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MCCONNELL DOWELL SOUTH EAST ASIA PTE LTD

MCD Management System

CONSTRUCTION EXECUTION
PROCEDURE
CONCRETE REPAIR WORKS

Doc No: 2755-MCD-CON-CEP-0034

Client:

Project: DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN


Location: TUAS, SINGAPORE
Project No: 2755
Revision History

Rev Date Description Author Reviewer Approver

A 10 Apr 2017 Issue for Review and Approval M. Villaroza P. Rajendra D. Pau

B 09 Jun 2017 Issue for Review and Approval M. Villaroza P. Rajendra D. Pau

C 10 Jul 2017 Cast back repair method included M. Villaroza P. Rajendra D. Pau

This document remains the property of McConnell Dowell Corporation. Its contents are confidential and shall not be
reproduced, destroyed or given away without the express, written permission of McConnell Dowell Corporation. The electronic
version of this document in MMS Database on designated server(s) is the Master Copy and is a controlled document. Unless
specifically noted thereon, other copies of this document are uncontrolled. Based on MMS Template MMS # 600-J001-100
Rev11 25Mar2015.
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

TABLE OF CONTENTS
1 PURPOSE 3
2 scope 3
3 ACRONYMS 3
4 RESPONSIBILITIES 4
5 REFERENCES 4
6 CONSTRUCTION METHODOLOGY 5
6.1 summary 5
6.2 work method 6
6.3 MATERIAL DATA SUMMARY 10
6.4. permits 10
7 ACTIVITY SCHEDULE / MILESTONES 12
8 CONSTRUCTION RESOURCES 12
8.1 KEY PROJECT PERSONNEL 12
8.2 personnel & Training Requirements 12
8.3 Subcontractors & Suppliers 13
8.4 Plant & equipment 13

9 INSPECTION & TESTING 13


10 OHS&E HAZARD IDENTIFICATION, RISK ASSESSMENT & CONTROL 14
11 HAZARDOUS MATERIAL / SUBSTANCES 16
12 APPENDICES 17
13 REVIEW & APPROVAL 17

APPENDIX A: QA / QC Documents
i. Request for Inspection – Notification 017-F002-2755
ii. Concrete Repair Checklist F028-600-2755
iii. Summary list of Approved Material Submission (MAR)
APPENDIX B: JSEA

McCONNELL DOWELL SEA PTE LTD PAGE 2 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

1 PURPOSE
The purpose of this Construction Execution Procedure (CEP) is to identify and provide
specific requirements and procedure for most types of concrete repairs. It also details the safety
measures required to ensure that the works are conducted in accordance with the client’s safety
requirements.
However due to the nature of the works, this CEP may be altered to suit the work. In such an
event the client will be informed either verbally or in writing.

2 SCOPE
The scope of work applicable to this Construction Execution Procedure outlines the repair works
for unsound concrete in the Permanent Reinforced Concrete Structure and Patching of
Formwork Tie-rod Cone Holes

3 ACRONYMS
The scope of work applicable to this Construction Execution Procedure outlines the repair
works for unsound concrete in the Permanent Reinforced Concrete Structure and Patching of
Formwork Tie-rod Cone Holes.
CEP Construction Execution Procedure
COP Code of Practice
ENV Environment
EPI Environmental Protection Instruction
IFC Issued for Construction
ITC Inspection and Test Checklist
ITP Inspection and Test Plan
JSEA Job Safety and Environmental Analysis
OHS Occupational Health and Safety
PEP Project Execution Plan
SOP Safe Operating Procedures
SWI Safe Work Instructions
SWMS Safe Work Method Statement

McCONNELL DOWELL SEA PTE LTD PAGE 3 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

4 RESPONSIBILITIES
Responsibility Who

Final approval of this CEP. David Pau

Nominated responsible “Owner” of this CEP. They are required to


ensure regular review of this document when aspects of the Prasad Rajendra
document need amending.
Nominated as responsible for managing the construction works
Mika Tuoriniemi
associated with this CEP.
Nominated as responsible for managing the construction works
Erwin Lee
associated with this CEP.
Nominated as responsible for managing the construction works
Aatish Rumjeet
associated with this CEP.
Nominated as responsible for managing the construction works
Verdy Nurtanio
associated with this CEP.
Nominated as responsible for managing the quality control
Moises Villaroza
associated with this CEP.

