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HYDRAULIC/HYDROSTATIC SCHEMATIC

S175 (S/N 530111001 AND ABOVE)


(S/N 530211001 AND ABOVE)
S185 (S/N 530311001 AND ABOVE)
(S/N 530415001 AND ABOVE)
(PRINTED OCTOBER 2005)
V-0741legend
LEGEND
1 RESERVOIR: 15 LIFT CYLINDER SPOOL - MADE TO 30 RELIEF VALVE: 3300 PSI (228 Bar) 44 PILOT ACTIVATED DIRECTIONAL
Capacity . . . . . . . 19.2 Qts. (18,2 L) RESTRICT FLOW DURING BOOM CONTROL VALVE - HYDRAULIC
DOWN BUT NOT DURING BOOM UP 31 FILTER - HYDRAULIC (CANISTER) POWERED BOB-TACH
2 SPRING LOADED FILTER BY-PASS
VALVE: 45-55 PSI (3,1-3,8 Bar) 16 SOLENOID ACTIVATED DIRECTIONAL 45 RESTRICTION - 0.089 inch (2,26 mm)
3 DIFFERENTIAL PRESSURE SWITCH: CONTROL VALVE - BICS CONTROL 32 FILTER - CASE DRAIN (SINTERED
36-44 PSI (2,5-3,0 Bar) BRONZE) 46 RESTRICTION - 0.025 inch (0,6 mm)
17 PILOTED ACTIVATED DIRECTIONAL
Normally Closed CONTROL VALVE - TILT CONTROL 33 FILTER - BICS CONTROL VALVE 47 RELIEF VALVE - 2000 PSI (137 Bar)
4 DRIVE MOTOR SHUTTLE VALVE (SCREEN)
18 PILOTED ACTIVATED DIRECTIONAL
5 RELIEF/REPLENISHING VALVE - HIGH CONTROL VALVE - LIFT CONTROL 48 RELIEF VALVE - 1200 PSI (83 Bar)
34 CHECK VALVE - BUCKET POSITION
PRESSURE: 5000 PSI (345 Bar) 19 PULL BUTTON ACTIVATED VALVE
49 SOLENOID ACTIVATED DIRECTIONAL
DIRECTIONAL CONTROL VALVE - LIFT
6 RELIEF VALVE - CHARGE INLET: 35 RESTRICTION CONTROL VALVE (TWO COIL)
ARM BY-PASS
360 PSI (24,8 Bar) 50 FIXED CAPACITY DISPLACEMENT
at High Engine Idle 20 PILOTED ACTIVATED DIRECTIONAL
36 VARIABLE CAPACITY DISPLACEMENT HYDRAULIC MOTOR
With 140 degrees F. (60 degrees C.) Fluid CONTROL VALVE - UNLOADING
BIDIRECTIONAL HYDROSTATIC PUMP
SPOOL 51 ANTICAVITATION VALVE
7 FRONT AUXILIARY MANUAL PRESSURE 37 SHUTTLE RELIEF VALVE
21 PILOTED ACTIVATED DIRECTIONAL
BLEED-OFF VALVE CONTROL VALVE - FLOW CONTROL (Not Adjustable - Factory Set) 52 PROPORTIONAL RELIEF VALVE –
SPOOL 65 PSI (4,5 Bar) (Fan Speed Regulator):
8 HYDRAULIC PUMP . . . . . . . Gear Type 1566 - 1784 PSI (108 - 123 bar)
16.9 GPM (64 L/min.) at High Engine Idle 22 FLOW DIVIDER ADJUSTMENT VALVE 38 FIXED CAPACITY DISPLACEMENT
53 FILTER - BOB-TACH VALVE
BIDIRECTIONAL HYDROSTATIC
9 RELIEF VALVE - MAIN: MOTOR 54
23 SOLENOID ACTIVATED DIRECTIONAL RESTRICTION - 0.343 inch (8,73 mm)
3250-3350 PSI (224-231 Bar)
CONTROL VALVE - BASE 39 CHECK VALVE - With 80 PSI (5,5 Bar) Spring
at Front Quick Couplers
24 SOLENOID ACTIVATED DIRECTIONAL
10 RELIEF/ANTICAVITATION VALVE -
CONTROL VALVE - ROD 40 SOLENOID ACTIVATED DIRECTIONAL
PORT 3500 PSI (241,3 Bar)
CONTROL VALVE - BUCKET POSITION
11 ANTICAVITATION VALVE 25 LOAD SHUTTLE VALVE - BLEED OFF VALVE (ON/OFF)

26 SOLENOID ACTIVATED DIRECTIONAL 41 CHECK VALVE - BICS CONTROL VALVE


12 SOLENOID ACTIVATED DIRECTIONAL
CONTROL VALVE - AUXILIARY CONTROL VALVE - TWO COIL
42 CHARGE PUMP -
13 RELIEF/ANTICAVITATION VALVE - 27 PILOT ACTIVATED DIRECTIONAL 12.8 GPM (48,5 L/min) at High Engine Idle
PORT (OPTIONAL) 3500 PSI (241,3 Bar) CONTROL VALVE - REAR AUXILIARY
28 43 CHECK VALVE - With 300 PSI (20,7 Bar)
RESTRICTOR - 0.140 inch (3,6 mm)
14 LOAD CHECK VALVE Spring And With 0.016 inch (0,40 mm) Orifice
29 RESTRICTOR - 0.031 inch (0,8 mm) NOTE: Unless otherwise specified
springs have NO significant
pressure value.

