Beruflich Dokumente
Kultur Dokumente
The models 6009 ATCR, 6009 ATCRL and 6010 GAICR disc harrows are developed
to work in any kind of soil, with excellent performance from light to medium
application.
The appropriate frame design, is made of bent steel plates joined by a good
penetration and fine finishing work welding process, with tough parts in the
mechanical load concentrations.
These harrows transportation are made through an efficient wheelwork system
integrated on tires and hydraulic cylinder, facilitating the long distance transportation.
This wheelwork system also contributes for the operations by the fast and precise
working depth control, as well as it facilitates the accomplishment of maneuvers
during the service.
This Manual contains the necessary information for the best harrows performance.
The operator must read carefully the whole manual before operating for the first time
and be aware for safety recommendations.
Caution: SOME PICTURES MAY SHOW SHIELDS REMOVED FOR PURPOSES OF CLARITY.
NEVER OPERATE THIS EQUIPMENT WITHOUT ALL SHIELDS IN PLACE AND IN
GOOD OPERATIONAL CONDITION.
The operator must be familiar with the implement, tractor operation and all
associated safety practices before operating them. Proper operation of the
implement, as detailed in this manual, will help ensure years of safe and satisfactory
use of the disc harrow.
This manual is provided to give you the necessary operating and maintenance
instructions for keeping your harrow in top operating condition. Please read this
manual thoroughly.
This manual should be remaining with the implement when you trade or sell it.
In case your manual should become lost or destroyed, please contact your dealer
to get a new copy.
For further information or in the event of any technical assistance problem, please
contact your dealer who, along with the Technical Assistance Department of the
factory guarantees the proper functioning of your TATU Disc Harrows.
1
INDEX
FOR THE OWNER ................................................................................................................... 3
FOR THE OPERATOR ....................................................................................................... 4 & 5
Operation Safety ................................................................................................ 4 to 6
Hauling the Equipment Over Long Distances ....................................................... 6
TECHNICAL SPECIFICATIONS....................................................................................... 7 to 9
COMPONENTS ............................................................................................................ 10 & 11
ASSEMBLY / SET-UP INSTRUCTIONS .......................................................................... 12 to 24
General Instructions ................................................................................................. 12
How to use the wrenches ........................................................................................ 13
Mounting Main Gangs .................................................................................. 13 to 16
Instruction to Assemble the Disc Gangs ...................................................... 17 & 18
Assembling of Disc Gangs on Gang Carriers ...................................................... 19
Scrapers Assembling ................................................................................................ 20
Mounting Gang Carriers at Mainframe ............................................................... 21
Mounting Wheel Assemblies ................................................................................... 21
Adjustment of the Bearing to Wheel Assemblies ................................................. 22
Mounting the Drawbar ............................................................................................ 23
Installing Hydraulic Hoses ............................................................................... 23 & 24
ADJUSTING AND OPERATION ................................................................................. 25 to 31
Tractor Set-up ............................................................................................................ 25
Hitching Tractor to the Disc Harrow ....................................................................... 25
Important Recomendations ................................................................................... 26
Depth of Cut / Gang Angles Adjustments ........................................................... 27
Depth of Cut / Cylinder Rod Stops (Optional) .................................................... 28
Tractor's Position in relation to Previous Passing - Side Displacement ..... 28 & 29
Drawbar Angles ........................................................................................................ 29
How to Start the Discing ........................................................................................... 30
Operation / Main Instructions ................................................................................. 31
MAINTENANCE AND LUBRICATION ........................................................................ 32 to 34
Lubrication Points ............................................................................................. 33 & 34
Maintenance of the Harrow ................................................................................... 34
MAINTENANCE .................................................................................................................... 35
Troubleshooting ........................................................................................................ 35
IMPORTANT DATA ...................................................................................................... 36 to 38
How to Calculate Hourly Performance of the Harrow ....................................... 36
Theoretical Average Performance Tables .................................................. 37 & 38
IMPORTANT .......................................................................................................................... 39
2
FOR THE OWNER
CONGRATULATIONS! You have invested in a TATU product from Marchesan S/
A, a Brazilian based company established in 1946. Marchesan S/A is the leading
manufacturer of Farm Equipment in the Southern Hemisphere, TATU quality products
are exported to many countries in Latin America, North America and other regions
where subtropical farming technology is required.
