Confidential

VESTA-1000+
Software Optimized
Vertical Machining Center

HS-M299-R2.1-20180207
Confidential

Contents 1. Product Overview 3. Detailed Information 4. Main Specifications

2. Basic Information 3-1 Product Line-up 5. Sample Workpiece

3-2 Standard / Optional
Accessories Status
2-1 Basic Structure 6. Customer Service
3-3 Description of Standard /
2-2 Table
Optional Accessories
2-3 Spindle
3-4 Hwacheon Software
2-4 ATC / Magazine
3-5 Diagram
2-5 Cover Design
- Tooling
2-6 Cutting Performance
- Moving Range
2-7 Enhanced Productivity
- Spindle Power / Torque
Diagram
- Machine External View
- Foundation Drawing
3-6 Machine / NC Specifications
- Machine Specifications
- NC Specifications
- NC Instruction
3-7 Packing Dimension

HS-M299-R1.0-20170427
Confidential

1. Product Overview
550 mm Y-axis Vertical Machining Center for Enhanced Productivity and Work Convenience
• VESTA-1000+provides high efficiency and satisfactory result with its highly-strengthened productivity and better
user friendliness
• It is equipped with Hwacheon’s proprietary technologies such as productivity enhancement software (HECC,
HTLD and OPTIMA) and precision enhancement software (HTDC and HAI) and provides differentiated quality
different from existing machining center for parts.
• Installation area size has been minimized relative to the size of other tools of the same class for more efficient
usage of space in customer’s factory

 Upgrades for Enhanced Machining Performance
① Improved table utilization
(Max 4ea 6” vice installation)
② Enhanced tool switch time and chip to chip time
(Cycle time 15% Improvement)
③ Hwacheon’s proprietary software
 Enhanced Work Convenience
① Reduction in work fatigue (Front Two-Door)
② Pendant arm type operator panel
③ Lowered table height [950 mm (37.4 inch)]
④ The tempered safety glass ensures
machining visibility
 Easy Maintenance
① Back & Side type chip conveyor
- STD : Side chip bucket
- OPT : Side type lift-up chip conveyor
Back type lift-up chip conveyor
② Wide side door for user convenience
HS-M299-R1.0-20170427
Confidential

2. Basic Information (2-1 Basic Structure)

“Machining Stability Ensured”

• Stable machine structure
(Outstanding rigid base and column structure ensured)
• C type structure for work accessibility
• High rigid roller LM guide for every axis
• Processing position with lower center point

Z-axis
X-axis

Y-axis

※ High rigid roller LM guide for every axis

Stroke Rapid Speed

mm (inch) m/min (ipm)
X-axis Y-axis Z-axis X-axis Y-axis Z-axis
1,000 550 500 36 36 30
(39.37) (21.65) (19.69) (1,417) (1,417) (1,181)

HS-M299-R2.0-20180109
Confidential

2. Basic Information (2-1 Basic Structure)

Head Frame
Optimization

Dynamic stiffness improved by 50%

through frame structure optimization

“Improvement on vibration characteristic through

enhanced Head Frame dynamic stiffness”
Stiffness enhanced through FEM structure interpretation for stable high quality production

HS-M299-R2.0-20180109
Confidential

2. Basic Information (2-2 Table)

“Wide Workpiece Mounting”

Possible to set workpieces and vices in various sizes
※ Max 4ea 6” Vice Installation ※ Unit : mm (inch)
92
80
80(3.15)(3.62)
80
80(3.15)(3.15)
92(3.15) 18
+0.027
0
(3.62)

30
+2
0
12
+2
30 0

Table Size T Slot W x P Max Loading Capacity

mm (inch) mm (inch) kgf (lbf)

1,100 x 502 18 x 80 (0.71 x 3.15) 700

(43.31 x 19.76) Number of T Slot: 5ea (1,543)

HS-M299-R2.0-20180109
Confidential

2. Basic Information (2-3 Spindle)

“Low Vibration and Low Heat Generation

for Direct-coupled Spindles”

Max Spindle Speed Spindle Motor Max Torque

rpm kW Nm

Regular Type 15 95.5

10,000
CTS (OPT)
BT-40
12,000 Regular Type 18.5 117.7
(OPT) CTS (OPT)

10,000 Regular Type 15 95.5

CAT-40 (OPT) CTS (OPT)
SK-40
(OPT) 12,000 Regular Type 18.5 117.7
(OPT) CTS (OPT)

HS-M299-R2.0-20180109
Confidential

2. Basic Information (2-4 ATC / Magazine)

“Optimized Tool Change Time”

Reduces non-cutting time for productivity

Tool to Tool Time

BT-40

1.6 sec

HS-M299-R2.0-20180109
Confidential

2. Basic Information (2-4 ATC / Magazine)

“30 Tool Magazine Applied”

Servo Motor application brings less vibration
during tool switching, and the 30 Tool standard
is applied to be ready for various processing conditions
Tool OPT) CAT-40
Item Shank BT-40
SK-40

Magazine Type Drum Type

Tool Storage Capacity 30

Max Tool Length 300 mm (11.81 inch)

Max Tool Diameter Ø 75 / Ø 150

(With / Without Adjacent Tools)

Max Tool Weight 8 kgf (17.64 lbf)

Drive Type Servo Motor

※ BT-40, 30 Tool Magazine
Method of Tool Selection Memory Random

Tool Change Type Swing Arm

HS-M299-R2.0-20180109
Confidential

2. Basic Information (2-5 Cover Design)

Internal Type Slide Front Two-Door

“Chip and Coolant Leakage Prevention”

