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cyber motor

Industrial small
servo drive system

connective
dynamic
compact
Catalogs, CAD files and instruction manuals
can be found in our download center on
https://cyber-motor.wittenstein.de/en-en/download/
cyber mo t o r

Contents
The Group............................................................................................................................ 04

WITTENSTEIN cyber motor................................................................................................ 06



Small servo drive system................................................................................................ 08
Integration and performance without limits............................................................. 08
Connective at all levels............................................................................................. 10
Outstanding solutions for complex motion tasks.................................................... 12
Applications in practice............................................................................................ 14

simco® drive....................................................................................................................... 18
Intelligent down to the last detail............................................................................. 18
MotionGUI software.................................................................................................. 20
Web server................................................................................................................ 22
Servo drive for high-performance applications....................................................... 24
Technical data........................................................................................................... 26

cyber® dynamic line......................................................................................................... 30


Servo motor............................................................................................................... 32
Servo actuator (size 17)............................................................................................ 34
Servo actuator (size 22)............................................................................................ 35
Servo actuator (size 32)............................................................................................ 36
Servo actuator (size 40)............................................................................................ 37

TPM+ dynamic / power..................................................................................................... 38
Size 004..................................................................................................................... 40
Size 010..................................................................................................................... 42
Size 004..................................................................................................................... 44

Cables.................................................................................................................................. 46

Order codes......................................................................................................................... 50

Service concept................................................................................................................... 56
GROUP

alpha motion control cyber motor

WITTENSTEIN alpha GmbH WITTENSTEIN motion control GmbH WITTENSTEIN cyber motor GmbH
Development and production Customized linear and Highly dynamic servo motors
of high-precision servo drives rotary servo systems and drive electronics

WITTENSTEIN alpha develops and WITTENSTEIN motion control uses our WITTENSTEIN cyber motor develops and
produces mechanical and mechatro- own power electronics, software, servo produces technologically advanced servo
nic servo drive systems for sectors that motors and gear systems to develop motors and demanding drive electronics
require maximum precision. Our products and produce customized mechatronic as well as complete mechatronic drive
consistently raise the bar around the systems for extreme conditions. systems with maximum power density.
world. Our expertise is in specialized motors for
In the Energy sector for instance, we focus ultra-high vacuums, high temperatures
We have divided our product portfolio into on electric actuation solutions for subsea and radioactive environments.
two areas in order to meet very different deep water oil and gas extraction. In the
requirements: in the high-end segment, Defense sector, we develop mechatronic We collaborate closely with our customers
we focus on technology and performance, drive systems for military applications. to exchange ideas, learn from each other
while in the general segment, cost- Here, integration is our guiding principle and discover new opportunities that
effective and high-demand products are – for even better dynamics and power help our customers stand out from the
the main focus. density. competition. During the development
process, we exchange information, learn
from one another and think of new ideas
together. The solutions we develop help
differentiate our customers from their
competitors.
a e rospace
intens & simulation

WITTENSTEIN intens GmbH WITTENSTEIN attocube systems AG


Smart drive solutions in and aerospace & simulation GmbH Nanoprecision drive and
on the human body Mechatronic drive systems measurement technology solutions
for aerospace & simulation

WITTENSTEIN intens specializes in the WITTENSTEIN aerospace & simulation Attocube develops and produces drive
development and production of smart develops, integrates, produces and and measurement technology for highly
implants. We are the world's leading supplies mechatronic drive systems for demanding nanotech applications.
supplier of mechatronic drive solutions for aerospace and simulation applications. Its product range includes everything
correction of extremities. Our stringent and sophisticated system from piezo-based compact motors to
design processes ensure that our products innovative sensor solutions, which far
Our outstanding expertise in the areas of meet our customers' requirements exceed current measurement technology
mechatronics, miniaturization and system precisely. in their precision, speed and compactness
integration enables us to expand our drive and can also be used under extreme
systems to an ever-increasing range of Our innovative solutions are deployed conditions.
medical technology applications – both in mission-critical, flight-critical and
inside and outside the human body. environment-critical systems, i.e. wherever Years of experience and expertise in
the keys to success are performance, both the scientific and industrial market
robustness, reliability and limitations on segments have yielded an inspiring product
space and weight. catalog with maximum precision and user-
friendliness. This far superior technology
is revolutionizing existing applications
and guarantees lasting competitive
advantages for our customers.
WITTENSTEIN cyber motor GmbH

Comprehensive product expertise


-R otary and linear servo motors and servo actuators
- Drive electronics
- Mechatronic drive systems

Servo motors

Customized solutions
-C  ustomized solutions with maximum customer
benefits
- We act holistically and are eager to explore new
possibilities
- From conception and development through
production and qualification to series delivery

Development and production


in Germany
-S  trong development team with profound
competencies
- High level of vertical integration, including in-house
winding room and certified test benches Drive electronics
- Premium quality based on innovative, controllable
processes

WITTENSTEIN – Products that know no limits

Packaging Pharmaceuticals and Food Assembly and Measurement Handling and Robotics
Technology

6
Our core competencies

Competent project management


-P  reparation of feasibility studies for complex
motion tasks
- Defined product development process supervised
by certified project managers
- Certified according to DIN EN ISO 9001

From standard industry to harsh


environmental conditions
- High and low temperatures
Mechatronic systems - Radioactivity
- Vacuum
- Pressure
- Explosive atmospheres
- Clean room

Testing, approval and certification


- CE
- UL
- IECEx (ATEX)
- EHEDG

Intralogistics Semiconductor / Electronics Electromobility Oil and Gas Exploration


production

7
Small servo drive system
Integration and performance
without limits

simco® drive

cyber® dynamic line TPM+ dynamic iTAS®

8
ces,
n u m e ro us interfa
the ffers
Thanks to d ri v e system o
serv o ost de-
the small il it y for the m
fl e x ib hine
maximum in m o d ular mac
tasks
manding
tion.
construc

simple motion control

The industrial small servo drive Thanks to its numerous interfaces, it offers maximum
flexibility for the most demanding tasks in modular
system allows the simple and machine construction and is extendable with the
relevant software at any time.
future-proof implementation of
Furthermore, the smart servo drive series together
high-performance applications. with WITTENSTEIN servo motors and servo actuators
form a complete drive system, the intelligence of
The intelligent simco® drive servo controller is which adapts to the customer requirements and not
compatible with sine-commutated servo motors vice versa. Connective, dynamic, compact.
and can be integrated virtually anywhere.

connective dynamic compact


Flexible interfaces, intelligent Mass inertia-optimized motors, Miniaturization is an integral part
software and technology functions a high current resolution and in the product and development
and connection options to a wide coordinated control parameters strategy of WITTENSTEIN cyber
range of control systems make the permit high-precision and dynamic motor. Servo motors with high
small drive system a multitalent in control of the system. torque density, a diameter of
process design. 17 mm and the option of decen-
tralized use of the electronics
for space savings in the switch
cabinet are just a few aspects of
the system.

9
Small servo drive system
Connective at all levels

With its flexible fieldbus interfaces CANopen, EtherCAT, High transfer rates are achieved through the real-time
PROFINET RT / IRT, EtherNet / IP, TCP / IP and protocols – the productivity of the machine can thus be
RS232, the simco® drive servo controller is open measurably increased. Moreover, the low deviation of max.
for connection to a wide range of control systems. 1 µs in the bus cycle (with PROFINET IRT) provides for high
precision in the overall system.
Because no additional bus converters are required,
installation space and weight can be effectively saved in
the machine design. The parametrization of n-axes via the
TCP / IP interface also results in time and cost savings.
For this purpose, the individual simco® drive components
must not be additionally connected to a PC, for example.
Connection of the servo drive to PROFINET via the
PROFIdrive drive profile with application class 1, 3 or 4
ensures particularly simple and fast commissioning.