The original purchaser of any TATU product is entitled to the following:
- Certificate of guarantee;
- Instruction manual;
- Technical explanation by the retailer.
It is the responsibility of the owner to check the condition of the product on
receipt of it and to check the terms of the guarantee.
Special attention should be paid to the Safety Precautions and to the product
operation and maintenance guidelines.
The instructions in this manual indicate the optimum usage and should ensure
maximum results and increase the life of this product.
This manual should be read by all persons operating and maintaining this
equipment.
Important: ONLY THOSE PERSONS WHO ARE FULLY TRAINED IN THE USE OF THE
TRACTOR AND ATTACHMENTS SHOULD TRANSPORT OR OPERATE THEM.
MARCHESAN IS NOT RESPONSIBLE FOR ANY DAMAGE ARISING FROM
INCORRECT OR IMPROPER TRANSPORTATION, USE OR STORAGE OF ITS
PRODUCTS, WHETHER BY NEGLIGENCE AND/OR INEXPERIENCE OF ANY
PERSON.
MARCHESAN IS NOT RESPONSIBLE FOR DAMAGE CAUSED DUE TO
UNFORESEEN CIRCUMSTANCES OR USAGE OTHER THAN FOR WHICH THE
EQUIPMENT WAS INTENDED.
General Information
3
FOR THE OPERATOR
OPERATOR
Dear User !
Respect the Ecology. Do
not throw the trash away.
This gesture of goodwill
helps to protect our
Environment.
Operation Safety
Become familiar
Read the Instruction with all the equip-
Manual. Failure to ment’s controls and
read the Instruction all the caution,
Manual is consi- warning and dan-
dered a misuse of ger decals affixed
this equipment. to the equipment
before attempting
to start or operate.
4
FOR THE OPERATOR
OPERATOR
Never use your Never attempt to
hands to check
change the
hydraulic leaks.
adjustments, clean
Escaping hydraulic
or lubricate the
oil under pressure
may have sufficient implement when in
force to penetrate movement.
the skin causing
personal injury.
Never transport
Keep the
the implement on
entrances and
rough roads during
places acessible to
the night. When
work, clean and
operating, avoid to
free of the oil and
make sharp turns
grease to prevent
that may cause tire
accidents. to make contact
with the implement.
Use extreme
Never allow riders
caution when
on the tractor or
circulating with the
implement unless implement under
an additional seat electrical power
is available. lines, any contact
may result in severe
shock, injury or
death.
In order to protect
yourself always Always use the
wear adequate cylinder transport
clothes and shoes locks when
during the transporting the
operations. implements.
5
FOR THE OPERATOR
OPERATOR
- Use adequate ramps to load and unload the equipment. Do not attempt
to load on a slope as serious accidents could happens.
- When loading is done with a crane, attach the hoist at the appropriate
points.
- Ensure that the harrow is adequately secured.
- Use sufficient fastenings (ropes, chains, cord, etc...) to immobilize the harrow
during transport.
- Check the condition of the cargo after the first 5-7 miles (8-11 kilometres)
of the journey, then at 50-70 miles (80-110 kilometres) intervals check to
ensure that the fastenings have not become loose. Check the load more
frequently on bumpy roads.
- Always be alert. Pay attention to headroom clearance, especially when
passing underneath electricity cables, viaducts, etc...
- Always check applicable laws regarding height and width limits for loads.
If necessary, use flags, lights and reflectors to alert other motorists.
6
TECHNICAL SPECIFICATIONS
SPECIFICATIONS
6009 ATCR
Disc Spacing ....................................................................................................... 230 mm
Disc Dimension .......................................................... Ø 24" x 6,0 mm or Ø 26" x 6,0 mm
Number of Discs ................................................ 14, 16, 18, 20, 22, 24, 28, 32, 36 and 40
Disc Type.................................................. All Notched on Both Front and Rear Gangs
Bearing Assy's
{ Lenght ............................................................................. 9" (225 mm)
Type ................................................................. Greasable or Oilbath
{
Lenght ............................................................................. 9" (225 mm)
Spacer Spools
Type ........................................................................................ Casting
Axle Diameter .......................................................................................... 1.5/8" (41 mm)
Depth of Cut ............................................................................................ 100 to 180 mm
Type of Hitch ...................................................................................................... Drawbar
Working Speed ............................................................................................... 5 to 7 Km/h
...................... 600 x 16-6 ply for ATCR 14 and 16 Discs (2 Single Wheels)
Tyres
{ .......................... 750 x 16-6 ply for ATCR 18 to 28 Discs (2 Single Wheels)
THE WEIGHT WAS QUOTED WITH 26" DIAM. AND 6.00 MM THICKNESS DISC BLADES.