Printed in U.S.A. V-0741legend (10-10-05)


(REAR QUICK
FEMALE COUPLERS) MALE
HYDRAULIC/HYDROSTATIC SCHEMATIC
S175 (S/N 530111001 AND ABOVE)
(S/N 530211001 AND ABOVE)
BASE ROD REAR AUX VALVE (OPTIONAL)
S185 (S/N 530311001 AND ABOVE)
(S/N 530411001 AND ABOVE)
INTEGRATED QUICK
23 24 COUPLER BLOCK
(PRINTED OCTOBER 2005) MALE
25
V-0741 26
28 7 (FRONT AUXILIARY
MALE
7 LEFT SIDE LIFT ARM)
DRIVE MOTOR
29
1 30
FEMALE
27

4 37

P-OUT P-IN T

32 BUCKET POSITION VALVE (OPTIONAL)

38
D
HYDRAULIC FILTER 34

31

OIL
2 22
COOLER
B HYDROSTATIC PUMPS A

5 36
5
A
HYDRAULIC CONTROL VAVLE
6 3 40 C
21

13
20
AUXILIARY
CHARGE
SPOOL
INLET 12
54 12
13 B
B A

31
2
14
36
10 TILT CYLINDERS
BICS CONTROL VALVE
5 5
D C

3 8

50 INLET OUTLET
B A 17
TILT
42 13 10 CYLINDER
BOB-TACH SPOOL
CYLINDER
(OPTIONAL) 11
HYDRAULIC
52 51 POWERED 14
BOB-TACH LIFT CYLINDERS
(OPTIONAL) 10
18
39

DRIVE MOTOR DR B A
13 LIFT
CYLINDER
38 43 SPOOL
48 46 15 33 33
47 41 35

49 45
PP
14
9 16 WORKING CIRCUITS
53
PILOT CIRCUITS
DRAIN CIRCUITS
P1 P2
COMPONENTS
4 37
44
LIFT ARM BY PASS VALVE
32
19

Printed in U.S.A. V-0741 (10-10-05)


HYDRAULIC/HYDROSTATIC SCHEMATIC
WITH SJC OPTION
S175 (S/N 530111001 AND ABOVE)
(S/N 530211001 AND ABOVE)
S185 (S/N 530311001 AND ABOVE)
(S/N 530411001 AND ABOVE)
(PRINTED OCTOBER 2005)
V-0739legend
LEGEND
1 RESERVOIR: 16 SOLENOID ACTIVATED DIRECTIONAL 32 FILTER - CASE DRAIN (SINTERED 47 RELIEF VALVE - 2000 PSI (137 bar)
Capacity . . . . . . . 19.2 qt. (18,2 L) CONTROL VALVE - BICS CONTROL BRONZE)
2 SPRING LOADED FILTER BY-PASS 48 RELIEF VALVE - 1200 PSI (83 bar)
17 PILOTED ACTIVATED DIRECTIONAL 33 FILTER - BICS CONTROL VALVE
VALVE: 45-55 PSI (3,1-3,8 bar)
CONTROL VALVE - TILT CONTROL (SCREEN) 49 SOLENOID ACTIVATED DIRECTIONAL
3 DIFFERENTIAL PRESSURE SWITCH: CONTROL VALVE (TWO COIL)
36-44 PSI (2,5-3,0 bar) 18 PILOTED ACTIVATED DIRECTIONAL 34 CHECK VALVE - BUCKET POSITION
Normally Closed CONTROL VALVE - LIFT CONTROL VALVE 50 FIXED CAPACITY DISPLACEMENT
19 PULL BUTTON ACTIVATED HYDRAULIC MOTOR
4 DRIVE MOTOR SHUTTLE VALVE 35 RESTRICTION
DIRECTIONAL CONTROL VALVE - 51 ANTICAVITATION VALVE
5 RELIEF/REPLENISHING VALVE - HIGH LIFT ARM BY-PASS
36 VARIABLE CAPACITY DISPLACEMENT 52 PROPORTIONAL RELIEF VALVE –
PRESSURE: 5075 PSI (350 bar) 20 PILOTED ACTIVATED DIRECTIONAL (Fan Speed Regulator):
BI-DIRECTIONAL HYDROSTATIC PUMP
CONTROL VALVE - UNLOADING 1566 - 1784 PSI (108 - 123 bar)
6 RELIEF VALVE - CHARGE INLET: SPOOL 37 SHUTTLE RELIEF VALVE
360 PSI (24,8 bar) (Not Adjustable - Factory Set) 53 CHARGE PUMP -
at High Engine Idle 21 PILOTED ACTIVATED DIRECTIONAL 65 PSI (4,5 bar) 12.8 GPM (48,5 L/min) at High Engine Idle
With 140 degrees F. (60 degrees C.) Fluid CONTROL VALVE - FLOW CONTROL
SPOOL 54 CHECK VALVE - With 300 PSI (20,7 bar) Spring
38 FIXED CAPACITY DISPLACEMENT
7 FRONT AUXILIARY MANUAL with 0.016 inch (0,40 mm) orifice
22 FLOW DIVIDER ADJUSTMENT VALVE BI-DIRECTIONAL HYDROSTATIC
PRESSURE BLEED-OFF VALVE MOTOR 55 SOLENOID ACTIVATED CONTROL
8 HYDRAULIC PUMP . . . . . . . Gear Type VALVE - FORWARD/REVERSE
23 SOLENOID ACTIVATED DIRECTIONAL 39 CHECK VALVE - With 80 PSI (5,5 bar) Spring 56 SERVO PISTON -Swash Plate
16.9 GPM (64 L/min.) at High Engine Idle
CONTROL VALVE - BASE
40 SOLENOID ACTIVATED DIRECTIONAL 57 POSITION SENSOR -Swash Plate
9 RELIEF VALVE - MAIN: 24 SOLENOID ACTIVATED DIRECTIONAL
CONTROL VALVE - ROD CONTROL VALVE - BUCKET POSITION
3250-3350 PSI (224-231 bar) 58 CHARGE PRESSURE SENSOR
VALVE (ON/OFF)
at Front Quick Couplers
25 LOAD SHUTTLE VALVE - BLEED OFF 41 CHECK VALVE - BICS CONTROL VALVE
10 PORT RELIEF/ANTICAVITATION VALVE
3500 PSI (241,3 bar) 26 SOLENOID ACTIVATED DIRECTIONAL
42 RESTRICTION - 0.343 inch (8,7 mm)
11 ANTICAVITATION VALVE CONTROL VALVE - TWO COIL
27 PILOT ACTIVATED DIRECTIONAL
12 SOLENOID ACTIVATED DIRECTIONAL CONTROL VALVE - REAR AUXILIARY 43 FILTER - Bob-Tach Valve
CONTROL VALVE - AUXILIARY
28 RESTRICTOR - 0.140 inch (3,6 mm)
13 PORT RELIEF/ANTICAVITATION VALVE: 44 PILOT ACTIVATED DIRECTIONAL
. . . . . (Optional) 29 RESTRICTOR - 0.031 inch (0,8 mm) CONTROL VALVE - HYDRAULIC
3500 PSI (241,3 bar) POWERED BOB-TACH
14 LOAD CHECK VALVE 30 RELIEF VALVE: 3300 PSI (228 bar) 45 RESTRICTION - 0.089 inch (2,26 mm)
15 LIFT CYLINDER SPOOL - MADE TO NOTE: Unless otherwise specified, springs have
31 FILTER - HYDRAULIC (CANISTER) 46 RESTRICTION - 0.025 inch (0,6 mm)
RESTRICT FLOW DURING BOOM NO significant pressure value.
DOWN BUT NOT DURING BOOM UP
V-0739legend (10-6-05)
Printed in U.S.A.
HYDRAULIC/HYDROSTATIC SCHEMATIC FEMALE
(REAR QUICK
COUPLERS) MALE
WITH SJC OPTION
S175 (S/N 530111001 AND ABOVE)
(S/N 530211001 AND ABOVE) BASE ROD REAR AUX VALVE (OPTIONAL)

