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INTRODUCTION AND
GENERAL INFORMATION
The purpose of this Manual is to furnish the operator with detailed parts lists with
corresponding views to aid in ordering spare or replacement parts. Refer to the
separate Operators and Service Manual for details on operating, maintaining and
servicing the drill.
Read the Operations and Service Manual carefully before attempting to operate
the drill.
BOART LONGYEAR Pty Ltd is backed over 100 years of experience in the
design, manufacture and operation of Diamond Core Drilling Equipment. Many
of the accepted practices in use today were pioneered by BOART LONGYEAR.
To obtain the utmost in performance and life of the equipment, it should be given
regular care and operated in accordance with the instructions.
LIMITED WARRANTY
Consumables. Boart Longyear warrants for a period of one (1) year after the
date of shipment of the consumable products manufactured by it, or the
performance of related services, under the Contract, that such consumable
products are free from defects in materials and workmanship and such services
are performed in a professional and workmanlike manner; provided, however,
with respect to consumable products purchased through an authorized Boart
Longyear distributor, the warranty period shall commence on the date of
purchase by the end-user.
General Terms. Boart Longyear further warrants that, to the extent applicable,
as of the date of shipment or performance, all goods manufactured by it and
services performed shall conform to the written specifications agreed between
the parties. THIS IS BOART LONGYEAR’S ONLY WARRANTY. BOART
LONGYEAR MAKES NO OTHER WARRANTY, INCLUDING WITHOUT
LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. As a condition to Boart Longyear’s warranty
obligations, any goods claimed to be defective under the foregoing warranty
must be returned to the facility designated by Boart Longyear, which return shall
be made promptly upon Purchaser’s discovery of the alleged defect. With
respect to consumable products purchased through an authorized Boart
Longyear distributor, the party making the warranty claim must also deliver to
Boart Longyear reasonable evidence of the date of purchase. Boart Longyear
shall perform its examination of the goods so returned by Purchaser and
shall report the results of its examination to Purchaser within thirty (30)
days following its receipt of such goods from Purchaser, or, if longer
time is required to complete such examination, within such time as
would be required through the exercise of reasonable diligence.
LIMITED WARRANTY continued
Due to a wide variety of safety regulations existing throughout the world, Boart
Longyear Pty Ltd can only design its equipment to meet basic safety
considerations. The customer and/or operator is responsible for ensuring that his
Boart Longyear Rod Handler and accessories fully comply with all applicable
local safety and health regulations.
The customer is also responsible for taking the necessary safety precautions for
operating the Rod Handler and accessories in a safe manner. Boart Longyear
Pty Ltd will gladly assist the customer in this respect. Following the general
safety practices listed below will reduce exposure to potential hazards.
1. Read the Instruction Manual carefully and make sure you understand its
content and implications before you attempt to operate the equipment. If
you have any doubts or questions, particularly with respect to safety
matters, please call for assistance.
4. BEFORE operating any controls, be certain you know what function they
control.
Before attaching and/or raising a mast, always ensure that the drill is
properly stabilised (and anchored, if necessary). Take necessary
precautions regarding potential hazards (such as high-tension electrical
wire for example).
SAFETY WARNING
8. Do not attempt repairs until you determine the cause of the problem.
Unless you know and correct the cause, your repairs will be useless.
9. Make a list of probable causes and check the simple ones first.
11. If you do not fully understand the equipment and how it operates, do not
attempt adjustments or repairs. Call for assistance.
To help us expedite your order and assure correct replacement parts are
supplied please specify the following when placing your order:
1. Name, model and Boart Longyear serial number of the product, sub-
assembly or component for which the parts are ordered.
2. Boart Longyear part number and description of parts as shown in the Parts
Lists.
- when required?
- are partial shipments allowed?
- method of shipment? (ex: Air Parcel Post, Air Freight, etc.)
- will purchaser be responsible for insurance?
- prepaid or collect?
- full “send to” and “bill to” addresses.
** Note: All parts are priced F.O.B. our factory and separate charge will be
made for transportation and export packing.
RETURNING PARTS OR PRODUCTS
(whether for repairs, replacement or warranty)
c) specifying the quantity and Boart Longyear part numbers of the product(s)
concerned. Where applicable, the MODEL and SERIAL NUMBER are
necessary for proper and full identification.