7
TECHNICAL SPECIFICATIONS
SPECIFICATIONS
6009 ATCRL
Disc Spacing ....................................................................................................... 230 mm
Disc Dimension ............................ Ø 24" x 4,75 mm, Ø 24" x 6,0 mm or Ø 26" x 6,0 mm
Number of Discs ...................... 14, 16, 18, 19, 20, 21, 22, 23, 24, 25, 28, 29, 32, and 36
Disc Type.................................................. All Notched on Both Front and Rear Gangs
Bearing Assy's
{ Lenght ............................................................................. 9" (225 mm)
Type ................................................................. Greasable or Oilbath
{
Lenght ............................................................................. 9" (225 mm)
Spacer Spools
Type ........................................................................................ Casting
Axle Diameter ..................................................................................... 1.1/2" (38,10 mm)
Depth of Cut .............................................................................................. 80 to 160 mm
Type of Hitch ...................................................................................................... Drawbar
Working Speed ............................................................................................... 5 to 7 Km/h
........................ 600 x 16-6 ply for ATCRL 12 to 16 Discs (2 Single Wheels)
Tyres
{ .......................... 750 x 16-6 ply for ATCR 18 to 36 Discs (2 Single Wheels)
THE WEIGHT WAS QUOTED WITH 24" DIA. AND 4.75 MM THICKNESS DISC BLADES.
8
TECHNICAL SPECIFICATIONS
SPECIFICATIONS
6010 GAICR
Disc Spacing ....................................................................................................... 270 mm
Disc Dimension .......................................................... Ø 26" x 6,0 mm or Ø 28" x 7,5 mm
Number of Discs ...................................................... 14, 16, 18, 20, 24, 28, 32, 36 and 40
Disc Type.................................................. All Notched on Both Front and Rear Gangs
Bearing Assy´s
{ Lenght ................................................................. 10.5/16" (262 mm)
Type ................................................................ Greasable or Oilbath
{
Lenght ................................................................. 10.5/16" (262 mm)
Spacer Spools
Type ....................................................................................... Casting
Axle Diameter .......................................................................................... 1.5/8" (41 mm)
Depth of Cut ............................................................................................ 120 to 200 mm
Type of Hitch ...................................................................................................... Drawbar
Working Speed ............................................................................................... 5 to 7 Km/h
....................... 600 x 16-6 ply for GAICR 12 to 16 Discs (2 Single Wheels)
Tyres
{ ....................... 750 x 16-6 ply for GAICR 18 to 28 Discs (2 Single Wheels)
.......................... 750 x 16-10 ply for GAICR 32 to 40 Discs (Dual Wheels)
THE WEIGHT WAS QUOTED WITH 28" DIA. AND 6.00 MM THICKNESS DISC BLADES.
9
COMPONENTS
01 - Main Frame
02 - Front Gang Carrier
03 - Rear Gang Carrier
04 - Hydraulic Cylinder
05 - Stabilizer Bar
MODELS:
06 - Single Wheel Assembly
- 6009 ATCR
07 - Hydraulic Hoses
- 6009 ATCRL
08 - Hose Holder
- 61010 GAICR
09 - Drawbar Assembly
(14 to 28 Discs)
10 - Clevis
11 - Cylinder Transport Lock
12 - Rod Stops (Optional) 03 01
04
05
02
07
06
08
09
11
10
12
10
COMPONENTS
01 - Main Frame
02 - Front Gang Carrier
03 - Rear Gang Carrier
04 - Hydraulic Cylinder
05 - Stabilizer Bar
06 - Dual Wheel Assembly
07 - Hydraulic Hoses
08 - Hose Holder
MODELS:
09 - Drawbar Assembly
- 6009 ATCRL (29, 32 and 36 Discs)
10 - Clevis
- 6010 GAICR (32, 36 and 40 Discs)
11 - Cylinder Transport Lock
03
12 - Rod Stops (Optional)
04
02
01
05
07
06
08
09
10
11
12
11
ASSEMBLY
ASSEMBLY
General Instructions
Caution: THE FOLLOWING SAFETY PRECAUTIONS SHOULD BE THOROUGHLY
UNDERSTOOD BEFORE ATTEMPTING MACHINE ASSEMBLY.