Control unit

SIM 2002 / 2010 SIM2010 SIM 2002 / 2010 SIM2010 SIM2015 SIM2050


with protection with protection with protection with protection with protection with protection
class IP65 class IP65 class IP20 class IP20 class IP20 class IP20

cyber® dynamic line TPM+ dynamic cyber® dynamic line TPM+ dynamic iTAS® iTAS®
al-
r ra te s through re
sfe se
High tran e a s u ra bly increa
cols m
time proto of the ma
chine.
u c ti v it y
the prod

Interface performance

- Integration of the drive with CANopen according to protocol


standard DS402
- Implementation of numerous operating modes, e.g. profile position,
profile velocity, etc.
- Maximum flexibility in process design through dynamic PDO mapping:
Process data can be changed via dynamic PDO mapping even during
operating time

-F  ieldbus interface EtherCAT (CoE) for connection of the drive to a


Beckhoff control system – the parameters used are thus equivalent
to the CANopen standard
- T ime saving and easy to use thanks to File over EtherCAT: Loading
of files via EtherCAT bus from the control system directly to the servo
drive. Data can be simultaneously distributed to any number of drives
in the network, e.g. no additional wiring during firmware updates, use
of existing expertise

-P  ROFINET RT/IRT interface supports application classes 1, 3, 4


- Simplest integration in the SIEMENS software (TIA portal / SIMOTION
Scout) via the PROFIdrive drive profile
- Utilization of all standard technology functions from SIEMENS
- Simplest configuration through provided GSDML file – simplified axis
configuration
- Deviation of max. 1 µs in the bus cycle with PROFINET IRT

- Industrial drive system for connection to the Rockwell control system


- Implementation of different applications with cycle times of up to 5 ms
- Simple commissioning and full utilization of the Rockwell control
system save time and costs - no additional expertise required
- Pre-prepared add-on instructions for implementation of different
applications
- Opmode selection: freely designable connection (parameters can be
self-determined)

-P arametrization of n-axes via the TCP/IP interface (without connecting


each individual simco® drive to a PC)
TCP/IP -E limination of wiring requirement
- Implementation of web server applications

11
Small servo drive system
Excellent solutions for
complex motion tasks

Precise.
ctive.
C o s t - e ff e
Flexible.
Filling

Precise filling with servo motor-controlled


filling valves through flexible control of the
filling volume.

Positioning

Highly dynamic and precise positioning


of sensitive components.
Adjustment

High-precision and dynamic servo motors


for an automated and process-monitored
format or valve adjustment.

Bonding and Dispensing

Brushless servo motors with the highest reliability


for challenging and precise bonding and dispen-
sing systems.

Gripping

Servo electric grippers with high power


density and minimal weight for sophisti-
cated pick & place applications.

Measuring and Testing

Low-noise and reliable drives for innovative


measurement and testing solutions to set
industrial standards.
Applications
in practice

Highest precision even with demanding materials

Application:
For the processing of reactive casting resins, a small servo
drive system with special performance focuses was being
sought: The requirement was for a complete drive solution
guaranteeing the highest dispensing and repeat accuracy
with completely different material properties during proces-
sing.

Solution:
The performance package consisting of simco® drive
controller and cyber® dynamic line servo motor can reliably
cope with the extremely heterogeneous influencing factors.

Description:
The complete solution from WITTENSTEIN optimally ex-
ploits the performance potential of the drive solution: The
cyber® dynamic line size 40 servo motors work with inte-
grated planetary gearheads and drive the eccentric screw
pumps so that even the tiniest quantities in the microliter
range can be dispensed with precision. Precise control via
the simco® drive servo controller makes it possible to indi-
vidually regulate the dispensing quantities and to minimize
the quantity tolerances. In this way, the dispensing results
can be optimized in a reproducible manner – under full
process control, at all times.

Special feature:
"The market places ever higher demands
The simco® drive servo controller is characterized by very
on dispensing and repeat accuracy." high-resolution current regulation and fast current mea-
Markus Rieger, Sales Director Germany surement. This enables the delivery of the tiniest quantities
with great accuracy, even in the case of variable move-
ment speeds.
Customer:

bdtronic GmbH from Weikersheim

Industry:
Plant systems and process solutions
for dispensing technology and other special applications
trol.
lized con
Decentra ment.
t c u rr e n t measure
Fas s.
n o v a ti v e solution
In

Optimal system solution with decentralized control unit

Application:
The manufacturer of automated guided vehicles was
looking for a tailor-made drive solution for use in a modular
mini-vehicle for transporting stacked goods containers.

Solution:
iTAS® system with TAS 004 plus simco® drive IP20 and,
as a "perfect match", cyber® dynamic line size 40 with
simco® drive IP 20.

Description:
Through individual selection of the motor/gearhead unit in
conjunction with the appropriate simco® drive electronics,
extremely diverse performance ranges can be covered. At
BeeWaTec, the simco® drive is also used as a decentrali-
zed control unit for the handling equipment on the vehicles
and is adapted to the small high-torque drives of the
cyber® dynamic line. Procuring both drive solutions from a
single source was a decisive argument for BeeWaTec.

Special feature:
A special requirement for the BeeWaTec Mini vehicle is
transporting overall weights of up to 150 kg, which not
only have to be pulled, but also clamped to the vehicle.
This is made possible by the innovative solution for the
clamping actuator in the vehicle: the clamping is controlled
decentrally via the simco® drive. Digital inputs and outputs
"The consulting from a single source en-
connect this to the vehicle computer; there is no need
sures reliable project planning." for a complicated fieldbus interface. BeeWaTec created
Joachim Walter, Managing Director at BeeWaTec AG a motion task for the clamping. This is part of the intuitive
MotionGUI user interface and is stored in the simco® drive.
The motion task contains all the necessary parameters for
Customer: the clamping in the form of a list.
BeeWaTec AG from Pfullingen near Reutlingen

Industry:
Mini AGV for production and warehouse logistics
Applications
in practice

Lightweight, flexible, cost-effective –


latest generation gripper technology

Application:
The gripper array from the Austrian machine and plant
manufacturer FILL is an innovative handling system for the
automated production of CFRP and GFRP parts. Three
objectives had to be met in terms of production techno-
logy process innovation in any case: maximum flexibility
during gripping, significant weight reductions of the end
effector and cost efficiency during procurement and opera-
tion of the handling system. The layer build-up and curing
of the CFRP or GFRP parts needed to be achieved on a
single mould. For this purpose, the gripper system has to
be able to pick up composite lengths of different sizes and
PU cores, partly preform these and set them down.

Solution:
FILL implements more than a dozen industrial small, size-32
servo motors from the cyber® dynamic line, each with a
simco® drive servo controller in protection class IP20, in the
new handling unit. Decisive for the selection of the small
servo drive systems were the compact dimensions and low
weight of the motors as well as the option of integrating the
servo controllers in the PROFINET fieldbus environment of
the handling system.
"Differently to e.g. pneumatic systems,
the servo technology enables different li-
near positions to be moved to in a flexible
way without any mechanical conversion
operations. That was decisive for the
process."
Michael Schneiderbauer, Product Development

Customer:

FILL, Gurten, Austria

Industry:
Machine and plant construction
t design.
Compac
ht.
Low weig
gration.
Easy inte

Description: Special feature:


Through the use of carbon tubing for the supporting Motor and controller from a single source – this was
structure and the small servo motors from WITTENSTEIN, clearly the best technological solution for FILL because
a weight reduction of more than 50% and significant interface risks are ruled out from the outset thanks to
energy savings were achieved. the matched system components. For the machine
manufacturer, but also for the integrators and end users,
As a complete mechantronic solution, the simco® drive the simple connection of the existing Siemens control
servo controller with fieldbus integration capability and system with PROFINET offers numerous benefits:
PROFINET interface was selected owing to the existing operation and commissioning is particularly simple and
Siemens control system. intuitive with the appropriate MotionGUI operating
software. Diagnoses, optimizations and parametrization
For this purpose FILL combined this with the small cyber® of the drive can be performed via a number of functions.
dynamic line series servo motor. These lightweight and Diagnostic routines and event logging are implemented
compact servo motors blend in well visually and enable by means of a real-time clock. This allows both condition
extremely precise movement sequences, which are monitoring and any maintenance work to be performed
determined flexibly and independently from one another easily and in a time-saving manner.
and can be adapted.
simco® drive
Intelligent down to the last detail

Simple installation in the machine


without enclosure, with protection
Simple to install using a rail clip –
class IP65
perfect design for switch cabinets Flexible mounting position –
optional heat sink for better
heat removal
Cold plate for direct
installation in the machine
Extremely compact: architecture – optimum
up to 30% installation cooling Wide-range input voltage to mitigate voltage
space saving supply fluctuations

Convection
Extremely flat design
cooling

SIM2002 / 2010

SIM2002 / 2010 / 2015

SIM2050

simco® drive servo controller series


Absolute flexibility
servo
T E N S T EIN offers
WIT tors
simco drive has a high number of encoder and servo mo
®

rs a n d
fieldbus interfaces in combination with the intuitively actuato to the
operable MotionGUI software. This ensures simple o p ti m a l addition
as an
parametrization, optimization and commissioning ves.
of the system as well as flexible programming of servo dri
applications. Regular software updates also ena-
ble e.g. the integration of new functions – previous
versions remain nonetheless available. Direct analysis
of the drive system is possible via the web server.
Downtimes are minimized through the optimized fault
analysis. High productivity
The switching frequency of 8 - 32 kHz and the
Simple installation current control resolution of 14 bit form the basis
for high-precision torque control and dynamic
The sophisticated, compact design of the simco® movements. This makes the system ideally suitable
drive system is ideally suited for integration in switch for short movements with frequent speed changes,
cabinets. With integration directly in the machine, the such as occur in e.g. pick & place applications.
high protection class provides for space saving and A mass inertia-optimized motor design enables high
the wiring effort is reduced. An electronic type plate, acceleration, whereby low downtimes, short cycle
which enables automatic parameterization of the times and high machine throughput can be achieved.
system, is available in combination with the motors
from the cyber dynamic line.