E
20 23 WASHER, FLAT M8 ZP 5301155 23
E
24 NUT HEX NYLOC M8-1.25 57401 6
2
21
4
23
23
REF
D
22 D
19 24
23 23
C
5 REF C
11 3
16
18 A
B 22 B
A
FOR ALL FASTENERS UNLESS OTHERWISE SPECIFIED. GENERAL DIMENSION 0.4 DWN CAMBRIC SHEET 1 OF 2 A
ADD PLASTIC CAPS TO ALL PORTS BEFORE SHIPPING. A 07MAR12 123490 REFER TO ECN ANGULAR DIMENSION 1 BOART LONGYEAR WT DRG NO.
5304270
ISSUE DATE EO No RELEASED FOR / REVISION
12 11 10 9 8 7 6 5 4 3 2 1
111 BOART
LONGYEAR
HOSE GROUP
CARRIAGE ASSEMBLY
ROD HANDLER
PART No. 3001409 ISSUE A. ECN105228
3 DCV ‘B2’ PORT TO SWING ARM ACTUATOR ‘B’ PORT (SHAFT END).
3A HOSE ASSEMBLY 3/8” ID x 890 3001871 1
4 DCV ‘A2’ PORT TO SWING ARM ACTUATOR ‘A’ PORT (REAR END).
4A HOSE ASSEMBLY 3/8” ID x 710 94221 1
HOSE GROUP
CARRIAGE ASSEMBLY
ROD HANDLER
PART No. 3001409 ISSUE A. ECN105228
3001409
Page 2 of 2
111 BOART
LONGYEAR
HOSE GROUP
HEAD ASSEMBLY
ROD HANDLER
PART No. 3001412 ISSUE A. ECN105228
3001412[1].doc
Page 1 of 1
6 5 4 3 2 1
USED ON 3000320
OUTER MOTOR
INNER MOTOR
A PORT
A PORT
3
5 B PORT
C B PORT C
7 4
6 3
2
B B
A5
DR 1
B5 A4 B4
1:5 12-07-00 A3
CORPORATION WITHOUT THE PRIOR WRITTEN
DRILLED HOLE DIAM: 0.4 SCALE DATE DRG SIZE
A
PERMISSION OF THE BOART LONGYEAR COMPANY
A 10/06/10 105228 REFER ECN GENERAL DIMENSION 0.4 DWN SMULLER SHEET 1 OF 1
3 13/09/07 14646 REDRAWN IN ProE
BOART LONGYEAR WT DRG NO.
3001412
ANGULAR DIMENSION 1
Boart Longyear Pty Ltd, Mitchell Park, South Australia.
ISSUE DATE EO No RELEASED FOR / REVISION
6 5 4 3 2 1
8 7 6 5 4 3 2 1
USED ON 5304600 5304605 5304593 ITEM DESCRIPTION PART NO QTY
FIELD MODULE
NODE 2 FIELD MODULE
SEE DETAIL A NODE 3
2
2
7 1
D D
FIELD MODULE
NODE 4
C
7 C
B B
7 7 6
DETAIL VIEW A
ENLARGED VIEW
5303842
ISSUE DATE EO No RELEASED FOR / REVISION
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
USED ON 5304600 5304605 5304593 ITEM DESCRIPTION PART NO QTY
D D
5
1 (x8)
HEAD PARALLEL
S1104
C C
4
10
ARM HORIZONTAL
12
INCLINATION
SENSOR B1113
2
FLASHING
LED H1141
B B
3
9
3 ROD LOADED
REAR S1127
ROD LOADED
FRONT S1136
DO NOT SCALE THE DESIGNS, CONSTRUCTIONS, ARRANGEMENTS,
MATERIAL
DISCLOSURES, AND DEVICES SHOWN OR DEFINED
IN THE PROPOSAL, DRAWINGS, OR SKETCHES
CABLE AND SENSOR GROUP, OTHER
UNLESS OTHERWISE SPECIFIED:
ALL DIMENSIONS IN mm's
BEARING THIS LEGEND, ARE SUBMITTED IN CONFIDENCE
WITH THE UNDERSTANDING THAT SUCH DESIGNS,
REFER TABLE
PERMISSIBLE TOLERANCES ON CONSTRUCTIONS, ARRANGEMENTS, DISCLOSURES,
AND DEVICES SHALL NOT BE UTILIZED IN WHOLE
DIMENSIONS: OR IN PART BY ANY PERSON FIRM OR
P/N 5303841 FOR ALL CONNECTIONS. A 07MAR12 123492 REFER TO ECN ANGULAR DIMENSION 1 BOART LONGYEAR WT DRG NO.