1. Wear personal protective equipment such as, but not limited to protection for
eyes, ears, feet, hands, lungs and head when assembling the equipment. Do not
wear loose clothing or jewelry that may catch on equipment moving parts.
2. Do not lift heavy parts or assemblies. Use crane, jack, tackle, fork trucks or
other mechanical devices.
3. Select an area for assembly that is clean and free of any debris which might
cause persons working on the assembly to trip.
4. Arrange parts to be assembled neatly in the work area and have tools or
other mechanical assisting devices in easy reach.
5. Inspect all parts and assemblies thoroughly and remove any sharp edges,
grease, oil or dirt which might cause pieces to slip when handling.
6. Preview the assembly instructions in your operator’s manual before
proceeding further.
7. If the assembly instructions call for parts or assemblies to be blocked up, use
only blocking material that is in good condition and is capable of handling the weight
of the assembly to be blocked. Also, insure that the blocking material is on a clean,
dry surface.
8. Never put hands or any other part of body under blocked up assemblies if at
all possible.
9. Always wear goggles or safety glasses when hammering, grinding, or drilling
metal parts.
10. If the assembly calls for welding or cutting, be sure that there are no
flammable materials close at hand and that bystanders have taken necessary
precautions.
Note: AFTER COMPLETING ANY ASSEMBLY STEP, THOROUGHLY READ THE NEXT STEP
IN THE ASSEMBLY INSTRUCTIONS BEFORE PROCEEDING WITH THAT STEP.
11. After completing assembly, thoroughly inspect the machine to be sure that
all nuts, bolts, hydraulic fittings or any other fastened assemblies have been thoroughly
tightened.
12. After completing assembly, be sure that all safety locking devices or guards
are in place.
13. Before operating the machine, thoroughly read the operation section of this
manual.
14. Before operating the machine, read the maintenance section of this manual
to be sure that any parts requiring lubrication such as gearboxes are full to avoid
any possible damage.
Note: BEFORE OPERATING THE EQUIPMENT, IF YOU HAVE ANY QUESTIONS REGARDING
THE PROPER ASSEMBLY OR OPERATION, CONTACT YOUR AUTHORIZED DEALER
OR REPRESENTATIVE.
12
ASSEMBLY & SET
ASSEMBLY -UP INSTRUCTIONS
SET-UP
First of all, choose a clean and flat surface. Split the parts in groups to make it
easier to pick them up and check the quantities against the packing list.
Wrench (A) is used to tighten nuts of the disc gangs, one to hold the axle nut in
one side, while tighten the other onto the opposite side, avoidding the axle to turn
around.
Wrench (B) is used to tighten bolts and nuts of the Bearing Assemblies.
Wrench (C) is used to tighten nuts on the Drawbar Assembly.
Wrench (D) is used to tighten nuts which fix Disc Scrapers.
A
B
C D
Attention: DISC BLADES ARE SHARP AND COULD CAUSE INJURIES AS CUT HANDS,
FEET, ETC. WEAR GLOVES WHEN HANDLING DISC GANGS TO THE
MAIFRAME.
Be sure that you have the correct mainframe for the disc harrow being
assembled. Check the correct positioning of the bearing assemblies and spacers as
shown on the following pages:
13
ASSEMBLY & SET
ASSEMBLY -UP INSTRUCTIONS
SET-UP
Illustration to assemble bearings and spacers.
ATCR - 14 ATCR - 16
ATCRL - 14 ATCRL - 16
GAICR - 14 GAICR - 16 Bearing
Spacer
ATCR - 18
GAICR - 18
ATCRL - 18
ATCR - 24
ATCR - 20
ATCRL - 24
ATCRL - 20
GAICR - 24
GAICR - 20
14
ASSEMBLY & SET
ASSEMBLY -UP INSTRUCTIONS
SET-UP
Illustration to assemble bearings and spacers.