Safe in every situation


Best possible application safety Comprehensive Condition Monitoring
The integrated STO (Safe Torque Off) safety The web server enables quick and easy status
function according to SIL3 / PLe (two-channel) analyses and monitoring of the drive system in
ensures reliable system shut-down in an emergency the existing network. With its sophisticated features,
(disconnection of the torque-generating energy). it ensures continuous transparency and the most
Furthermore, the supply of logic and power is simple handling.
provided by a reliable galvanic isolation. This means
that reinitialization of the drive is not necessary
following disconnection of the power supply
(e.g. emergency stop).

intelligent · connective · reliable 19


simco® drive
MotionGUI software
Intuitive control during commissioning and operation
The MotionGUI graphical user Diagnoses, optimizations and clock. Condition monitoring as well as
interface guides the user intuitively parametrization of the drive can be integration and maintenance work can be
during commissioning and operation performed via a number of functions. carried out in an efficient and time-saving
of the drive system. Diagnostic routines and event logging way – visible at any time in MotionGUI
are implemented by means of a real-time software.

Remote maintenance via MotionGUI


-M  otionGUI can be used for remote
maintenance via TCP / IP communication
- Performance of analyses and diagnoses
in the installed state (e.g. during machine
breakdowns)

simco® drive servo controller series


[ SCOPE ]
Diagnostic functions
- SCOPE function
Analysis of applications and movement
sequences via the SCOPE function –
also possible in offline mode

- Errors and Warnings


Logging of errors and warnings for fast
troubleshooting –storage of errors in
error history

[ Motion tasks ]
Motion tasks
-E  xtended motion block table with
"decentralized intelligence" for individual
modification and flexible programming
of the application
- Simple creation of motion tasks with
reduced programming effort for the
machine manufacturer
- Complex single-axis movements, such
as clamping processes or actuation of
lifting modules can also be generated
and executed decentrally
- In the case of several synchronized
axes: movements can be started
simultaneously via a synchronization
signal from the control system
- Realization of stand-alone solutions by
omitting the control system

[ Acceleration sensor ]
Acceleration sensor on board
-A  nalysis of acceleration values in the
x, y, z directions
- Output of warnings and errors when
defined maximum acceleration values
are exceeded
- Analysis of crashes and the floor
conditions of the plant

intelligent · connective · reliable 21


simco® drive
Web server
Accessing the servo drive via the Internet
Using the web server integrated in the to error or warning messages in an condition monitoring during operational
simco® drive, the servo drive can be ac- immediate and targeted manner at all use, which contributes decisively to
cessed via the Internet during mobile times. The intelligent provision of maximum availability of the entire system.
operation. This makes it possible to data in the web server also facilitates
check system utilization and respond commissioning and enables permanent

What use cases does the web server have*?


- Condition monitoring
- Optimization of the overall system
- Analyses during ongoing operation
- Analysis of the current machine condition through the drive components
- Rapid error analysis in the event of machine breakdowns
- Practical automation mechanisms for optimized troubleshooting
(e.g. mailing support hotline)
- Implementation of measures for long-term error prevention
- Indication of information on the overall system
*  The web server is currently available for the PROFINET and EtherNet / IP version of the simco® drive.

simco® drive servo controller series


Monitor
Function:
- Analysis of drive parameters during ongoing
operation, e.g. temperature, torque, speed
- Determination of motor and servo drive utilization
- Output of diagrams for analysis of the values
over time
- Definition of operating / utilization ranges
- Analysis of acceleration values (acceleration sensor)

Your benefits:
- Initiation of measures to optimize the system
- Simple condition monitoring
- Analysis of downsizing potential
- Optimization of operational processes

Diagnosis
Functions:
- Output of errors and warnings
- Acknowledgment of errors via the web server
- Display of error history

Your benefits:
- Fast and simple analysis
- Analysis of errors and warnings during ongoing
operation
- Initiation of troubleshooting measures
- Solution finding via automated e-mailing of the error
codes to the WITTENSTEIN support hotline

Device information
Functions:
- Indication of the device information such as serial
number and order code
- Analysis of the overall drive system consisting of the
motor and electronics
- Indication of the firmware status used and motor
database version
- Display of operating hours

Your benefits:
- Optimal indication of device information
- Fast and simple analysis

intelligent · connective · reliable 23


simco® drive
Servo driver for high-performan-
ce applications

In combination with various servo motors


and servo actuators, simco® drive is the ideal
solution for fast and precise moving and
positioning tasks. With a continuous output of
up to 2.5 kW and a short-term peak output of
5 kW, the simco® drive is suitable for high-
precision applications, e.g. in the machine-
tool, electronics or packaging industries – as
a switch cabinet version with protection class
IP20 or decentralized version with protection
class IP65.

intelligent connective reliable


simco drive "thinks" ahead and for
®
simco drive is open for all applications.
®
simco® drive is reliable. The servo drive
you. Integration, commissioning, Flexible interfaces, intelligent software series relies on proven components and
operability, expansion, configuration, and technology functions and connection the control software familiar to the
communication: with simco® drive, options to a wide range of control customer. It also offers a maximum degree
everything is designed for simplicity, systems make the servo drive a multi- of transparency, e.g. in fault diagnosis and
intuition and efficiency. This saves time talent in process design. function monitoring.
and money – and is more than clever.

simco® drive
Continuous power in watt
3000

2000

1000

SIM2002 (2,5 A) SIM2010 (10 A) SIM2015 (15 A) SIM2050 (50 A)

You're looking for a customized drive solution for your performance range?
The versions included here only represent a selection of the many possibilities that can be implemented using the simco® drive system
family. Higher-performance versions are available on request.

cyber® dynamic line TPM+ dynamic / power TAS


The cyber dynamic line and simco drive
® ®
The TPM in the dynamic and power
+
TAS is the core unit of the iTAS® drive
make a perfect match: Motor and servo versions can be used in size 004 and 010 system. In its diversity, efficiency and
drive from a single source, fast commis- with the simco® drive servo controller. individual scalability, our fully integrated,
sioning, single-cable solution, maximum Intermediate circuit voltages of 24 V and modular servo drive system offers an
dynamics. Both systems are based on 48 V can be used. A holding brake and innovative modular solution specially
the same development philosophy: the Resolver and EnDat 2.2 encoder designed for use in automated guided
Safety, smart technology and resource versions are available as options. The vehicles . A variety of applications can
efficiency at an early stage, while also TPM+ is equipped with either angled or be individually designed by means of a
implementing maximum network capability. straight integral sockets. Further number of equipment packages.
Further information is available from information is available from page 38.
page 30. Detailed information is available in
the iTAS® catalog.

intelligent · connective · reliable 25


simco® drive

Servo drive version SIM2002D-C SIM2002D-F SIM2010D-C SIM2010D-F SIM2015-C SIM2050D-C

Rated output current IN A 2.5 2.5 10 10 15 42

Supply voltage UDC V DC +16 ... 56 +16 ... 56 +16 ... 56 +16 ... 56 +24 … +56 +12 … +60
(power) (unregulated) (unregulated) (unregulated) (unregulated) (unregulated) (unregulated)

Supply voltage Ulog V DC +24 (+/- 10%) +24 (+/- 10%) +24 (+/- 10%) +24 (+/- 10%) +24 (+/- 10%) +12 … +60
(logic) (unregulated)

Peak current Imax Aeff 5 (for 5s) 5 (for 5s) 20 (for 5s) 20 (for 5s) 30 (for 5s) 84