S185 (S/N 530311001 AND ABOVE)


(S/N 530411001 AND ABOVE) INTEGRATED QUICK
(PRINTED OCTOBER 2005) 23 24 COUPLER BLOCK
(V-0739) 25 MALE
26
28 7 (FRONT AUXILIARY
MALE
7 LEFT SIDE LIFT ARM)
DRIVE MOTOR 29
1 30
FEMALE
27

4 37

P-OUT P-IN T

32 BUCKET POSITION VALVE (OPTIONAL)

D
34
38 HYDRAULIC FILTER
31

B HYDROSTATIC PUMPS A OIL


COOLER 22
2
55

56 A
HYDRAULIC CONTROL VALVE
5 5 3 40 C
57
21

6 36 13
20
12
12 AUXILIARY
CHARGE
SPOOL B
INLET B A
42

58

31
57 14
2 36
10 TILT CYLINDERS
BICS CONTROL VALVE

5 56 5
55

3
TILT
B A 17
SPOOL
D C

8
10 11

INLET 14

50 LIFT CYLINDERS
52 51 53 10
FAN MOTOR OUTLET 18
HYDRAULIC
POWERED B A LIFT
BOB-TACH
(OPTIONAL) SPOOL
38
35
39 47
15
DR

14
54
48 33 41
46 33 16
9
49 45
37 PP
4 43
P2 LIFT ARM BY PASS VALVE
P1
32 44 19
Printed in U.S.A.