Bearing
Spacer
ATCRL - 19 ATCRL - 21
ATCRL - 22 ATCRL - 23
ATCRL - 25 ATCRL - 29
15
ASSEMBLY & SET
ASSEMBLY -UP INSTRUCTIONS
SET-UP
Illustration to assemble bearings and spacers.
ATCR - 28
ATCRL - 28 ATCRL - 32
GAICR - 28 GAICR - 32
ATCRL - 36
GAICR - 36
Bearing
GAICR - 40
Spacer
16
ASSEMBLY & SET
ASSEMBLY -UP INSTRUCTIONS
SET-UP
Instruction to Assemble the Disc Gangs
17
ASSEMBLY & SET
ASSEMBLY -UP INSTRUCTIONS
SET-UP
C
A
D
B
G
D E C-1
I-1
H-1
18
ASSEMBLY & SET
ASSEMBLY -UP INSTRUCTIONS
SET-UP
Assembling of Disc Gangs on Gang Carriers
Important: THE REAR GANG TURNS DIRT TO THE LEFT AND THE FRONT GANG TURNS
DIRT TO THE RIGHT.
Procedure:
The Illustration below shows the assembly sequence, as follow:
Fix harrow frames on corresponding gang assemblies and place the bolts (A)
and square washers (B) on the down side of the bearing, so put them through the
bearing housing and the standard holes. Then, on the top side, place the flat washer
(C), the lock washer (D) and nut (E).
Repeat this operation for the other carriers.
E
D
C
B
A
19
ASSEMBLY & SET
ASSEMBLY -UP INSTRUCTIONS
SET-UP
Scrapers Assembling
When set scrapers in the correct position, curvatures must match with discs or
gangs will not stay tight and damage will occur.
Mount the scrapers (A) using bolts (B) and plain washers (C) on the under side
of the fixing plate, then place in top side the lockwashers (D) and nuts (E).
B
A
20
ASSEMBLY & SET
ASSEMBLY -UP INSTRUCTIONS
SET-UP
Mounting Gang Carriers at Mainframe
Install both gang carriers (front and rear) in the mainframe (A). Place the bolts
(B) and square washer (C) on the down side, so place the flat washer (D), pressure
washers (E) and nut (F) on top side.
Note: THE ANGLE ADJUSTMENT OF THE GANGS IS MADE THROUGH THE FIXING
HOLES, AS SHOWN ON PAGE 27.
F
E
D
C
B
Mount wheel assembly (A) onto the hubs (B) making sure the valve stem is on
the outside (lug bolt side) of the spindle. Place the nuts that are screwed on the bolts
and tighten.
B B
A A
21
ASSEMBLY & SET
ASSEMBLY -UP INSTRUCTIONS
SET-UP
Adjustment of the Bearing to Wheel Assemblies
The models 6009 ATCR, 6009 ATCRL and 6010 GAICR allow adjustments on wheel
assembly bearings through slots (A) as shown below. These adjustments are used to
centralize the wheel assemblies with the harrow mainframe and to eliminate lateral
gaps among the carrying axle and the bearings.
- Harrows with single wheel system: Adjust the bearings centralizing the wheel
system with the mainframe. Note the tires must have the same distance in relation to
the mainframe. The carrying axle (B) should be without inner gaps against the
bearings.
- Harrows with dual wheel system: Adjust the bearings centralizing the wheel
system with the mainframe. Note the tires or the raising towers must have the same
distance in relation to the mainframe. The carrying axle (C) should be without inner
gaps against the bearings.
22
ASSEMBLY & SET
ASSEMBLY -UP INSTRUCTIONS
SET-UP
Mounting the Drawbar
Attach the drawbar (A) to the plates (B), using the bolts (C) on under side,
then place the lockwashers (D) and nuts (E) on top side..
B
A
Connect the hoses (A) to the hydraulic cylinder (B) and secure with nuts and
lockwashers when connecting the hydraulic hoses make sure that the terminals are
clean and avoid them to touch the soil. SEE FIGURES ON THE NEXT PAGE.
After that, fix the hose holders (C) onto drawbar bushing with spring washers
and nuts (D). Then place clamps (E) on mainframe through bolts.
23
ASSEMBLY & SET
ASSEMBLY -UP INSTRUCTIONS
SET-UP
Models:
- ATCR 14 to 28 Disc Blades
E
- ATCRL 14 to 36 Disc Blades
- GAICR 14 to 28 Disc Blades.
