Beruflich Dokumente
Kultur Dokumente
www.definox.com
UPDATE MANAGEMENT
1 CHANGE MANAGEMENT 3
2 SAFETY 4
2.1 IMPORTANT INFORMATION 4
2.2 GENERAL INFORMATION 4
3 INTRODUCTION 5
3.1 DISASSEMBLING THE VALVE (Extracting the actuator and Plug assembly from the body of the valve) 5
3.2 DISASSEMBLING THE ACTUATOR (Changing the internal seals) 5
6 PARTS 12
6.1 DCX3 MANUAL STANDARD PFA VALVE 12
6.2 DCX4 MANUAL STANDARD PFA VALVE 13
6.3 DCX3 MANUAL VALVE WITH ELASTOMER SEAL 14
6.4 DCX4 MANUAL VALVE WITH ELASTOMER SEAL 15
6.5 DCX3 MANUAL VALVE WITH METAL/METAL SEAL 16
6.6 LIST OF SPACE PARTS FOR MANUAL DCX3/4 DN 25 A 51 17
6.7 LIST OF SPACE PARTS FOR MANUAL DCX3/4 DN 63 A 104 18
6.8 LIST OF REFERENCES OF SEAL KITS FOR DCX3/4 MANUAL VALVES 19
6.9 DETAILS OF SEAL SETS FOR DCX3/4 MANUAL VALVES 20
Failure to observe these instructions can result in serious bodily injury or loss of life.
DANGER !
This can also result in less serious injuries or damage to the equipment.
CAUTION !
DANGER !
This can also result in less serious injuries or damage to the equipment.
CAUTION !
MAINTENANCE NOTICE manual DCX3 & 4 floating seal, elastomer seal or metal-
to-metal seal.
3 INTRODUCTION
The disassembly process for DCX3 or DCX4 changeover valve is divided into two distinct
steps :
3.1 DISASSEMBLING THE VALVE (Extracting the actuator and Plug assembly from the body
of the valve)
This operation enables access to the plug seals (Changing the seals) and the removal
of the manual actuator.
This is a straightforward procedure and can be performed on-site as it does not present
any particular problems.
This is the case in the majority of maintenance operations on this type of valve.
3.2 DISASSEMBLING THE ACTUATOR (Changing the internal seals)
This operation is straightforward procedure and can be performed on-site.
NOTE: After carrying out any maintenance work on DEFINOX products it is essential that
you check the correct function of the equipment concerned: tightness, pressure, etc…
NOTE
DCX3 DCX4
Manual actuator +
shut-off unit
Clamp collar
Body seal
DCX3 body
Lower clamp
collar
Seal
DCX3 body
Screw
Washer
Spring
Spacer for
DN38 and 1½”
Connecting cap
Drive screw
Seal holder
plate
Flat sides
Plug
Screw
Washer
Manual
handle
Connecting cap
Lantern
Seal holder
plate
Spring
Body seal
Drive screw
DCX4 body
Clamp collar
Flats sides
Plug
Clamp collar
Clamp collar tightening
tightening torque: 10 Nm
torque: 10 Nm
NOTE !