5304371
ISSUE DATE EO No RELEASED FOR / REVISION
8 7 6 5 4 3 2 1
9/16" UNO
PRZYŁĄCZE ZAWÓR SUN HYDRAULICS
21 CBBG-LJN
210 BAR
64
,5
R22
47
43
Znakować:
31
BOART LONGYEAR
miejsce 6003649 - 40/22/60
znakowania 32 60 36 Data
196
O25,4 ±0,03 www.boartlongyear.com
O25,4 ±0,03 Dane techniczne:
Średnica tłoka 40 mm
Średnica tłoczyska 22 mm
Skok 60 mm
Ciśnienie nominalne 21 MPa
Ciśnienie testowe 25 MPa
Obudowa cylindra malowana farbą podkładową
Tłoczysko pokryte powłoką Ni/Cr
Chrom / nickel : 20µm /30µm
O12
63,5
120
60
90
8* 1 Pierścień uszcz. NBR-80-N 12x2 PN-90/M-73092 0,000 kg Zestaw uszczelnień P/N 6003650
7* 1 Pierścień uszcz. NBR-80-N 22x2 PN-90/M-73092 0,000 kg Seal Kit P/N 6003650
5* 1 Zespół uszcz. DAS 40x24x18,4 PCB0A0400-NCROQ 0,018 kg
Projektował: M. Cymerman 2012-04-14
4* 1 Dualseal 40x35,2x5,4 DU0000400-WUAQ3 0,001 kg
Podpis
Sprawdził: A. Francka 2012-04-14
3* 1 Pierścień zgarn. GHK 22x30,6x5,3 GHK 307 0,014 kg Zatwierdził: A. Francka 2012-04-14
2* 1 Turcon Stepseal K 22x32,7x4,2 RS1300220-T46N 0,000 kg 96 Materiał:
O12
58
50
O35 +0,05
+0,1
O50
O34,9 ±0,03
16
32
76,2 1 2 4 3
835
146,2
140
108
96
20
tw .` tw .
4o
76,2
o
32
miejsce M 8- 2
48 -
O9
1-12 UNF
znakowania
40
O60
27
100
32
O 16,
5
1450
2115
Podpis
Sprawdził: A. Francka 2012-04-14
Zatwierdził: A. Francka 2012-04-14
Materiał:
NOTE: PLEASE ENSURE EACH HOSE IS CLEARLY IDENTIFIED WITH TAGS BEFORE
FITMENT TO RIG. ALL HOSES ARE TO BE SUPPLIED PLUGGED TO KEEP OUT FOREIGN
MATTER.
HOSES TO BE SUPPLIED COMPLETE WITH STAINLESS TAGS AS PER KIT 5004514
5004154.doc
Page 1 of 1
8 7 6 5 4 3 2 1
USED ON ITEM DESCRIPTION PART NO QTY
8 4
5
WASHER FLAT 12 ID
WASHER SPRING 12 ID
93253
93129
2
E 2 E
3 7 5
D D
C C
B B
5004202
ANGULAR DIMENSION ± 1 °
Boart Longyear Pty Ltd, Mitchell Park, South Australia.
ISSUE DATE EO No RELEASED FOR / REVISION
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
USED ON ITEM DESCRIPTION PART NO QTY
D D
6 8
C C
B B
5004203
ANGULAR DIMENSION ± 1 °
Boart Longyear Pty Ltd, Mitchell Park, South Australia.
ISSUE DATE EO No RELEASED FOR / REVISION
8 7 6 5 4 3 2 1
12 11 10 9 8 7 6 5 4 3 2 1
USED ON DRILL MODULE CHARTS ITEM DESCRIPTION PART NO QTY
G G
F F
1011
REF
1 C
E E
1167
REF
D
2 D
C C
830 MIN
REF
B B
84825
ANGULAR DIMENSION 1
Boart Longyear Pty Ltd, Mitchell Park, South Australia.
ISSUE DATE EO No RELEASED FOR / REVISION
12 11 10 9 8 7 6 5 4 3 2 1
12 11 10 9 8 7 6 5 4 3 2 1
USED ON ITEM DESCRIPTION PART NO QTY
G G
3 B 6
1 2
F F
DETAIL VIEW C
ENLARGED VIEW
6
E E
A C
5
D D
DETAIL VIEW B
5 ENLARGED VIEW
C C
DETAIL VIEW A
ENLARGED VIEW
B B
N.T.S. 05MAR12 A1
CORPORATION WITHOUT THE PRIOR WRITTEN
DRILLED HOLE DIAM: 0.4 PERMISSION OF THE BOART LONGYEAR COMPANY SCALE DATE DRG SIZE
5303840
ISSUE DATE EO No RELEASED FOR / REVISION
12 11 10 9 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
USED ON 5303840
REF
390
L.E.D 10mm GREEN
P/N 3069198, 10 OFF
E E
2 POSITION BUTTON
P/N 3069200, 2 OFF
D D
C C
208
P/N 5304933
OR IN PART BY ANY PERSON FIRM OR
B 05SEP12 129964 REFER TO ECN GENERAL DIMENSION 0.4 DWN CAMBRIC SHEET 1 OF 2
A 05MAR12 123491 REFER TO ECN ANGULAR DIMENSION 1 BOART LONGYEAR WT 15.5 DRG NO.