A
E
C B
D
E
E
A
Models:
C - GAICR 32 to 40 Disc Blades.
24
ADJUSTING AND OPERATING
OPERATING
Be sure to read and understand all the instructions to obtain best performance
on operation and maximum trouble free.
Tractor Set-up
Hitch tractor to the disc harrow and connect the hoses. Connect the safety chain
to the tractor drawbar. Lower the jackstand and unpin. Swivel jack to horizontal
storage position. Insert Pin to the hole (A). Raise the transport tires until the hitch
matches the tractor drawbar height and to finalize place the hitch pin (B) with the
lock.
25
ADJUSTING AND OPERATING
OPERATING
Important Recommendations
26
ADJUSTING AND OPERATING
OPERATING
Depth of Cut / Gang Angle Adjustments
To change gang angle, raise disc harrow on wheels until discs are clear of
ground. Slide gang carrier or backward as desired. For ordinary conditions set both
front and rear gangs in next to maximum angle (center hole).
More
More Less Depth
Depth Less Depth
Depth
27
ADJUSTING AND OPERATING
OPERATING
Depth of Cut / Cylinder Rod Stops (Optional)
A
When the gangs are
discing too deep or too
shallow, it can be used
threaded adjusting rods (A) on
the base end of each wing
cylinder (B) if the gang running
too deeply, adjust the rod so
the pin on the base end of the
cylinder moves closer to the
front of the disc and vice versa,
if it is running too shallow. B
Side displacement is used to eliminate marks left on the soil by tractor passing
which normally happens when the tractor's gauge is larger than working width of
the harrow.
If it is possible, the tractor should travel over the unplowed land and close to the
previous furrow.
If the harrow needs adjustment, shift the drawbar plates either to the right or left
on the offset bar, as shown below:
Hitch
28
ADJUSTING AND OPERATING
OPERATING
Note: - AFTER SIDE DISPLACEMENT YOU SHOULD ALSO CHANGE THE FIXING POINT
ON STABILIZER BAR (A), IN THE MANNER THAT IN THE NORMAL POSITION IS
ALLOWED USE OF HOLES 4 AND 6 AS SHOWN ON THE STABILIZER BAR.
FOR POSITION # 1, USE HOLES 4 AND 5 AND FOR POSITION # 2, HOLES 3 AND
6, ON THE STABILIZER BAR.
A 6
4 5
3
Drawbar Angles
Drawbar
The harrow is designed to trail behind the tractor. Minimum side draft will be
obtained when the drawbar hitch is aligned with outside beam of mainframe. Keep
tighten the drawbar hitch bolts. Loose bolts will result in extensive damage to drawbar
hitch and bridle assemblies.
29
ADJUSTING AND OPERATING
OPERATING
How to Start the Discing
Independent of the areas sizes and boundary level, the discing must be basically
made in the following manners:
Entrance
Entrance
Discing in level
it
Ex
L E VE L
CU
RV
ES
ce
an
E ntr
Important : - THE PLOWED LAND MUST BE LOCATED ALWAYS ON THE LEFT HAND SIDE
OF OPERATOR.
- WHEN PLOWING, RAISE MACHINE OUT OF GROUND BEFORE MAKING
TURNS. AVOID MAKING SHARP TURNS THAT MAY CAUSE TRACTOR TIRE
TO MAKE CONTACT WITH IMPLEMENT.
30
ADJUSTING AND OPERATING
OPERATING
Operation / Main Instructions
- Remove pins from transport assembly bracket and pin transport lock (upright)
field position on main frame. Raise transport wheels and start discing operation.
- Retighten nut axles after first day of operation. Thereafter, visually inspect axle
nuts daily for tightness and re-tighten as necessary to ensure if the proper torque
requeriment is maintained.
- Tighten all fasteners after the first day of operation and inspect at regular
periods thereafter.
- Pay attention to the lubrication intervals.
- The gear of the tractor will be applied depending on the soil conditions and
plow adjustments, never forget to maintain a power reserve in order to not overload
the tractor.
- The ground speed is relative to the gear applied to the tractor and it is only
determined by the soil conditions. In order to keep a good operation performance
and avoid possible damages to the harrow.
