Company -A

TIME STUDY REPORT

Article Reshma
Customer Star
Type shoe upper
Conveyor 6th coneyor
Total time taken / Pair :

08/05/2017 PAIRS/ Man

S.No OPERATION Sec/5Pairs TAKT TIME 85% Perf Diff Helper Skilled
Sec/ Pair SHIFT Power

1 Stamping 190 38.00 72.00 61.20 23.20 1

2 Fusing Cloth Attaching 276 55.20 72.00 61.20 6.00 1
3 Fusing 360 72.00 72.00 61.20 -10.80 1
4 Marking 217 21.70 72.00 61.20 39.50 2
5 Skiving - 1 270 54.00 72.00 61.20 7.20 1
6 Skiving - 2 280 56.00 72.00 61.20 5.20 1
7 Checking 1st 115 23.00 72.00 61.20 38.20 1
8 Vamp Marking 150 30.00 72.00 61.20 31.20 1
9 Size Assembling 120 24.00 72.00 61.20 37.20 1
10 Stifner Zig Zag Stitching 70 14.00 72.00 61.20 47.20 1
11 Qtr Lining Pasting & Tung Attaching 180 36.00 72.00 61.20 25.20 2
12 Qtr Lining & Tung Ling Stitiching 214 42.80 72.00 61.20 18.40 1
13 Checking and Paring 237 47.40 72.00 61.20 13.80 1
14 Input Checking 248 49.60 72.00 61.20 11.60 1
15 Tung Pasting & Attaching with Tape 263 26.30 72.00 61.20 34.90 1
16 Qtr Zig Zag Stitching 236 47.20 72.00 61.20 14.00 1
17 Qtr Combination Attaching 104 13.00 72.00 61.20 48.20 2
18 Back Counter Pasting and Attaching 160 26.67 72.00 61.20 34.53 2
19 Eyelet DN Stitching 161 40.25 72.00 61.20 20.95 1
20 Back Piece Stitching and Tung Stitching 197 65.67 72.00 61.20 -4.47 1
21 Vamp Tung Lining Attaching 298 59.60 72.00 61.20 1.60 1
22 HS Punching 234 46.80 72.00 61.20 14.40 1
23 HS 376 37.60 72.00 61.20 23.60 2
24 HS Tape Attaching 150 30.00 72.00 61.20 31.20 1
25 Thread Pulling & Attaching 242 48.40 72.00 61.20 12.80 1
26 Tung Lining Stitching 375 75.00 72.00 61.20 -13.80 1
27 Qtr Pasting & Seam Tape Attaching 395 39.50 72.00 61.20 21.70 2
28 Folding 214 53.50 72.00 61.20 7.70 2
29 Toe Puff Attaching with Rubbing 207 41.40 72.00 61.20 19.80 1
30 Stage Inspection 109 54.50 72.00 61.20 6.70 1
31 Qtr Lining Pasting & Attaching 254 25.40 72.00 61.20 35.80 2
32 Eyelet Punching & Fixing 226 45.20 72.00 61.20 16.00 1
33 Eyelet Pressing 282 56.40 72.00 61.20 4.80 1
34 Eyelet Pasting Fixing & Hammering 200 40.00 72.00 61.20 21.20 1
35 Top Line Stitching 1st Row 355 47.33 72.00 61.20 13.87 1.5 1 Stitcher
36 Top Line Stitching 2nd Row 380 50.67 72.00 61.20 10.53 1.5 Extra
37 Trmming 286 57.20 72.00 61.20 4.00 1
38 Final Pasting Attaching 439 43.90 72.00 61.20 17.30 2
39 Final Lock Stitching 449 44.90 72.00 61.20 16.30 2
40 Side Lining Attaching 342 68.40 72.00 61.20 -7.20 1
41 Side Lining Stitching 375 75.00 72.00 61.20 -13.80 1
42 Ctr Stifner Pasting Attaching 210 52.50 72.00 61.20 8.70 1
 43 All Round Spray 145 48.33 72.00 61.20 12.87 1
44 All Round Attaching 275 34.38 72.00 61.20 26.83 2
45 All Round Stitching & Pairing 231 46.20 72.00 61.20 15.00 1
46 Lamping 194 38.80 72.00 61.20 22.40 1
47 Lacing 276 55.20 72.00 61.20 6.00 1
48 QC 129 43.00 72.00 61.20 18.20 1
49 Dispatch 108 18.00 72.00 61.20 43.20 1

Total Cycle time 2159.89 838.91 61

Total Manpower required = Total Cycle time / TAKT Time 29.99849537 35.40

Manpower required based on machinery availability and operations 35.292347495

Required Man power with 10% abseteseim 38.821582244

Target(Demand): 400 Pairs / Shift

Total Available Time: 480 Minutes / Shift
TAKT Time = Available Time / Demand
= 480 / 400 = 1.2 Min
= 72 Seconds