OPERATION AND MAINTENANCE MANUAL

FOR
DIGITAL AUTOMATIC VOLTAGE REGULATOR

DIGITAL

AUTOMATIC VOLTAGE REGULATOR

OPERATION AND MAINTENANCE MANUAL

PROJECT : - IB THERMAL POWER STATION, UNIT-3 & 4

RATING :- 2 X 660MW

CUSTOMER : - OPGCL

WBS NO : - CE/1050-SH3-48-01 & CE/1050-SH4-48-01

Prepared by :- R.RAJKUMAR

Checked & Approved by :- J.SRINIVASAN

Date :- 27.01.2017

Page 1 of 4
 OPERATION AND MAINTENANCE MANUAL
FOR
DIGITAL AUTOMATIC VOLTAGE REGULATOR

VOLUME-1
(OPERATING INSTRUCTIONS FOR DAVR)

SECTION – 1:
Document No:
Operating Instructions for DAVR EDN 48-1050-01

Storage Instructions for Digital Voltage Regulator EDN 99-655-188

CE-Products Safety Guide Lines First Issue

SECTION – 2:

Unit - 3 DAVR Test Report 205/15/1192

Unit - 4 DAVR Test Report 205/16/451

VOLUME-2
(REFERENCE DOCUMENTS)
SECTION - 1 :-
(UNITROLS & ELECTRONIC SUB-ASSEMBLIES (ANALOG))

Module description Unitrol Document no.

Ref.
Pulse Final Stage UN0809 692-03-MU1BA

Intermediate Pulse Stage UN0096 OM691-43-350

DC/DC Converters 220V/24V UN0901 ED69203PY6BA
Test Point Module UN0094 OM691-38-840
Memory Card CT370 692-03-YV1BA

Page 2 of 4
 OPERATION AND MAINTENANCE MANUAL
FOR
DIGITAL AUTOMATIC VOLTAGE REGULATOR

SECTION - 2 :-
(UNITROLS & ELECTRONIC SUB-ASSEMBLIES (DIGITAL))

Module description Unitrol Ref. Document no.

16 Channel Analog I/O Module UN 0610 692.03.NA 1AA
CPU Module UN 0660 692.03.DB 1AA
Interrupt generator module UN 0661 692.03.GB 2AA
32/32 channel Digital I/O Module UN 0662 692.03.NB 1AA
Digital Firing and Control Module UN 0663 692.03.DU 1BA
DC/DC Supply Module 692.03.PY 2BA
Micro Terminal UNS 2660 692.03.TB 2AA
V&I Measuring Module UNC 4660 692.03.IA 1AA
AC/DC Supply Module UNC 4664 692.03.PZ 1AA
Back Plane Module UNS 3603 692.03.DY 1AA

SECTION – 3:
(ValmetDNA MODULES)
Module description Module Ref.

1. CONTROLLER ACNCS
2. ANALOG INPUT MODULE AII8V
3. ANALOG OUTPUT MODULE AOI4C
4. DIGITAL INPUT MODULE DII8P24
5. DIGITAL OUTPUT MODULE DOI4RO
6. BUS CONTROLLER IBC
7. RACK POWER SUPPLY MODULE IPSP
8. MOUNTING BOARD MBM120
9. MOUTING BOARD MBI8
10. BUS TERMINATOR IT

SECTION - 4 :-
(FIELD BREAKER)
Item Make /
Type
Exciter field breaker Lenoir,
CEX-150
Page 3 of 4
 OPERATION AND MAINTENANCE MANUAL
FOR
DIGITAL AUTOMATIC VOLTAGE REGULATOR

SECTION - 5 :-
(THYRISTOR CONVERTER)
Item Make / Doc.No.
Type
Operating principle of thyristor CED 82-653-070
converter
Thyristor Device Data sheet BHt N45 BHt N45
Power module 6QG12 CED 82-653-067
Current flow monitoring 6QM1210 69203SJ2AA

SECTION - 6 :-
(CATALOGUES FOR RELAYS, MCBS & CONTACTORS)
Item Make / Type

Motor circuit breakers Siemens / ABB /

Schneider

Transducers Southern / Rishab

Auxiliary relays Jyothi / Guardian

Auxiliary contactors Siemens

Trip circuit supervision relay VAX31

Switch for thyristor KRAUS -NAIMER

Fuses TIA type

SMPS Weidmuller / Phoenix

VOLUME-3
(DOCUMENTS AND DRGS.)