17
Seal kit family (complete):A1, A2 ou A3
Seal kit family (Without PFA seal): B1, B2 ou B3
(According to material grade)
18
19
16
15
21
14
12
11
26
5
26
25
23
22 20
19
16
15
21
12
11
26
6
26
25 22
20
13
23
23
22
20
1
17
E1, E2
Seal kit family : ou E3
(According to material grade)
18
19
16
15
21
14
12
11
26
5
26
25
24
22
20
17
F1, F2
Seal kit family : ouF3
(According to material grade)
18
19
16
15
21
12
11
26
6
26
25 22
20
13
10
24
9
24
20 22
17
B1, B2
Seal kit family : ou B3
(According to material grade)
18
19
16
15
21
14
12
11
26
5
26
25
22
20
(Complete)
2 PFA/FKM FDA seal kit for DCX3 standard valve (Complete) 7080505 7080506 7080507 7080508 7080509
3 PFA/VMQ FDA seal kit for DCX3 standard valve (Complete) 7080510 7080511 7080512 7080513 7080514
EPDM FDA seal kit for DCX3 standard valve (Without PFA
1 7080515 7080516 7080517 7080518
see following chapter
For details of kit B
seal)
FKM FDA seal kit for DCX3 standard valve (Without PFA
2 7080519 7080520 7080521 7080522
seal)
VMQ FDA seal kit for DCX3 standard valve (Without PFA
3
seal)
7080523 7080524 7080525 7080526
3 PFA/VMQ FDA seal kit for DCX4 standard valve (Complete) 7080552 7080553 7080554 7080555 7080556
EPDM FDA seal kit for DCX4 standard valve (Without PFA
see following chapter
seal)
FKM FDA seal kit for DCX4 standard valve (Without PFA
2 7080561 7080562 7080563 7080564
seal)
VMQ FDA seal kit for DCX4 standard valve (Without PFA
3 7080565 7080566 7080567 7080568
seal)
see following chapter see following chapter
For details of kit E
1 EPDM FDA seal kit for DCX3 elastomer seal valve 7080527 7080528 7080529 7080530 7080531
2 FKM FDA seal kit for DCX3 elastomer seal valve 7080532 7080533 7080534 7080535 7080536
3 VMQ FDA seal kit for DCX3 elastomer seal valve 7080537 7080538 7080539 7080540 7080541
2 FKM FDA seal kit for DCX4 elastomer seal valve 7080574 7080575 7080576 7080577 7080578
3 VMQ FDA seal kit for DCX4 elastomer seal valve 7080579 7080580 7080581 7080582 7080583
PFA/EPDM FDA valve seal kits for DCX3 standard valves (Complete):
DN25-38 SMS DN51 SMS DN63-76 SMS
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
EPDM FDA valve seal kits for DCX3 standard valves (Without PFA seal):
DN25-38 SMS DN51 SMS DN63-76 SMS
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
FKM FDA valve seal kits for DCX3 valves (Without PFA seal):
DN25-38 SMS DN51 SMS DN63-76 SMS
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
VMQ FDA valve seal kits for DCX3 valves (Without PFA seal):
DN25-38 SMS DN51 SMS DN63-76 SMS
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
PFA/EPDM FDA valve seal kits for DCX4 standard valves (Complete):
DN25-38 SMS DN51 SMS DN63-76 SMS
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
EPDM FDA valve seal kits for DCX4 standard valves (Without PFA seal):
DN25-38 SMS DN51 SMS DN63-76 SMS
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
FKM FDA valve seal kits for DCX4 valves (Without PFA seal):
DN25-38 SMS DN51 SMS DN63-76 SMS
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
VMQ FDA valve seal kits for DCX4 valves (Without PFA seal):
DN25-38 SMS DN51 SMS DN63-76 SMS
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
EPDM FDA valve seal kits for DCX3 elastomer seal valves:
DN25-38 SMS DN51 SMS DN63-76 SMS
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
FKM FDA valve seal kits for DCX3 elastomer seal valves:
DN25-38 SMS DN51 SMS DN63-76 SMS
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
VMQ FDA valve seal kits for DCX3 elastomer seal valves:
DN25-38 SMS DN51 SMS DN63-76 SMS
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
EPDM FDA valve seal kits for DCX4 elastomer seal valves:
DN25-38 SMS DN51 SMS DN63-76 SMS
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
FKM FDA valve seal kits for DCX4 elastomer seal valves:
DN25-38 SMS DN51 SMS DN63-76 SMS
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
VMQ FDA valve seal kits for DCX4 elastomer seal valves:
DN25-38 SMS DN51 SMS DN63-76 SMS
DN1’’-1’’1-2 US
DN50 DIN
DN2’’ US
DN65 DIN
DN3’’ US
DN80 DIN DN104 DIN
DN4’’ US
www.definox.com
FRANCE
DEFINOX SAS
3 Rue des Papetiers - Z.A.C de Tabari 2
44190 CLISSON - France
Tel : +33 (0)2 28 03 98 50 Fax : +33 (0)2 28 03 88 00
info@definox.com
USA
DEFINOX INC.
16720 W. Victor Road
New Berlin – WISCONSIN 53151 – USA
Tel : (1) 262 797 5730 - Fax : (1) 262 797 5735
lbuckett@definox-usa.com
CHINA
The product specifications of this document are indicative and may be modified according to technological developments.
None of the photographs, designs and diagrams are binding.
This document is our property. It may not be copied, reproduced, modified or translated without our express authorization.
DEFINOX is a registered trademark.