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: 3903-HR66-8-14-0006
SPECIFICATION FOR FIBRE OPTIC CABLE Revision: 2
Date: 06/02/2017
FEED FOR HALUL INTEGRATED CONTROL Page
2 of 26
SYSTEM CAPACITY EXPANSION & NEW LER-1 No.:
TABLE OF CONTENTS
1 INTRODUCTION ................................................................................................................................................ 4
2 PROJECT OBJECTIVE ..................................................................................................................................... 5
3 SCOPE ............................................................................................................................................................... 5
4 PURPOSE OF THIS DOCUMENT ..................................................................................................................... 5
4.1 VENDOR SCOPE OF SUPPLY ......................................................................................................................... 5
5 DEFINITIONS AND ABBREVIATIONS ............................................................................................................. 6
5.1 DEFINITIONS ..................................................................................................................................................... 6
5.2 ABBREVIATIONS.............................................................................................................................................. 6
6 APPLICABLE CODES, STANDARDS AND SPECIFICATIONS ...................................................................... 7
6.1 CODES AND STANDARDS............................................................................................................................... 7
6.1.1 National Standards ................................................................................................................................... 7
6.1.2 QP Standards & Specification .................................................................................................................. 7
6.1.3 Shell Design Engineering Practice (DEP) ................................................................................................ 8
6.1.4 BS Standards ........................................................................................................................................... 8
6.1.5 IEC Standards .......................................................................................................................................... 8
6.1.6 Other International Standards .................................................................................................................. 8
6.1.7 Project Reference Documents ............................................................................................................... 10
6.2 ORDER OF PRECEDENCE ............................................................................................................................ 10
7 QUALITY ASSURANCE ........................................................................................................................................ 10
7.1 FIBRE OPTIC FACTORY TEST PLAN ........................................................................................................... 10
7.2 FIBRE OPTIC FIELD TESTS PLAN ................................................................................................................ 10
8 STANDARD ENVIRONMENTAL CONDITIONS ............................................................................................. 11
8.1 LOCATION OF WORKSITE AND CLIMATE .................................................................................................. 11
8.2 TEMPERATURES AND HUMIDITY ................................................................................................................ 11
8.2.1 OUTDOOR CONDITIONS ..................................................................................................................... 11
8.2.2 INDOOR CONDITIONS ......................................................................................................................... 11
9 TECHNICAL REQUIREMENTS ...................................................................................................................... 12
9.1 GENERAL ........................................................................................................................................................ 12
9.2 FIBRE OPTIC CABLE ..................................................................................................................................... 12
9.2.1 Outdoor Fibre Optic Cable for Core and Secondary Network ................................................................ 12
9.2.2 Outdoor Fibre Optic Cable for CCTV Camera ....................................................................................... 13
9.2.3 Indoor Fibre Optic Patch Cord, Pigtails, and Enclosures ....................................................................... 15
9.3 FIBRE OPTIC SPLICES .................................................................................................................................. 15
9.3.1 Accessories ............................................................................................................................................ 15
9.3.2 Wiring and Termination .......................................................................................................................... 15
9.4 LABELLING ..................................................................................................................................................... 16
9.5 UNITS OF MEASUREMENT AND LANGUAGE ............................................................................................. 16
10 IDENTIFICATION AND TRACEABILITY......................................................................................................... 17
Doc No.: 3903-HR66-8-14-0006
SPECIFICATION FOR FIBRE OPTIC CABLE Revision: 2
Date: 06/02/2017
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SYSTEM CAPACITY EXPANSION & NEW LER-1 No.:
10.1 REQUIREMENTS OF APPLICABLE DOCUMENTS ...................................................................................... 17
10.2 DOCUMENT STANDARDS / NUMBERING SYSTEM .................................................................................... 17