Rated power PN W 125 125 500 500 750 2500

Peak power Pmax W 250 250 1000 1000 1500 5000

Switching frequency fPWM kHz 8 … 32

Current control resolution Bit 14 14 14 14 14 14

CANopen to DS402 CANopen to DS402 CANopen to DS402 CANopen to DS402 CANopen to DS402 CANopen to DS402
EtherCAT with CoE EtherCAT with CoE EtherCAT with CoE EtherCAT with CoE EtherCAT with CoE EtherCAT with CoE
PROFINET RT / IRT PROFINET RT / IRT** PROFINET RT / IRT PROFINET RT / IRT** PROFINET RT / IRT PROFINET RT / IRT
Communication
TCP / IP* TCP / IP* TCP / IP* TCP / IP* TCP / IP* TCP / IP*
RS232 RS232 RS232 RS232 RS232 RS232
EtherNet / IP EtherNet / IP** EtherNet / IP EtherNet / IP** EtherNet / IP EtherNet / IP
- Profile position mode
- Homing mode
Drive function to DS 402
- Profile velocity mode
for CANopen / EtherCAT
- Profile torque mode
communication
- Cyclic synchronous position mode
- Cyclic synchronous velocity mode
Supported PROFIdrive - Application class 1 (PROFINET RT)
application classes for - Application class 3 (PROFINET RT)
PROFINET communication - Application class 4 (PROFINET IRT)
- BISS C
- EnDat 2.2
Encoder interfaces
- Hall sensors
- Resolver
STO (Safe Torque
Off) according to
Safety function STO (Safe Torque Off) certified according to SIL3 / PLe SIL3 / PLe
(certification
pending)

Technology functions Disk cam, motion tasks

Protection class IP20 IP65 IP20 IP65 IP20 IP20

Digital inputs 4, opto decoupled, freely programmable function

Digital outputs 2, opto decoupled, freely programmable function

Event logging with



real-time clock

Brake control ✓

External ballast resistor ✓

Drive program with PLC



functions
Operating temperature
ϑA °C 0 … 45
range

Weight m kg 0.3 0.85 0.3 0.85 0.3 1.03

* Only available with PROFINET and EtherNet/IP


** In preparation

26
cy b e r m o t o r

SIM2002D-C, SIM2010D-C and


SIM2015D-C

X5

X4

Plug connections

Labelling Interface type Plug connection

X1 Input fieldbus interface RJ45 socket

X2 Output fieldbus interface RJ45 socket

X3 RS232 diagnostic interface RJ12 socket

X4 Encoder interface D-Sub, 15-pin, female

X5 Resolver interface D-Sub, 9-pin, female

X6 Digital inputs / outputs D-Sub, 9-pin, male

X7 Motor connection Phoenix_MSTBA_2.5_HC / 7-G

X8 Voltage supply Phoenix_MC_0.5 / 9-G-2.5

27
simco® drive

SIM2002D-F and SIM2010D-F

Plug connections

Labelling Interface type Plug connection

X1 Resolver interface M12 8-pin, female, A-coded

X2 Digital inputs M12 5-pin, female, B-coded

X3 Encoder interface M12 8-pin, female, A-coded

X4 Digital outputs M12 5-pin, female, B-coded

X5 RS 232 diagnostic interface M12 4-pin, female, A-coded

CANopen version: M12 5-pin, female, A-coded


X6 Input fieldbus interface
EtherCAT version M12 4-pin, female, D-coded
CANopen version: M12 5-pin, female, A-coded
X7 Output fieldbus interface
EtherCAT version M12 4-pin, female, D-coded

X8 Voltage supply Intercontec itec 915, 9-pin, male

X9 Motor connection Intercontec itec 915, 15-pin, female

28
cy b e r m o t o r

SIM2050D-C

Plug connections

Labelling Interface type Plug connection

X1 Input fieldbus interface RJ45 socket

X2 Output fieldbus interface RJ45 socket

X3 RS232 diagnostic interface RJ12 socket

X4 Encoder interface D-Sub, 15-pin, female

X5 Resolver interface D-Sub, 9-pin, female

X6 Digital inputs / outputs D-Sub, 9-pin, male

X7 Motor connection Phoenix Contact ZFKDS 10-10.00

X8 Voltage supply Phoenix Contact MC 1.5 / 10-GF-3.5

Heat sink available as an accessory.

29
cyber® dynamic line
Brushless servo motors

Planetary gearheads
optional

Nominal voltage
48 VDC
Integrated encoder system
High-quality - Absolute encoder (single turn)
stainless-steel housing - Incremental encoder
- Resolution of 4096 positions

All parts are welded together


fusion-welded

Single-cable solution
compatible with drag chains
and double shielded Labeling
machine readable

Protection class
IP54

cyber® dynamic line


Industrial design Dynamics
The cyber® dynamic line is characterized by a high
With a protection class up to IP69K, the cyber® dynamic
dynamic factor (maximum torque Mmax / mass inertia J)
line is also suitable for use under adverse conditions.
and performs short movements with frequent speed
The drag-chain compatible, single-cable solution
changes in an optimal manner (e.g. pick & place). This
facilitates integration in machines, the stainless-steel
allows higher accelerations to be achieved – together
housing and the high-strength connection of the motor-
with shorter downtimes and cycle times in the machine.
gearhead combination ensure a high level of reliability,
In addition to this productivity-increasing potential, the
even in the case of extreme loads. Through the option
low inertia of the motor can effectively help save energy
of decentralized use of the overall drive system, a wide
and enhance efficiency.
variety of requirements can be addressed in a flexible
manner.

Torque density / precision
High efficiency
Through the integration of a Sigma/Delta converter
The high efficiency of the overall drive system makes and a current measurement under 8 μs, simco® drive
it extremely well suited for battery-driven applications. provides a current resolution of 1.2 mA (14 bit).
Low losses contribute proactively to increased precision This results in a low torque and speed ripple, allowing
of the overall system. The low losses ultimately result the application to be controlled with a high level of
in low heat development in the machine – with high precision. Thanks to its low weight and compact
mechanical performance. Fewer cooling surfaces, for design, the high-precision cyber® dynamic line not only
example, are required for heat dissipation, achieving contributes effectively to efficiency enhancements in the
significant installation space savings in the machine. machine, but these characteristics are also particularly
well-suited for use in moving axes. The option for
downsizing of the entire drive train leads to measurable
cost savings.

Automatic parametrization
The motor parameters of the cyber® dynamic line
are stored in the simco® drive and automatically
synchronized with the encoder circuit board by the
TID. This electronic type plate makes commissioning
particularly uncomplicated, fast and reliable.

dynamic · high torque · efficient 31


cyber® dynamic line
Servo motor

Size 17 22 32 40

Intermediate circuit voltage UDC VDC 48 48 48 48

Max. torque Mmax Nm 0.035 0.07 0.33  0.96

Continuous stall torque M0 Nm 0.012 0.034 0.14  0.35

No-load speed n0 rpm 21100 14450 9475  5575

Continuous stall current I0 Aeff 0.52   0.96 2.6  3.8

Moment of inertia J1 kgm2*10-8 5.2 12 57 250

Weight m kg  0.04   0.06 0.22  0.43

Ambient temperature ϑA °C 0 to +40

Protection class, standard IP 54


(mounted) –

Protection class, Inox Design IP 66 / 67


(mounted) –

Inox Design / Hygienic Design

Type Inox Design Hygienic Design

Size 17 / 22 / 32 / 40 40*
(outer diameter in mm)

Protection class IP66 / 67 IP69K


(mounted)

Contact surfaces Corrosion-resistant stainless steel Corrosion-resistant stainless steel

Design Standard Hygienic design

Certification None EHEDG


(in certification)

