SOLID MECHANICS LAB

Description Experiment Quantity

Performed
ROCKWELL CUM BRINELL HARDNESS Hardness Tests: 1
TESTER Brinnel and Rockwell
[Analogue,187.5 Kgf] tests
Standard Block for Hardness 4
IMPACT TESTING MACHINE [CHIRPY / IZOD, Impact tests: Charpy 1
ANALOG] and Izod tes
TORSION TESTING MACHINE Torsion Test 1
FATIGUE TESTING MACHINE Fatigue test of a 1
typical sample
SPRING TESTING MACHINE 1
UNIVERSAL TESTING MACHINE Tension Test and 1
Compression Test of
ductile and brittle
materials: stress-strain
diagram,
determination of yield
strength,
ultimate strength,
modulus of elasticity,
percentage elongation
and percentage
reduction in areas,
observation of
fractured surfaces;
 SAND TESTING LAB
Description Experiment Quantity
Performed
GRAIN FINENESS TESTING MACHINE 1
[230V AC , 50Hz, Weight: 44 kg, Range: 100 gms
Consists of Sieving mechanism, to accommodate 10
nos. of sieves of 200mm Dia.
& 35mm Height; Set of sieves 200 mm. dia&
35 mm. Height of each standard sieve;
Sieve set consists of sieves with ISS No. in microns
1700, 850, 600, 425, 300, 212, 150, Sand preparation
106, 75, 53 with lid & receiving pan;] and testing:
MOISTURE TELLER specimen 1
[Consists of single pan balance, spoon, 500 gms.of preparation for
absorbent compound in air testing
tightbottle;Moisture meter capacity 10% max. Wooden permeability, clay
carry case; content, grain
Sand Type: Green Sand, Weight: 4 kg, Range: 0 to 10 fineness number,
%.] moisture content
PERMEABILITY METER 1
[Consists of air tank, water tank, manometer unit,
permeability chart, two orifices,
rubber seal and siphon;Sand Type: Green Sand, No-bake
Sand, Oil Sand,
Determines permeability number of green sand, core
sand and raw sand;
Range: Large Orifice-36 to 2450 No. &
SmallOrifice-1.1 to 49No.
Weight: 12 kg;
Primary Requirement: Sand Rammer and Base Block]
SAND RAMMER WITH BASE BLOCK 1
[Consists of calibrated sliding weight actuated by cam, a
specimen tube, a cup, a stripper
to prepare the standard specimen of 50mm Dia, 50 mm
ht.
Base Block is used To mount sand rammer for uniform
ramming of specimen.]
 MATERIAL TESTING MACHINE
Description Experiment Quantity
Performed
Metallographic Disc Polishing/Lapping M/C 1
(Single Disc, 8” Diameter)
Cloth holding spring 1
Binocular Metallurgical Microscope 1
USB Video Eye Piece Camera 1
Accessories for all type of Metallographic Microscopes:
5x Eye Piece 1
10x Eye Piece 1
15x Eye Piece 1
20x Eye Piece polishing 1
5x Objective operations 1
10x Objective 1
40x Objective 1
45x Objective 1
Emery Paper (Grit) 80,120,240, 320, 400, 600
Polishing Alumina (Paste form) - I Grade 1 Kg
Polishing Alumina (Powder form) - I Grade 1Kg
Velvette Cloth 10" dia 10
Metallography polishing cloth Duro Cloth 10"dia 10
Fine Polishing Emery( Indian Make) 1/0, 2/0, 3/0, 4/0 10

