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Moeller Consumer Units and the


17th Edition Wiring Regulations

PLS – Miniature
Circuit Breakers
PKS – RCBOs
PFIM – RCDs

A
We keep power under control.
2 Introduction

The introduction of the 17th Edition of the IEE Wiring


Regulations on the 1st January 2008 has major
implications for all electrical contractors, designers
and consultants. From 1st July 2008 all new electrical
installations will have to be designed to comply with
the new regulations.
The biggest area of concern at present is the effect
Everything starts from the wiring scheme
on an individual’s home being wired or re-wired. The
examples used in this brochure will help the electrical When designing an installation in a new build project,
engineer to select the correct assembly. We use the term there are various options to consider, in order to satisfy
assembly as there are no specific consumer units that the requirements of the 17th Edition. For example,
meet the 17th Edition – it is how the building is wired consider burying the cables more than 50mm into the
that dictates the components required, which in turn are walls, or protect the cable with earthed metal, to remove
assembled into a consumer unit. the need for RCD protection.
Practically speaking, there are five aspects that Once the wiring scheme has been finalised, the
the 17th Edition identifies as requiring consideration process of selecting how best to protect the circuits and
for installations that are not under the supervision of the people can begin.
skilled people (e.g. qualified electricians) or instructed The regulations are open to interpretation,
people (e.g. facilities managers) – i.e. most domestic particularly regarding the division of installations, where
installations, but also some commercial installations. acceptable levels of inconvenience resulting from a fault
These are: can be somewhat subjective. (See page 11 for regulations
314.1 and 314.2.)
● Socket outlets for general use in domestic installations
must have the additional protection of an RCD not To this end, the following pages outline various
exceeding 30mA (regulation 411.3.3) consumer unit configurations that, dependent on the
installation design, will offer a Fully Compliant Assembly
● All circuits in locations containing a bath or shower ( FCA ) or Partially Compliant Assembly ( PCA ),
must be protected by an RCD not exceeding 30mA
or illustrate possible pitfalls making an installation
(regulation 701.411.3.3)
potentially dangerous and so a Non-Compliant Assembly
● Cables buried in a wall or partition at a depth of ( NCA ).
less than 50mm, and not mechanically protected by Note that the above terms indicate Moeller’s
appropriate earthed metal, must be protected by an assessment of how a particular installation may comply
RCD not exceeding 30mA (regulations 522.6.6–8)
with the regulations: a Partially Compliant Assembly
● To prevent nuisance tripping, unnecessary hazards, has been judged by Moeller to satisfy all aspects where
and minimise inconvenience, circuits should not be an RCD has to be used for safety reasons but does not
connected to a single upstream RCD (regulation comply with all parts of regulation 314; a Non-Compliant
314.1) Assembly is judged to satisfy neither safety aspects nor
● Separate circuits shall not be affected by the failure of regulation 314.
other circuits (regulation 314.2) Customers are looking for a competitive offering,
balanced with potential safety aspects and avoiding the
When designing the installation and selecting the correct hazards and nuisance that a short circuit trip, overload
assembly, the electrician will need to consider the above condition or earth leakage may cause.
five aspects, in accordance with the regulations. It is not For example, a consumer unit with an isolator and
solely the function of a particular consumer unit that has double RCD (see page 3 Example A) is often promoted
one, two or three RCDs with an incomer isolator to solve as a way of meeting the 17th Edition regulations on the
the problem of meeting the 17th Edition regulations. basis that every circuit is protected by an RCD, and the
The following pages will provide a practical guide to circuits split evenly between two RCDs. However, in the
help you to select the components for an assembly to event of a fault on either set of MCBs, the RCD may
ensure that the installation complies with the 17th Edition trip as well. This creates an unwanted disconnection
regulations. of the MCBs where no fault exists (contrary to section
314.1) and also causes unwanted disconnection of other
circuits (contrary to section 314.2). Many manufacturers
are promoting the dual RCD board as a fully compliant
solution; however compliance is dependent on the
design of the installation and at best this will only be a
Partially Compliant Assembly.
You can find examples of Fully Compliant Assemblies
on pages 5 and 6.
Example A 3
Dual RCD split load board