5 REFERENCES

Construction Codes & Standards


WSH relevant Code of Practice

Construction Drawings & Specifications


General Specification

Particular Specification

Material & Workmanship Specification

Relevant Legislation / Code of Practice / Standards

Relevant OHS Act(s) WSH Act

WSH (Risk Management) Regulations


Relevant OHS Regulation (s)
WSH (Construction) Regulations

Relevant OHS COP/ Standards

Relevant Environment Act(s)

McCONNELL DOWELL SEA PTE LTD PAGE 4 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

Construction Codes & Standards

Relevant Environment Regulations(s)

Relevant Environment COP / Standards

Other(s), specify:

Project Documents

Project Execution Plan

PEP Attachment 13-1 Project HSE Risk Register

PEP Att. 2-1A Project Legal & Other Requirements – OHS

PEP Att. 2-1B Project Legal & Other Requirements – ENV

6 CONSTRUCTION METHODOLOGY
6.1 SUMMARY
Repair procedures have been prepared for eight possible types of repair to precast units
and cast in situ works as listed below. The damaged area will be repaired using one of
the products, which has been specified for each area.

1. Concrete Chipped off With No Exposure of Reinforcement


2. Concrete Chipped off With Exposure of Reinforcement
3. Voids on Surface (Blow Holes)
4. Recess for Lifting Hook
5. Cone Holes
6. Honey Combing
a. Type A Trowellable Method (Honeycomb 5mm to 50mm deep)
b. Flowable Method (Honeycomb 51mm to 100mm deep)
c. Pressure Grout Method (Honeycomb 101mm to 200mm deep
d. Cast back Method (Honeycomb / Other Defects more than 200mm deep)
7. Crack width below < 0.20mm
8. Cracks width 0.30mm and above

McCONNELL DOWELL SEA PTE LTD PAGE 5 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

6.2 WORK METHOD

1. Concrete Chipped off With No Exposure of Reinforcement


 Hack off and remove all loose parts from the affected area and feather the
edges.
 Clean surface and remove any dust.
 Wet surface with water but ensure there is no free surface water before
application of grout and apply bonding agent ‘Fosroc Nitobond AR’.
 Apply the repair mortar Sto Crete NSG / NSG-S.
 ‘Sika ANTISOL – S’ or ‘Stocryl SCC Supreme’ curing compound is then used.
 All works will be performed in accordance with the manufactures
recommendations.

2. Concrete Chipped off With Exposure of Reinforcement


 Hack off and remove all loose parts from the affected area to 20mm behind
exposed reinforcing and feather the edges.
 Put up formwork at the affected area to hold repair materials in shape if
necessary.
 Apply reinforcement protection primer ‘Fosroc Nitoprime Zincrich’ to the exposed
reinforcement (if grouting will be done after 24 hours).
 Wet surface with water but ensure there is no free surface water before
application of bonding agent ‘Fosroc Nitobond AR’.
 Apply the repair mortar ‘Sto Crete NSG / NSG-S’.
 ‘Sika ANTISOL – S’ or ‘Stocryl SCC Supreme’ curing compound is then used.
 All works will be performed in accordance with the manufactures
recommendations.

3. Voids on Surface (Blow Holes)


 Remove all loose parts from the affected area.
 Moisten the exposed concrete surface.
 The surface must be free from standing water, oil and grease. Dust, dirt and
other foreign particles must also be removed.
 Wet the surface and then the blowholes are filled in with cement paste
(Portland cement) applied by trowel with excess removed to maintain a smooth
finish.

McCONNELL DOWELL SEA PTE LTD PAGE 6 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

4. Recess for Lifting Hook


 Cut off lifting strand from base of the recess, with minimal 50mm deep without
damaging reinforcement.
 The surface must be free from standing water, oil and grease. Dust, dirt and
other foreign particles must also be removed. .
 Apply reinforcement protection primer ‘Fosroc Nitoprime Zincrich’ to the
exposed reinforcement (if grouting will be done after 24 hours).
 Wet surface with water but ensure there is no free surface water before
application of bonding agent ‘Fosroc Nitobond AR’.
 Apply the repair mortar ‘Sto Crete NSG / NSG-S’.
 ‘Sika ANTISOL – S’ or ‘Stocryl SCC Supreme’ curing compound is then used.