DRIVE MOTOR
V-0739 (10-6-05)
HYDRAULIC/HYDROSTATIC SCHEMATIC
WITH HIGH FLOW OPTION
S175 (S/N 530111001 AND ABOVE)
(S/N 530211001 AND ABOVE)
S185 (S/N 530311001 AND ABOVE)
(S/N 530415001 AND ABOVE)
(PRINTED OCTOBER 2005)
V-0740legend
LEGEND
1 RESERVOIR: 15 LIFT CYLINDER SPOOL - MADE TO 30 RELIEF VALVE: 3300 PSI (228 Bar) 44 PILOT ACTIVATED DIRECTIONAL
Capacity . . . . . . . 19.2 Qts. (18,2 L) RESTRICT FLOW DURING BOOM CONTROL VALVE - HYDRAULIC
DOWN BUT NOT DURING BOOM UP 31 FILTER - HYDRAULIC (CANISTER) POWERED BOB-TACH
2 SPRING LOADED FILTER BY-PASS
VALVE: 45-55 PSI (3,1-3,8 Bar) 16 SOLENOID ACTIVATED DIRECTIONAL 45 RESTRICTION - 0.089 inch (2,26 mm)
3 DIFFERENTIAL PRESSURE SWITCH: CONTROL VALVE - BICS CONTROL 32 FILTER - CASE DRAIN (SINTERED
36-44 PSI (2,5-3,0 Bar) BRONZE) 46 RESTRICTION - 0.025 inch (0,6 mm)
17 PILOTED ACTIVATED DIRECTIONAL
Normally Closed CONTROL VALVE - TILT CONTROL 33 FILTER - BICS CONTROL VALVE 47 RELIEF VALVE - 2000 PSI (137 Bar)
4 DRIVE MOTOR SHUTTLE VALVE (SCREEN)
18 PILOTED ACTIVATED DIRECTIONAL
5 RELIEF/REPLENISHING VALVE - HIGH CONTROL VALVE - LIFT CONTROL 48 RELIEF VALVE - 1200 PSI (83 Bar)
34 CHECK VALVE - BUCKET POSITION
PRESSURE: 5000 PSI (345 Bar) 19 PULL BUTTON ACTIVATED VALVE
49 SOLENOID ACTIVATED DIRECTIONAL
DIRECTIONAL CONTROL VALVE - LIFT
6 RELIEF VALVE - CHARGE INLET: 35 RESTRICTION CONTROL VALVE (TWO COIL)
ARM BY-PASS
360 PSI (24,8 Bar) 50 RELIEF VALVE - 3300 PSI (228 Bar)
at High Engine Idle 20 PILOTED ACTIVATED DIRECTIONAL
36 VARIABLE CAPACITY DISPLACEMENT
With 140 degrees F. (60 degrees C.) Fluid CONTROL VALVE - UNLOADING 51 DUMP VALVE - (ON/OFF)
BIDIRECTIONAL HYDROSTATIC PUMP
SPOOL
7 FRONT AUXILIARY MANUAL PRESSURE 37 SHUTTLE RELIEF VALVE 52 CHECK VALVE
21 PILOTED ACTIVATED DIRECTIONAL
BLEED-OFF VALVE CONTROL VALVE - FLOW CONTROL (Not Adjustable - Factory Set)
65 PSI (4,5 Bar) 53 FILTER - BOB-TACH VALVE
SPOOL
8 HYDRAULIC PUMP . . . . . . . Gear Type
16.9 GPM (64 L/min.) at High Engine Idle 22 FLOW DIVIDER ADJUSTMENT VALVE 38 FIXED CAPACITY DISPLACEMENT 54 AUXILIARY HYDRAULIC PUMP -
BIDIRECTIONAL HYDROSTATIC 9.5 GPM (36 L/min) at High Engine Idle
9 RELIEF VALVE - MAIN: MOTOR
23 SOLENOID ACTIVATED DIRECTIONAL 55 FIXED CAPACITY DISPLACEMENT
3250-3350 PSI (224-231 Bar)
CONTROL VALVE - BASE 39 CHECK VALVE - With 80 PSI (5,5 Bar) Spring HYDRAULIC MOTOR
at Front Quick Couplers
24 SOLENOID ACTIVATED DIRECTIONAL 56 ANTICAVITATION VALVE
10 RELIEF/ANTICAVITATION VALVE -
CONTROL VALVE - ROD 40 SOLENOID ACTIVATED DIRECTIONAL
PORT 3500 PSI (241,3 Bar)
CONTROL VALVE - BUCKET POSITION 57 PROPORTIONAL RELIEF VALVE –
11 ANTICAVITATION VALVE 25 LOAD SHUTTLE VALVE - BLEED OFF VALVE (ON/OFF) (Fan Speed Regulator):
1566 - 1784 PSI (108 - 123 bar)
26 SOLENOID ACTIVATED DIRECTIONAL 41 CHECK VALVE - BICS CONTROL VALVE
12 SOLENOID ACTIVATED DIRECTIONAL 58 RESTRICTION - 0.343 inch (8,73 mm)
CONTROL VALVE - AUXILIARY CONTROL VALVE - TWO COIL
42 CHARGE PUMP -
13 RELIEF/ANTICAVITATION VALVE - 27 PILOT ACTIVATED DIRECTIONAL 12.8 GPM (48,5 L/min) at High Engine Idle
PORT (OPTIONAL) 3500 PSI (241,3 Bar) CONTROL VALVE - REAR AUXILIARY
28 43 CHECK VALVE - With 300 PSI (20,7 Bar)
RESTRICTOR - 0.140 inch (3,6 mm)
14 LOAD CHECK VALVE Spring And With 0.016 inch (0,40 mm) Orifice
29 RESTRICTOR - 0.031 inch (0,8 mm) NOTE: Unless otherwise specified
springs have NO significant
pressure value.