10.3 ENGINEERING DESIGN DOCUMENTATION ................................................................................................ 17
10.4 OTHER DOCUMENTATION REQUIREMENTS.............................................................................................. 17
10.5 SYSTEM MANUALS........................................................................................................................................ 17
11 MATERIAL REQUIREMENTS ......................................................................................................................... 18
12 PACKAGE AND SHIPMENT ........................................................................................................................... 18
12.1 DOCUMENTATION ......................................................................................................................................... 18
12.2 CABLE PRESERVATION & PACKING ........................................................................................................... 18
12.3 CABLE DRUMS ............................................................................................................................................... 19
12.4 CABLE DRUM MARKING ............................................................................................................................... 19
13 INSPECTION AND TESTING .......................................................................................................................... 20
13.1 FACTORY INSPECTION & TESTING ............................................................................................................. 20
13.1.1 FACTORY REEL TEST ................................................................................................................................... 21
13.2 SITE ACCEPTANCE TEST ............................................................................................................................. 22
13.2.1 FIELD REEL TESTS ........................................................................................................................................ 22
13.2.1.1 Reel Test Results .......................................................................................................................... 22
13.2.1.2 Final Acceptance Tests ................................................................................................................. 22
13.2.1.2.1 Test Results.................................................................................................................................. 22
13.3 CERTIFICATION.............................................................................................................................................. 22
ATTACHMENT -1 CAMERA COVERAGE LAYOUT: 3903-HR66-8-50-0002........................................... 24
ATTACHMENT-2 BLOCK DIAGRAM- FOC: 3903-HR66-8-76-0006....................................................... 25
ATTACHMENT-3 TELECOM CABLE ROUTING LAYOUT: 3903-HR66-8-62-0001 ............................... 26
Doc No.: 3903-HR66-8-14-0006
SPECIFICATION FOR FIBRE OPTIC CABLE Revision: 2
Date: 06/02/2017
FEED FOR HALUL INTEGRATED CONTROL Page
2 of 26
SYSTEM CAPACITY EXPANSION & NEW LER-1 No.:
1 INTRODUCTION
Qatar Petroleum (QP) operates a number of offshore oil and gas production facilities in the
territorial waters of Qatar, in Arabian Gulf. The crude oil from Production Stations is supplied to
HALUL Island where it is stored and exported via ocean going tankers. The island is located
approximately 84 km off the cost to the north east of Doha and occupies an area of about 1.5
sq. kilometres.
The Island is home to eleven giant crude oil storage tanks, crude oil pumping stations, power
generation, maintenance workshops, fire station, gas and oil process plants, a heliport and staff
accommodation and support facilities.
It is a commercially important island serving as the receiving, dewatering, storage, and export
terminal for crude oil produced from the offshore fields of Eid Al Shergi (PS-1), Maidan Mazam
(PS-2), Bul Hannine (PS-3), Al Khaleej and Al Karkara. The monitoring, control and operation of
the whole facility in HALUL is carried out from an Integrated Control System (ICS) comprising, a
Distributed Control System (DCS), an Emergency Shutdown System (ESD) and a Fire & Gas
System (FGS) supplemented by other systems like, tank inventory monitoring (TIM), export
metering, power management system, CCTV/ PA/GA/ ACS, etc.
The ICS is a geographically distributed system having its equipment installed in different control
buildings spread across the island, such as, Local Equipment Room (LER), LER-2 near sub-
station-21, Power Station Control Room (PSCR) and Central Control Building (CCB), also known
as (NCB). These equipment are interconnected on two different networks (Control Network – a
Fault Tolerant Ethernet and a Safety Network) facilitating centralised operation of entire facilities
from CCB.
Due to the continued expansion of HALUL facilities to meet operational requirements, the ICS
has reached its maximum capacity particularly in LER leaving no spare or building space for any
future expansion. In addition, the existing LER is a 25 years old structure that has already
served its useful life, developed cracks and started experiencing water seepage during rainy
season including flooding during heavy rains.
In order to overcome the above problems, QP intends to build a new LER-1 building at a
different location and relocate/migrate the ICS equipment indicated above, along with all other
support systems located in the existing LER building to the new LER-1 building in the future.
The FEED stage of the project has been awarded to CEGELEC .The purpose of the project is to
design and engineer the new LER-1 building and migrate/ relocate the existing systems to new
LER, enhance the present DCS controller loading capacity and propose the present ICS
software version upgrade to latest available.
Doc No.: 3903-HR66-8-14-0006
SPECIFICATION FOR FIBRE OPTIC CABLE Revision: 2
Date: 06/02/2017
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SYSTEM CAPACITY EXPANSION & NEW LER-1 No.:
2 PROJECT OBJECTIVE
The objective of this project is to carry out Front-End Engineering Design (FEED) and related
design and engineering the new LER-1 building and migrate/ relocate the existing systems to
new LER, enhance the present DCS controller loading capacity and propose the present ICS
software version upgrade to latest available.
