate + infill grout

RPM 120 300 600 1200 3000 6000 12000

MILS 12.5 5 2.5 1.25 0.5 0.25 0.125
ITEMS Weight (kN)
Motor 14.46 443 29.91 0.64 7.23 3.62 3.62
Pump 11.57 236 15.95 0.34 5.79 2.89 2.89
Base plate 4.45 2.23 1.11 1.11
Control Panel 2.12
Pipes 4.89
Notes:
9.806X10^8

Grouting 3632 1016 203 17.98
Plinth 4000 1500 875 126.00
Foundation 4000 1500 600 86.40
Total = 230.38

WATER
CG OF EACH ITEMS

ITEMS
X (m) Y (m) X (m) Y (m)
Motor 2450 750 450 0
Pump 680 750 -1320 0
Base plate 2000 750 0 0
Control Panel 3550 750 1550 0
Pipe-Suction 680 500 -1320 -250
Pipe-Discharge 680 1000 -1320 250
Grouting 2000 750 0 0
Plinth 2000 750 0 0

WATER

ITEMS
Motor 450 0 2.363 3.62 3.62 21.70 0.00 9.76 8.54 8.54
Pump -1320 0 2.363 2.89 2.89 17.36 0.00 -22.91 6.84 6.84
Base plate 0 0 1.602 1.11 1.11 6.68 0.00 0.00 1.78 1.78
Control Panel 1550 0 2.681 0.00 0.00 2.12 0.00 3.28 0.00 0.00
Pipe-Suction -1320 -250 3.321 2.78 3.50 1.45 -0.36 -1.91 11.62 9.23
Pipe-Discharge -1320 250 3.003 0.96 1.20 0.85 0.21 -1.12 3.60 2.88
Grouting 0 0 1.488 0.00 0.00 17.98 0.00 0.00 0.00 0.00
Plinth 0 0 1.038 0.00 0.00 126.00 0.00 0.00 0.00 0.00
Foundation 0 0 0.300 0.00 0.00 86.40 0.00 0.00 0.00 0.00
Notes:
Eccentricities

Notes:

Notes:

WATER


Required plinth size , width = 1215.2 mm OK!
Bearing capacity
Pz My.x / 2 Mx. y / 2
Y
A Iy Ix
1500
X
Ix = 1.13 m4
Iy = 8.00 m4

Overturning
ex = My/Pz = 58.380 mm
ey = Mx/Pz = 114.926 mm

FS.(X) = = = 5.53

FS.(Y) = = = 32.29
Sliding
Total Fx = 11.36 kN
Total Fy = 12.32 kN

FS.= = = 8.37

WATER

Elevation of element with respect to grade,hx = 0.6

= 0.36 W p ---
= 0.063 W p ---
1+3hx /hr = 1.86
Fp = 0.2784 W p ==> governs!!! __UBC 1997 Eq. (32-2)

FX FY FZ MX MY
Load Case
DL - - 267.87 -3.28
LL (impact) 3.74 12.32 17.54 32.24 -19.53
EQ - 7.97 - 18.66 0.00
Total (factor) 2.81 14.93 281.03 37.51 -17.93

WATER
Bearing Capacity and stabilyty static analysis
Bearing capacity
Pz My.x / 2 Mx. y / 2
Y
A Iy Ix
1500 Total My = -17.93 kN.m
X
Ix = 1.13 m4
Iy = 8.00 m4