Internal type sliding door is excellent
for preventing coolant water leakage and chip leakage

HS-M299-R2.0-20180109
Confidential

2. Basic Information (2-5 Cover Design)

※ Unit : mm (inch)

Side Door Width :

790 (31.1)

Pendant Arm Type

Lowered Table Height Operator Panel
: 950 (37.4)

Internal Coolant Tank

“Compact Design for Enhanced Work Convenience ”

HS-M299-R2.0-20180109
Confidential

2. Basic Information (2-6 Cutting Performance)

• BT-40 (Material : SM45C)

Face mill, Carbon Steel

Tool Dia Material Removal Rate Spindle Speed Feed Axil Depth Radial Depth
mm (inch) cm3/min rpm mm/min (ipm) mm (inch) mm (inch)

50 (1.97) / R8 400 1,500 5,000 (197) 2 (0.08) 40 (1.57)

Face mill, Carbon Steel

Tool Dia Material Removal Rate Spindle Speed Feed Axil Depth Radial Depth
mm (inch) cm3/min rpm mm/min (ipm) mm (inch) mm (inch)

60 (2.36) 360 1,500 3,000 (118) 3 (0.12) 40 (1.57)

Face mill, Carbon Steel

Tool Dia Material Removal Rate Spindle Speed Feed Axil Depth Radial Depth
mm (inch) cm3/min rpm mm/min (ipm) mm (inch) mm (inch)

80 (3.15) 317 1,500 2,640 (104) 2 (0.08) 60 (2.36)

Tap, Carbon Steel

Spindle Speed Feed Spindle Load
Tap Size
rpm mm/min (ipm) (%)

M28 x P3.0 300 900 (35.4) 100

* The machining results above are examples based on the factory test standards, and are subjected to the changes in conditions.
HS-M299-R2.0-20180109
Confidential

2. Basic Information (2-7 Enhanced Productivity)

• Machining Cycle Time Test

Compared with previous model

“Cycle Time 15% Improvement”

Machining Test ※ Execute same machining program

Machining Time : 22min 16sec

- Actual Output -

HS-M299-R2.0-20180109
Confidential

3. Detailed Information (3-1 Product Line-up)

VESTA-1000+

BT-40 CAT-40 / SK-40

30 Tools Magazine

15 / 11 kW 18.5 / 11 kW

10,000 rpm 12,000 rpm

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-2 Standard / Optional Accessories Status)

S : Standard, Ο : Option
No. Item Description VESTA-1000+
1 10,000 rpm (Regular Type) 15 / 11 kW 95.5 Nm S
2 10,000 rpm (CTS) 18.5 / 11 kW 117.7 Nm O
Spindle #40
3 12,000 rpm (Regular Type) O
18.5 / 11 kW 117.7 Nm
4 12,000 rpm (CTS) O
5 Magazine #40 30 Tools Magazine S
6 BT-40 S
Tool Shank #40
7 CAT-40, SK-40 O
8 Head Coolant Pump (0.05 MPa, 0.4 kW) S
9 Bed Flushing Pump (0.15 MPa, 1.1 kW) S
10 Coolant Function 3 MPa 2.2 kW O
CTS Coolant Device
11 7 MPa 2.2 kW O
12 Oil Mist (Semi dry cutting system) O
13 Air Blower S
14 Air Gun O
15 Chip Removal Coolant Gun O
16 Function Chip Conveyor Back Type Lift-up Chip Conveyor O
17 (Hinge Type / Scraper Type) Side Type Lift-up Chip Conveyor O
18 Mist Collector (Separately Mounting) O
19 Linear Scare (X / Y / Z) O
20 Hwacheon Artificial Intelligence Control System (HAI) - 40 Block S
21 Hwacheon Efficient Contour Control System (HECC) S
22 Hwacheon Thermal Displacement Control System (HTDC) S
Precision [Hwacheon Spindle Displacement Control System (HSDC)+Hwacheon Frame Displacement Control System (HFDC)]
23 Machining Hwacheon Artificial Intelligence Control System (HAI) - 200 Block O
Function
24 Hwacheon Artificial Intelligence Control System (HAI) - 400 Block O
25 Lubrication System S
26 Fan Cooler Type S
Spindle Cooler (Jacket Cooling)
27 Oil Cooler Type (12,000 rpm Spindle) O

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-2 Standard / Optional Accessories Status)

S : Standard, Ο : Option
No. Item Description VESTA-1000+
28 Tool Measuring System – Renishaw / Blum (Touch Type, Laser Type) O
29 Measuring Workpiece Measuring System – Renishaw / Blum (Touch Type) O
30 & Tool Life Management O
31 Automation Auto Door O
32 Function Hwacheon Tool Load Detect System (HTLD) S
33 Cutting Feed Optimization System (OPTIMA) S
34 Ethernet Interface S
35 MPG Handle (1ea) S
36 MPG Handle (3ea) O
37 Signal Lamp with 2 Color (R, G) O
38 Signal Lamp with 3 Color (R, G, Y) S
39 10.4” Color LCD S
40 Tool Box S
41 NC Cooler O
42 Oil Skimmer O
43 Air Dryer O
44 Convenient Door Interlock S
45 Functions Workpiece Coordinate System 48 pairs S
46 Lubrication Oil Separation Tank S
47 Perfect Base Around Splash Guard S
48 Part Program Storage Length 1,280 m (512 kB) S
49 Data Server (256 MB) O
50 Data Server (1,024 MB) O
51 Data Server Interface O
52 Manual Guide i O
53 Monitoring Solution of Real-time Operational Status (M-VISION Plus) O
54 Transformer O
55 4-axis Interface O