Printed in U.S.A. V-0740legend (10-6-05)


(REAR QUICK
HYDRAULIC/HYDROSTATIC SCHEMATIC FEMALE COUPLERS) MALE
WITH HIGH FLOW OPTION
S175 (S/N 530111001 AND ABOVE)
(S/N 530211001 AND ABOVE) BASE ROD REAR AUX VALVE (OPTIONAL)

S185 (S/N 530311001 AND ABOVE)


(S/N 530411001 AND ABOVE) INTEGRATED QUICK
23 24 COUPLER BLOCK
(PRINTED OCTOBER 2005) MALE
25
V-0740 26
28 7 (FRONT AUXILIARY
MALE
7 LEFT SIDE LIFT ARM)
DRIVE MOTOR
29
1 30
FEMALE
27

4 37

P-OUT P-IN T

32 BUCKET POSITION VALVE (OPTIONAL)

38
D
HYDRAULIC FILTER 34

31

OIL
2 22
COOLER
B HYDROSTATIC PUMPS A

5 36
5
A
HYDRAULIC CONTROL VAVLE
6 3 40 C
21

13
20
AUXILIARY
CHARGE
SPOOL
INLET 12
58 12
13 B
B A

31
2
14
36
10 TILT CYLINDERS
BICS CONTROL VALVE
5 5 HIGH FLOW VALVE
D C

3 51
8
50
52
55 INLET OUTLET
B A 17
TILT
42 13 10 CYLINDER
BOB-TACH SPOOL
CYLINDER
54 (OPTIONAL) 11
HYDRAULIC
57 56 POWERED 14
BOB-TACH LIFT CYLINDERS
(OPTIONAL) 10
18
39

DRIVE MOTOR DR B A
13 LIFT
CYLINDER
38 43 SPOOL
48 46 15 33 33
47 41 35

49 45
PP
14
9 16 WORKING CIRCUITS
53
PILOT CIRCUITS
DRAIN CIRCUITS
P1 P2
COMPONENTS
4 37
44
LIFT ARM BY PASS VALVE
32
19

Printed in U.S.A. V-0740 (10-6-05)


HYDRAULIC/HYDROSTATIC SCHEMATIC
WITH SJC AND HIGH FLOW OPTION
S175 (S/N 530111001 AND ABOVE)
(S/N 530211001 AND ABOVE)
S185 (S/N 530311001 AND ABOVE)
(S/N 530411001 AND ABOVE)
(PRINTED OCTOBER 2005)
V-0738legend
LEGEND
1 RESERVOIR: 16 SOLENOID ACTIVATED DIRECTIONAL 32 FILTER - CASE DRAIN (SINTERED 47 RELIEF VALVE - 2000 PSI (137 bar)
Capacity . . . . . . . 19.2 qt. (18,2 L) CONTROL VALVE - BICS CONTROL BRONZE)
2 SPRING LOADED FILTER BY-PASS 48 RELIEF VALVE - 1200 PSI (83 bar)
17 PILOTED ACTIVATED DIRECTIONAL 33 FILTER - BICS CONTROL VALVE
VALVE: 45-55 PSI (3,1-3,8 bar)
CONTROL VALVE - TILT CONTROL (SCREEN) 49 SOLENOID ACTIVATED DIRECTIONAL
3 DIFFERENTIAL PRESSURE SWITCH: CONTROL VALVE (TWO COIL)
36-44 PSI (2,5-3,0 bar) 18 PILOTED ACTIVATED DIRECTIONAL 34 CHECK VALVE - BUCKET POSITION
Normally Closed CONTROL VALVE - LIFT CONTROL VALVE 50 RELIEF VALVE - 3300 PSI (228 bar)