Overturning
ex = My/Pz = 63.806 mm
ey = Mx/Pz = 133.471 mm

FS.(X) = = = 4.62

FS.(Y) = = = 29.25
Sliding
Total Fx = 2.81 kN
Total Fy = 14.93 kN

FS.= = = 9.25

WATER
Dynamic Analysis using SZ2
Geometry

WATER
Input Data for Dynamic Analysis by SZ2 ___E2312 User Manual

N-No.of elements 6
3
CU-Coeff.of uniform compression 459,960 kN/m *
U-Poisson's Ratio 0.35 ___MAA Soils report
3
DS-Soil Density 19.8 kN/m ___MAA Soils report
2
G-Gravity acceleration 9.81 m/sec
FACTOR 2000000 (double amplitudes in micron)
*Calculation of CU
Dynamic shear modulus: G = 325000 kN/m 2 ___TEN Soils report
Poisson's Ratio, ν = 0.35 (from soil report)
Dynamic compression modulus: E = 2 G (1 +ν)
E = 877,500 kN/m 2
Cu = Cs E
A1/2 (1- ν) 2
Where : Cs = 0.04 ( Length / Width) +1.02 ___FW Eng.Standard 43F1
= 1.12666667
Length:width = 4.00 = 2.7
1.50
A = 4.00 x 1.50 = 6.00 m2 ___Appendix B
3
Cu = 459960 kN/m
Component weights, dimensions and dynamic loads

C.G.of mass (m) Ele me nt Weight Rotor Speed u U Dynamic
Ele me nt Dime nsions (m) (kg) (kN) wt. (kg) (rpm) (gm m /kg) (gmm) load (kN)
XF YF ZF AX AY AZ Note 1 Note 2 Note 2 Note 2
1 Foundation*(including grout) 0.000 0.000 0.750 1.50 4.00 1.50 21,600 212 - - - - -
2 B/plate 0.000 0.000 1.602 1.02 3.36 0.20 454 4
3 Grouting (in fill) 0.000 0.000 1.602 1.02 3.36 0.20 1,663 16 - - - - -
4 Pump 0.000 -1.321 2.363 1.00 1.00 1.00 1,180 12 354 1,460 60 21,240 0.45
5 Motor 0.000 0.450 2.363 1.00 1.30 1.60 1,475 14 443 1,460 60 26,550 0.57
6 Control Panel 0.000 1.550 2.243 0.70 0.40 1.08 125 1
Total 26,372 260 1.02
We ight ratio = 228 / 32 = 7.19 (> 3, OK)
Minimum thickne ss 0.60 + 1.50 = 0.65 (< thickness assumed, OK)
30
Note
1 Using 30% of total weight
2 Ref. FW Technical Work Practice CIV-C/ETA/22-05 (See Appendix B)

WATER
Dynamic load case due to Primary Out of Balance Force

Case Load compone nt Load C.G. (m) Force (kN) Force (kN) Spe e d Point of inte re st (m)
XF YF ZF Σ PX Σ PY Σ PZ Σ MX Σ MY Σ MZ (rpm) AXR AYR AZR
1 X-axis Translation Furthest point of the
Pump 0.000 -2.080 2.446 0.47 - - - - - system:
Motor 0.000 0.183 2.446 1.19 - - - - - 0.75 2.70 3.48
Total 0.000 -0.456 2.446 1.66 - - - - - 1,485
2 Ve rtical motion (+ Z ) Furthest point of the
Pump 0.000 -2.080 2.446 - - 0.47 - - - system:
Motor 0.000 0.183 2.446 - - 1.19 - - - 0.75 2.70 3.48
Total 0.000 -0.456 2.446 - - 1.66 - - - 1,485
3 Rotating around x axis Pitching motion (+ Mx ) Furthest point of the
Pump 0.000 -2.080 2.446 - -0.47 0.97 - - system:
Motor 0.000 0.183 2.446 - 1.19 0.22 - - 0.75 2.70 3.48
Total 0.000 1.653 2.446 - 0.72 1.19 - - 1,485
4 Rotating around y axis Rocking motion (+ My) Furthest point of the
Pump 0.000 -2.080 2.446 0.47 - 1.14 - system:
Motor 0.000 0.183 2.446 1.19 - 2.91 - 0.75 2.70 3.48
Total 0.000 -0.456 2.446 1.66 - 4.05 - 1,485
5 Rotating around z axis (+ Mz) Furthest point of the
Pump 0.000 -2.080 2.446 -0.47 - - 0.97 system:
Motor 0.000 0.183 2.446 1.19 - - 0.22 0.75 2.70 3.48
Total 0.000 1.653 2.446 0.72 - - 1.19 1,485
Dynamic Analysis Output

