BHEL, Tiruchirappalli — 620014. Quality Assurance ‘Technical Delivery Conditions Product: Investment Castings-ASTM A27(Gr 65-35) Lever Castings For Windbox OTSC Boilers Document No: TDC:0:435 Rev. No. 00 Effective date: 17/02/2014 Page 1 of 3 Revision Record: Rev: 00; 17/02/2014: Fresh Issue. 1, MATERIAL Specification ‘ASTM {Latest on date of Purchase Onder (PO)}: ASTM A27 Gr 65-35 C12 Additional Requirement: As listed below (supplementary to Specification) Size, Qy., Grade/Class [As per Purchase order & Drawing /Patern, CHEMICAL COMPOSITION & PROCESS OF MANUFACTURE Mehing using Eletric furnace, Laddle and product analysis requted foreach heat, 3. DIMENSIONS AND TOLERANCES Dimensions and Tolerances as per applicable BIEL. Drawing (latest) mentioned in PO for - 8) Main Tilt Drive Mechanism Lever Casting 'b) Main Tilt Lever Casting ©) Interna Tit Bell erank Lever Casting HEAT TREATMENT (HT) ‘To be supplied in normalized condition S. MECHANICAL TESTING (One per size/ heat / FT batch, as per ASTM A370, Acceptance: as per specication 6. FETTLING, DRESSING, CLEANING & REPAIR Dressing of castings, free from risers, ingates, notches, under euts, dep marks otc. Gas cuting if any to be done before HT. Castings to be sandlshot blasted both inside and outside for removal of fused sand, scales, etc. Fused wires, parting lin fins, chills ete. 1 be removed by grinding. Visual inspection for surface quelity: MSS-SP-5S. Repairs involving fusion. ‘welding are prohibited. Castings tobe supplied in proof machined condition wsecever specified inthe PO / Drawing 7. NON DESTRUCTIVE TESTING(ND1) AFTER HEAT TREATMENT Liquid penetrant inspection (LPI): ASTM E16S: 100%; Cracks & other injurious éesects not permitted Radiography Examination (RT): 100% - as per attached shooting sketch and accetance as per ASTM E186VE446 class 2 8, SAMPLE CASTINGS Foundry to ensure, fist sample pieces meet dimensional & Quality requirements in this TDC, before starting bulk production. 3 Castings to be inspected (proof machined) wherever necessary al BHEL for dimensions & quality. Supplier to be appraised of acceptability or modifications to castings required. In case of deviations, Supplier to subrait further samples if required. Accepted sample castings may be considered for fixing the aotninal weight of the castings. 9. MARKING AND PACKING ‘The following details to be marked on each casting, using low stress staps: 1. Poundty code, 2. Spectiatin, grade & Melt number, 3, Patern number, 4. RT number (Castings shall be suitably packed to avoid damage during transi. 10, INSPECTION AND CERTIFICATION Test certificate for each product with following details shall accompany the product Purchase Order No(BHEL),TDC No., Drawing & Test certificate number, Specification and Grade with applicable year of code, Heat Kurmber, Quis Steel making process, Chemistry Including incidental elements - Heel wise Dimensional Inspection Report Heat treatment details ofthe material and test bars. ‘Mechanical test results, NDE test results with referenee & acceptance sancard ‘Any other information like elesrance of sample casting,| BIEL, Tiruchirappalli 620014. ~~ Quali ry Conditions box OTSC Boilers | Product: Investment Castings-ASTM A27(Gr 6 ~ Eilfeetive date: 17/02/2014 Page 20f3 | s | : é A 3 a eae ea RADIOGRAPHY SHOOTING SKETCH —S=—[BHEL, Tiruchirappalli — 620014. Product: Investment Ca [Déeument No.: TD Rev, No. 00 ~~ Quality 2 inical Delivery Conditions s-ASTM A27(Gr 65-35) ever Castings For Windbox OTSC Boilers. ec: 1702/2014 Page 3 of 3 cE was [“Tieemac tae | abd {Prepared ay Ramasamy wavana Kumar @ 4