Open Book API 510 Practice Exam A Questions 1 £0.35 are OPEN BOOK and simulate the first half of the uetuel exam. 1. A vessel is to under go a hydiostatic test after a repair The vessel's stress allowable at the test temperature is 15,000 psi and its stiess allowable at ils operating temperature is 13,800 psi. The vessel's MAWP at its operational temperature is 125 psi. What will be the required test pressure atthe top of the vessel? 1. 2038 psi 2 1696 psi 3. 1766 psi 4143.7 psi 2. A cylindrical shell contains a welded Jong joint that is made using a backing stip that remains in place. Allof the radiogiaphy requizements of UW 12.(a) have been met. For purposes of calculating ccixeumfetential stiess on the cylinder, what willbe the value of the joint E used in dhe calculation? 3. A small exchanger his experienced intemal corrosion ofits tubes. The tubes are required to withstand external pressure of 350 psi. The tubes have and OD. of 20 inch and are 6 inches in length with a wall thickness of 025 inch. What would be the approximate Fector A value for this cornbination of length diameter and thickness of tube is? 1 0056 2 00055 3. .0s7 410 4. An additional 4 inch nozzle was added to a presi sel and is similar to the one in Fig UW-16 I) ‘The minimum thickness of the nozzle is.377 inch and the shell minimum thickness is 750 inch, What is the decimal value ofthe minimum throat required for two equal leg size fillet welds on this attachment? 235" 263" 250" 730” 5. A cylindrical shell has a seamless hemispherical ead on one end und a seansless ellipsoidal head! on the ‘other end. ‘The elliptical head is atached by a type 2 weld meeting the spot radiography requitements of UW.-11(a)(5)(b). The shell has a single longitudinal joint. All entegory A butt welds ate type | with Full adiogtaphy applied The vessel will require an MAWP of $0 psi. ‘The material ofthe shell and head is SA-515-Gr 60 ‘The allowable stress a the operating temperature is 15,000 psi. The heads inside diameter is 10-0" Whatis the tequited thickness of the 2 to | ellipsoidal head? 1. 250 2 25 3 300 4.1003, Fast Truck Technical Training ' 281-482-2252 — www.nplexams.org, 04/04 RevOpen Book API 510 Practice Exam A 6 You have received the following tension test results for a welding procedure, what is the ultimate wait tess for these two specimens? Specimen Width Thickness Area Ultimate Total Ultimate Unit ‘Loud tb Stress. ! 750 Alo 308 72,600 2 2 748 409 306 25,800 2 L 2 3 4 7. A pressure vessel has been measured to have a minimum wall thickness of 235 inch after 5 years of service. The vessel's original wall thickness was 250. Tts minimum allowable wall thickness is. 195 inch, How long until the next tequired inspection per API 510 10 years S yeuts 66 years 6-1/2 years Answer the following questions 10s 3 to 6) from Captain Bob's Welding Consider both the WPS and its supporting POR when auswering the questions. 8. (WPS) In the JOINTS (QW-402) section, the following statement is true; 1. ‘There must be a sketch of the joint configuration to be used in production, 2. Any groove design is allowed in production, 3. The box is propeuly addressed and contains no mistakes 4. Flux dam retaining is permitted 9 (WPS) In the BASE METAL (QW-403) thete is a mistake because the; Pipe diameter is not addressed Group number is not addressed and its « supplemental essential variable Fillet welds are addiessed as ALL. ‘Thete is no mistake; none ofthe above is tue, 1 83 are for information only, number 2 is not needed for this procedure because no impact tests are required of the weldment 10. (WPS) In the TECHNIQUE (QW-410) should have addiessed the following: 1 Travel speed 2. Method of back gouging 3. Nothing itis pesfect. 4 The length of groove 2 Fast Track Techni 281-482-2252 — www. apiexams.ory, 04/04 RevaOpen Book API 510 Practice Exam A ‘QW.482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION {WPS} (Soe QW-200.1, Section IX, ASME Boller and Pressure Vessel Code} (eae ce atria BE pring os EES ‘Woiding Procesrey)_ SHAY. eee Typets Hanae aa 5 tare eter to production macehoen ileal ar Teethogs Bee YSHAecetats saat aonene fete bob becibg nd vices) and fit up specifications {DMort — A Nontusing Marat ‘Retainer 1f needed in alloved copper or { EDnowrantic lower ‘ceranie te required ‘Sivcim,Prouslon Drawings, a Syeol of Wilten Onion ‘ould few the genes araemant othe par 0B ade har {Ae eeoton of oe tp atte may tated ante on to. wa inven wd Bead vegan, efor mle taghnne oo ASE METALS [OW 4O31 Pet Group No 19 PL croup Skontntn pe and se 10 Seteion ype dyads on | setbun amir sein, Pos eer faith ror HEN 9/8" 0 HOE 13/4" pt ABE He ron Sr ie cece eer oe “ILLEn WETALS (ant0d) AWS Ne (clemi 229028 — —- oo Sono Fetal ms Fast track Feenmiea trammg 5 281-482-2252 - wwapiesams.ore 04/04 Reva