Example A

NCA

s
et
ai ligh nd

ck
s
so ts
et
s
s

so
s
ht
m

ck
ht

up om irs
up alar

lig

irs
lig

ro ta

ta
rs

th ns

rs
e

er
e

er
ns
id
ai

ba ow
ok

ow

ok
st

ts

w
st
sm

ou

do
sh

co
6A 6A 6A 32A RCD 6A 32A 32A 40A RCD MAIN
MCB MCB MCB MCB MCB MCB MCB MCB ISOLATOR

Dual RCD split load board


A dual RCD split load board will meet the 17th Edition In the event of a fault on either set of MCBs, the RCD
requirements for the following: may trip as well. This creates an unwanted disconnection
of the MCBs where no fault exists (contrary to section
● Socket outlets for general use in domestic installations
must have the additional protection of an RCD not 314.1) and also causes unwanted disconnection of other
exceeding 30mA. circuits (contrary to section 314.2).
Prior to the 17th Edition, lights have not been part of
● All circuits in locations containing a bath or shower the RCD circuit as they tend to trip the RCD whenever
must be protected by an RCD not exceeding 30mA.
an incandescent bulb fails, for example, causing
● Cables buried in a wall or partition at a depth of unacceptable nuisance. Having the lights in the same
less than 50mm, and not mechanically protected by circuit may cause nuisance disconnection to any other
appropriate earthed metal, must be protected by an circuit supplied on the RCD.
RCD not exceeding 30mA. In addition there is a smoke alarm and a light circuit
However, depending on the installation design, it is on the same RCD, so every time the light circuit trips
unlikely to satisfy the regulations on: (when a bulb fails) the house and the alarm circuit could
be disabled, putting the occupants at risk of a fire not
● To prevent nuisance tripping, unnecessary hazards,
and minimise inconvenience, circuits should not be being detected.
connected to a single upstream RCD. The safety implications of this configuration by not
addressing the requirements of section 314 make this a
● Separate circuits shall not be affected by the failure of Non-Compliant Assembly.
other circuits.
4 Example B
Split load board with independent RCBOs

Example B

PCA

ok lig and
al hts
th ns ts

s
s

m
ht

ba w igh

sm om irs

ar
lig

ro ta
do s l
e

e
id

ai
ts

st
ou

up
e ts
ck
s
et

ok rs so
ck
so

i
ta
rs
er

er
ns
ai
ow

st

w
up

do
sh

co

32A 32A 32A 40A RCD 6A 6A 6A 6A MAIN


MCB MCB MCB MCB RCBO RCBO RCBO RCBO ISOLATOR

Split load board with independent RCBOs


A split load board with independent RCBOs will meet the It may be advisable to have a socket circuit on a
17th Edition requirements for the following: separate circuit. In larger residential properties it would
be advisable to separate the downstairs circuit or the
● Socket outlets for general use in domestic installations
must have the additional protection of an RCD not kitchen circuit from the other circuits supplied by a sole
exceeding 30mA. RCD to ensure that in the event of a fault there would be
at least one power circuit available.
● All circuits in locations containing a bath or shower Prior to the 17th Edition, it was common to have all
must be protected by an RCD not exceeding 30mA.
socket power circuits supplied from one RCD with no
● Cables buried in a wall or partition at a depth of account of the implications for safety or significant
less than 50mm, and not mechanically protected by inconvenience being apparent. However, the increasing
appropriate earthed metal, must be protected by an number of electronic devices now found in a home
RCD not exceeding 30mA. results in a greater amount of earth leakage current
However, depending on the installation design, whilst that may lead to a tripping of the RCD and fall foul of
this layout takes into account the danger arising from the 531.2.4.
failure of a single circuit (such as lighting) it does not fully
comply with: Note Also depending on the wiring scheme the smoke
detector may not need to be an RCBO.
● To prevent nuisance tripping, unnecessary hazards,
and minimise inconvenience, circuits should not be
connected to a single upstream RCD.
● Separate circuits shall not be affected by the failure of
other circuits.
Example C 5
Main switch with RCBOs on all circuits

