ENVIRONMENTAL, HEALTH AND SAFETY RISKS ANALYSIS

Title: Testing and Commisioning Doc. No. / Revision:04

Company: Voltas LTD Analysis Conducted by: L&W-RA Team Mr.Venkatesh,Mr.Sathish,Mr.Muthalli
Site: L&W-I- Gate-Airoli
Approved by: Name: Mr.Ritesh (L&W- MEP Project manager )
Approved by: Name: Mr. U. M. Patil ( Project manager ) Reviewed by: RA Team Leader Name:
Date: Sign: Date: Sign:
1. Hazards and Risk Identifications 2. Risk Evaluations and Controls
S/n. Activity Description Environmental Aspects / Environmental Impacts / Health Initial Risk Ratings Control Measures Law / Residual Risk Person-In-Charge
Health & Safety Hazards & Safety Risks Compliance Ratings (PIC)
L S R L S R
1 HVAC Testing E - Nil E - Nil
H - NIL H - NIL
S- Minor Cut, Reportable Injury,
S- Chiller Test, VAM (Vapor 3 4 12(M) 1. Safe working/testing procedure. Yes 2 2 4(L) Engineer / Supervisor
Absorption Machine) , Fatal 2.Only competent person shall be involved.
*Vacuum Test in testing task
*Electrical Connection Test 3.Suitable trainings to be conducted for all
*Pressure Testing employees involved in the testing work.
4.Prior to testing caliberate/inspect the
equipments used for testing purpose.
5.Suitable PPE's must be used
6. Provide supervision.
7. Sufficient illumination to be provided for Testing.
8.Access & egress for testing area, should
be of free from unwanted materials/debris.
9.Tool box talk shall be given to the workmen
engaged for Testing before Starting.

2 PIPING TESTING E - Nil E - Nil

H - NIL H - NIL
S-Hydraulic Testing S-Minor cuts/Reportable/fatal 3 4 12(M) 1. Safe working/testing procedure. Yes 2 2 4(L) Engineer / Supervisor

/Smoke Testing 2.Only competent person shall be involved

in testing task.
3.Suitable trainings to be conducted for all
employees involved in the testing work.
4.Prior to testing calibrate/inspect the equipments
used for testing purpose.
5.Suitable PPE's must be used
6.Sufficient illumination to be provided for testing
7. Access & egress for testing area,
should be of free from unwanted materials.

3 COMMISSIONING E - Nil E - Nil

H - NIL H - NIL
S-High Voltage/Electrical Panel S-Minor cuts/Reportable/fatal 3 4 12(M) 1.Only competent and qualified technician can Yes 2 2 4(L) Engineer / Supervisor

be deployed in electrical commissioning works

2.All tools & tackles must be of free
from defects and well insulated.
 3.Fire extinguisher to be kept near
commissioning area.
4.Work permit & approval of the same should
be in place.
5.Effective supervision

Likelihood (L) Severity (S) Risk Rating (R) Required Action

1 <Improbable> - Extremely unlikely to occur 1 <Minor> - Minor: No lost time / NOT significant, Minor Pollution Index Rating
2 <Remote> - Unlikely to occur 2 <Appreciable> - minor injury; Damage to flora ,fauna 1-7 Low No Action Required
3 <Occasional> - Could possibly or known to occur 3 <Serious> - serious injury; Kills flora , fauna 8 - 14 Medium Action Required
4 <Probable> - Likely to occur more than once 4 <Major> - 1 fatality; Resource depletion, Resource Waste 15 - 19 High Find Alternative Method

5 <Frequent> - Common or repeating occurrences 5 <Catastrophic> - Multiple fatality; > 20 - 25 Very High NOT Acceptable / Stop
Work