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories)

• Spindle Cooling and Lubrication System (STD)

Oil Cooler (OPT)

Rear Bearings
Fan Cooler
Cooling
Suction

Front Bearings Oil Tank Oil Tank

Jacket Cooling Bearing Lubrication

10,000 rpm (STD) Fan Cooler Grease Type

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories)

• Spindle Cooling and Lubrication System (OPT)

(Air IN)
Mixing Valve
(Oil IN)
Pneumatic Unit for
Air-Oil Lubrication

Air-Oil
Lub. Unit

Air-Oil Cooling

Jacket Cooling & Suction Spindle Unit

Oil Cooler

Jacket Cooling Bearing Lubrication

12,000 rpm (OPT) Oil Cooler Air-Oil Type

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories)

• Compressed Air Supplier (STD)

• Apply Unit
- Protect spindle bearing against dust (Air Curtain)
- Input the booster for unclamp tool in spindle
- Blow off dirt & chip in spindle taper while tool
is changed automatically
- Drive pot on magazine
- Air Blower

• Apply Unit (OPT)

- Air Gun
- Auto Door
- Oil Mist (Semi dry cutting system)
- Tool Measuring System

• Specification
Required Pressure : 0.5 ~ 0.7 MPa
Inlet Hose : Ø 12
Max Air Consumption : 690 Nℓ/min

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories)

• Lubrication Method (STD)

• Through the system for automatically supplying the lubricant maintains a

precision feeding system and allows extending the useful life of the components.

• Even during long repeat movement keeps the life of the bearing.

• If the lubricant supply line occurs or the lubricant shortage can automatically
stop the machine to ensure safe use.

Using Oil : Viscosity of ISO VG 68

Tank Capacity : 6 ℓ (1.59 gal)
Discharge rate : 200 cc / 50 Hz
240 cc / 60 Hz
Pressure : 2 MPa
Power : 42 W

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories)

• The Coolant Tank and The Automatic Coolant Feeder (STD)
• Internal Coolant Tank
- Coolant tank and chip bucket located on the bottom
of the machine improve space usage efficiency
- Processes which carry generation of microchips like aluminum,
separate microchip filter net can be set up for better treatment of chips (Front)

• Additional Equipment (OPT)

- CTS Coolant Pump
- Oil Skimmer
Lub. Oil Separator
- Coolant gun Pump

Head Coolant Pump

• Coolant Pump Specification

Head Coolant Pump CTS Coolant Pump (OPT)
- Power : 0.4 kW
Bed Flushing Pump
- Power : 1.1 kW
Bed Flushing Pump
Coolant Gun Pump
Oil Tank
- Power : 0.4 kW

Tank Capacity : 250 ℓ (66.04 gal)

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories)

• Chip Conveyor (OPT)

Back Type Side Type

Lift-up Chip Conveyor Lift-up Chip Conveyor

“Back & Side Type Chip Conveyor”

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories)

• Tool Measuring System (OPT)

“Touch Probe Type” “Laser Type”

Model : TS27R Model : NC4+F145

Repeatability : ± 1 ㎛ Repeatability : ± 1 ㎛

Min Tool Dia. For Measure : 0.03 mm

“Touch Probe Type” “Laser Type”

Model : Z-MT Model : LASER NT

Repeatability : ± 0.4 ㎛ Repeatability : ± 0.2 ㎛

Min Tool Dia. For Measure : 0.03 mm

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories)

• Workpiece Measuring System (OPT)

 Model : OMP60  Model : TC50

 Type : Touch Probe  Type : Touch Probe
 Repeatability : ±1㎛  Repeatability : ±1㎛
 Operation : 360˚, 6 m  Operation : 360˚, 6 m
 Transmission Type : Optical Type (Infrared)  Transmission Type : Optical Type (Infrared)

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories)

• Pendant Arm Type Operator Panel (STD)
The operator panel is newly designed from the operator's
viewpoint and thus enhances the operator's convenience.

“User Friendly Design”

• 10.4" display as standard (USB and PCMCIA cards as standard)
• Enhanced operability by optimizing the layout and improving the touch
feeling of control buttons.
• Horizontal keys enhance user convenience.
• Separately mounting MPG for workpiece setting convenience
• Long time continuous DNC operation with the CF card even without the
data server

• Machine Optimization (STD)

• Smart rigid tap function applied for machining time reduction.
• The cycle machining as well as the operating time and the acceleration
/ deceleration speed of feeding system are optimized.
• High-level precision, speed and smoothness are realized by enhanced
processing performance of tiny segments.
• Dramatically reduced non-cutting time during machining ensures optimal
productivity.
• The latest machining technology adopted
• Machining surface quality enhanced by HRV3+ control
HRV3+ (HRV3+ : effectively prevents machine oscillation by controlling the
servo current to enhance the machining surface quality)

“Enhanced Productivity”
HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories)

• Operating Convenience Function (STD)
M-CODE LIST GUI (Graphical User Interface)

• M-CODE, G-CODE LIST • Graphic interface for tool /

• The screen provides easy workpiece measurement
and quick search and • Automatic offset update
utilization. function
• Tool setting and damaged
tool detection. Workpiece
setup. Measuring while
machining
• Optimized time and failure
rate. High competitiveness

(However, it is necessary to discuss with factory in advance to add and / or change M-codes.)