Overall General Arrangement Drg. : 3-657-00-00187

Schematic drawing : 3-657-00-05226

Page 4 of 4
 ftE ilFMTAIIOiI 0t{ THIS OOOJI'BIT IS I}€ PROPERTY tr &NR^T 1CAYY EECINC^IS LlD. IT
NOI 8E USED ORECILY fi IiIOIRECILY II{ AI{Y UAY OEIRIEXTAL ft' l}C I{|EREST 6 t}C Cq.P^llY.
''JSI

=an-u
aa-{i-\ o
Z
I6)
==6)8
VH_{ rrl
= n
l-
t-
ooArn C
r
<.rrCn :l q
o n
?? 3 = -{ 6)
,iJ'' n = P o rrl
+ C/.1 T
ir
a5=
o Z
m@rrl n rrl
ll
e
=?R.= O
IO n
=c/
r
z.
= I

(/'t
o T
t- n
F
E' + -{
13 r-rl
t-
O
6) Z
$m n rrl 6)
ul O Q
o
6)
- (r) z.
rrl
aD *l
o_ FJr U'
m-J xa)H
O^v -U L-l
: >-
ed Ff c) H
-{- ? m C
a
rrl
xrrl
ie
=n aL EA= z.
c)> O frl HL t= I
a
z.> E;ro
u
fr X' I 'f 6) Z
1n o( =2 C) 6)
I
a< Ft5 t5
9rn
'o ar-r oEz, z -o ar7
C -l
<r E' 5<rq O
(n -t (I'
ac. A T-J1
v
o
-T
mz 72<>
oC> *trl O F- <:U o rrl
t- '-rl
I rrl
rq6 z. I 1u) o C'
=
-lz 'n =AZ
1d2 z
-{ (->
L-
-,sI> (,+
L-
EF tr
o> O z-
*lO
I o
@
-{ o
z*-l tl cnz o b o fr
9a O o :.J
c.r)
t, N)
o
rOr-
cn T
ft< -t a- t!
O Jl>
'z
Trl
= z Fri
P E-
:d
.U
=
'-
Lrf
(, t-
T:ry

a
I

I lHElliFoRit^Io{oNlHlsooct,ltrt{TlsfiEmoPERTYoF&l^R^THE^VYB.EclRlcAlsLID.lTl,UsT
0F IHE @rPANY.
NoT BE USEO BRECILY OR frOtneCii.vln'-rlrv'wlv oernuexrar To IHE INIEREST
.1

EI

r-!TaaiF*
s4r+!+fl.lfNfE
I
t1 +3S8g9t*F
-v--1 a
m
t1
edI;EB==E !i 6,
tl flE o
=
IsEEii=ap h___x E 6)
I E
a
'1
,i
+$EEEEE
*eqf,tti r
rr N-cj
Fo
az
tl
t---, -h
I o
I6 E E N
lz
l-rr I
[:.]
g le la
l4 k3 o
l- lz
l--.1
L
k3
lc l- {
v
fi
m iE'tE
6) t: E
l>
lz
rtr
Vtr,
mh
lo
l-o
ta62.
(,<NF? TJ t
ile
.....'lr L
T<m v
=I6 iEB=
tn-
=<c -,
- 6> 1
il a
4de
Too r-lE
mcc
oqr@
!466 I
[___fl
9f,8
-a
o
cq
o
r
m