Gearhead option For all sizes For all sizes

* Further sizes available upon request

32
cy b e r m o t o r

L
L0 L3
4 x 90 ° L2

max. Ø 9.7
45 6 L1
°

D1

H
D

D0
W
D2
Motor cable, separate

L0
L3
L2 L1
D

D0
W

Size cyber d17 cyber d22 cyber d32 cyber d40

D (in mm) 17 22 32 40

D0 (in mm) 10 13 16 22

D1 (in mm) 12.5 17 22 32

D2 M1.6x2.5 M2x3.5 M3x4.5 M3x4.5

W (in mm) 3 4 6 6

L (in mm) 63 67.1 92.7 106.3

L0 (in mm) 47 49.1 66.1 80.3

L0 Inox Design (in mm) 54.4 57.9 74.6 87.4

L1 (in mm) 1.2 1.5 1.5 2

L2 (in mm) 13.3 12.4 12.5 14.5

L2 Inox Design (in mm) 20 20 22 22

L3 (in mm) 10 12 20.6 20

H (in mm) 0 0 3 7.5

Shaft type Smooth shaft

33
cyber® dynamic line
Servo actuator – size 17

No. of stages 1 2 3

Ratio i – 4 12 21 28 36 48 64

Maximum torque Mmax Nm 0.1 0.28 0.49 0.63 0.78 1.0 1.0

Continuous stall torque M0 Nm 0.03 0.08 0.14 0.19 0.22 0.29 0.37

Rated torque Mn Nm 0.02 0.06 0.1 0.13 0.15 0.2 0.27

No-load speed nmax rpm 2500 830 475 355 275 210 150

Permanently permitted speed nmax, S1 rpm 1500 500 285 215 165 125 90

Continuous stall current I0 Aeff 0.37 0.37 0.37 0.37 0.37 0.37 0.37

Length A mm 64.5 69.5 74.5

Weight – kg 0.06 0.07 0.07

Backlash jt arcmin 20 35 50

Max. axial force Famax N 10

Max. radial load Fmax N 30

Protection class, standard – IP 54


(mounted)

Protection class, Inox Design – IP 66 / 67


(mounted)

Shaft type Flattened shaft (D-type)

A
13,3 1,5
max. Ø 8.5

(6)
Ø 3h6

12

8
3x

Ø 13
Ø 10h8
Ø 17

2,8

M 2x4 2 10,5
Motor cable, separate

Length A [ mm ]
Ratio Length A [ mm ]
(Inox Design)
Single-stage, i4 64.5 71.9

Two-stage, i12/21/28 69.5 76.9

Three-stage, i36/48/64 74.5 81.9


34
cyber® dynamic line
Servo actuator – size 22 cy b e r m o t o r

No. of stages 1 2 3

Ratio i – 4 16 20 28 64

Maximum torque Mmax Nm 0.2 1.0 1.0 1.0 1.5

Continuous stall torque M0 Nm 0.1 0.43 0.5 0.5 1.34

Rated torque Mn Nm 0.1 0.39 0.48 0.5 1.2

No-load speed nmax rpm 2500 625 500 360 155

Permanently permitted speed nmax, S1 rpm 1500 375 300 215 95

Continuous stall current I0 Aeff 0.74 0.84 0.79 0.58 0.75

Length A mm 69.1 76.1 83.1

Weight – kg 0.15 0.18 0.21

Backlash jt arcmin 20 35 50

Max. axial force Famax N 24

Max. radial load Fmax N 30

Protection class, standard – IP 54


(mounted)

Protection class, Inox Design – IP 66 / 67


(mounted)

Shaft type Flattened shaft (D-type)

A
12,4 2
max. Ø 8.8

(6)
16

Ø 4h6
12

8
3x

Ø 12h8
Ø 22

3,5

M 2.5 x4 2,5 12,5


Motor cable, separate

Length A [ mm ]
Ratio Length A [ mm ]
(Inox Design)
Single-stage, i4 69.1 77.9

Two-stage, i12/21/28 76.1 84.9

Three-stage, i36/48/64 83.1 91.9


cyber® dynamic line
Servo actuator – size 32

No. of stages 1 2 3

Ratio i – 4 16 20,8 25 64 72 100

Maximum torque Mmax Nm 0.8 4.0 4.0 4.0 6.0 6.0 6.0

Continuous stall torque M0 Nm 0.4 1.5 2.0 2.0 5.7 6.0 6.0

Rated torque Mn Nm 0.4 1.4 1.8 2.0 5.1 5.8 6.0

No-load speed nmax rpm 2000 500 385 320 125 111 80

Permanently permitted speed nmax, S1 rpm 1250 313 240 200 78 69 50

Continuous stall current I0 Aeff 2.0 2.0 2.0 1.8 2.0 1.9 1.4

Length A mm 92.6 101.6 110.6

Weight – kg 0.39 0.43 0.5

Backlash jt arcmin 20 35 50

Max. axial force Famax N 65

Max. radial load Fmax N 80

Protection class, standard – IP 54


(mounted)

Protection class, Inox Design – IP 66 / 67


(mounted)

Shaft type Smooth shaft

A
4 x 90°
12,5
max. Ø 9.7

45
° (6) 3
Ø 6h6

Ø2
6

3
Ø 20h8
Ø 32

4 16
M 3 x5
Motor cable, separate

Length A [ mm ]
Ratio Length A [ mm ]
(Inox Design)
Single-stage, i4 92.6 101.1

Two-stage, i12/21/28 101.6 110.1

Three-stage, i36/48/64 110.6 119.1


36
cyber® dynamic line
Servo actuator – size 40 cy b e r m o t o r

No. of stages 1 2 3

Ratio i – 4 12.25 20 25 30.67 49 64 100

Maximum torque Mmax Nm 1.4 8.0 8.0 8.0 8.0 12.0 12.0 12.0

Continuous stall torque M0 Nm 0.7 3.1 4.0 4.0 4.0 11.8 12.0 12.0

Rated torque Mn Nm 0.7 2.5 4.0 4.0 4.0 9.4 12.0 12.0

No-load speed nmax rpm 1400 455 280 220 182 114 87 56

Permanently permitted speed nmax, S1 rpm 1250 400 250 200 160 100 78 50

Continuous stall current I0 Aeff 2.0 3.1 2.5 2.0 1.6 3.1 2.5 1.7

Length A mm 113.3 125.8 138.3

Weight – kg 0.7 0.8 0.9

Backlash jt arcmin 20 35 50

Max. axial force Famax N 120

Max. radial load Fmax N 150

Protection class, standard – IP 54


(mounted)

Protection class, Inox Design – IP


(mounted)

Shaft type Shaft with keyway

A
4 x 90° 14,5
45 Feather key, 3x3x14
° (6) 3
Ø 8h6

7,5
Ø 25h8
Ø 40

2
Ø3
max. Ø 9.7

M4 x8 4 18,5
Motor cable, separate

Feather key, 3x3x14

Length A [ mm ]
Ratio Length A [ mm ]
(Inox Design)
Single-stage, i4 113.3 120.4

Dual-stage, i12/21/28 125.8 132.9

Three-stage, i36/48/64 138.3 145.4


TPM+ dynamic / power
Actuator

Compact servo actuator series


The perfect combination for all requirements: The TPM+
servo actuators in the dynamic and power versions optimally
complement the simco® drive. The compact and dynamic
actuators combine the gearhead and servo motor to form
a coupling-free, flexibly usable unit. The versions of the TPM+
series shown here only represent a selection of the wide-ranging
possibilities offered by these servo actuators in practice.
We will be pleased to provide further versions upon request.

TPM+
Motor/gearhead combination Perfectly matched
The particularly compact dimensions of the TPM+ enable With the complete drive systems of WITTENSTEIN
effective installation space savings in the machine and in (cable, drive, actuator), commissioning is particularly
the switch cabinet (servo drive). easy: The motor data of the TPM+ actuator series is
stored in the motor database of the simco® drive, so that
parametrization takes place exclusively through selection
of the motor version in the software. This not only saves
time, but also helps to prevent any errors during
Outstanding dynamics commissioning or during operation.