Example C

FCA

s
et
er
er ligh d

ck
s
at
an

et
up ion ts
th ns hts

ow rs so
s

he
rm

ck
rm

im om irs
g
la

so
la

ro ta
do li

i
ra

ta
a

rs

co r
s
r

er
ns

e
e
la

ai

ai
ba w
ok

ok
rg

m
st

st

w
sm

up

do
bu

sh
6A 6A 6A 6A 16A 32A 32A 40A 40A MAIN
RCBO RCBO RCBO RCBO RCBO RCBO RCBO RCBO RCBO ISOLATOR

Main switch with RCBOs on all circuits


A standard main switch disconnector controlled
consumer unit with RCBOs for every outgoing circuit
instead of the usual MCBs, will fully comply with the
17th Edition regulations. A fault on any circuit will
not impact on other circuits, and so all aspects of the
regulations are satisfied.
● Socket outlets for general use in domestic installations
must have the additional protection of an RCD not
exceeding 30mA.
● All circuits in locations containing a bath or shower
must be protected by an RCD not exceeding 30mA.
● Cables buried in a wall or partition at a depth of
less than 50mm, and not mechanically protected by
appropriate earthed metal, must be protected by an
RCD not exceeding 30mA.
● To prevent nuisance tripping, unnecessary hazards,
and minimise inconvenience, circuits should not be
connected to a single upstream RCD.
● Separate circuits shall not be affected by the failure of
other circuits.
6 Example D
Main switch with RCBOs on critical circuits

Example D

FCA

s
et
er
er ligh nd

er ock
at

s
sio ts

et
th ns ts

a
s

he
rm

rm

ck

ow rs s
h

im om irs
g
la

so
la

ro ta
do li

i
ra

ta
a

rs

er
r

ns
e
la

ai

ai
ba w
ok

ok
rg

m
st

w
st
sm

up
bu

co
do
up

sh
6A 6A 6A 6A 16A 32A 32A 40A 40A MAIN
MCB MCB RCBO RCBO MCB RCBO RCBO RCBO MCB ISOLATOR

Main switch with RCBOs on critical circuits


By looking closely at the wiring scheme in an installation, console. If it does, and all the other devices are low
the assembly in Example C can be made more cost voltage or cable runs in the ceiling, then this too could be
effective by using MCBs to protect some circuits rather MCB protected. This will depend on the wiring scheme
than RCBOs, without compromising compliance with the employed for this ancillary piece of equipment.
17th Edition. You could also decide that the immersion heater cable
For example, at the point of cable entry to the and cooker point (without socket) are in areas where
consumer unit, incoming and outgoing cable runs are they can be surface mounted and shrouded inside a short
all encased in suitable ‘metal trunking’ or buried deeper length of conduit, or buried deeper than 50mm in the
than 50mm, so do not require RCD protection. As none wall.
of the cables are in the walls, the smoke alarms similarly This example illustrates that by analysing the wiring
do not require RCD protection. scheme, RCBOs can be replaced with MCBs, reducing the
The burglar alarm system may have its own trunking costs whilst still providing a Fully Compliant Assembly
or metal covering for the supply to the main control (FCA).
Example E 7
Split load board with RCBOs on critical circuits