4 DRIVE MOTOR SHUTTLE VALVE 19 PULL BUTTON ACTIVATED 51


35 RESTRICTION DUMP VALVE - (ON/OFF)
DIRECTIONAL CONTROL VALVE -
5 RELIEF/REPLENISHING VALVE - HIGH LIFT ARM BY-PASS 52 CHECK VALVE
36 VARIABLE CAPACITY DISPLACEMENT
PRESSURE: 5075 PSI (350 bar) 20 PILOTED ACTIVATED DIRECTIONAL BI-DIRECTIONAL HYDROSTATIC PUMP
CONTROL VALVE - UNLOADING 53 AUXILIARY HYDRAULIC PUMP -
6 RELIEF VALVE - CHARGE INLET: SPOOL 37 SHUTTLE RELIEF VALVE 9.5 GPM (36 L/min) at High Engine Idle
360 PSI (24,8 bar) (Not Adjustable - Factory Set) 54
21 PILOTED ACTIVATED DIRECTIONAL CHECK VALVE - With 300 PSI (20,7 bar) Spring
at High Engine Idle 65 PSI (4,5 bar)
CONTROL VALVE - FLOW CONTROL with 0.016 inch (0,40 mm) orifice
With 140 degrees F. (60 degrees C.) Fluid
SPOOL 55 SOLENOID ACTIVATED CONTROL
38 FIXED CAPACITY DISPLACEMENT
7 FRONT AUXILIARY MANUAL BI-DIRECTIONAL HYDROSTATIC VALVE - FORWARD/REVERSE
22 FLOW DIVIDER ADJUSTMENT VALVE
PRESSURE BLEED-OFF VALVE MOTOR 56 SERVO PISTON -Swash Plate
8 HYDRAULIC PUMP . . . . . . . Gear Type 23 SOLENOID ACTIVATED DIRECTIONAL 39 CHECK VALVE - With 80 PSI (5,5 bar) Spring 57 POSITION SENSOR -Swash Plate
16.9 GPM (64 L/min.) at High Engine Idle
CONTROL VALVE - BASE
40 SOLENOID ACTIVATED DIRECTIONAL 58 CHARGE PRESSURE SENSOR
9 RELIEF VALVE - MAIN: 24 SOLENOID ACTIVATED DIRECTIONAL
CONTROL VALVE - ROD CONTROL VALVE - BUCKET POSITION
3250-3350 PSI (224-231 bar) 59 CHARGE PUMP -
VALVE (ON/OFF)
at Front Quick Couplers 12.8 GPM (48,5 L/min) at High Engine Idle
25 LOAD SHUTTLE VALVE - BLEED OFF 41 CHECK VALVE - BICS CONTROL VALVE
10 PORT RELIEF/ANTICAVITATION VALVE
60 FIXED CAPACITY DISPLACEMENT
3500 PSI (241,3 bar) 26 HYDRAULIC MOTOR
SOLENOID ACTIVATED DIRECTIONAL
42 RESTRICTION - 0.343 inch (8,7 mm)
11 ANTICAVITATION VALVE CONTROL VALVE - TWO COIL
61 ANTICAVITATION VALVE
27 PILOT ACTIVATED DIRECTIONAL
12 SOLENOID ACTIVATED DIRECTIONAL CONTROL VALVE - REAR AUXILIARY 43 FILTER - Bob-Tach Valve
62 PROPORTIONAL RELIEF VALVE –
CONTROL VALVE - AUXILIARY
28 RESTRICTOR - 0.140 inch (3,6 mm) (Fan Speed Regulator):
13 PORT RELIEF/ANTICAVITATION VALVE: 44 PILOT ACTIVATED DIRECTIONAL 1566 - 1784 PSI (108 - 123 bar)
. . . . . (Optional) 29 RESTRICTOR - 0.031 inch (0,8 mm) CONTROL VALVE - HYDRAULIC
3500 PSI (241,3 bar) POWERED BOB-TACH
14 LOAD CHECK VALVE 30 RELIEF VALVE: 3300 PSI (228 bar) 45 RESTRICTION - 0.089 inch (2,26 mm)
15 LIFT CYLINDER SPOOL - MADE TO NOTE: Unless otherwise specified, springs have
31 FILTER - HYDRAULIC (CANISTER) 46 RESTRICTION - 0.025 inch (0,6 mm)
RESTRICT FLOW DURING BOOM NO significant pressure value.
DOWN BUT NOT DURING BOOM UP
V-0738legend (10-6-05)
Printed in U.S.A.
HYDRAULIC/HYDROSTATIC SCHEMATIC FEMALE
(REAR QUICK
COUPLERS) MALE
WITH SJC AND HIGH FLOW OPTION
S175 (S/N 530111001 AND ABOVE)
(S/N 530211001 AND ABOVE) BASE ROD REAR AUX VALVE (OPTIONAL)

S185 (S/N 530311001 AND ABOVE)


(S/N 530411001 AND ABOVE) INTEGRATED QUICK
(PRINTED OCTOBER 2005) 23 24 COUPLER BLOCK
(V-0738) 25 MALE
26
28 7 (FRONT AUXILIARY
MALE
7 LEFT SIDE LIFT ARM)
DRIVE MOTOR 29
1 30
FEMALE
27

4 37

P-OUT P-IN T

32 BUCKET POSITION VALVE (OPTIONAL)

D
34
38 HYDRAULIC FILTER
31

B HYDROSTATIC PUMPS A OIL


COOLER 22
2
55

56 A
HYDRAULIC CONTROL VALVE
5 5 3 40 C
57
21

6 36 13
20
12
12 AUXILIARY
CHARGE
SPOOL B
INLET B A
42

58

31
57 14
2 36
10 TILT CYLINDERS
BICS CONTROL VALVE
HIGH FLOW VALVE
5 56 5
55 51
50
3 52
TILT
B A 17
SPOOL
D C

8
10 11

INLET 14

60 LIFT CYLINDERS
62 61 59 10
FAN MOTOR 18
HYDRAULIC
OUTLET
53 POWERED B A LIFT
BOB-TACH
(OPTIONAL) SPOOL
38
35
39 47
15
DR

14
54
48 33 41
46 33 16
9
49 45
37 PP
4 43
P2 LIFT ARM BY PASS VALVE
P1
32 44 19
Printed in U.S.A.

DRIVE MOTOR
V-0738 (10-6-05)
WIRING SCHEMATIC
OPTIONS TO MAINFRAME TO MAINFRAME
SSL 7-PIN
C426 To Mainframe
S175 (S/N 530111001 AND ABOVE) 7100 C 7100 C CAN CONNECTOR Harness
D F C E A B G
2650 F 2650 F
(S/N 530211001 AND ABOVE)

C103

C103
6600 G G
S185 (S/N 530311001 AND ABOVE)

9800
1160
9700
1710
9500
9600
2710
6400 E E
(S/N 530411001 AND ABOVE) BACK-UP
ALARM 6310 A
BACK-UP
ALARM 6310 A
(PRINTED OCTOBER 2005)
V-0758
6500 D D KEY "RUN" D 9800 PUR C705 J1 - 8-PIN
6200 H 6200 H UNSW POWER F 1160 RED/WHT 2720 H GROUND
2600 B 2600 B CAN SHIELD C 9710 PUR 9710 F CAN SHIELD
SW POWER E 1730 RNG 9 1720 B SW POWER ACD
9 Machine