3 SCOPE
This Specification describes the minimum requirements for the design, manufacture, and
application of Fibre optic cables and accessories at LER-1 in HALUL Island. Also, this
specification is intended to define VENDOR’s scope of work from the commencement of the
detailed design phase through to commissioning, together with the responsibilities involved in
achieving the necessary satisfactory integration of the various components of the system.
All deviations from the requirements of the Specification shall be stated in the quotation. In the
absence of such a statement, it shall be understood that all requirements of this Specification
and associated data sheets are fulfilled without exception.
5.1 Definitions
Where used in this document, the following terms shall have the meanings indicated below
unless otherwise clearly indicated by context of their use.
5.2 Abbreviations
BOM : Bill of Materials
CCTV : Closed Circuit Television
DEP : Design Engineering Practice
EIA : Electronic Industries Association
EMI : Electromagnetic Interference
FAT : Factory Acceptance Test
FO : Fibre Optic
FOC : Fiber Optic Cable
FOCIS : Fibre Optic Connector Intermateability Standards
FRP : Fibre Reinforced Plastic
ICEA : Insulated Cable Engineers Association
ID : Identification
IEC : International Electrotechnical Commission
IEEE : Institute of Electrical and Electronics Engineers
ITP : Inspection and Test Procedure
ITU : International Telecommunication Union
LC : Lucent Connector
LER : Local Equipment Room
MTBF : Mean Time Between Failure
MTTR : Mean Time to Repair
OTDR : Optical Time Domain Reflectometer
QC : Quality Control
RFI : Radio Frequency Interference
SAT : Site Acceptance Test
SC : Straight Tip Connector
SI : International System of Units
Doc No.: 3903-HR66-8-14-0006
SPECIFICATION FOR FIBRE OPTIC CABLE Revision: 2
Date: 06/02/2017
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SYSTEM CAPACITY EXPANSION & NEW LER-1 No.:
SM : Single-Mode
SS : Stainless Steel
TIA : Telecommunications Industry Association
6.1.4 BS Standards
BS EN 50174 Information Technology - Cabling Installation Parts 1, 2 & 3.
BS 6121 Mechanical Cable Glands
ITU-T G.652 A,B Characteristics of single mode optical fibre and cable
ISO 14001-1996(E) Environmental Management System– Specification with
Guidance for Use
ISO 9001 Quality management and system requirements
ISO 14001 Quality system model for quality assurance in environmental
management
IP Part 15 Area Classification Code for Petroleum Installations
IP part 19 Fire precautions at Petroleum Refineries and Bulk Storage
Installations
IEC 60529 Classification for degree of protection provided by enclosures
IEC 60793-1-40 Optical fibres - Part 1-40: Measurement methods and test
procedures - Attenuation
IEC 60793-1-41 Optical fibres - Part 1-41: Measurement methods and test
procedures - Bandwidth
IEC-60794-1-2 Optical fibre cables - Part 1-2: Generic specification - Basic
optical cable test procedures
IEEE C2 (2007; TIA 2007-1; TIA 2007-2; TIA 2007-3; TIA 2007-4; TIA
2007-5; Errata 2006-1; Errata 2007-2; Errata 2009-3 )
National Electrical Safety Code
IEEE 802.3 Carrier Sense Multiple Access with Collision Detection
(CSMA/CD) Access Method and Physical Layer Specifications
ITU-T G.652 Characteristics of Single Mode - Optical Fibre and Cable
EN 187101 Optical Telecommunications Cables to be Used in Ducts or
Direct Buried Application
EN 60617 Graphical symbols for electrical power, telecommunications
EN 60794-3 Optical fibre cables. Telecommunication cables. Sectional
specification of single-mode FOC.
