Sie sind auf Seite 1von 8

Date: 10/22/2010

Bulletin No : TEC2010-28

Subject : TC Tool Post Maintenance


Periodical Inspection Schedule

ITEM INSPECTION POINT CHECK METHOD Period Remedy

A. General •Check for secure mounting of cutting tools Use a wrench to check for loose Daily Tighten the bolts.
and tool holders. Check the bolts between bolts.
the tool holders and the turret.

• Check that the turret and the cutting Visual check Daily Remove the chips.
tools are not affected by chips
accumulating.
• Check the unclamp/clamp and the Indexing the turret in MDI mode Daily See the Trouble shooting in manual.
rotating position of turret. or by push button in manual mode

B, Live tooling • Check for unusual noise Compare with similar live tooling Daily Contact the Doosan Service Center
heads. or tool manufacturer.

• Lubrication around the drive tang. Visual check 3 months A light film of grease on both sides
of the drive tang is adequate.

C. Turret • Check for contamination due to coolant Visual check Observe while Identify the source of the coolant ,
in the turret. (Live tool turrets) changing live tooling correct the problem, clean, and
or every 3 months. apply new grease.

• Check the alignment of the turret and/or See the manual When turret collision See the Trouble shooting in manual.
live tool drive head. 6 months

D. Timing belt • Check the tension of timing belts See the manual 3 months after initial Adjusting the tension or change the
•(Servo turrets and/or live tool types) installation, belt(s).
every 6 months.
belt change
: within 3 years
E. Drive gear • Grease the gear in the tool drive See the manual 3 months
A. General

If not using live tooling, Check the unclamp/clamp and the


make sure the plugs are rotating position of the turret
installed in the holes,
even if conventional tools
are in place Live tool rotating

Turret indexing

Chips

Check the bolts between the tool Check for secure mounting of cutting
holders and the turret. tools and tool holders.
A. General

Is the turret located at the turret indexing position?

Locate the turret to the turret


YES NO indexing position manually.

Have chips accumulated under the turret?

YES NO Remove chips.

Is the turret clamped?

NO
Check the input diagnostic page to
confirm and correct cause.

Is the oil pressure set to the required level?

NO
Adjust the system pressure

(Note) Please see the Manual on each machine for more details.
B. Milling Head

Suppliers

Type MOBIL TOTAL CALTEX ESSO Oiling points


of
lubrication
DROSERA RANDO HD- Hyd. power
ISO VG32 DTE 24 NUTOH-32
ZS32 32 unit
DROSERA Way Guide ways
ISO VG68 Vactra #2 FIBIS K-53
MS68 lubricant 68 Ball screws
Lithium soap type Power chuck
Mobilux Multifax 2 or
Multi-purpose jaws &
Grease 2 Multifax Ep 2
grease Turret

Apply grease to both sides of


drive tang on the live tool.

Check for unusual noise (bearing/gear) and seal

Contact the Doosan Service Center


or live tool manufacturer. (Eppinger)
C. Turret

Correct the coolant issue (if any) and then apply the grease.

Checking the alignment of the turret

Coolant

Bar Mirco If 0.02 or 0.05


Dial indicator indicator
Milling
unit

0.02 mm 0.05mm

Checking turret inclination Checking turret offset

(Note) Please see the Manual on each machine for more details.
D. Timing Belt
When the timing belt is worn or loose,
it is advisable to adjust or replace them.

Adjusting screw(2)
Nut(1)
d

F1

F1

In
Incase
caseMX1600/2100
MX1600/2100series
series
Total Amount of
Type Type and
Machine No. of belt Width of belt deflection of deflection
of belt maker
force F1(N) (mm)
MX1600T/S Timing belt 600-EV5GT-
1 25.0 16.6 2.47
T/2100T/ST (Rotary tool) 25/UNITTA

(Note) Please see the Manual on each machine for more details.
E. Milling Drive Gear

(Note) Please see the Manual on each machine for more details.