6340

2620
B E

2620
CAN LOW 9620 PUR 9610 CAN LOW

2610
6610
6320

2610
6320
Connector to

6620

6330
2640

6330
2640
CAN HIGH A 9520 PUR 14 9510 D CAN HIGH Engine
GROUND G 2730 BLK 13 C OPEN Compartment
2630 6210 2630 6210 Connector 7-PIN A OPEN
E F C A B D F E D C B A 1 2 2 1
on Loader C666 ATTACHMENT G OPEN
(TO "D" PIN)

(TO "B" PIN)


C604 CONNECTOR
C605 C604 C605 Boom
C410

C431
REGISTRATION LEFT WORK RIGHT WORK LEFT WORK RIGHT WORK
LAMP
J
4640 E F C A B D F E D C B A 1 2 2 1 BOOM-MOUNTED
N ACD CONNECTORS
SW POWER K 1740

DELUXE TAILGATE
GROUND B 2740 C703 J2 - 10-PIN BLACK
STANDARD TAILGATE E OUTPUT E 5100 5100 C E OUTPUT

ADVANCED HAND CONTROL HARNESS - 7109404 LEFT TAILLIGHT RIGHT TAILLIGHT


HARNESS - 7109403 F OUTPUT
G OUTPUT
F
G
5350
5400
5350
5400
H
J
F OUTPUT
G OUTPUT
STO TUR STO TUR
TAIL TAIL
P N P
FLOAT HARNESS - 6727328 LEFT TAILLIGHT RIGHT TAILLIGHT
N H OUTPUT H 5050 5050 B H OUTPUT ACD
Output
C OUTPUT C 5300 5300 G C OUTPUT
Connector to
D OUTPUT D 5150 5150 D D OUTPUT Engine
A OUTPUT A 5250 5250 F A OUTPUT Compartment
M OUTPUT M 5200 5200 E B OUTPUT
SSL 7-PIN
C426 To Mainframe TO HORN
CONNECTOR ID (K TO L) L 5910 5000 A J OUTPUT
Harness 12
CAN CONNECTOR D F C E A B G

C412
2750 B ID (K TO P) P 5510 5450 K K OUTPUT
11
1730 A
HORN RELAY
C506 14-PIN
ATTACHMENT C704 J3 - 10-PIN GRAY

9800
1160
9700
1710
9500
9600
2710
85 86 Connector CONNECTOR
2770 7200 on Loader 5900 J ID #1
87
2750 30 Boom 5500 A ID #2
KEY "RUN" D 9800 PUR C705 J1 - 8-PIN
TO OPTIONS
(DELUXE ACCESSORY)
LEFT BLINKER RELAY 87A 2760 ADDITIONAL POWER
CONNECTOR B ID #3 ACD
UNSW POWER 2 1160 RED/WHT 2720 H GROUND C ID #4 Input

C490
E 85 86 2740 B
2780 6415
CAN SHIELD C 9710 PUR 9710 F CAN SHIELD 87 D ID #0 Connector to
D 6410 6410 30 1740 A

C411
ACD Engine
SW POWER
CAN LOW
1
B
1730
9620
RNG
PUR
1720
9610
B
E
SW POWER
CAN LOW
Machine C 87A 6020
DELUXE ATTACHMENT E OPEN
Compartment
Connector B 6000 F OPEN
CAN HIGH A 9520 PUR 9510 D CAN HIGH TO AWS TO MAINFRAME CONTROL HARNESS - G OPEN

C401or
A 6510 B C A

C402
RIGHT BLINKER CONTROLS
3 C

C489
GROUND 2730 BLK OPEN
7-PIN A OPEN
RELAY C497
2720 B
6732730 H
K
OPEN
OPEN
C666 ATTACHMENT
CONNECTOR G OPEN 2790
85 86
6515
1720 A
Rev. none
87
J 6510 30
87A 6010
BOOM-MOUNTED
N ACD CONNECTORS
SW POWER K 1740
GROUND B 2740 C703 J2 - 10-PIN BLACK AWS HORN/BLINKER HARNESS - 6726662
E OUTPUT E 5100 5100 C E OUTPUT
F OUTPUT F 5350 5350 H F OUTPUT
G OUTPUT G 5400 5400 J G OUTPUT
H OUTPUT H 5050 5050 B H OUTPUT ACD
DOME LIGHT
Output TO OPTIONS
C OUTPUT C 5300 5300 G C OUTPUT SWITCH
Connector

C608
D OUTPUT D 5150 5150 D D OUTPUT A RED
A OUTPUT A 5250 5250 F A OUTPUT B BLK
M OUTPUT M 5200 5200 E B OUTPUT
ID (K TO L) L 5910 5000 A J OUTPUT DOME LIGHT
ID (K TO P) P 5510 5450 K K OUTPUT

C506 14-PIN
ATTACHMENT C704 J3 - 10-PIN GRAY
CONNECTOR LEFT TAILLIGHT
5900 J ID #1 RIGHT TAILLIGHT
5500 A ID #2
BACK-UP
B ID #3 ALARM
ACD
C ID #4 Input
D ID #0 Connector
E OPEN
TO ENGINE OR
F OPEN A B C D E F LEFT WORK REGISTRATION MAINFRAME RIGHT WORK A B C D E F
G OPEN ACCESSORY STOP LIGHT
C604 C103 C605
H OPEN
DELUXE ATTACHMENT CONTROL HARNESS - 6729380 K OPEN
A B C D E F A B B A A B C A B C D E F G H A B C D E F