Tool Management
(Large / Small Diameter Tool Management System) Tool View

• Magazine tool • Head mounted tool

management system check in real time
• Magazine tool check in • Waiting pot mounted
real time tool check in real time
• Large / small diameter
tools setting

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-3 Description Standard / Optional Accessories)

• Manual Guide i (OPT)
With the Manual Guide i, the operator is able to create a machining program for the desired geometry
including the pattern simply if he / she enters numeric values for the basic machining geometry.

Programming in convenient functions and rich machining cycles.

It displays the machine status and The realistic machining simulation

the tools in use while machining. checks the program.
HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-4 Hwacheon Software)

Hwacheon Tool Load Detect

“Detect and diagnose the most minute Cutting Length (Ad = 0.3 Rd = 20.0 1 Times = 800 mm)
of tool-end point movement” 6 mm (20 Times) 9 mm (30 Times) 12 mm (40 Times) 15 mm (50 Times) 18 mm (60 Times)

HTLD constantly monitors the tool wear to prevent accidents,

which may occur from a damaged tool and help to stop tool wear
from deteriorating the workpiece.

Tool Attrition
1. Tool life management
- Overload alarm is generated for the tool 6

2. Prevent processing defects 5

Spindle Load(%)
4
- Prevention of the defective tool breakage Alarm
3

3. Able to quickly respond to wear 2

1
and tear of tools
0
- When tool breakage alarm -1
10 20 30 40 50 60
Cutting Number

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-4 Hwacheon Software)

Hwacheon Efficient Contour Control System

“Roughing quickly, finishing is precisely”

 Workpiece and the desired mode is selected depending  Providing real-time monitoring and ease of operation with
on the purpose to shorten processing time / contour user-customized screen layout.
accuracy improved / enhanced tool life achieved.

 Programmable by NC program easily (G-code)

[ Control of cutting speed & accuracy ] [ Control of smoothing interpolation ]

• Level selection for Hwacheon M/C characteristic • Level selection according to production purpose
• R1.0~R9.0 Automatic calculation with 90 level parameters • R*.*1 ~ R*.*9 Automatic calculation with 9 level parameters

Level(R) 1.0 1.1 1.2 ~ 8.8 8.9 9.0 Level(R) *.*1 *.*2 ~ *.*8 *.*9

Cutting time Fast (1.5~3.0 Times) Slow (1.0 Times) Precise contour control Soft contour control
Surface No Good Good
Process Rough Finish
Tool life Good No Good

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-4 Hwacheon Software)

Cutting Feed Optimization System

Removal Amount Tool Path

“Maximize your productivity with intelligent system”

Work Piece

Prevent damage to the tool in real time by controlling the feed rate
to maintain a constant cutting force during the machining, and the
machining time can be shortened. Feed : Constant
Load : Variation

※ Recommend this for those customers.

 Machining of irregular material
 Many variations of the load machining
Feed : Variation
 Machining of large products Load : Constant

Reduce the cycle time

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-4 Hwacheon Software)

Hwacheon Thermal Displacement Control System

(Spindle Displacement Control System + Frame Displacement Control System)

“Real-time correction for the displacement in the spindle”

[ Compensation of Dynamic Deformation ] [ Compensation of Thermal Displacement ]
 Compensation of deformation according to  Compensation of spindle displacement in real
the centrifugal force time for high precision machining
Tool Clamp
Compensation
Rotation with high speed

Measurement

HSDC Board
(Real time compensation)
Expanded spindle taper Temperature Sensor
by centrifugal force

Indraft of tool Holder into

Spindle Taper

Not Compensation Compensation

Before compensation After compensation
Displacement(μm)

40
30
Z Axis

20
10
0
-10 0 5 10 15 20 25 30 35 40
Time(sec.)

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-4 Hwacheon Software)

Hwacheon Thermal Displacement Control System

(Spindle Displacement Control System + Frame Displacement Control System)

“System for maintaining processing accuracy for a long period of machining”

The Hwacheon Frame Displacement Control system (HFDC) compensate the error according to the
temperature automatically. The high sensitivity temperature sensors are installed at integral elements
and real-time perceives while processing. It is an artificial intelligence system of next generation.

Error of After compensation

X / Z Axis X
Axis
Before compensation
T1
Before compensation
T2 Z
Frame Axis
After compensation
dZ dX
※ The thermal deformation value of Y axis is almost 0 because symmetrical structure.
※ The above picture shows the displacement value excessively for easy understanding.
So machine hasn’t the function for Y-axis.

※ Recommend this for those customers.

 Precision machining for a long period of time is important  Temperature changes in the various case

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-4 Hwacheon Software)

M-VISION Plus (OPT)
(Real Time Operating Status Monitoring Solution)

• It is the system that monitors the machine state in real

time by connecting equipment in the customer's
factory to a network.
• With a smart phone, it is possible to check the machine
operating state and alarms at any time anywhere.
• Fanuc FOCAS2/Ethernet Function is Required

 Monthly operating history view

 Real-time equipment operation status monitoring  Availability statistics

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-5 Diagram)

• Tooling
BT-40 (STD) CAT-40 (OPT)
└ USA Specification

5/8-11UNC

5/8-11UNC

“Y”
“X” “X” “Y”
BT-40 25 2
BBT-40 26 1

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-5 Diagram)

• Tooling
SK-40 (OPT)

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-5 Diagram)

• Moving Range (ATC Interference)

Spindle Center ※ Unit : mm (inch)

Head Cover

550 (21.65)
502 (19.76)
918 (36.14)
(Max Ø 150 Tool Change)

953 (37.52)
(Max Ø 75 Tool Change)

1,000 (39.37)
(Without Tool Change)
Without Adjacent Tools 1,100 (43.31)
With Adjacent Tools