ICEA S-87-640 (2006) Optical Fibre Outside Plant Communications Cable;
4th Edition
TIA-455-107A FOTP-107 Determination of Component Reflectance or
Link/System Return Loss using a Loss Test Set
TIA-455-78-B FOTP-78 Optical Fibres – Part 1-40: Measurement Methods
and Test Procedures - Attenuation
TIA-472D000-B Fibre Optic Communications Cable for Outside Plant Use
TIA-526-14-A OFSTP-14A Optical Power Loss Measurements of Installed
Multimode Fibre Cable Plant
TIA-526-7 OFSTP-7 Measurement of Optical Power Loss of Installed
Single-Mode Fibre Cable Plant
TIA-568-C.1 Commercial Building Telecommunications Cabling Standard,
TIA-568-C.3 Optical Fibre Cabling Components Standard
TIA-569-B Commercial Building Standard for Telecommunications
Pathways and Spaces
TIA-590-A Standard for Physical Location and Protection of Below
Ground Fibre Optic Cable Plant
TIA-758-A Customer-Owned Outside Plant Telecommunications
Infrastructure Standard
TIA/EIA-455-B Standard Test Procedure for Fibre Optic Fibres, Cables,
Transducers, Sensors, Connecting and Terminating Devices,
and Other Fibre Optic Components
TIA/EIA-455-82B Water Penetration Test
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SPECIFICATION FOR FIBRE OPTIC CABLE Revision: 2
Date: 06/02/2017
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SYSTEM CAPACITY EXPANSION & NEW LER-1 No.:
7 QUALITY ASSURANCE
Supply shall be under the Quality Assurance and Control System conforming to the QP Quality
requirements for projects, QP-STD-Q-004 in conjunction with ISO 9001 latest revision.
9 TECHNICAL REQUIREMENTS
9.1 General
FO media shall meet all performance requirements of TIA-568-C.1, TIA-568-C.3 and the
physical requirements of ICEA S-87-640 and TIA/EIA-598-C.
If aluminium material shall be used, it should be either marine grade aluminium or SS 316.
The high level objectives of the FOC are:
High reliability and availability
Sustainable and efficient operational management and maintenance philosophy
Simple transition process from construction to operations
Outdoor Fibre Optic Cable shall be capable for conduit or directly buried applications.
9.2.1 Outdoor Fibre Optic Cable for Core and Secondary Network
Outdoor fibre optic telecommunication cable to be supplied shall have the following main
features:
1 All Outdoor Fibre Optic Cable shall be single-mode.
2 The cable shall be laid in (96.5 mm) pipes and shall be required to cross roads or any other
underground services such as: water pipes, oil and gas pipes, electrical and telephone
cables.
3 The cable shall have protection against damages from termite, rodent, chemicals such as oil
and gas (N2, CO2, H2S) and other petroleum products, moisture and saline water, over the
life time of the cable and in particular should have the following:
Moisture Barrier: Polymer coated aluminium tape
Armouring: Corrugated steel tape
Outer Sheath: High Density Polyethylene
4 Single-mode fibres shall be laid up in Multi-Fibre Loose Tubes with Gel Filling around a
central strength member in a single polyethylene sheath. There shall be no more than 8
optical fibres within a single loose tube.
5 Each single-mode fibre shall be of the small-core, step-index type optimized for
transmission in the 1,310nm wavelength region, also workable in the 1,550nm wavelength
region and fully compliant with the provisions of ITU-T Recommendation G.652.D.
6 Media shall have a transmission window centered at 1300 and 1550 nanometer
wavelengths; attenuation of SM FOC at 1310 nanometers shall be less than 0.4 dB/Km and
at 1550 nanometers shall be less than 0.3 dB/Km. FO media shall comply with ITU-G.652D.
7 All single mode fibre optic specifications shall be applicable over the temperature as
specified in EFS.00.08.03 rev 1 (Standard Offshore Environmental Conditions).
8 A color-coded loose tube identification scheme shall be adopted as per EIA/TIA 598.
9 Individual fibres shall also be color coded. Additional ring markings shall also be used, if
necessary.
Doc No.: 3903-HR66-8-14-0006
SPECIFICATION FOR FIBRE OPTIC CABLE Revision: 2
Date: 06/02/2017
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SYSTEM CAPACITY EXPANSION & NEW LER-1 No.:
9.3.1 Accessories
1 Fibre Optic Splice Tray: Fibre Optic Splice Tray shall have following characteristics:
Splice capacity: Min. 24 fibre optic cables
9.4 Labelling
Equipment and cabling shall be identified in accordance with the COMPANY project numbering
scheme. This guideline defines the formal system for tag numbering and identification of all
equipment to be installed, and is specified in ES.0.07.0026
PE Jacket shall have following information printed, not exceeding one meter along the length:
The manufacturer name
Type number and count
Year of Manufacture
Fibre optic cable shall be supplied in non-returnable wooden drums as per lengths indicated in
requisition. The label shall be secured inside a waterproof but transparent plastic pocket. The
pocket shall be nailed or screwed to the face of drum at a place where it can be easily seen. The
language to be used on label shall be English (U.K). At least the following information shall be
printed on the label:
Drum number
Manufacturer name
Purchase order number
Fibre optic cable type
Length of Fibre optic cable wound in the drum
Type number & count
Legend containing Fibre Optic mark and Laser symbol
Cable ID number
Year of manufacture
Manufacturer Batch ID or Job Number
Country of Origin
11 MATERIAL REQUIREMENTS
All relevant material samples shall be submitted and subject to COMPANY approval prior to
order placement.