Through use of the high-performance TPM+ productivity


can be increased in a targeted manner in the machine
because of the coupling-free connection between motor
and gearhead. The low momentum of inertia and the Problem-free performance
high torsional rigidity lead to particular short response
enhancement
times in the machine.
Through expansion of the simco® drive performance
up to 6 kW, the performance of the entire drive train
can be extended accordingly. In addition to the versions
included in this catalog, size 025 and 050 actuators
High variety can also be used. A wide range is therefore covered and
TPM+ with simco® drive can be used for additional axes
The application-specific sizing of the series provides and in new applications.
for an optimized selection of solutions to meet your
individual requirements. Through various optional
equipment criteria, e.g. in terms of size or encoder
systems, there is a high level of flexibility in the further
specification of the motor/gearhead combination.
Moreover, the servo drive used can be precisely matched
to the required actuator power version, additionally
optimizing the compactness and efficiency of the overall
drive system.

productive · efficient · precise 39


TPM+ dynamic
Size 004 – 24 V / 48 V

Ratio i 16 21 31 61 64 91

Motor size 53-30 53-30 53-30 53-30 53-30 53-30 53-15 53-15 53-15 53-15 53-15 53-15

Intermediate circuit voltage UD V DC 24 48 24 48 24 48 24 48 24 48 24 48

Max. acceleration torque


at output T2B Nm 18.8 18.8 24.7 24.7 36.4 36.4 32 32 32 32 32 32
(max. 1000 cycles per hour)

Static output torque T20 Nm 6.72 6.72 9.24 9.24 14 14 15 15 14.1 14.1 15 15

Brake holding torque at output,


T2BR Nm 17.6 17.6 23.1 23.1 34.1 34.1 67.1 67.1 70.4 70.4 100 100
100°C

Max. speed n2max rpm 281 375 214 286 145 194 98.4 98.4 93.8 93.8 65.9 65.9

Speed limit for T2B n2B rpm 160 375 121.95 285.6 82.61 193.4 87.34 86.36 85.11 84.12 65.93 65.73

Max. motor acceleration


Tmmax Nm 1.25 1.25 1.25 1.25 1.25 1.25 0.69 1.03 0.69 1.03 0.69 1.03
torque
Max. motor acceleration
Imaxdyn Aeff 20 20 20 20 20 20 20 15 20 15 20 15
current

Motor stall current I0 Aeff 10 10 10 10 10 10 10 5.01 10 5.01 10 5.01

Mass moment of inertia


(at motor shaft, without brake, J1 kgm2*10-4 0.21 0.2 0.2 0.12 0.11 0.12
with resolver)

Backlash jt arcmin Standard < 4 / Reduced < 2

Nm/arc-
Torsional rigidity Ct / 10 9 9 / 7
min
Nm/arc-
Tilting rigidity CK /
min

Max. axial force Famax N 1630

Max. tilting torque


(distance from point of rotation Mkmax Nm 110
to output flange 57.6 mm)

Weight m kg 2.2 2
(with resolver, without brake)

Operating noise LPA dB(A) < 58


(measured at motor speed of 3000 rpm)

Max. permitted housing


ϑmax °C 90
temperature

Ambient temperature ϑA °C 0 to +40

Protection class IP65

Mounting position Any

Lubrication Synthetic oil, lubricated for life

Insulating material class F

Paint Metallic blue 250 and natural cast aluminum

40
cy b e r m o t o r

54,3 56,5
14 14
5 H7x8
0,02
4 19,5
0,03
8 3,2 0,03

79
55
45°

44,2
45°

31,5
8x

40h7

64h7

85,5
75

20H7x4
8x
4,5
0,25

7x
M5 x7
0,20

Electrical connection: Integral sockets, angled, manufactured by Intercontec, itec model, series 615 / 915

Without brake
Ratio Motor feedback Length L0 in mm Length L1 in mm

Resolver 128 22
i = 16/21/31
EnDat 2.2 157 51

Resolver 113 22
i = 61/64/91
EnDat 2.2 142 51

With brake
Ratio Motor feedback Length L0 in mm Length L1 in mm

Resolver 165 22
i = 16/21/31
EnDat 2.2 194 51

Resolver 150 22
i = 61/64/91
EnDat 2.2 179 51

41
TPM+ dynamic
Size 010 – 24 V / 48 V

Ratio i 16 21 31 61 64 91

Motor size 64-30 64-30 64-30 64-15 64-15 64-15 64-15 64-15 64-15

Intermediate circuit voltage UD V DC 48 48 48 24 48 24 48 24 48

Max. acceleration torque


at output T2B Nm 24.7 32.4 47.8 50.4 80 52.9 80 75.2 80
(max. 1000 cycles per hour)

Static output torque T20 Nm 7.36 10.3 15.8 15.3 26.8 13.4 25.6 23.7 35

Brake holding torque at output,


T2BR Nm 17.6 23.1 34.1 67.1 67.1 70.4 70.4 100 100
100°C

Max. speed n2max rpm 375 286 194 98.4 88.7 93.8 84.6 65.9 59.5

Speed limit for T2B n2B rpm 346.69 264.14 178.94 74.75 44.17 71.25 44.07 50.11 39.36

Max. motor acceleration


Tmmax Nm 1.64 1.64 1.64 0.88 1.67 0.88 1.67 0.88 1.67
torque
Max. motor acceleration
Imaxdyn Aeff 20 20 20 20 18.7 20 18.7 20 18.7
current

Motor stall current I0 Aeff 10 10 10 10 6.23 10 6.23 10 6.23

Mass moment of inertia


(at motor shaft, without brake, J1 kgm2*10-4 0.32 0.32 0.32 0.17 0.17 0.17
with resolver)

Backlash jt arcmin Standard < 3 / Reduced < 1

Nm/arc-
Torsional rigidity Ct / 26 24 24 24 / / 21 21
min
Nm/arc-
Tilting rigidity CK 225
min

Max. axial force Famax N 2150

Max. tilting torque


(distance from point of rotation Mkmax Nm 270
to output flange 57.6 mm)

Weight m kg 4.8 4.3


(with resolver, without brake)

Operating noise LPA dB(A) < 62


(measured at motor speed of 3000 rpm)

Max. permitted
ϑmax °C 90
housing temperature

Ambient temperature ϑA °C 0 to +40

Protection class IP65

Mounting position Any

Lubrication Synthetic oil, lubricated for life

Insulating material class F

Paint Metallic blue 250 and natural cast aluminum

42
cy b e r m o t o r

60
55,4
16 16

6H7x7
0,02
7 30
0,03
11 6 0,03
89,4

9
10
73,8

8x 4

50
45°

31,5H7x7

117,5
63h7
90h7
98

8x
5,5
0,25
7x
M6x10
0,30

Electrical connection: Integral sockets, straight or angled, manufactured by Intercontec, speedtec model, series A and B, size 1

Without brake
Ratio Motor feedback Length L0 in mm Length L1 in mm

Resolver 157 24
i = 16/21/31
EnDat 2.2 182 49

Resolver 142 24
i = 61/64/91
EnDat 2.2 167 49

With brake
Ratio Motor feedback Length L0 in mm Length L1 in mm

Resolver 178 24
i = 16/21/31
EnDat 2.2 202 49

Resolver 163 24
i = 61/64/91
EnDat 2.2 187 49

43
TPM+ power
Size 004 – 24 V / 48 V

Ratio i 16 20 25 28 35 40 50 70 100

Motor size 64-30 64-30 64-30 64-30 64-30 64-15 64-15 64-15 64-15 64-15 64-15 64-15 64-15

Intermediate circuit voltage UD V DC 48 48 48 48 48 24 48 24 48 24 48 24 48

Max. acceleration torque


at output T2B Nm 24.4 30.5 38.1 43.4 50 32.6 50 40.8 50 50 50 35 35
(max. 1000 cycles per hour)

Static output torque T20 Nm 11.4 14.3 17.9 20.7 26.4 15.4 23 19.3 28.8 27.9 40 18 18

Brake holding torque at output,


T2BR Nm 17.6 22 27.5 30.8 38.5 44 44 55 55 77 77 110 110
100°C

Max. speed n2max rpm 375 300 240 214 171 150 135 120 108 85.7 77.3 60 54.1

Speed limit for T2B n2B rpm 346.69 277.35 221.88 198.11 160.29 114 71.25 91.2 67.11 67.59 56.71 54.62 46.55

Max. motor acceleration


Tmmax Nm 1.64 1.64 1.64 1.64 1.64 0.88 1.67 0.88 1.67 0.88 1.67 0.88 1.67
torque
Max. motor acceleration
Imaxdyn Aeff 20 20 20 20 20 20 18.7 20 18.7 20 18.7 20 18.7
current

Motor stall current I0 Aeff 10 10 10 10 10 10 6.23 10 6.23 10 6.23 10 6.23

Mass moment of inertia


(at motor shaft, without brake, J1 kgm2*10-4 0.32 0.31 0.31 0.31 0.31 0.16 0.16 0.16 0.16 0.16 0.16 0.16 0.16
with resolver)

Backlash jt arcmin Standard < 4 / Reduced < 2

Nm/arc-
Torsional rigidity Ct 12 12 12 12 12 11 11 12 12 11 11 8 8
min
Nm/arc-
Tilting rigidity CK /
min

Max. axial force Famax N 1630

Max. tilting torque


(distance from point of rotation to out- Mkmax Nm 110
put flange 57.6 mm)

Weight m kg 3.7 3.3


(with resolver, without brake)