Reference Pos. of X-Axis

918 (36.14)
300 (11.81)

5 (0.2)
10 (0.39)

(19.69)
500
115 (4.53)

Swing Moving
Range
(8.07)
205

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-5 Diagram)

• Moving Range (Internal Interference)

※ Unit : mm (inch)

Front Door
Reference Pos. of Y & Z-Axis

Spindle Reference Pos.

of Y & Z-Axis 300 (11.81)

500 (19.69)
end
1,000 (39.37) 1,300 (51.18)
500 (19.69)
130 (5.12)

550 (21.65)

Table Surface

(5.12)
130
Table Surface

950 (37.4)
200 24 (0.94) 25 (0.98) 10 (0.39)
(7.87)

550 (21.65)

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-5 Diagram)

• Spindle Power / Torque Diagram (FANUC)
Max Power : 15 kW (20 HP) Max Power : 18.5 kW (25 HP)
10,000 rpm Max Torque : 95.5 Nm 10,000 rpm (CTS) (OPT) Max Torque : 117.7 Nm

Max Power : 18.5 kW (25 HP) Max Power : 18.5 kW (25 HP)
12,000 rpm (OPT) Max Torque : 117.7 Nm 12,000 rpm (CTS) (OPT) Max Torque : 117.7 Nm

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-5 Diagram)

• Spindle Power / Torque Diagram (SIEMENS)
Max Power : 20.9 kW (28 HP) Max Power : 20.9 kW (28 HP)
10,000 rpm (OPT) Max Torque : 178 Nm 10,000 rpm (CTS) (OPT) Max Torque : 178 Nm

Max Power : 20.9 kW (28 HP) Max Power : 20.9 kW (28 HP)
12,000 rpm (OPT) Max Torque : 178 Nm 12,000 rpm (CTS) (OPT) Max Torque : 178 Nm

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-5 Diagram)

• Spindle Power / Torque Diagram (HEIDENHAIN)
Max Power : 17 kW (23 HP) Max Power : 17 kW (23 HP)
10,000 rpm (OPT) Max Torque : 108.3 Nm 10,000 rpm (CTS) (OPT) Max Torque : 108.3 Nm

Max Power : 17 kW (23 HP) Max Power : 17 kW (23 HP)

12,000 rpm (OPT) Max Torque : 108.3 Nm 12,000 rpm (CTS) (OPT) Max Torque : 108.3 Nm

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-5 Diagram)

Back Type Chip Conveyor :

• Machine Size

Width : 2,280 (89.76)

2,750 (108.27)

2,500 (98.43)
※ Unit : mm (inch)

【Top】
Length : 2,850 (112.2)
Height (CTS) : 2,862 (112.68) 2,650 (104.33)
Height : 2,642 (104.02)

1,685 (66.34)
1,656 (65.2)

Door Open
1,200 (47.24)

1,130 (44.49)

【Side】 【Front】 HS-M299-R2.1-20180207

Confidential

3. Detailed Information (3-5 Diagram)

• Foundation Drawing

636 (25.04)
605 (23.82)
※ Unit : mm (inch)

(5.24)
133
Dimension (L x W x H)
• 2,850 x 2,280 x 2,642

(7.4)
188
(112.2 x 89.76 x 104.02)

(26.38)
Weight

670
• BT-40 : 6,500 kgf (14,330 lbf)

2,087 (82.17)
(14.96)
Electric Power (kVA)

380
Spindle Center
• 30

(11.42)
Transformer Capacity (kVA) 290

• 30
(22.05)
560

Size of Power Cable : 22 SQ

(11.02)
280

(27.76)
705
Angle
: 90°

1,000 115 410 410 115 800

(39.37) (4.53) (16.14) (16.14) (4.53) (31.5)

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-6 Machine / NC Specification)

• Machine Specification
VESTA-1000+
Item BT-40 / 10,000 rpm BT-40 / 12,000 rpm
Travel
X-axis Stroke mm (inch) 1,000 (39.37)
Y-axis Stroke mm (inch) 550 (21.65)
Z-axis Stroke mm (inch) 500 (19.69)
Distance from Table Surface to Spindle Gauge Plane mm (inch) 130 ~ 630 (5.12 ~ 24.8)
Distance between Column to Spindle Center mm (inch) 560 (22.05)

Table
Table Size mm (inch) 1,100 x 502 (43.31 x 19.76)
Table Loading Capacity kgf (lbf) 700 (1,543)
Table Surface Configuration(T slots W x P / No. of slots) mm (inch) 18 x 80 (0.71 x 3.15) / 5 ea

Spindle
Max Spindle Speed rpm 10,000 10,000 (CTS) 12,000 12,000 (CTS)
Spindle Motor kW (HP) 15 / 11 (20 / 15) 18.5 / 11 (25 / 15) 18.5 / 11 (25 / 15)
Type of Spindle Taper Hole - ISO#40, 7/24 Taper (BT-40)
Spindle Bearing Inner Diameter mm (inch) Ø 70 (2.76)

Feedrate
Rapid Speed (X / Y / Z) m/min (ipm) 36 / 36 / 30 (1,417 / 1,417 / 1,181)
Feed (X / Y / Z) mm/min (ipm) 1 ~ 24,000 (0.04 ~ 945)

Motor
Servo Motor (X / Y / Z) kW (HP) 1.8 / 1.8 / 3 (2.5 / 2.5 / 4)
Coolant Motor (Spindle / Bed) kW (HP) 0.4 / 1.1 (0.5 / 1.5)
Spindle Cooler Motor (50 / 60 Hz) kW (HP) 0.18 (0.2) 0.4 (0.5)