l=

EB
Fi rn
hk
l> rrl
t2t=
to
IE
t5

1l
7 i' FePJe!'r'!'Pi
o
t-
6F ilF : zo
-.1
n
rrl m rrl
6) C) la 't
C to
IC
r : lz.
b
ul
=
o I l=
lC
E lz
lo
7)
TO pf J E
-< c) m - lz. iEEEEEIaEiEEEEliAliffi
;D> C) -.1 rrl
--{ n ,EE=i=.irlEE*l;Ei?ii
G,N iur=
o rrl
=O z> r
xn o( ! a-<
e"B o
9m
<r r= 'EiEEEiiEE?fiBgi
rrl
=5 vrl
EB am
oO a
z-1
aC -n {
C-U
.I]< i aEH: IiH;E EMnJq
-o rrl EF o
zz -9c ?
.{ e dH
C =;IE EfiaE= =li'o6
C) r. z. =
C or ,EHEHiHEiiEiEEE
@ -{
f;= I
C) (J{
rrrl rrl
a =
(f F ' lh iEi
ta i' aE H*
+ Eq ir;
i=; 4l FaE
=?
 COPYRIGTIT ANO CO{ROENIIAL
IHE INFORTAICT{ ON IHIS OOOJITEilT IS IHE PROPERTY S g{ARA' HEAI/Y ETCIRICA-S LID. IT UUSI
I{OT BE USED ORECILY OR INORECILY IN WAY OEIRIME{TAL TO lHE INIERESTtr lHE @I{PANY.
^t.IY

o --*l
I
25

la
lm
lc)
l--{
lo
lz.

l*-

--t
=
6) (D
lso o
o---l tr
z. I
TD I o
o -t
i rl
F
I
a
I m
(r+Grtsrza m
d=;:;.-9 H
?<)eZ.Ot-7

U -{ T'
a az'a d = ' -I'
19E9EE
(r) _dfiid
ll
n
-{ o
c- * arm*3
rrl
3 C) ed3:l -Tl
-Tl :
o :F EaEHE 5
o
C ul 1
z. o T E
o c) > =83=ab
: a=IE= c)
--l C
-{
-{ Tl Ff -
l-Tl
i fra*;3 o
C
o m ----l n
z. o --{
o
n o-t?
nL
# EcaI!
az.At't'a
frl (f, o rrl r
-{ z> -U ;!!qee
t- n o< o 6lEaiE
a rrl a< E 5;C
Tlo um r=rl n ommc)z^
o C <t- t saHsE
7 T (,rr1 a
--l
m
z 2< r!.- ea;E
oO --r rY in 6ha-
(f m z. 1 -{ g ----O
z. -x o
g rE
@^ H=26
ffi6ru;
v -{ ==co
1+o' E'<
c) >Y ? o4 =,
C C
{ 9D z. =o z
99 t- --{ o
Or- -t (D
C) I rrlo SsEe
O t- n=
m= (!
O rn
a 6)
m F i
=ar
O =
U :r
m
I
I n
lrl
oo
! z.
z.
9,
 COPYRIGtIT ANO CONFIOEI.IIAL
IHE INFORITAIIO{ O{ IHIS DOCI'ITENT IS 1HE PROPERTY
6 $iARAT HEAVY Etf,ClRICAI.s LID.
r ilUST
NOT BE USED DIREC1LY fi INOIRECILY IN AI{Y WAY OEIRXE{TAL TO IHE INIEREST G lHE @I'PAI{Y.