Reference Material for Metallographic Lab Sample

a) Grey Cast Iron, White Cast Iron, Annealed Low preparation and
carbon Steel, Stainless Steel, etching of ferrous
Low Carbon Cold work, Hardened Medium Carbon and non-ferrous
Steel, Normalised steel, metals and alloys
S.G.Cast Iron, Austenitic Steel, Case Carbonised, Low for
Carbon Recrystallised, Brass metallographic
b) Aluminium alloy, Copper Alloy, Tool Steel, Brass, observation
High Carbon High Chrome Steel,
Malleable cast Iron, High speed steel, Molybedenium,
Incoloy, Inconnel, Nickel Alloy
Monel, Spherodised steel, Magnesium alloy.
MAGENTIC CRACK DETECTOR [YOKE TYPE]: Observation of 1
EF-2Y (220 V) presence of
MAGNETIC FLUX: AC & HW DC surface/ sub-
LOAD LIFTING CAPACITY: 5 Kgs / 30 Kgs surface cracks
DYE PENETRATION KIT [CHEMICAL] using different 1
Dye Penetration Kit Comprising of Dye Penetrant non-destructive
Developer, Dye Penetrant Cleaner and Aerosol Can techniques, such
[each 400 ml bottle] as dye penetration
Rs. 1400.00 (DP)
test, magnaflux
test,
FLUID MECHANICS AND HYDRAULIC M/C LAB
Description Experiment Quantity
Performed
METACENTRIC HEIGHT OF SHIP MODEL Determination of 1
APPARATUS: metacentric
height of a
floating vessel
CENTRIFUGAL AIR BLOWER TEST RIG: Experiments on 1
with valves being PVC valves Fluid Machinery :
Blowers
PELTON WHEEL TURBINE TEST RIG: Experiments on 1
with valves being PVC valves: Hydro-Turbines:
Francis and
Pelton turbines
VENTURIMETER, ORIFICEMETER Fluid flow 1
measurements:
Determining
coefficient of
discharge for
venturimeter,
orificemeter
 METROLOGY AND MEASUREMENT LAB
Description Experiment Quantity
Performed
VERNIER HEIGHT GAUGE [0-300 mm] Taking 2
Aerospace Make measurements
VERNIER DEPTH GAUGE [0-300 mm] using following 2
Aerospace Make instruments :
DIAL MICROMETER [0-25mm] (i) Vernier height 2
Aerospace Make & depth gauge,
THREAD GAUGE (ii) Dial 1
Kristeel Make micrometer, (iii)
RADIUS GAUGE Thread gauge, 2
Kristeel Make (iv) Radius
FILLER GAUGE gauge, (v) Filler 1
Kristeel Make gauge, (vi) Slip
SLIP GAUGE SET [1 BOX] gauge. 1
Local
VERNIER BEVEL PROTRACTOR [0-300 mm] Measurement of 1
Aerospace Make angle of a
ANGLE GAUGE component using 1
Kristeel Make [0-45˚] :
SINE BAR (i) Vernier bevel 1
Local protractor, (ii)
angle gauges ,
(iii) Sine-bar and
slip gauges.
DIAL INDICATOR Checking / 2
Aerospace / Asahi Make measuring
Magnetic Stand for Dial Indicator parallelism, 1
Standard cylindricity and
concentricity of
components using
dial indicator
Surface Plate – 18” X 24” Measurement of a 10
‘V’ Block with clamp 75x38mm specific 4
Standard block specimens for checking parallelism dimension for a 3
Standard block specimens for checking cylindricity lot of 3
Standard block specimens for checking concentricity components, and 3
Standard specimens for checking dimensions for prepare a 12
histogram [min 10pcs reqd] histogram from
the data obtained
ANEMOMETER Measurement of 1
Digital [EUROLAB, AM- 4205, 0-25 m/s, picture air velocity across
attached] an air duct using
anemometer.
 Fixing a strain 1
WIRE GAUGE gauge on a
Kristeel/Omega Make cantilevered flat
SCREW CUTTING GAUGE section of steel. 1
- Kristeel/Omega Make Then calibration
CENTRE GAUGE of it as a force 1
- Kristeel/Omega Make dynamometer
UNIVERSAL GRINDING GAUGE using a 1
- Kristeel/Omega Make Wheatstone
GEAR TOOTH VERNIER [1-26 mm] bridge 1
- Aerospace Make and loading
Strain gauge Trainer Kit arrangement. 1
 APPLIED THERMODYNAMICS AND HEAT
TRANSFER LAB
Description Experiment Quantity
Performed
SINGLE STAGE AIR COMPRESSOR TEST RIG Study and 1
[with new compressor] performance test
- Digital Tachometer [Extra] of a single acting
reciprocating air
compressor
THERMAL CONDUCTIVITY OF METAL ROD Determination of 1
thermal
conductivity of a
metal rod.
THERMAL CONDUCTIVITY OF INSULATING Determination of 1
POWDER thermal
conductivity of an
insulating powder
PIN FIN APPARATUS Determination of 1
- wooden duct ‘h’ for forced
convection over a
pin fiN
EMISSIVITY MEASUREMENT APPARATUS Verification of 1
emissivity of a
plate
SHELL & TUBE HEAT EXCHANGER Study of a shell 1
AS WATER TO WATER TYPE and tube heat
- with 1 KW Geyser [Crompton Greaves/ Venus/ Bajaj exchanger and
make] determination of
LMTD
 DYNAMICS OF MACHINE LAB
Description Experiment Quantity
Performed
Single DOF Vibratory Systems (Universal Vibration Studying 1
Apparatus) vibratory systems
of single and
more than one
degree of freedom
in linear and
rotory systems
Static and Dynamic balancing of rotating masses Static and 1
(Static & Dynamic Balancing Apparatus) dynamic
balancing of
rotating masses
Universal Governor Apparatus Experiments on 1
working of
governor,
operation and
analysis
Motorised Gyroscope Experiments on 1
working of
gyroscope,
operation and
analysis
Cam Analysis Machine Designing cam 1
Studying
operation of cams
and its analysis
 IC ENGINE LAB
Description Experiment Quantity
Performed
Single Cylinder Petrol Engine Test Rig Performance Test 1
with rope brake Dynamometer, air cooled Engine of a muticylinder
Petrol Engine by
Morse method
Valve Timing Diagram: Study of valve 1
Single Cylinder 4 Stroke Diesel Engine to Study the timing diagram of
Valve Diesel Engine
Timing - Opening Diagram
[Cut –section is done with Actual Diesel Engine]
BOMB CALORIMETER: Determination of 1
As Per IP 12 & ASTM D 4809 Complete With One calorific value of
Stainless Steel Bomb a fuel by Bomb
With Crucible (18/8), 3000Cc Capacity Jacket, calorimeter
Calorimeter Vessel,
Motorized Stirrer, Briquette Press, Firing Unit, Pressure
Gauge With
Copper Pipefitting, Magnifying Glass, Nichorome Wire
40 swg& Digital
Beckman Thermometer.
Flue Gas Analysis by ORSAT Apparatus Flue gas analysis 1
For analysis of CO2, CO, O2, H2 & nitrogen (by by ORSAT
difference) in flue and apparatus
furnace gases. Complete set fitted in a wooden cabinet
with sliding doors
(without any chemicals)
- chemicals
Port Timing Diagram: Study the Port 1
2 / 4 Stroke Petrol Engine to Study the Port Timing - Timing - Opening
Opening Diagram Diagram
[Cut –section is done with Actual Petrol Engine]
Cut- Model of Lancashire Boiler Study of Cut 1 pcs each
Cut- Model of Babcock & Wilcox Boiler Models
Cut- Model of Cochran Boiler
Cut- Model of Vertical Water-Tube Boiler
Cut- Model of Locomotive Boiler
AIR-CONDITIONING & REFRIGERATION LAB
Description Experiment Quantity
Performed
AIR CONDITIONING TRAINER Study of a 1
Domestic Refrigerator Domestic 1
General cycle Refrigeration Training Apparatus Refrigerator. 1