All necessary precautions shall be taken for adequate protection of equipment during shipment
and storage at their destination. Painting of the equipment support and equipment enclosure, if
applicable, shall be in accordance with QP specification QPSPC-L-002.
Bandwidth
Attenuation
Date of manufacture
Testing and Factory acceptance tests of the Fibre Optic Cables shall be performed in line with
this specification and in accordance with the relevant project documents and international
standards (as minimum requirement) and other Standards as may be approved by the
VENDOR.
VENDOR shall submit a test procedure relevant to his own item for CONTRACTOR and
COMPANY review and approval. These procedures shall include provisions for assuring that the
pre-requisites for a given test have been met and that the test is performed under suitable
environmental conditions by appropriately trained personnel using recently-calibrated test
equipment.
The VENDOR shall submit FAT procedures for review and approval 4 weeks prior to the system
testing / witnessing. Testing shall demonstrate system compliance / performance in accordance
with project documents and specifications.
The VENDOR reserves the right to perform checks during manufacturing process at any time or
all the times. 100% test of all equipment and functions are required for witness.
The VENDOR is fully responsible for inspection and quality assurance of the materials and
standard of workmanship and to perform a complete functionality test of FOC
The VENDOR shall carry out factory testing of the FOC submit the internal test report prior to
witnessing by concerned parties.
Inspection by the CONTRACTOR / COMPANY inspector shall be restricted to the following:
Visual examination and dimensional check
Complete BOM checks
Response tests with simulated at worst loading conditions
RFI and EMI testing
Verification of Testing
Verification of “Type of protection” certificate (Material test, Calibration) or declaration.
All certificates shall be approved by competent QC authority, not assigned with production in
VENDORS organization.
13.3 Certification
Fibre Optic Cables shall receive VENDOR’s standard testing certification prior to shipment.
The VENDOR shall supply a works certificate issued and signed by the Manufacturers inspector,
laboratory personnel or other appropriate responsible personnel. The inspector or other
employee signing the certificate must be independent of the Manufacturer.
The works certificate shall contain a Material Test certificate and numerical results of chemical
and mechanical tests. MANUFACTURER serial number shall be quoted on all certificates.
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SPECIFICATION FOR FIBRE OPTIC CABLE Revision: 2
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SYSTEM CAPACITY EXPANSION & NEW LER-1 No.:
The type and extent of tests shall be as prescribed by the specification for the particular material
involved.
In addition, the works certificate shall include all information regarding customer, number of
order, works number, type and quantity of materials. The production process heat treatment and
other relevant features, if not limited or prescribed by the material specification, shall also be
included.
Manufacturer’s serial number shall be quoted on all certificates related to the assembly.
The Certificate shall indicate the method of marking. The material shall be marked in such a
manner that it can be traced back to the certificate and tests relevant to it.
Doc No.: 3903-HR66-8-14-0006
SPECIFICATION FOR FIBRE OPTIC CABLE Revision: 2
Date: 06/02/2017
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SYSTEM CAPACITY EXPANSION & NEW LER-1 No.:
ATTACHMENT -1
CAMERA COVERAGE LAYOUT: 3903-HR66-8-50-0002
Doc No.: 3903-HR66-8-14-0006
SPECIFICATION FOR FIBRE OPTIC CABLE Revision: 2
Date: 06/02/2017
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SYSTEM CAPACITY EXPANSION & NEW LER-1 No.:
ATTACHMENT-2
BLOCK DIAGRAM- FOC: 3903-HR66-8-76-0006
Doc No.: 3903-HR66-8-14-0006
SPECIFICATION FOR FIBRE OPTIC CABLE Revision: 2
Date: 06/02/2017
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SYSTEM CAPACITY EXPANSION & NEW LER-1 No.:
ATTACHMENT-3
TELECOM CABLE ROUTING LAYOUT: 3903-HR66-8-62-0001