Example E

PCA

ts

er
e

rg lig nd

at
ck
s

r a hts
et

s
th ns ts

he
rm
bu om irs a
so

m
ck

ba w igh

im alar
la
irs

n
do s so

ro ta

sio
do rs l
ta
er

er
r

e
la

er
ns

ai
ai

ok
ow

ok
m
st
st

sm
up
up

co
sh

32A 32A 40A RCD 6A 6A 6A 6A 16A 40A MAIN


MCB MCB MCB RCBO RCBO MCB MCB MCB MCB ISOLATOR

Split load board with RCBOs on critical circuits


By reviewing the wiring scheme employed with the split With this example there is still the risk of one circuit
load assembly proposed in Example B, the cost of the failure impacting on another (regulation 314.2); however
finished assembly can be reduced, and partial compliance the level of inconvenience could be considered to be
with the regulations achieved. acceptable (only the sockets and showers are affected),
The split load board laid out here will meet the and no hazard or safety issues are inherent. Again, the
17th Edition requirements for the following: installer will need to consider the amount of leakage in
the installation, due to electronic devices in the house,
● Socket outlets for general use in domestic installations
must have the additional protection of an RCD not and it may be a consideration to split the power sockets
exceeding 30mA. and have one of them on an RCBO.
The end result is that no base consumer unit exists
● All circuits in locations containing a bath or shower that complies with the 17th Edition. The choice of
must be protected by an RCD not exceeding 30mA.
consumer unit and the configuration of devices within
● Cables buried in a wall or partition at a depth of it can only be made after the wiring scheme has been
less than 50mm, and not mechanically protected by finalised.
appropriate earthed metal, must be protected by an
RCD not exceeding 30mA.
However, depending on the installation design, it is
unlikely to satisfy the regulations on:
● To prevent nuisance tripping, unnecessary hazards,
and minimise inconvenience, circuits should not be
connected to a single upstream RCD.
● Separate circuits shall not be affected by the failure of
other circuits.
8 XBoard Consumer Units
Insulated

2-Pole · 100A Main Switch Controlled


Dimensions (mm)
Outgoing Ways Part Number
Width Height Depth
2 172 225 111 BC-P2
6 244 225 111 BC-P6
10 316 225 111 BC-P10
12 351 225 111 BC-P12
18 457 225 111 BC-P18

2-Pole · RCD Controlled


Dimensions (mm)
Type Outgoing Ways RCD Rated Current In (A) Part Number
Width Height Depth
30mA RCD-controlled 2 40 172 225 111 BC-P2R40
2 63 172 225 111 BC-P2R63
6 63 244 225 111 BC-P6R63
6 80 244 225 111 BC-P6R80
6 100 244 225 111 BC-P6R100
10 63 316 225 111 BC-P10R63
10 80 316 225 111 BC-P10R80
10 100 316 225 111 BC-P10R100
12 63 351 225 111 BC-P12R63
12 80 351 225 111 BC-P12R80
12 100 351 225 111 BC-P12R100
18 80 457 225 111 BC-P18R80
18 100 457 225 111 BC-P18R100
100mA time-delayed 12 100 351 225 111 BC-P12R100G
RCD (Type G)
18 100 457 225 111 BC-P18R100G

Split Load · 2-Pole · 100A Main Switch / 30mA RCD Controlled


Dimensions (mm)
Outgoing Ways RCD Ways Available* RCD Rated Current In (A) Part Number
Width Height Depth
8 1–7 63 316 225 111 BC-P8SR63
8 1–7 80 316 225 111 BC-P8SR80
10 1–9 63 351 225 111 BC-P10SR63
10 1–9 80 351 225 111 BC-P10SR80
16 1–15 80 457 225 111 BC-P16SR80
Note * number of freely configurable RCD protected ways.

Dual RCD · Split Load · 100A Main Switch / 30mA RCD Controlled
Dimensions (mm)
Outgoing Ways RCD Ways Available* RCD Rated Current In (A) Part Number
Width Height Depth
14 1–14 63 + 63 457 225 111 BC-P14SR63R63
14 1–14 80 + 63 457 225 111 BC-P14SR80R63
14 1–14 80 + 80 457 225 111 BC-P14SR80R80
Note * number of freely configurable RCD protected ways.