Study of a room
(window type)
Air Conditione
Experiment in an
Air Conditioning
Test Unit;
Determination of
bypass factor and
plotting of the
cooling –
dehumidification
process on a
psychometric
chart.
 WORKSHOP
FOUNDRY SHOP

Description Experiment Performed Quantity

MOULD BOX [COPE AND DRAG WITH 2 pcs.
COVER PLATE]
[300 mm X 300 mm X 100 mm made of
Aluminium with cutting and clamping
arrangement]
SAND BED [12’ X 8’] 1 pcs.
RIDDLE – COARSE/MEDIUM/FINE/SUPER- 2 pcs.
FINE [SS sieves]
VENT ROD 2 pcs.
DRAW SPIKE 2 pcs.
HAND RAMMER 3 pcs.
SLICK Mould making Practice: 4 pcs.
LIFTER Uses of moulding tools: 1 pcs.
STRIKE OFF BAR green sand moulding, gating 2 pcs.
SPRUE PIN system, risering system, 4 pcs.
TROWEL core making; 2 pcs.
SWAB 1 pcs.
Casting of metals after
SHOVEL 1 pcs.
preparation of suitable
BELLOW 2 pcs.
moulds
NON - FERROUS MELTING COKE- 1 pcs.
FURNACEOF 5 KG CAPACITY
CRUCIBLE – 5 KG CAPACITY [1800 cc] 1 pcs.
LIFTING TONGS 2 pcs.
GATE CUTTER 2 pcs.
ELECTRICAL HAND GRINDER 1 pcs.
[PORTABLE],
HANDED BOWL 2 pcs.
METAL PLATE – 12” X 12” 40 pcs.
HAND GLOVES 20 pcs.
APRON 10 pcs.
COVERALL 11 10 pcs.
FRENCH CHALK 2 Kg
MS ROD – 4” LONG, 0.5” DIA. 40 pcs.
 PATTERN SHOP

Description Experiment Performed Quantity

Carpentry Vice 6” Pattern Making; pattern 4
Carpentry Vice 12” material, pattern allowances 4
and types of patterns