OPEN
OPEN

OPEN
OPEN

OPEN
OPEN
6410
6810
6640
2540

2540
2530

6240

1720
2720

1740

2730
1730
6600

2530
2520

7100

6370

6310
2500
7100
6500
6400

6200

6250

2520
2510

6240
6230

6510
6710
6610
2550
SSL 7-PIN
CAN CONNECTOR

KEY "RUN" D 9800 D


UNSW POWER 2 1160 F 46 C C 6430 A A 6520
CAN SHIELD C 9700 C 41 B B 6730 B B 6720
SW POWER 1 1710 E To Mainframe 40 A A 2660 OPEN C C 6620
Harness
CAN LOW B 9600 A HARNESS 6713993 2630 D D 2620
CAN HIGH A 9500 B 40 A A 2640 OPEN E E OPEN
GROUND 3 2700 G 42 B B 6330 F F 6320
7-PIN
Connector HARNESS 6713994 HARNESS 6731239
on Loader C666 C426 ATTACHMENT
CONNECTOR 46 C C 6430 A A 6430
Boom
41 B B 6730 B B 6830
CONTROL HARNESS - 6718426 40 A A 2660 OPEN C C 6630

TO
HARNESS 6713993 2630 D D 2630
MAINFRAME 40 A A 2640 OPEN E E OPEN
C404

B 42 B B 6330 F F 6330
7100 A HARNESS 6713994 HARNESS 6731239
6800

2670

6700

2660
BACK-UP ALARM

6360

2650

1370

2640
SWITCHES
7110 TO 2620
MAINFRAME 2630
87A 87 86 87A 87 86
C402

1720 1730 A FRONT WIPER 2640 87A 87 86 87A 87 86


2720 B M BOTTLE AND TANK
2610 2650
BACK-UP ALARM FRONT WIPER
MOTOR
To Engine Ground
2660
30 85 30 85
ADDITIONAL POWER 2670 30 85 30 85
SWITCHES HARNESS - CONNECTOR V 2730
C491

B
6350

6340

M
7107544
1370

6210

6310
1740 A
1020
1320

1020
1320

1020
1320
C622
7200 or YEL
7150 or DGN
2765 or BRN

L X
A B A B A B
POWER BOB-TACH
SOLENOID To Starter "B" Terminal
TO OPTIONS
2745

TO OPTIONS
(DELUXE ACCESSORY) Left Marker Fuse 10A Right Marker Fuse 10A Signal Fuse 10A
C606

A 7000 A A 9.8 ohms 3 7310 1010


D B B HARNESS 6726430
2760
ROAD LIGHTS
PARK

HIGH
C601

2 2735 2755 B B
C610
C667

C 5 7160 C C
DOOR SENSOR
C607

B 7010 B B POWER BOB-TACH


1 7210 A A
SOLENOID
E 2770 A A 6 7180 7180
2 2 2 2
C433

C433

4 4710 1 1 4720 1 1 A RNG A


9.8 ohms
C LGN C
B BLK B
POWER BOB-TACH HARNESS - WIPER HARNESS DOOR HARNESS - +
7112290 7117322 7104465

ADVANCED HAND CONTROL


TO ATTACHMENT TO ATTACHMENT STROBE OR
JUMPER HARNESS - 6728742
B BEACON
B
J J
N N
P P 2 1
LEFT RIGHT
M TO OLDER M TO OLDER C609 RED = RED
MODEL ATTACHMENTS
FLASHER FLASHER WIRES CONNECT BY
A MODEL ATTACHMENTS LIGHT LIGHT RNG = ORANGE
C 2 1 TO LETTER ACROSS
C506

C506

BLK = BLACK
D WHT S STROBE/BEACON CONNECTORS
D S LBL = LIGHT BLUE
C BRN LT TO OPTIONS DBL = DARK BLUE A B
A BRN LT
C623

C623

LGN = LIGHT GREEN B A BATTERY FEED 1000-1999 RED, RED/WHT, RNG


E BLK TM 6700 E
C668 OR C670

E BLK TM DGN = DARK GREEN GROUND 2000-2999 BLK


2775

TO OPTIONS YEL = YELLOW MONITORING 3000-3999 LBL


F DBL CENTER F DBL CENTER A
2790

2795

TO OPTIONS (EXTERIOR CAB) PNK = PINK


SOME CONNECTOR HYDRAULIC 4000-4999 LGN
G RED GD (4 WAY FLASHER) C BODIES NOT SHOWN ATTACHMENT CONTROLS 5000-5999 YEL
G RED GD WHT = WHITE
6440 1 FOR DRAWING CLARITY LIGHTS 6000-6999 PNK
C669

H YEL RT 2 2785 2780 D BRN = BROWN


H YEL RT
C669

2785 2 TAN = TAN ACCESSORIES 7000-7999 WHT


L RNG L 1 6440 F PUR = PURPLE ENGINE 8000-8999 TAN
6540 3 GRY = GRAY
COMMUNICATION 9000-9999 PUR
K RNG K 3 6540 B

GRADER HARNESS - EXTERIOR CAB HARNESS - 4 WAY FLASHER


GRADER HARNESS - V-0758 (10-19-05)
6707303 6718872 HARNESS - 6718873
6706391

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