Toggle Colours
2A 4A 6A 10 A 13 A 16 A

20 A 25 A 32 A 40 A 50 A 63 A
XBoard Consumer Units 9
Metal

2-Pole · 100A Main Switch Controlled


Dimensions (mm)
Outgoing Ways Part Number
Width Height Depth
2 180 223 113 BC-M2
6 252 223 113 BC-M6
10 324 223 113 BC-M10
12 359 223 113 BC-M12
18 465 223 113 BC-M18

2-Pole · RCD Controlled


Dimensions (mm)
Type Outgoing Ways RCD Rated Current In (A) Part Number
Width Height Depth
30mA RCD-controlled 2 40 180 223 113 BC-M2R40
2 63 180 223 113 BC-M2R63
6 63 252 223 113 BC-M6R63
6 80 252 223 113 BC-M6R80
6 100 252 223 113 BC-M6R100
10 63 324 223 113 BC-M10R63
10 80 324 223 113 BC-M10R80
10 100 324 223 113 BC-M10R100
12 63 359 223 113 BC-M12R63
12 80 359 223 113 BC-M12R80
12 100 359 223 113 BC-M12R100
18 80 465 223 113 BC-M18R80
18 100 465 223 113 BC-M18R100
100mA time-delayed 12 100 359 223 113 BC-M12R100G
RCD (Type G)
18 100 465 223 113 BC-M18R100G

Split Load · 2-Pole · 100A Main Switch / 30mA RCD Controlled


Dimensions (mm)
Outgoing Ways RCD Ways Available* RCD Rated Current In (A) Part Number
Width Height Depth
8 1–7 63 324 223 113 BC-M8SR63
8 1–7 80 324 223 113 BC-M8SR80
10 1–9 63 359 223 113 BC-M10SR63
10 1–9 80 359 223 113 BC-M10SR80
16 1–15 80 465 223 113 BC-M16SR80
Note * number of freely configurable RCD protected ways.

Dual RCD · Split Load · 100A Main Switch / 30mA RCD Controlled
Dimensions (mm)
Outgoing Ways RCD Ways Available* RCD Rated Current In (A) Part Number
Width Height Depth
14 1–14 63 + 63 465 223 113 BC-M14SR63R63
14 1–14 80 + 63 465 223 113 BC-M14SR80R63
14 1–14 80 + 80 465 223 113 BC-M14SR80R80
Note * number of freely configurable RCD protected ways.

Toggle Colours
2A 4A 6A 10 A 13 A 16 A

20 A 25 A 32 A 40 A 50 A 63 A
10 XBoard Consumer Units
Incoming and Outgoing Devices

Incoming Devices
Main Incoming Switch · 2-Pole · 10kA
Rated Current In (A) Part Number

63 IS-63/2
80 IS-80/2
100 IS-100/2
125 IS-125/2

Outgoing Devices
Miniature Circuit Breakers · single-pole · 6kA
Rated Current In (A) B Curve C Curve

2 PLS6-B2 PLS6-C2
6 PLS6-B6 PLS6-C6
10 PLS6-B10 PLS6-C10
13 PLS6-B13 PLS6-C13
16 PLS6-B16 PLS6-C16
20 PLS6-B20 PLS6-C20
25 PLS6-B25 PLS6-C25
32 PLS6-B32 PLS6-C32
40 PLS6-B40 PLS6-C40
50 PLS6-B50 PLS6-C50
63 PLS6-B63 PLS6-C63

Combined RCD/MCB (RCBO) · single-pole + Neutral · conditionally surge current proof 250A · B & C curve · type AC
Type / Tripping Current
Rated Current In (A)
B Curve · 30mA B Curve · 100mA C Curve · 30mA C Curve · 100mA
6 PKS6-6/1N/B/003 PKS6-6/1N/B/01 PKS6-6/1N/C/003 PKS6-6/1N/C/01
10 PKS6-10/1N/B/003 PKS6-10/1N/B/01 PKS6-10/1N/C/003 PKS6-10/1N/C/01
13 PKS6-13/1N/B/003 PKS6-13/1N/B/01 PKS6-13/1N/C/003 PKS6-13/1N/C/01
16 PKS6-16/1N/B/003 PKS6-16/1N/B/01 PKS6-16/1N/C/003 PKS6-16/1N/C/01
20 PKS6-20/1N/B/003 PKS6-20/1N/B/01 PKS6-20/1N/C/003 PKS6-20/1N/C/01
25 PKS6-25/1N/B/003 PKS6-25/1N/B/01 PKS6-25/1N/C/003 PKS6-25/1N/C/01
32 PKS6-32/1N/B/003 PKS6-32/1N/B/01 PKS6-32/1N/C/003 PKS6-32/1N/C/01
40 PKS6-40/1N/B/003 PKS6-40/1N/B/01 PKS6-40/1N/C/003 PKS6-40/1N/C/01