Operating noise LPA dB(A) < 58


(measured at motor speed of 3000 rpm)

Max. permitted housing


ϑmax °C 90
temperature

Ambient temperature ϑA °C 0 to +40

Protection class IP65

Mounting position Any

Lubrication Synthetic oil, lubricated for life

Insulating material class F

Paint Metallic blue 250 and natural cast aluminum

44
cy b e r m o t o r

60

16 16

55,4

4 19,5

79 0,03
89,4

8
1,5
45°

3 0,03
4
45°
8x

73,8

40h7

64h7

85,5
98

20H7 x4
4,5 8x
0,25

M5 - 7 8x
0,2

Electrical connection: Integral sockets, straight or angled, manufactured by Intercontec, speedtec model, series A and B, size 1

Without brake
Ratio Motor feedback Length L0 in mm Length L1 in mm

Resolver 164 24
i = 16, 20, 25, 28, 35
EnDat 2.2 189 49

Resolver 149 24
i = 40, 50, 70, 100
EnDat 2.2 174 49

With brake
Ratio Motor feedback Length L0 in mm Length L1 in mm

Resolver 184 24
i = 16, 20, 25, 28, 35
EnDat 2.2 209 49

Resolver 169 24
i = 40, 50, 70, 100
EnDat 2.2 194 49

45
Cables

Pre-configured lengths

The following pre-configured cables are available


for fast commissioning of your drive system:

- Cables for voltage supply of the simco® drive


- Fieldbus cables for CANopen, EtherCAT, PROFINET and
EtherNet/IP communication
- Cables for commissioning
nnection
- Motor connection cables for connecting to the servo drive.
s o f th e motor co
Further cable lengths are available upon request. l detail
Technica
cables : PUR
- Material:
re ra n g e a ti b le with
 emperatu
-T  omp
-C
s
- 30 to 80
°C drag chain
ie ld in g
- EMC sh
uest.
lable upon req
ata is avai
ur th er te chnical d
F

Motor connection cables

Interfaces
Standard
No. Cable type Description
lengths / m
Motor Servo drive

TPM+ Size 004 and 010


CAB-POW-U-SIM2-C-D0150-E-LXXXX itec, series 915
1 Power cable Phoenix Contact connector
CAB-POW-U-SIM2-C-D0150-S-LXXXX speedtec, series 923
CAB-SIG-R-SIM-C-D0000-E-LXXXX itec, series 615
2 Signal cable resolver Sub-D connector, 9-pin
CAB-SIG-R-SIM-C-D0000-S-LXXXX speedtec, series 923
CAB-SIG-W-SIM-C-D0000-E-LXXXX itec, series 615
3 Signal cable encoder Sub-D connector, 15-pin
CAB-SIG-W-SIM-C-D0000-S-LXXXX speedtec, series 923
2; 5; 10; 15
CAB-POW-U-SIM2-F-D0150-E-LXXXX itec, series 915
4 Power cable itec, series 915
CAB-POW-U-SIM2-F-D0150-S-LXXXX speedtec, series 923
CAB-SIG-R-SIM-F-D0000-E-LXXXX itec, series 615
5 Signal cable resolver M12 connector, 8-pin
CAB-SIG-R-SIM-F-D0000-S-LXXXX speedtec, series 923
CAB-SIG-W-SIM-F-D0000-E-LXXXX itec, series 615
6 Signal cable encoder M12 connector, 8-pin
CAB-SIG-W-SIM-F-D0000-S-LXXXX speedtec, series 923

cyber® dynamic line

7 Motor connection cable S/L cable XXXHI-XXXX-BMS0-x/3 Direct cable outlet itec, series 915 0,5; 3

Sub-D connector, 15-pin 0,5; 3; 5; 8; 10;


8 Adapter cable for IP20 S/L cable XXXHI-XXXX-BAS0-6/3 itec, series 915
Phoenix Contact connector 15; 20
0,5; 1; 1,5; 3; 5;
9 Extension cable S/L cable XXXHI-XXXX-BVS0-11/3 itec, series 915 itec, series 915
10; 20

46
cy b e r m o t o r

Overview of motor connection options

Resolver Encoder

X5 X7 X4 X7 X4

8 8

2 1 3

TPM+ 7
(either 2 or 3)

cyber® dynamic line

cyber® dynamic line

(either 5 or 6)
TPM+

6 4 5 7

X3

X3 X9 X1 X9 Power cable
Signal cable
Encoder Resolver Hybrid motor cable

47
Cables

simco® drive 1 simco® drive 2

X1 X2 X3 X1 X2 X3
1.1

3
Higher-level 4 5 Commissioning / diagnostic PC 5 Commissioning / diagnostic PC
control system
2

4
CANopen
EtherCAT / PROFINET / EtherNet / IP
Commissioning

SIM2002D, SIM2010D, SIM2015D and SIM2050D IP20

Interfaces
Standard
No. Type of accessory Description Description
Control system / lengths
Servo drive
servo drive 2 / PC

CANopen fieldbus

1 CANopen fieldbus cable CAB-BUS-CAN-RJ45-FL__-LXXXX RJ45 connector, 8-pin Flying leads - 5m

9-pin connector with cable


entry and outlet as well
1.1 CAN Sub-D connector SUBCON-PLUS-CAN / PG - - -
as switchable terminating
resistor
1.5 m,
2 CANopen fieldbus extension cable CAB-BUS-CAN-RJ45-RJ45-LXXXX RJ45 connector, 8-pin RJ45 connector, 8-pin -
5m
Terminating resistor only
3 CANopen terminating resistor CAB-BUS-CAN-RJ45-TERMINAT - RJ45 connector, 8-pin necessary for CAN commu- -
nication

EtherCAT / PROFINET / EtherNet / IP fieldbus cable


1.5 m,
3 m, 5 m,
4 EtherCAT / PROFINET fieldbus cable CAB-BUS-ETH-RJ45-RJ45-LXXXX RJ45 connector, 8-pin RJ45 connector, 8-pin -
7.5 m,
10 m

Commissioning
RS 232 connection cable for
Sub-D connector,
5 RS 232 connection cable CAB-BUS-RS_-RJ12-SF09-LXXXX RJ12 connector, 6-pin diagnostic purposes, com- 3m
9-pin
missioning with MotionGUI

48
cy b e r m o t o r

simco® drive 1 simco® drive 2

DC voltage supply DC voltage supply

1 1

X8 X8

X5 X6 X7 X5 X6 X7

6 2
4
6
2.1 3
Higher-level con-
trol system 5
CANopen
Commissioning / diagnostic PC Commissioning / diagnostic PC
EtherCAT / PROFINET / EtherNet / IP
Commissioning

SIM2002D and SIM2010D IP65

Interfaces
Standard
No. Type of accessory Description DC voltage supply / Description
lengths
Servo drive control system / drive
amplifier 2 / PC

Voltage supply
2 m,
1 Voltage supply CAB-SUP-SIM2010D-F-D0075-LXXXX itec, series 915 Flying leads DC voltage supply cable
5m

CANopen fieldbus
M12 connector,
2 CANopen fieldbus cable CAB-BUS-CAN-M12M-FL__-LXXXX Flying leads - 5m
5-pin, A-coded
9-pin connector with cable entry
2.1 CAN Sub-D connector SUBCON-PLUS-CAN / PG - - and outlet as well as switchable -
terminating resistor
M12 connector, M12 connector, 5-pin, 0.5 m,
3 CANopen fieldbus extension cable CAB-BUS-CAN-M12M-M12M-LXXXX -
5-pin, A-coded A-coded 1m
M12 connector, 5-pin, Terminating resistor only
4 CANopen terminating resistor CAB-BUS-CAN-M12M-TERMINAT - -
A-coded necessary for CAN communication

EtherCAT / PROFINET / EtherNet / IP fieldbus cable


1.5 m,
M12 connector, M12 connector, 4-pin,
5 EtherCAT / PROFINET fieldbus cable CAB-BUS-ETH-M12M-M12M-LXXXX - 3 m, 5 m,
4-pin, D-coded D-coded
10 m

Commissioning
RS 232 connection cable for
6 RS 232 connection cable CAB-BUS-RS_-M12M-SF09-LXXXX M12, 4-pin Sub-D connector, 9-pin diagnostic purposes, commissio- 5m
ning with MotionGUI