5303841
ISSUE DATE EO No RELEASED FOR / REVISION
8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
USED ON 5303840
F F
E E
D D
C C
B B
REFER TO 5303841_LAYOUT FOR PANEL ETCHING DETAILS. B 05SEP12 129964 REFER TO ECN GENERAL DIMENSION 0.4 DWN CAMBRIC SHEET 2 OF 2
A 09MAR12 123491 REFER TO ECN ANGULAR DIMENSION 1 BOART LONGYEAR WT 15.5 DRG NO.
5303841
ISSUE DATE EO No RELEASED FOR / REVISION
8 7 6 5 4 3 2 1
111 BOART
LONGYEAR
GUIDE SET
BQ / BQ OUTER TUBE
PART No. 3001703 REV.A ECN132832
3001703_a.doc
Page 1 of 1
111 BOART
LONGYEAR
GUIDE SET
PQ / PQ OUTER TUBE
PART No. 3001353 REV.A ECN132832
3001353_a.doc
Page 1 of 1
111 BOART
LONGYEAR
GUIDE SET
NQ / NQ OUTER TUBE
PART No. 3001354 REV.A ECN132832
3001354_a.doc
Page 1 of 1
111 BOART
LONGYEAR
GUIDE SET
HQ / HQ OUTER TUBE
PART No. 3001355 REV.A ECN132832
3001355.doc
Page 1 of 1
12 11 10 9 8 7 6 5 4 3 2 1
USED ON ITEM DESCRIPTION PART NO QTY
H 1 STAND 602329 2 H
2 MOUNT LASER / REFLECTOR 3001725 2
2 4 18
11
606 REF
1
6 10
E E
16
12
606 REF
D D
A
812 REF
800 REF
C C
B B
A 2 29/09/05 14318 REFER ECO 2 GENERAL DIMENSION 0.4 DWN B SINGH SHEET 1 OF 1 A
1 15/08/03 14027 RELEASED
BOART LONGYEAR WT DRG NO.
3002693
ANGULAR DIMENSION 1
Boart Longyear Pty Ltd, Mitchell Park, South Australia.
ISSUE DATE EO No RELEASED FOR / REVISION
12 11 10 9 8 7 6 5 4 3 2 1
111 BOART
LONGYEAR
MOUNTING KIT
ROD HANDLER 700 & 1300 SERIES FEED FRAME
PART No. 6003514 ISSUE A. ECN132832
06 - 6003514pl.docx
Page 1 of 1
111 BOART
LONGYEAR
KIT
AUXILIARY SUPPLY
LM55/75 POWER PACK
PART No. 3001680 ISSUE 5. EO14732
KIT
AUXILIARY SUPPLY
LM55/75 POWER PACK
PART No. 3001680 ISSUE 5. EO14732
Rod Handler Drain hose (9/16” JIC Female end) connects to Drain Manifold.
2,3,4
7
3001680.doc
Page 2 of 2
111 BOART
LONGYEAR
PIPING GROUP
ROD HANDLER INTERLOCK / PILOT DUMP – 24V
LM45/55/75
PART No. 3002653 ISSUE A ECN111968
3002653
C:\Documents and Settings\prettym\Desktop\3002653.DOC
Page 1 of 3
222 BOART
LONGYEAR
PIPING GROUP
ROD HANDLER INTERLOCK / PILOT DUMP – 24V
LM45/55/75
PART No. 3002653 ISSUE A ECN111968
PIPING GROUP
ROD HANDLER INTERLOCK / PILOT DUMP – 24V
LM45/55/75
PART No. 3002653 ISSUE A ECN111968
3002653
C:\Documents and Settings\prettym\Desktop\3002653.DOC
Page 3 of 3
111 BOART
LONGYEAR
3002653
C:\Documents and Settings\prettym\Desktop\3002653HF.DOC
Page 1 of 1