5. Cone Holes
 Remove plastic cones.
 The surface must be free from standing water, oil and grease. Dust, dirt and
other foreign particles must also be removed.
 Wet the surface and apply the mortar ‘Sto Crete NSG / NSG-S’.
 ‘Sika ANTISOL – S’ or ‘Stocryl SCC Supreme’ curing compound is then used.

6. Honey Combing / Spalling


A. Trowellable Method (Honeycomb 5mm to 50mm deep)
 All areas where exposed aggregate is present, cleaning and hacking back to
sound concrete.
 Sound concrete is described as fully compacted and monolithic without the
presence of voids or loose aggregate.
 Wet surface with water but ensure there is no free surface water before
application of bonding agent ‘Fosroc Nitobond AR’.
 Apply the repair mortar Sto Crete NSG / NSG-S’.
 ‘Sika ANTISOL – S’ or ‘Stocryl SCC Supreme’ curing compound is then used.
 All works will be performed in accordance with the manufactures
recommendations.
B. Flowable Method (Honeycomb 51mm to 100mm deep)
 Use marker pen to draw a line around the defective area.
 Saw cut 5 to 10mm deep along the marked line to avoid feathered edges.

McCONNELL DOWELL SEA PTE LTD PAGE 7 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

 Use a breaker to remove all the unsound concrete. Continue hacking until sound
homogeneous concrete is reached.
 Clean-off the prepared area with water to remove all dust. Remove all rust from
exposed rebar using wire brush.
 Apply reinforcement protection primer ‘Fosroc Nitoprime Zincrich’ to the exposed
reinforcement
 Wet surface with water but ensure there is no free surface water before
application of bonding agent ‘Fosroc Nitobond AR’.
 Put up formwork at the affected area to hold repair materials in shape if
necessary.
 Flow the repair mortar ‘Sto Crete NSG/ NSG-S from one side only to avoid air
entrapment’.
 ‘Sika ANTISOL – S’ or ‘Stocryl SCC Supreme’ curing compound is then used.
 All works will be performed in accordance with the manufactures
recommendations.

C. Pressure Grout Method (Honeycomb 101mm to 200mm deep)


 Use marker pen to draw a line around the defective area.
 Saw cut 5 to 10mm deep along the marked line to avoid feathered edges.
 Use a breaker to remove all the unsound concrete. Continue hacking until sound
homogeneous concrete is reached.
 Clean-off the prepared area with water to remove all dust. Remove all rust from
exposed rebar using wire brush.
 Pre-wet the substrate surface to saturate and clear any excess water.
 Apply ‘Fosroc Nitobond AR’ bonding agent to the substrate.
 Fix chicken wire mesh to the existing rebar and pack with 4 to 10mm aggregates,
if required, additional rebars to be drilled to allow fixing of chicken wire mesh
 Fix the formwork to the surface to be grouted with provision of air release vents
to the top part and grout inlet hose to the bottom part. All edges to be made leak-
proof using sponge in between the formwork and the concrete surface
 Mix StoCrete NSG / NSG-S as per manufacturer specifications.
 Pump the grout using a hand pump fitted with a gauge through the inlet hose
until the grout overflows from the air release vents
 Close the air vent hose and maintain a pressure of 1 bar for 30 seconds to
ensure grout has filled up all the voids
 Disconnect the inlet hose from the pump and block the hose
 Leave to cure until grout is set and remove the formwork

McCONNELL DOWELL SEA PTE LTD PAGE 8 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

 Apply ‘Stocryl SCC Supreme’ curing compound with a paint brush after removing
the formwork