49
Order codes

simco ® drive

1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8

S I M 2 0 1 0 D – F C S A – C A 0 0 – 0 0 0 0 – 0 0 0 0

Product Fieldbus interface Special model


family 2 characters (pos. 15-16): 4 characters (pos. 25-28):
3 characters CA = CANopen 0000 = Standard
(pos. 1-3) EC = EtherCAT xxxx = S equential number,
PN = PROFINET, TCP/IP special version
EI = EtherNet/IP, TCP/IP

Rated output current Device generation Motor feedback system


3 characters (pos. 5-7): 1 character (pos. 13): 2 characters (pos. 22-23):
002 = 2.5 A eff A = 1st generation 00 = Standard EnDat / BiSS / resolver
010 = 10 A eff
015 = 15 A eff
050 = 50 A eff ** Overload factor
1 character (pos. 12):
S = 2x, internal
Intermediate circuit Safety version
voltage 2 characters (pos. 20-21):
1 character (pos. 4): 00 = STO acc. to SIL3 / PLe
Cooling
2 = 48 V*
1 character (pos. 11):
C = Convection

Housing version
1 character (pos. 10):
C = Version for switch cabinet, IP20
F = Decentralized version, IP65

Voltage supply Electrical connection


1 character (pos. 8): 2 characters (pos. 17-18):
D = DC voltage 00 = Standard

* according to the version 12 - 60 VDC (cf. p. 26)


** see simco ® drive performance data (cf. p. 26)

50
cy b e r m o t o r

TPM +

1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

T P M P 0 1 0 S – 0 2 5 R – 2 K B 1 – 0 5 3 A – W 4 – 0 0 0

Actuator type Backlash Special model


3 characters 1 character 3 characters (pos. 28-30):
(pos. 1-3): (pos. 18): 3 characters, consecutive
TPM 1 = Standard
0 = Reduced
Size Ratio Stator
Brake
3 characters 3 characters length
1 character (pos. 17):
(pos. 5-7): (pos. 10-12): 1 character
B = With brake
004 and 010 016 to 100 (pos. 23):
O = Without brake
A = 15 mm
Subtype B = 30 mm Pin assignment
1 character Temperature 1 character (pos.
(pos. 4): sensor 26):
_ = dynamic 1 character 4 = Temp. in
P = power Type (pos. 16): Motor size power cable
1 character (pos. 8): K = KTY 3 characters (pos.
S  =  Standard Operating voltage 20-22):
1 character (pos. 15): 53 mm (TPM 004)
1 = 24 V 64 mm (TPM 010,
2 = 48 V TPMP 004)

Electr. connection
1 character
Feedback system Motor size Electr. connection
1 character (pos. 13):
W=A
 ngled integral
R = Resolver
socket, speedtec
F = E nDat 2.2 absolute encoder, 064B
singleturn G=S
 traight integral
W = E nDat 2.2 absolute encoder, socket, speedtec
multiturn E = A ngled integral
053B
socket, itec

51
Order codes

TPM + power cable

1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

C A B – P O W – U – S I M 2 – X – D 0 0 7 5 – E – L X X X X

Cable harness Controller version Cable length


3 characters 1 character (pos. 16): 5 characters (pos. 26-30):
(pos. 1-3) C = IP20 L0200 = 2 m
F = IP65 L0500 = 5 m
Type L1000 = 10 m
3 characters (pos. 5-7): L1500 = 15 m
POW = Power cable
Assembly drive
4 characters (pos. 11-14):
SIM2 = simco ® drive (max. Assembly motor
Uint = 48 V) 1 character (pos. 24):
E = Connector, itec (motor size 53 mm)
S = Connector, speedtec (motor size 64 mm)

Power connector assignment Cable cross section


1 character (pos. 9) 5 characters (pos. 18-22):
Connector size 1.5 D0075 = 0.75 mm 2
U = Universal for all motor feedback

52
cy b e r m o t o r

TPM + signal cable

1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9

C A B – S I G – X – S I M – C – D 0 0 0 0 – E – L X X X X

Cable harness Controller version Cable length


3 characters 1 character (pos. 15): 5 characters (pos. 25-29):
(pos. 1-3) C = IP20 L0200 = 2 m
F = IP65 L0500 = 5 m
Type L1000 = 10 m
3 characters (pos. 5-7): L1500 = 15 m
SIG = Signal cable
Assembly drive
3 characters (pos. 11-13):
SIM = simco ® drive Assembly motor
1 character (pos. 23):
E = Connector, itec (motor size 53 mm)
S = Connector, speedtec (motor size 64 mm)
Feedback system
1 character (pos. 9):
R = Resolver
W = E nDat 2.2
absolute encoder,
singleturn / multiturn
Cable cross section
5 characters (pos. 17-21):
D0000 = S tandard for all sizes

53
Order codes

simco ® drive power supply

1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0

C A B – S U P – S I M 2 0 1 0 D – F – D 0 0 7 5 – L 0 5 0 0

Cable harness Controller version Cable length


3 characters 1 character (pos. 18): 5 characters (pos. 26-30):
(pos. 1-3) F = IP65 Length in cm:
Note available cable lengths
on page 50 / 51

Assembly drive
8 characters (pos. 9-16):
SIM2010D = simco ® drive
(2.5 /10 A rated current)

Cable cross section


5 characters (pos. 20-24):
D0075 = 0.75 mm 2

Type
3 characters (pos. 5-7):
SUP = Voltage supply cable

54
cy b e r m o t o r

Fieldbus cable and RS232 connection cable

1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7

C A B – B U S – X X X – X X X X – X X X X – L X X X X

Cable harness Cable length


3 characters 5 characters (pos. 23-27):
(pos. 1-3) Length in cm:
Note available cable
Type lengths on page 50 / 51
3 characters (pos. 5-7):
BUS = Fieldbus cable

Cable end at control system


4 characters (pos. 18-21):
M12M = M12 connector, 5-pin, straight
RJ45 = RJ45 connector, 8-pin
FL__ = Flying leads
SF09 = Sub-D connector, 9-pin

simco® drive cable end


4 characters (pos. 13-16):
M12M = M12 connector, 5-pin, straight
RJ45 = RJ45 connector, 8-pin
RJ12 = RJ12 connector, 6-pin

Type of connection
3 characters (pos. 9-11):
CAN = CANopen fieldbus cable
RS_ = RS232 connection cable
ETH = EtherCAT / PROFINET / EtherNet / IP fieldbus cable

55
SERVICE
CONCEPT

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PRE-SALES AFTER-SALES

Planning Investment Application Re-investment

Consultation & design cymex® sizing software Manuals Modernization service


Customer training Engineering Commissioning
Info & CAD Finder Sensors Pick-up & return service
cymex® statistics Repair service
Preventive maintenance

raise
p t c o n tinues to
ice conc
e for
Our serv li ty . W e are there
ua
service q and
the bar in ia l concept
th e in it f your
you, from e n ti re li fe cycle o
ut the
througho
n.
applicatio
Contact information

PRE-SALES AFTER-SALES

Support hotline Service hotline

For reliable and expert dimensioning. For fast and unbureaucratic assistance with repairs and
questions about supplied products.

Tel.: +49 7931 493-15800 Tel.: +49 7931 493-15900


Fax: +49 7931 493-10905 Fax: +49 7931 493-10903
Email: info@wittenstein-cyber-motor.de Email: service@wittenstein-cyber-motor.de

Technical support

For any questions on installation, commissioning and optimization.

Tel.: +49 7931 493-14800


Email: support@wittenstein-cyber-motor.de

For detailed information, please visit www.wittenstein-cyber-motor.de


Notes

58
cy b e r m o t o r

59
cyb e r mo t o r

WITTENSTEIN cyber motor GmbH · Walter-Wittenstein-Straße 1 · 97999 Igersheim · Germany


Tel. +49 7931 493-15800 · info@wittenstein-cyber-motor.de

WITTENSTEIN Inc. · 1249 Humbracht Circle · Bartlett, IL 60103 · USA


Tel. +1 630 540 5300 · info@wittenstein-us.com

WITTENSTEIN S.P.A. · Via Giosuè Carducci 125 · 20099 Sesto San Giovanni MI · Italy
Tel. +39 02 241357-1 · info@wittenstein.it

WITTENSTEIN Ternary Co., Ltd. · 99-5, Kosato · Ueda · Nagano · 386-0005 Japan
Tel. +81 268 29 4620 · info-ternary@wittenstein-ternary.jp

Catalog_Kleinservomotoren_en_2017_I Subject to change

WITTENSTEIN – one with the future

www.wittenstein-cyber-motor.de