COG of the system
z XO (100%) = 0.000 x 100% = 0.0 % < 5%, OK
AX 1.50
z YO (100%) = 0.03 x 100% = 0.6 % < 5%, OK
AY 5.40
Natural Frequencies
Consider frequency range to avoid:
= 0.50 x 1,485 to 1.5 x 1,485
= 743 to 2,228 rpm
Natural frequencies of the system:
FNZ = 2,849 rpm OK
FNOY = 1,521 rpm NO!!!
FNOX = 2,666 rpm OK
FNXY = 2,534 rpm OK
FNW = 3,165 rpm OK
Infact, The natural frequencies will be higher than these figures due to dmping of soil in lateral and
connection of pipes.The frequency of Y direction is in avoid range but the amplitude of this mode
is quite small , so, this resonance is acceptable
Vibration Amplitudes
Limiting Peak-Peak amplitude at anypart of the machine 28.58 micron
Load case Pe ak-Pe ak amplitude s (micron)
AV AHX AHY AT X AT Y
1 4.17 4.42 0.00 4.87 0.13
2 1.78 0.00 0.08 0.00 0.08 (Amplitudes are within the limit, OK!)
3 2.11 0.00 0.26 0.00 0.26
4 11.45 8.85 0.00 9.30 0.13
5 1.81 1.92 0.00 3.49 0.43

WATER
REINFORCEMENT
3
Provide reinforcement = 30 kg/m
Total weight required = 30 x 9 = 270 kg
z Exterior reinforcement
2
Reinforcement mesh area at surface = 25.8 m
2
D 16 - 200 # ===> Weight = 15.80 kg/m
= 15.80 x 25.8 = 407 kg
z Interior reinforcement
2 2
Mesh area on plan = 5.5 m x 1 layer(s) = 5.5 m
2
D 16 - 600 # ===> Weight = 5.27 kg/m
= 5.27 x 5.5 = 29 kg
Vertical reinforcement: = 1.40 m x 7 Nos. = 10 m
Weight = 1.58 kg/m x 10 = 15 kg
Total weight = 407 + 29 + 15 = 451 kg (> required, OK)

WATER
OUT PUT FROM SZ2 PROGRAM
CONTRACT : FOSTER WHEELER ENERGY LIMITED BY:

0 : CIVIL ENGINEERING DEPT. DATE: 02/07/09
----------------------------------------------------------------------
0 COMPRESSOR PROGRAMME SZ2 (REVISION F, DEC 96)
*********************************************
SOIL BEARING BLOCK FOUNDATION -RECT BASE
****************************************
INPUT FILE NAME: INPUT.DAT
0SOIL PARAMETERS CU = .45996E+06 U = .35 DS = 19.800

---------------
CONSTANTS G = 9.810
---------
OUTPUT FACTOR FACTOR =******
-------------
0ELEMENT X Y Z
------- --------- --------- ---------
1 .000 .000 .750
2 .000 .000 1.602
3 .000 .000 1.602
4 .000 -1.321 2.363
5 .000 .450 2.363
6 .000 1.550 2.243
0ELEMENT AX AY AZ WT
------- --------- --------- --------- ---------
1 1.500 4.000 1.500 211.900
2 1.020 3.360 .200 4.450
3 1.020 3.360 .200 16.000
4 1.000 1.000 1.000 12.000
5 1.000 1.300 1.600 14.000
6 .700 .400 1.080 1.000
0ELASTIC SOIL COEFFICIENTS
-------------------------
UNIFORM COMPRESSION (CU) =459960.0
NONUNIFORM COMPRESSION (COY) =********
NONUNIFORM COMPRESSION (COX) =683552.7
UNIFORM SHEAR (CT) =363233.3
NONUNIFORM SHEAR (CW) =544849.9
0TOTAL WEIGHT AND CENTRE OF MASS OF SYSTEM
-----------------------------------------
TOTAL WEIGHT (WTT) = 259.35
AXIS X-X (XO) = .000
AXIS Y-Y (YO) = -.031
AXIS Z-Z (ZO) = .985
0MASS MOMENTS OF INERTIA ABOUT CENTRE UNDERSIDE OF ELEMENT NUMBER (1)
--------------------------------------------------------------------
ABOUT AXIS Z-Z (WZ) = 38.17
ABOUT AXIS X-X (WBX) = 70.99
ABOUT AXIS Y-Y (WBY) = 41.74
1
0NATURAL FREQUENCIES (R.P.M.)
----------------------------