D. Cast Back Method. (Honeycomb / Other Defects more than 200mm deep)
 Use marker pen to draw a line around the defective area.
 Saw cut 5 to 10mm deep along the marked line to avoid feathered edges.
 Use a breaker to remove all the unsound concrete. Continue hacking until sound
homogeneous concrete is reached.
 Clean-off the prepared area with water to remove all dust. Remove all rust from
exposed rebar using wire brush.
 Pre-wet the substrate surface to saturate and clear any excess water.
 Apply Fosroc Nitobond AR’ or Stocrete SBR-HD bonding agent to the substrate.
 Fix the surface to be concreted with a funnel top edge (as necessary). Formwork
to be higher than the surface to be repaired. All edges to be made leak-proof
using sponge in between the formwork and the concrete surface
 Cast back with Approved Concrete Mix Design or approved NSGrout
 Leave to cure until concrete / NS Grout is set, before removing the formwork
 Use a grinder to remove excess concrete on top part and sides and make
surface even
 Apply Stocryl SCC-Supreme curing compound with a roller or spray after
removing the formwork

7. Shrinkage Cracks (width less than or equal to 0.2mm)


Cracks in the precast wall panels with widths below 0.20mm will be repaired as
follows:
 The surface must be free from standing water, oil and grease. Dust, dirt and
other foreign particles must also be removed.
 Dry pack OPC cement will be brushed into all the cracks.
 Water will be applied to the dry packed surface and brushed in to the dry
packed cracks to from a seal.

8. For concrete crack width 0.3mm and above

Cracks in the precast wall panels and Cast-in Situ with widths of 0.30mm and above
shall be repaired using UNIFOR “UF Grout” for dry Crack Repair by Epoxy Injection as
per the following procedure:

McCONNELL DOWELL SEA PTE LTD PAGE 9 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

 Surface Preparation. Remove dust particles , laitance with wire brush and or
using compressed air.
 Sealing of Surface and Adhesive of Plug. Seal crack at lengths, stopping at
intervals of 300mm for plug adhesion using UF seal (Interval length depends on
crack and depth).
 UF Seal Curing. Allow UF Seal to cure. 9refer to material specifications).
 Installation of Injector. Install injector by screwing onto the plugs.
 UF Grout Injection. Inject UF grout into container using grease/ footpump. Stop
when pressure indicator rises to 3.kg/cm2. Proceed to next injector
 UF Grout Curing. Allow UF Grout to cure.
 Finishing. Remove injector and grind off sealing material.

6.3 MATERIAL DATA SUMMARY

 Patching of Formwork Tierod Cone Holes


1) StoCrete NSG / NSG-S (Patching Material)
2) StoCrete SBR-HD / Fosroc Nitobond AR (Bonding Agent)
3) StoCryll SCC-SUPREME / Sika Antisol (Curing Compound)
 Patching of Honeycomb 5mm to 50mm Deep, Patching, Chipping &
Spalling
1) StoCrete NSG / NSG-S (Patching Material)
2) StoCrete SBR-HD / Fosroc Nitobond AR (Bonding Agent)
3) StoCryll SCC-SUPREME / Sika Antisol (Curing Compound)
 Repair of Honeycomb 51mm to 100mm Deep and 101mm to 200mm deep
Pressure Grouting
1) StoCrete NSG / NSG -S (Grouting Material)
2) StoCrete SBR-HD / Fosroc Nitobond AR (Bonding Agent)
3) StoCryll SCC-SUPREME/ Sika Antisol (Curing Compound)
4) Fosroc Nitoprime Zincrich (Protection primer to the exposed reinforcement
bars,
as required)
 Repair of Honeycomb more than 200mm
1) Approved Concrete Mix Design / Approved NS Grout (StoCrete NSG /NSG-S)
 Repair of Concrete crack width 0.3mm and above
1) Unifor UF Grout Epoxy Resin (Crack Injection System)

6.4. PERMITS

McCONNELL DOWELL SEA PTE LTD PAGE 10 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

Permit-To-Work (Lifting, Hot Work Permit, Working at Height) of McConnell Dowell as and when
required.

McCONNELL DOWELL SEA PTE LTD PAGE 11 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

7 ACTIVITY SCHEDULE / MILESTONES


The concrete repair works shall be carried out as and when required.