FORGING SHOP

Description Experiment Performed Quantity

COKE – FIRED FORGING FURNACE [OPEN 1
HEARTH]
[Size of bed: 24” X 24”, Height of bed: 30”
Body Fabricated of Mild Steel Plate With MS
Angle Reinforcement,
Electrical Blower, IS-8 Grade Fire Bricks,
complete with smoke hood,
Chimney (small) and water tank arrangement.]
ANVIL [50 kg] 4
BALL PEEN HAMMER – 500GM WITH 3
HANDLE Basic Forging processes like
BALL PEEN HAMMER – 800GM WITH upsetting, drawing down 3
HANDLE and forge welding,
CROSS PEEN HAMMER - 500GM WITH 3
HANDLE Practicing smithy or forging
TONG –STRAIGHT LEAF – 18” LONG of carbon steels and testing 2
TONG –ROUND – 14” LONG for its property changes 2
TONG –FLAT – 14” LONG 2
HOT CHISEL 2
COLD CHISEL, 2
SWAGE BLOCK – 12”X12”X4”, 2
SWAGE - ¼” 2
SWAGE - ⅜” 2
FLATTER 2
FULLER 2
SET HAMMER - ¾” 3
SLEDGE HAMMER – 2 kg [WITH HANDLE] 3
PUNCH 4
DRIFT 2
 WELDING SHOP
Description
SPOT WELDING SET UP
- 7.5 KVA, complete with accessories except
Consumables
GAS WELDING SET UP [Except Gas Cylinders]
Arc Welding Setup
Experiment Performed Quantity
Practicing Resistance Spot 1
Welding
Laboratory experiments in 1
Fabrication processes to
observe effects of varying
process parameters in Gas
welding and Testing for
Joint defects
Laboratory experiments in 1
Fabrication processes to
observe effects of varying
process parameters in Arc
welding and Testing for
Joint defects
 MACHINE SHOP

Description Experiment Performed Quantity

Centre Lathe Machining of typical 4
products involving lathe,
Geometrical and kinematic
test of a centre lathe,
Measurement of surface
roughness in turning under
different conditions, Study
of chip formation ( type,
color & thickness ) in
turning mild steel and
evaluation of role of
variation of
cutting velocity and feed on
chip reduction coefficient
/cutting ratio and shear
angle
Drilling Machine Tools Drilling Operation 1
Milling Machine Tool Milling operations and 1
finishing process,
Production of a straight
toothed spur gear from a
cast disc
Shaper Machine Tool shaping operations and 2
Bench Vice finishing process 6
Power Hacksaw 6
Bench Grinder 1

MACHINE DRAWING
Description Experiment Performed Quantity
Drawing Drafting Table Schematic product symbols for 100
standard components in
mechanical, electrical and
electronic systems, welding
symbols and pipe joints;
Orthographic projections of
machine elements, different
sectional views- full, auxiliary
sections;
Isometric projection of
components;
Assembly and detailed drawings of
a mechanical assembly, such as a
plummer block, tool head of a
 shaping machine, tailstock
of a lathe, welded pipe joints
indicating work parts before
welding,
Drawing board exercises
compatible to theory course on ME
503: Design of Machine Elements.
At least six assignments are to be
completed from the following list:
1. Knuckle/Cotter joint
2. Bolted bracket/ turn buckle
3. Screw jack
4. Riveted joints
5. Welded joints
6. Shaft Couplings
7. Belt pulley drive
8. Helical compression spring/ Leaf
spring
Auto CAD Software Assembly and detailed drawings of 20
a mechanical assembly, such as a Computer
simple gear box, flange coupling,
welded bracket joined by stud bolt
on to a structure, etc.
Practicing AutoCAD and making
orthographic and isometric
projections of different
components,
2-D and 3-D modelling of
mechanical components and
systems using software packages
AUTOCAD,
ADVANCED MANUFACTURINFG LAB

Description Experiment Performed Quantity

CNC Turning Programming on CNC 1
Turning
CNC Milling Programming on CNC 1
Milling Machine
Robot Manipulator Study of geometry of robot 1
manipulator, actuators and
grippers
 ELECTRICAL MACHINE LAB

Description Experiment Performed Quantity

DC Shunt Generator, Tachometer, Voltmeter, Study of the characteristics 1
Ammeter, Kit Board, Wires and Hooks of DC shunt Motor
Drum controller, DC series motor, DC shunt Study of the characteristics 1
generator, Voltmoter, Ammeter, Load Box, Kit of DC shunt Generator
Board, Wires and Hooks
Voltmoter, Ammeter, Wattmeter, 3-φ Variac, No load and blocked rotor 1
Wires & Hook, Kit Board, 3-φ induction Motor test on single phase
induction motor
Ammeter, Voltmeter, Wattmeter, Techometer Study of performance of 3-φ 1
squirrel cage induction
motor