- When discing, raise machine out of ground before making turns. Avoid to make
sharp turns that may cause contact between tires and equipment.
- When discing, never maneuver to rigth, the angle formed by the disc gangs
transfer much stress to the implement and the consequence will overload all
components of the drawbar.
- Remove any wood piece or other object stucked on the disc blades.
- Disconnect hydraulic hoses from breakaway couplers after release pressure
from the system. Plug hoses and place on hose support assembly.
- The tractor drawbar must be fixed in the center position when transporting
and loosed when working.
- Be sure tractor and implement have been properly prepared. Operating speed
should be between 5 to 7 km/h. Reduce speed in rocky conditions.
- Before transport the implement to the field, fully extend the transport cylinder
to raise the disc, unpin the transport lock from storage position and pin in place on
transport assembly. The equipment should be kept as leveled as possible when
transporting.
31
MAINTENANCE AND LUBRICATION
LUBRICATION
The points listed below are common advises to keep your implement in good
condition, making it last longer and with no working interruptions.
4) PERIODICALLY
Remove wheel hub bearings. Place bearings, seals caps and washers in a
container with kerosene or other solvents. Inspect the bearings and seals. If they are
not in good condition, replace them with spare parts available at your TATU dealer.
32
MAINTENANCE AND LUBRICATION
LUBRICATION
Lubrication Points
33
MAINTENANCE AND LUBRICATION
LUBRICATION
Lubricate every 100 hours of operation.
- In a non-use period, wash the harrow, paint the spoiled parts, protect the discs
with oil, lubricate all grease fittings and store the unit in an open non aired place,
avoiding that same touch the soil.
- The disc blades should be replaced as soon as they present low output, which
is noticed by the decrease of their diameter.
- Inspect all movable parts and if any is spoiled, replace it with new parts
available at your TATU dealer.
34
MAINTENANCE
TROUBLESHOOTING
Troubleshooting procedures are listed in the Table below. If the problem cannot
be solved or replacement parts are necessary, contact your authorized TATU dealer.
Please have ready your machine name, model name, serial number, purchase date
and exact cause of description of problem.
35
IMPOR
IMPORTTANT DATA
DAT
How to Calculate Hourly Performance of the Harrow
Utilize the formula below to calculate hourly performance of the ATCR, ATCRL
and GAICR Offset Disk Harrows.
LxVxE
X=
X
Where:
R = ?
L = 2.19 2.19 x 6,000 x 0.90
R=
10,000
V = 6,000 m/h
E = 0.90
R = 1.18 Hectares per hour
X = 10,000 m² R = 2.92 Acres per hour
Based on the calculation above it is simple to elaborate the tables on the next
page to show theoretical average performance per hour and day (considering 9
hours period).
36
IMPOR
IMPORTTANT DATA
DAT
Theoretical Average Performance Tables
37
IMPOR
IMPORTTANT DATA
DAT
Theoretical Average Performance Tables
Note: FOR THE CALCULATION ABOVE IT WAS USED A TRACTOR'S AVERAGE SPEED OF
6.0 KM/HOUR.
Using the tables above you can exercise how long you might spend to work on a
determined area. Just take the area to be worked and apply the formula as per the
example below:
38
IMPOR
IMPORTTANT
ATTENTION
MARCHESAN S/A RESERVES THE RIGHT AT ANY TIME TO MAKE IMPROVEMENTS IN THE
DESIGN, MATERIAL OR SPECIFICATIONS OF MACHINERY, EQUIPMENT OR PARTS
WITHOUT THEREBY BECOMING LIABLE TO MAKE SIMILAR CHANGES IN MACHINERY,
EQUIPMENT OR PARTS PREVIOUSLY SOLD.
BECAUSE OF THE POSSIBILITY THAT SOME DRAWINGS OR PICTURES IN THIS MANUAL
WERE TAKEN OF PROTOTYPE MODELS, PRODUCTION MODELS MAY VARY IN SOME
DETAIL.
SOME PICTURES OF THIS MANUAL APPEAR WITHOUT THE SAFETY DEVICES, TO
FACILITATE DETAILED INSTRUCTIONS. NEVER OPERATE EQUIPMENTS WITHOUT THOSE
DEVICES.
Illustration: Gaspari
March, 2006
Code: 0501090601
Revision: 04
39
NOTES
40