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-6 Machine / NC Specification)

• Machine Specification
VESTA-1000+
Item BT-40 / 10,000 rpm BT-40 / 12,000 rpm

ATC
Type of Tool Shank - BT-40 (OPT:CAT-40, SK-40)
Type of Pull Stud - MAS P40T-1 (45˚)
Tool Storage Capacity ea 30
Max Tool Diameter
mm (inch) Ø 75 / Ø 150 (2.95 / 5.91)
[with / without Adjacent Tools]
Max Tool Length mm (inch) 300 (11.81)
Max Tool Weight kgf (lbf) 8 (17.64)
Method of Tool Selection - Memory Random
Method of Operation - Servo Motor

Power Source
Electric Power Supply kVA 30
Compressed Air Supply (Pressure x Consumption) - 0.5 ~ 0.7 MPa x 690 Nℓ/min

Tank Capacity
Spindle Cooling / Lubrication ℓ (gal) 20 / 6 (5.28 / 1.59)
Coolant ℓ (gal) 250 (66.04)

Machine Size
Height mm (inch) 2,642 (104.02)
Floor Space (Length × Width) mm (inch) 2,850 x 2,280 (112.2 x 89.76)
Weight kgf (lbf) 6,500 (14,330)

NC Controller Fanuc 0i-MF

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-6 Machine / NC Specification)

• NC Specification S : Standard , O : Option

Item Specification Item Specification

Controlled Axis Feed Function
Controlled Axis 3-axes S Rapid Traverse Override F0, F25, F50, F100 S
Controlled Axis 5-axes (Max) O Feedrate (mm/min) S
Simultaneously Controlled Axes 3-axes S
Feedrate Override 0 - 200 % S
Simultaneously Controlled Axes 4-axes (Max) O
Jog Feed Override 0 - 6,000 mm/min S
Least Input Increment 0.001 mm, 0.001 deg, 0.0001 inch S
Override Cancel M48, M49 S
Least Input Increment 1/10 0.0001 mm, 0.0001 deg, 0.00001 inch O
inch / metric Conversion G20, G21 S Program Input
Stored Stroke Check 1 S Tape Code EIA / ISO S
Stored Stroke Check 2 S
Optional Block Skip 9 ea S
Mirror Image S
Stored Pitch Error Compensation Program Number O4 - Digits S
S
Backlash Compensation S Sequence Number N8 - Digits S
Decimal Point Programming S
Operation
Automatic & MDI Operation S Coordinate System Setting G92 S
DNC Operation by Memory Card PCMCIA Card is Required S Workpiece Coordinate System G54-G59 S
Program Number Search S Workpiece Coordinate System Preset S
Sequence Number Search S
Additional Workpiece Coordinate Pairs 48ea S
Dry Run, Single Block S
Manual Handle Feed 1 Unit S Extend Program Edit Function Copy / Move / Etc. S
Manual Handle Feed Rate x1, x10, x100 S Manual Absolute ON and OFF S
Handle Interruption S Chamfering / Corner R S
Interpolation Function Programmable Data Input G10 S
Positioning G00 S Sub Program Call 10 Folds Nested S
Linear Interpolation G01 S Custom Macro B S
Circular Interpolation G02, G03 S Addition of Custom Macro Common Variables #100 ~ #199, #500 ~ #999 S
Dwell (Per Seconds) G04 S
Cylindrical Interpolation 4-axis Interface Option is Required S Canned Cycles for Drilling S
Helical Interpolation Circular interpolation plus max 2 axes
S Automatic Corner Override S
linear interpolation
Reference Position Return Check Feedrate Clamp Based on Arc Radius S
G27 S
Reference Position Return G28, G29 S Scaling S
2nd Reference Position Return G30 S Polar Coordinate System S
Skip Function G31 S Tape Code S

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-6 Machine / NC Specification)

• NC Specification S : Standard , O : Option

Item Specification Item Specification

Program Input Setting and Display
Programmable Mirror Image S
Tape Format for FANUC Series 10/11 S English, German, French, Italian,
Manual Guide i O Multi-language Display Chinese, Spanish, Korean, Portuguese, S
Polish, Hungarian, Swedish, Russian
Spindle Speed Function
Spindle Serial Output S Data Input / Output
Spindle Override 50 - 120 % S Reader / Puncher Interface Ch1 RS232C S
Spindle Orientation S Data Server 256 MB / 1,024 MB O
Rigid Tapping S
Data Server Interface O
Tool Function / Compensation
Tool Function T4 Digits S Ethernet Interface S
Tool Offset Pairs ±6 Digits, 400ea S Memory Card Interface S
Tool Offset Memory C S
Tool Length Compensation S USB Card Interface S
Cutter Compensation C S 4-Axis Interface Function (Option)
Tool Life Management O
Controlled Axis Included 4-axis interface Option O
Tool Length Measurement S
Simultaneously Controlled Axis Included 4-axis interface Option O
Editing Operation
Part Program Storage Length 1,280 m (512 kB) S Control Axis Detach Included 4-axis interface Option O
Number of Register Able Programs 400 ea S Others
Background Editing S
Display Unit 10.4" Color LCD S
Extended Part Program Editing S
Play Back S HWACHEON Machining Software
Setting and Display Hwacheon Artificial Intelligence Control System (HAI) - 40 Block S
Clock Function S Hwacheon Artificial Intelligence Control System (HAI) - 200 / 400 Block O
Self-Diagnosis Function S Hwacheon Efficient Contour Control System (HECC) S
Alarm History Display S Hwacheon Tool Load Detect System (HTLD) S
Help Function S Cutting Feed Optimization System (OPTIMA) S
Run Hour and Parts Count Display S Hwacheon Thermal Displacement Control System (HTDC)
Graphic Function S Hwacheon Spindle Displacement Control System (HSDC) S
Dynamic Graphic Display O + Hwacheon Frame Displacement Control System (HFDC)

HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-6 Machine / NC Specification)

• NC Instruction
Item Explanation Item Explanation
Control Axes 3-axes (X, Y, Z), 4-axis / 5-axis (OPT A / B) Reference Point Return 1) Manual reference point return.
Least input increment X, Y, Z-axes : 0.0001 mm 2) Automatic reference point return (G27, G28).
Increment System Positioning Each axis can independently feed rapidly and
Least command increment X, Y, Z-axes : 0.0001 mm
position by G00 command
Maximum Command Value ± 9999.9999 mm
Interpolation Function
Program Memory Capacity 1,280m (512kB) Linear interpolation : Done by G01 command at
feed rate code designated.
Part Program Edit Part program editing as follows is possible by MDI Circular interpolation : Any circular arc is
operation. interpolated by G02 or G03, at feed rate F code
1) Insert, Alter, Delete of word. designated. G02 : Clockwise.
2) Delete of block or until the block designated. G03 : Counter Clockwise.
3) Register, delete of program. When circular radius is command as R, any
Block, word, address, format, can be altered (inch circular arc of 0° - 180° is interpolated, and when
Input Format format) circular radius is command as address I, K., any
N4 G90 G2 X4.3 R4.3 circular interpolation of 0°- 360° can be command
The following addresses can be used with a decimal
Decimal Point Edit Dwell Dwell is executed by the P, X commands. Setting
point: X, Y, Z, R, C, I, J, K, A, B
Range 0 - 999.999 sec. Decimal point be used with
Cutting Federate Feed per minute and feed per spindle revolution is P address
possible. This function compensations for lost motion of the
Back Lash Compensation
G94:Feed per minute. (mm/min)
G95:Feed per revolution. (mm/rev) machine.
Feed rate range (Feed override 0 - 150% every 10%) Compensation value (0 - 2,550 mm) is set by
Feed per minute 0 - 1,260 (mm/min) parameter, for each axis (by least command
Auto Acceleration Rapid Feed : Linear type acceleration/deceleration increment).
MDI & LCD All kinds of data information is input and displayed
/ Deceleration Cutting Feed : Exponential acceleration/deceleration
By means of this command, a certain position of the such as LCD character display, program alarm,
Coordinate System Setting
tool for example, a coordinate system whereby the diagnosis program, etc.,
tip of the cutting edge becomes (X,Y,Z) of the Program No. Search Program number of 4 digit continuous to 0 is
coordinate system. This coordinate is called as work searched by MDI & LCD Panel
coordinates. Miscellaneous Function By the command of 3 digit figure after the address
G90 : Absolute command (M Function) M, ON / OFF control from the machine is possible.
Command Method
G91 : Incremental command Only one M code can be command per block
Work Coordinate When the coordinate system actually set by the G92 Spindle Function (S Function) Spindle speed is commanded by the 4-digit figure
System Shift command or the automatic coordinate system setting to address S.
deviate from the programmed work coordinate Tool Function (T Function) Tool position can be selected by the command of 4
system, the set coordinate system can be shifted digits after the address T
HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-6 Machine / NC Specification)

• NC Instruction
Item Explanation Item Explanation
Tool Offset The Tool length & diameter compensation offset 2 items, moving time and the number of parts are
Run Hour Display
are operated by G code. Each function has 400 displays on the position screen.
pairs. Part counter : The total number of parts are
G40 : Cutter compensation cancel displayed . . . counted by either M02, M30.
G41 : Cutter compensation Left Run hour : Accumulated running to hour display . .
G41 : Cutter compensation Right accumulated running to hour of automatic
G49 : Tool length compensation cancel operation.
G43 : Tool length compensation “+” direction Cycle time : Cycle time display . . . Running hour
G44 : Tool length compensation “-” direction display of one automatic cycle.
Dry Run Feed rate becomes jog speed (for both cutting G17 : XY Plane
Plane Selection
feed and for rapid moves). G18 : XZ Plane
G19 : YZ Plane
Single Block Program can be executed one step at a time Portable Tape Reader Program, Parameter and etc., are used for reading
Optional Block Skip Turning on the optional block skip switch ignores out of NC
the block including "/" code at the beginning. Diagnostic Function Input / Output of alarm display can be signaled by
Machine Lock When the switch is set to the Machine Lock pressing alarm, DGNOS key of MDI panel
position, move command pulses are suppressed. Stored Stroke Limit 1 An area inside the area set by parameter is
Consequently the display is updated as specified deemed as prohibited area, when stroke is
by the program, but the tool does not move. The M, commanded into this area, this function makes the
S, T and 2nd auxiliary function are executed. This axis decelerate and stop than OT alarm displayed
function is used to check a program inch / metric Conversion inch system and Metric system are selected to
Feed Hold Temporally, machine can stop during the input by G code cutting
G20 : inch input. G21 : Metric input
operation by Feed hold S/W.
Changing of Tool Offset
Canned Cycle G73 : Pack Drilling Cycle Offset value can be set program command (G10).
Amount
G74 : Counter Tapping Cycle Having registered macro commands as sub
Custom Macro
G76 : Fine Boring program, in memory.
G80 : Canned Cycle Cancel This function is able to recall at anytime the NC
G81 : Drill Cycle command program by this simple procedure
G82 : Counter Boring Cycle
G83 : Pack Drilling Cycle External Tool Compensation This is the function to offset the tool offset value
G84 : Tapping Cycle from out side the CNC. Offset value is
G85, G86 : Boring Cycle automatically added to the input data of NC
G87 : Pack Boring Cycle This number of tool offsets compensation is 400
Additional Tool Offset
G88, G89 : Boring Cycle pairs available.
HS-M299-R2.1-20180207
Confidential