WATER
VERTICAL (FNZ) = 3085.3

ROCKING ABOUT AXIS Y-Y (FNOY) = 1685.8
PITCHING ABOUT AXIS X-X (FNOX) = 2650.3
SHEARING IN PLANE X-Y (FNXY) = 2741.8
TORSIONAL ABOUT AXIS Z-Z (FNW) = 3446.6
ROCKING & TRANSVERSE SLIDING (FY1/FY2) = 4958.9 / 1500.3
PITCHING & LONGITUDINAL SLIDING (FX1/FX2) = 4268.8 / 2129.5
1
DO WHICH PART ? 2
( XF = .00000 )
( YF = -.33711 )
( ZF = 2.3630 )
( PX = 1.0190 )
( PY = .00000 )
( PZ = .00000 )
( MX = .00000 )
( MY = .00000 )
( MZ = .00000 )
( W = 1460.0 )
( NUMB = 1.0000 )
AZ = .00000
AX = .64367E-06
AY = .00000
AOX = .00000
AOY = .21598E-05
ATO = .74919E-07
AV = 3.2396
AHX = 3.5136
AHY = .00000
ATX = 3.8133
ATY = .11238
1
DO WHICH PART ? 2
( XF = .00000 )
( YF = -.33711 )
( ZF = 2.3630 )
( PX = .00000 )
( PY = .00000 )
( PZ = 1.0190 )
( MX = .00000 )
( MY = .00000 )
( MZ = .00000 )
( W = 1460.0 )
( NUMB = 1.0000 )
AZ = .46536E-06

WATER
AX = .00000
AY = .00000
AOX = .77282E-07
AOY = .00000
ATO = .00000
AV = 1.2399
AHX = .00000
AHY = .79662E-01
ATX = .00000
ATY = .79662E-01
1
DO WHICH PART ? 2
( XF = .00000 )
( YF = 7.5340 )
( ZF = 2.3630 )
( PX = .00000 )
( PY = .00000 )
( PZ = .11000 )
( MX = .85000 )
( MY = .00000 )
( MZ = .00000 )
( W = 1460.0 )
( NUMB = 1.0000 )
AZ = .50235E-07
AX = .00000
AY = .00000
AOX = .41656E-06
AOY = .00000
ATO = .00000
AV = 1.7667
AHX = .00000
AHY = .42939
ATX = .00000
ATY = .42939
1
DO WHICH PART ? 2
( XF = .00000 )
( YF = -.33710 )
( ZF = 2.3630 )
( PX = 1.0200 )
( PY = .00000 )
( PZ = .00000 )
( MX = .00000 )
( MY = 2.4100 )

WATER
( MZ = .00000 )
( W = 1460.0 )
( NUMB = 1.0000 )
AZ = .00000
AX = .64430E-06
AY = .00000
AOX = .00000
AOY = .58676E-05
ATO = .74990E-07
AV = 8.8014
AHX = 7.3369
AHY = .00000
ATX = 7.6369
ATY = .11248
1
DO WHICH PART ? 2
( XF = .00000 )
( YF = 7.5340 )
( ZF = 2.3630 )
( PX = .11000 )
( PY = .00000 )
( PZ = .00000 )
( MX = .00000 )
( MY = .00000 )
( MZ = .85000 )
( W = 1460.0 )
( NUMB = 1.0000 )
AZ = .00000
AX = .69483E-07
AY = .00000
AOX = .00000
AOY = .23314E-06
ATO = .40382E-06
AV = .34972
AHX = .37929
AHY = .00000
ATX = 1.9946
ATY = .60574
1
DO WHICH PART ? 2
END OF DATA ENCOUNTERED - E2312 TERMINATING

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6. INFORMATION FROM SOIL REPORT

Geotechnical Interpretative Report for Thai Power Utilities and Infrastructure Project prepared by MAA
Geotechnics Co., Ltd. October 2008