Standard AC RCDs · 2-Pole


Tripping Current
Rated Current In (A)
30mA 100mA 300mA 500mA
16 * PFIM-16/2/001 – – –
25 PFIM-25/2/003 PFIM-25/2/01 PFIM-25/2/03 PFIM-25/2/05
40 PFIM-40/2/003 PFIM-40/2/01 PFIM-40/2/03 PFIM-40/2/05
63 PFIM-63/2/003 PFIM-63/2/01 PFIM-63/2/03 PFIM-63/2/05
80 PFIM-80/2/003 PFIM-80/2/01 PFIM-80/2/03 PFIM-80/2/05
100 PFIM-100/2/003 PFIM-100/2/01 PFIM-100/2/03 PFIM-100/2/05
Note * 16 A RCD is rated for 10mA earth leakage.

Toggle Colours
2A 4A 6A 10 A 13 A 16 A

20 A 25 A 32 A 40 A 50 A 63 A
Key Extracts 11
from 17 Edition Regulations
th

Key extracts from 17th Edition of the


IEE Wiring Regulations BS 7671 : 2008

“ 314 Division of Installation


314.1 Every installation shall be divided into circuits, as necessary, to
(i) avoid hazards and minimize inconvenience in the event of a fault
(iii) take account of danger that may arise from the failure of a
single circuit such as a lighting circuit.
314.2 Separate circuits shall be provided for parts of the installation
which need to be separately controlled, in such a way that those
circuits are not affected by the failure of other circuits, and due


account shall be taken of the consequences of the operation of any
single protective device.

“ 411.3.3 Additional protection


In a.c. systems, additional protection by means of an RCD in
accordance with Regulation 415.1 shall be provided for:
(i) socket-outlets with a rated current not exceeding 20A that are
Note: There are exceptions when the socket
outlets are used by skilled or instructed
persons, but not relevant in residential
property. For example 411.3.3 relates to socket


outlets located anywhere in a home, including
for use by ordinary persons and are intended for general use.
the socket in the cooker outlet. However RCD
protection for the cooker outlet is required if
any of the cables are buried in the wall and
not deeper than 50mm, as indicated in 522.6.
Part 5 Requirements for protecting cable against impact
This will often result in the need for additional RCD protection. This
is covered in 522.6.6, 522.6.7 and 522.6.8 and can be summarised
as follows:
All circuits buried in a wall or partition at less than 50mm depth and
without mechanical protection require RCD protection.

“ 531.2.4 An RCD shall be so selected and the electrical circuits so


sub divided that any protective conductor current which may be


expected to occur during normal operation of the connected load(s)
will be unlikely to cause unnecessary tripping of the device.

“ Section 701 Locations containing a bath or shower


701.411.3.3 Additional protection by RCDs
Additional protection shall be provided for all circuits of the
Note: see regulations 314.1 and 531.2.4.


location, by the use of one or more RCDs having the characteristics
specified in Regulation 415.1.1 (30mA RCD)

Extracts printed with permission of The Institute of Engineering and Technology.


12

Moeller Electric Limited


PO Box 35, Gatehouse Close
Aylesbury
Buckinghamshire HP19 8DH

Direct sales ordering and technical support


tel 01296 397400
fax 01296 392413
email sales@moeller.co.uk
email support@moeller.co.uk

© Moeller Electric Limited 05/08


T0200-276GB

A
We keep power under control.

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