3. Detailed Information (3-7 Packing Dimension)

Dimension (mm) CBM Weight (kgf)

No Model Contents
Length Width Height (m3) Box N/W G/W

VESTA-1000+ Machine (10,000 rpm) 4,200 2,300 2,550 24.63 400 6,500 6,900
1
Accessory Chip Conveyor, Transformer 4,000 1,800 1,500 10.8 400 1,700 2,100

HS-M299-R2.1-20180207
Confidential

4. Main Specifications

Item VESTA-1000+
10,000 12,000 (OPT)
Max Spindle Speed rpm
Regular Type CTS (OPT) Regular Type CTS (OPT)

Spindle Motor kW (HP) 15 (20) 18.5 (25) 18.5 (25)

Max Torque Nm 95.5 117.7 117.7
Type of Pull Stud - MAS P40T-1 (45°)
Stroke (X / Y / Z) mm (inch) 1,000 / 550 / 500 (39.37 / 21.65 / 19.69)
Tool Storage Capacity ea 30
Working Surface mm (inch) 1,100 x 502 (43.31 x 19.76)
NC Controller Fanuc 0i-MF

The design and specifications of this product are subject to change without notice for product improvement.

HS-M299-R2.0-20180109
Confidential

5. Sample Workpiece

1 2 3

1. LED Radiator / Aluminum

2. Part / Front Upright / Aluminum
3. Part / Air Flap Link / Aluminum

HS-M299-R1.0-20170427
Confidential

6. Customer Service
Hwacheon Headquarter Hwacheon America Hwacheon Europe Hwacheon Asia

HEAD OFFICE USA GERMANY

HWACHEON MACHINE TOOL CO., LTD. HWACHEON MACHINERY AMERICA, INC. HWACHEON MACHINERY EUROPE GMBH
123-17, HANAMSANDAN 4BEON-RO, GWANGSAN-GU, GWANGJU, KOREA 555 BOND STREET, LINCOLNSHIRE, ILLINOIS, 60069, USA JOSEF-BAUMANN STR. 25, 44805, BOCHUM, GERMANY
TEL: +82-62-951-5111 FAX: +82-62-951-0086 TEL: +1-847-573-0100 FAX: +1-847-573-9900 TEL : +49-234-912-816-0 FAX: +49-234-912-816-60

SEOUL OFFICE SINGAPORE INDIA

46, BANGBAE-RO, SEOCHO-GU, SEOUL, KOREA HWACHEON ASIA PACIFIC PTE. LTD. HWACHEON MACHINE TOOL INDIA PTE. LTD.
TEL: +82-2-523-7766 FAX: +82-2-523-2867 21 BUKIT BATOK CRESCENT, #08-79 WCEGA TOWER, 103, GULMOHAR CENTRE POINT,34/A,WADGAON SHERI,
SINGAPORE 658065 PUNE 411 014, INDIA
TEL: +65-6515-4357 FAX: +65-6515-4358 TEL: +91-20-6560-0168

VIETNAM
HWACHEON MACHINE TOOL VIETNAM CO., LTD.
UNIT 507, 5th FLOOR, LOT T2-4, D1 ROAD, SAIGON HI-TECH PARK,
TAN PHU WARD, DISTRICT 9, HO CHI MINH CITY, VIETNAM
TEL : +84 (0)28-2253-2613 FAX: +84 (0)28-2253-2614
CHINA
HWACHEON MACHINE TOOL CHINA CO., LTD.
B03A LIANGUAN JUHE INTERNATIONAL HARDWARE CITY,
NO. 143 ZHENANZHONG ROAD, JINXIA, CHANGAN TOWN,
DONGGUAN CITY, GUANDONG PROVINCE , CHINA #523852
TEL: +86-769-8932-0601 FAX: +86-769-8932-0602

HS-M299-R1.2-20180109
Confidential

(1) Last Update : Feb. 7th, 2018

(2) Responsible : Institute of R&D
(3) Rectification :
[1.0] Apr. 27th, 2017 : The first edition
[1.1] Jun. 12th, 2017 : 1) Add T Slot Dimension and Correction of Standard/Optional Accessories Status
[1.1] Jun. 12th, 2017 : 2) Correction of Spindle Cooling and Lubrication System (Air-oil Type)
[1.2] Jun. 16th, 2017 : 1) Add Transformer
[1.2] Jun. 16th, 2017 : 2) Correction of Software
[1.3] Jul. 6th, 2017 : Correction of Software (HTDC)
[1.4] Aug. 7th, 2017 : 1) Correction of word (Head Flushing  Head Coolant)
[1.4] Aug. 7th, 2017 : 2) Correction of Coolant Pump Specification (Delete of Using Oil)
[1.5] Aug. 31st, 2017: Update the Customer Service Page
[1.6] Nov. 22nd, 2017 : Correction of spindle image
[2.0] Jan. 9th, 2018 : 1) Change the specification of the 10,000 rpm CTS Spindle Motor (Fanuc)
[2.0] Jan. 9th, 2018 : 2) Correction of Customer Service
[2.1] Feb. 7th, 2018 : Change machine optimization specification to HRV3 + (Page.25)