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7. G.A. AND REINFORCEMENT DETAIL

WATER
8. VENDOR INFORMATION

Tt-14140-8310-Ca-0023 P-2301 PDF

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Rev. Date Orig By Ch’k. By App. By Purpose of Issue

Client's Name: MTP HPPO Manufacturing Company Limited

Division Name: AIE Operations

Plant Name: AIE PUI

Project Title: Thai Power Utilities and Infrastructure

Project Location: Asia Industrial Estate, Thailand

Document Category : Class 1

W:\Project\DOW\14140\GEN\08_Eng\043_Civil\Working files\FON\EPC\Fire Pump House\F1\Report\14140-8310-CA-0023.doc

SECTION PAGE AMENDMENT

ALL ALL F1 FINAL ISSUE

W:\Project\DOW\14140\GEN\08_Eng\043_Civil\Working files\FON\EPC\Fire Pump House\F1\Report\14140-8310-CA-0023.doc

2.1. DESIGN CODES & SPECIFICATIONS................................................................................................4

3.1. CONCRETE STRENGTH........................................................................................................................5

3.2. REINFORCING STEEL............................................................................................................................5

3.3. ANCHOR BOLTS....................................................................................................................................6

3.4. GROUT .....................................................................................................................................................6

3.5. SAFETY FACTOR FOR DESIGN FOUNDATION ..............................................................................6

5. FOUNDATION DESIGN ................................................................................... 7

6. INFORMATION FROM SOIL REPORT ........................................................... 49

7. G.A. AND REINFORCEMENT DETAIL .......................................................... 50

8. VENDOR INFORMATION .............................................................................. 51

W:\Project\DOW\14140\GEN\08_Eng\043_Civil\Working files\FON\EPC\Fire Pump House\F1\Report\14140-8310-CA-0023.doc

2.1. DESIGN CODES & SPECIFICATIONS

• G2Z-0001-01 Civil Engineering Design Criteria

W:\Project\DOW\14140\GEN\08_Eng\043_Civil\Working files\FON\EPC\Fire Pump House\F1\Report\14140-8310-CA-0023.doc

• UBC 1997 Uniform Building Code

• 14140 – 42C1 Specification for Precast Concrete Piling

• 40A3 FW Engineering Standard Anchor Bolt and Fixings

• 43A7 FW Engineering Standard Foundation and Structures

• Soil Report Geotechnical Interpretative Report for Thai Power Utilities

Foster Wheeler Engineering Standards

• 40A3 Anchor Bolt and Fixings

• 43A7 Foundation and Structures supporting Machinery

• CIV-C/ETA/22-05 Design of foundations supporting machinery

• E2312 SZ2 Program compressor block analysis- soil Bearing

3.1. CONCRETE STRENGTH

Piles Characteristic cube strength of concrete = 45 N/mm2

Characteristic cylinder strength of concrete = 35 N/mm2

Foundations Characteristic cylinder strength of concrete = 25 N/mm2

3.2. REINFORCING STEEL

W:\Project\DOW\14140\GEN\08_Eng\043_Civil\Working files\FON\EPC\Fire Pump House\F1\Report\14140-8310-CA-0023.doc

3.3. ANCHOR BOLTS

3.5. SAFETY FACTOR FOR DESIGN FOUNDATION

Case Safety Factor

Uplift from buoyancy 1.1

Ultimate load for 1.5

4.1. DEAD LOADS

Water 10.0 kN/m3

Structural Steel Work 78.5 kN/m3

Soil 19.8 kN/m3

* Soil weight refer to MAA Geotechnical Report BH-7

4.2. WIND LOAD

W:\Project\DOW\14140\GEN\08_Eng\043_Civil\Working files\FON\EPC\Fire Pump House\F1\Report\14140-8310-CA-0023.doc

5.1. Static Analysis

5.1.1. Design Assumptions

5.1.2. Units of Measurement

The International System Units (S.I) is used in this calculation.

In particular, the following units & symbols are considered.

5.1.3. Design Information

Young's Modulus of Concrete Ec = 25000 N/mm

Unit weight of Concrete γc = 24 kN/m3