8 CONSTRUCTION RESOURCES
8.1 KEY PROJECT PERSONNEL

The Project Manager or Construction Manager or delegate will appoint a Supervisor to oversee
each or a few related activities. It will be ensured that the Supervisor will be experienced in the
associated work, will be able to read drawings, be competent in reporting, and be conversant with the
technical, safety and environmental specifications, guidelines or requirements.
Table 7A Personnel requirements
Function / Role Name Contact Details

Project Manager David Pau 92987313

Construction Manager Prasad Rajendra 91795789

QA / QC Manager Moises Villaroza 90111571

Precast Manager Mika Tuoriniemi 87995883

Senior Project Engineer Erwin Lee 96916298

Project Engineer Aatish Rumjeet 91470306

Project Engineer Verdy Nurtanio 92447851

8.2 PERSONNEL & TRAINING REQUIREMENTS

All equipment shall be operated by suitably qualified and experienced personnel. Specialised
labour requirements for the works will involve:
Table 7B Personnel & Training requirements
Function / Role Qualification / licence Activity specific Training
Required Required
Skilled Supervisor Work at height Certificate Work at height training

Skilled Worker Work at height Certificate Work at height training

McCONNELL DOWELL SEA PTE LTD PAGE 12 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

8.3 SUBCONTRACTORS & SUPPLIERS


Table 7C – Sub-contractors and suppliers
Name of Sub- Contact Details
Scope of works Contact Person
contractor / Suppliers
Concrete repair works McConnell Dowell Mika Tuoriniemi 87995883

Concrete repair works McConnell Dowell Erwin Lee 96916298

Concrete repair works McConnell Dowell Aatish Rumjeet 91470306

Concrete repair works McConnell Dowell Verdy Nurtanio 92447851

Concrete repair works McConnell Dowell Moises Villaroza 90111571

8.4 PLANT & EQUIPMENT

Plant and equipment associated with the works will be in good working order and have the
capacity to safely and efficiently do the work required. The type, size and number of machines used will
depend on the quantity of material, scheduling and access restrictions. Necessary plant inspections and
operator competency assessments will be undertaken as part of the Project Safety Management Plan.
The following list outlines the plant and equipment expected for the associated scope:

Table 7D Powered Plant & Equipment required for the works


Powered Plant and Equipment required for Type of Works
the works:
(e.g. EWP / Crane / Forklift / etc)

Mortar / Grout Mixer Concrete Repair works

Drilling Machine/Breaker Machine Concrete Repair works

Air compressor Concrete Repair works

Injection Pump Concrete Repair works

9 INSPECTION & TESTING


ITP(s) documents will be prepared to summarise inspection and testing protocols. At
predetermined stages of works, the appropriate inspections or tests shall be undertaken and submitted as
specified. Subsequent works will then proceed upon meeting the specified criteria. The following ITP(s)
will be used to manage the quality of the works:
Table 6A Inspection & Test Plan List

McCONNELL DOWELL SEA PTE LTD PAGE 13 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

Person or organisation
ITP Number Title / scope responsible for
preparation

2755-MCD-QAC-ITP- PROJECT / SITE


CONCRETE REPAIR WORK
0013 ENGINEERS

10 OHS&E HAZARD IDENTIFICATION,


RISK ASSESSMENT & CONTROL
H Hazard identification, risk assessment and control will be principally managed and documented through
use of the PEP Att. 13-1 HSE Risk Register (MMS# 020-Y001-7566). Relevant SWI’s, SOPs and EPIs
will be implemented and followed. JSEA / SWMS’s will be prepared to cover specific risks associated with
the works.
Development and implementation of the JSEA / SWMS and the associated documentation (SWI’s;
SOP’s; EPIs; etc...) will be undertaken with the personnel involved in the works. These documents can
then be viewed by the Client’s representative prior to work commencement.
All personnel will complete the project site induction before being allowed access to the works. Operator
competency will be recorded and plant inspections will be undertaken prior to any activity commencing.
Daily start up meetings will be conducted and documented by Supervisors to ensure all safety measures
are in place for the day’s activities.