z
o
-{
t'r
I

v
+(rNv v
3
9iA
tDrn= @r
E",Lr= c'r i-
Kq2 a
rqnr- ulc"
-{ frl 61
a92 T
f, z>
rl-ma A
:f
Hil
-Il
tD>^= Z
J
mz
Z-
-
fr_r= o o;f,
(nz z r'.ITi
z. ltl
ov TI -tz
z.
aa rn 4 rnf;
AutJ
'33 =a=
3 ir
n vrrl a
a
n z.o
o c) -'{ rIfr
I n4
oo
CTI 2 B9 b-t ulfr
Flr
t- z. 4c) >t 1rm
oo +m
(I, u, = 5i mo
*n
fqfi 6 eA il9
m' -=
-{ z.i DI -< c)
Fc) il .6 cr 6)N
trFt
ao
az. !l OI,
.2. q CO
z.
im ld <: OF
r
Cl {o la'lrrl
*9
_J z.l Oc)C
i-{ Orn _-ll
e6o O ='D Io
CN z =a
H9 t-
rn
o+
IA
tr
9 H=
z. rrt g
(- g(f, v
atD 1lrIl -t
rrl ? Zal -
m f,
z ,a -{o
l, =n' ia
v
o F s3
a
rrl
9=nE
2
1l I 8g
C) n
m o =6
z. c- 2 H
m FI l+T
-{-
x o q. o rrl=
t- : I
rn 8 a';
CD
Ft
(J 1-
ta'! o @
-{ hm
.--r c) - -
rrl
-{ o mb
6>
U1 F3 -
frl C
q,
= E>oz.
l- .F r- +E E
frl a =
a --.t o
C) -J C) -{n ff ?
-{-
nL rrrl D om7- ";65H i Hb
t-
89o o =
gl> z>rl-l flg2
*. <. T 9 68-{ 16 g
Er o(
a< o rn 7r
z. v1 om r= siz IE
64
i
oo <r vrl A). T C) zi
-C.
6)T afi a - -rrN
(Jm oC> -{ q
11 2 z1
-x -.{
-=$
o-r o b Bo
no
-{ a'l
EF 7 T
C m
n 9G
m 5,- =-.{ ;5
-{=
a I 't
:C il= O.t I
T o
z
m F
rn =
U + rrl
z. D
{f C
!
rrl
z.
--{
SCHEMATIC DIAGRAM
FOR
DIGITAL AUTOMATIC VOLTAGE REGULATOR (DAVR)

PROJECT IB THERMAL POWER STATION, UNIT-3 & 4

RATING 2 x 660MW
e d W.B.S.NO. CE/1050-SH3-48-01, CE/1050-SH4-48-01
st
t e DRG.NO. 3-657-00-05226 REV. 00 010203
s
a CUSTOMER OPGCL
ACRONYMS
IBC : BUS CONTROLLER
BU : BACKUP UNIT
EWS : ENGINEERING WORKSTATION *
EWS RACK-R1

IBC
OWS : OPERATING WORKSTATION

*
BU
RACK-R2

IBC
*
SWITCH-A

RACK-R3

IBC
LAN1 *
SWITCH-B
AP90M LAN2 ESM
LAN4 LAN3

RACK-R4

IBC
LAN4
LAN1
AP90R LAN2 ESR
LAN3
RACK-R5

IBC
OWS
RACK-R6

IBC
FOR EXTERNAL CONNECTIONS, PL.SEE AU020-YB001
FOR EXTERNAL CONNECTIONS, PL.SEE AU020-YB002
FOR EXTERNAL CONNECTIONS, PL.SEE AU020-YB003
FOR EXTERNAL CONNECTIONS, PL.SEE AU020-YB004
FOR EXTERNAL CONNECTIONS, PL.SEE AU030-YB001
FOR EXTERNAL CONNECTIONS, PL.SEE AU030-YB002
FOR EXTERNAL CONNECTIONS, PL.SEE AU030-YB003
FOR EXTERNAL CONNECTIONS, PL.SEE AU040-YB001
FOR EXTERNAL CONNECTIONS, PL.SEE AU040-YB002
FOR EXTERNAL CONNECTIONS, PL.SEE AU040-YB003
FOR EXTERNAL CONNECTIONS, PL.SEE AU040-YB004
FOR EXTERNAL CONNECTIONS, PL.SEE AU050-YB001
FOR EXTERNAL CONNECTIONS, PL.SEE AU050-YB002
FOR EXTERNAL CONNECTIONS, PL.SEE AU050-YB003
FOR EXTERNAL CONNECTIONS, PL.SEE AU050-YB004
FOR EXTERNAL CONNECTIONS, PL.SEE AU060-YB001
FOR EXTERNAL CONNECTIONS,
PL.SEE AU080-YB001
FOR EXTERNAL CONNECTIONS, PL.SEE AU090-YB001
FOR EXTERNAL CONNECTIONS, PL.SEE AU090-YB002