Table 11A OHS&E Hazard Identification, Risk assessment & Control

Development
JSEA/SWMS Title / Activity description (What) Due By
Responsibility (Role)

JSEA X012-020-7566 Concrete Repair works Mika Tuoriniemi Dec 2017

JSEA X012-020-7566 Concrete Repair works Erwin Lee Dec 2017

JSEA X012-020-7566 Concrete Repair works Aatish Rumjeet Dec 2017

JSEA X012-020-7566 Concrete Repair works Verdy Nurtanio Dec 2017

JSEA X012-020-7566 Concrete Repair works Moises Villaroza Dec 2017

McCONNELL DOWELL SEA PTE LTD PAGE 14 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

Table 11B Required SWI for Activities / Tasks

Activity description (What) SWI (No. + Name)

K005-Using Electrically Operated Tools


K082-Personal Protective Equipment
Preparation work
K044-Exposure to Noise
K041-Housekeeping-Access & Egress
K036-Working at Height
Working at Height K082-Personal Protective Equipment
K041-Housekeeping-Access & Egress

Manual Handling K081-Manual Handling

Construction noise K044-Exposure to Noise

Table 11C Environmental Aspects Identification, Risk Assessment & Controls

Implementation Responsibility
Aspect (What) Control (How)
(Role/Subcontractor)

Flora Not applicable

Fauna Not applicable

Weed and pest


L031-Vector Control - Mosquito ECO
control

Water quality Not applicable

Erosion and
Not applicable
Sediment control
PEP Noise Management Plan
Noise ECO
K044-Exposure to Noise
Supress with water
Dust ECO / Supervisor
PEP Safety management plan

Waste Not applicable

Ground L007-Storage, Maint. & Refuelling ECO / Supervisor


Contamination Machinery

Cultural Heritage Not applicable

Other Not applicable

Note: the above list is not intended to be exhaustive, and is limited to the scope of work as identified at
the time of the Risk Register Workshop.

McCONNELL DOWELL SEA PTE LTD PAGE 15 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

11 HAZARDOUS MATERIAL /
SUBSTANCES
Table 12A Hazardous materials / Substance list

Hazardous Materials / Substance Specific task / activity it is required for

Fosroc Nitobond AR Refer to submitted SDS via Material Approval (MAR)

Fosroc Nitoprime Zincrich Refer to submitted SDS via Material Approval (MAR)

StoCrete NSG-H Refer to submitted SDS via Material Approval (MAR)

StoCryl SCC Refer to submitted SDS via Material Approval (MAR)

Davco Grout 280 Refer to submitted SDS via Material Approval (MAR)

Sika ANTISOL - S Refer to submitted SDS via Material Approval (MAR)

Unifor UF Grout Refer to submitted SDS via Material Approval (MAR)

Note: the above list is not intended to be exhaustive, and is limited to the scope of work as identified at
the time of the Risk Register Workshop.

McCONNELL DOWELL SEA PTE LTD PAGE 16 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

12 APPENDICES
APPENDIX A: QAQC Documents
i. Request for Inspection – Notification 017-F002-2755
ii. Concrete Repair Checklist F028-600-2755
iii. Summary list of Approved Material Submission (MAR)
APPENDIX B: JSEA

13 REVIEW & APPROVAL

Position Name Signature Date

Prepared By: QAQC Engineer Mark Condes

Reviewed By: Quality Manager Moises Villaroza

Reviewed By: Precast Manager Mika Tuoriniemi

Reviewed By: Project Engineer - R2 Erwin Lee

Reviewed By: Project Engineer – R3 Aatish Rumjeet

Reviewed By: Project Engineer - TVB Verdy Nurtanio

Reviewed By: Safety Manager Hairy Ghani

Reviewed By: Construction Manager Prasad Rajendra

Approved By: Project Manager David Pau

McCONNELL DOWELL SEA PTE LTD PAGE 17 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

APPENDIX A

QA / QC Documents

McCONNELL DOWELL SEA PTE LTD PAGE 18 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)
CONSTRUCTION EXECUTION PROCEDURE
2755-MCD-CON-CEP-0034
REVISION C
DATE 10 JULY 2017

APPENDIX B

Job Safety & Environmental


Analysis (JSEA)

McCONNELL DOWELL SEA PTE LTD PAGE 19 OF 19


PROJECT NO. 2755 COMMERCIAL-IN-CONFIDENCE
DESIGN AND BUILD OF ROAD ACCESS AT TUAS VIEW BASIN McCONNELL DOWELL
NATIONAL ENVIRONMENT AGENCY (NEA)

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