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INTERNATIONAL JOURNAL OF SCIENTIFIC & ENGINEERING RESEARCH, VOLUME 8, ISSUE 5, MAY-2017 1

ISSN 2229-5518

Stacking Sequence and curing Temperature


Effect on Natural Frequency of Hybrid fiber
Reinforced Composite Laminate
Dr. Hakim Saeed Muhammed, Luay Muhammed Ali Ismaeel
Abstract: In this work, a multi-lamina hybrid fiber reinforced structure was statically and harmonically analyzed for the purpose of studying the effect of
stacking sequence, curing limit upon induced stresses and natural frequency of free longitudinal in-plane vibrations. The effect of boundary conditions of
the structure on the natural frequency under free longitudinal vibration due to the tension was also studied. The laminate was suggested to be composed
of 4 layers and subjected to a tensile force with thermal load represented by curing the structure at a temperature of 240 oC, then it is cooled to a
temperature of 23℃. Two stacking layouts are suggested (0o/90o /0o/90o and 0o/90o/90o/0o) in order to investigate their effects on the natural frequency.
The software of FEA ANSYS v.14 is taken to manipulate the project data. A comparison between numerical results obtained from the software and
theoretical ones obtained from the analytical solution based on Generalized Hooke's Law and classical lamination theory was made for the purpose of
results verification. Good convergence was found between the two sets of results referred to above.

Keywords: Stacking, sequence, Curing, temperature, Boundary Condition, Natural, frequency, Hybrid composite Laminate.

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1 INTRODUCTION:
n many engineering and industrial applications plate such that spectrum, transient and frequency analyses
I structures are widely used and the vibration problems
became very critical and sensitive in dynamic applications
include modal analysis must be carried out, where the
natural frequencies of them can be found [1]. The mode
since the probability of occurrence of resonance is likely to shapes must also be determined in order to strengthen the
happen. It is very important to make these structures as thin maximally critical sections or to specify suitable locations
as possible for the purposes of total weight and cost, but for where it is necessary to minimize part weighing or to
the purpose of strength and durability, it is essential to have maximize dampening [2]. Sahu and Asha (2005) [2,3], used
some extra thickness. In addition, the fundamental an 8-noded-isoparametric element of quadratic shell type to
frequency is decreased as the thickness gets reduced, so to achieve a finite element analysis, in order to study the
compromise on these controversial issues, it is resorted to stability and response of pre-twisted-panels, in addition to
fiber reinforced composite plate structures. The various the effect of various geometrical parameters such as the
schemes of structures reinforcing by continuous fibers or twist-angle, aspect ratio, variable factors of lamination,
other methods are normally recommended and approved shallowness ratio . Tita (2003) [3] worked on the theoretical
for various high-specific-strength and -stiffness applications and experimental dynamic analysis of E-glass reinforced epoxy
with a minimally safe thickness. Since they are exposed to resin. He used [0/90] S and [±45] S laminates in his work. The
fail due to resonance under different excitations. Composites laminates were fabricated by hand-lay-up process and cut to beam
and hybrid composites substitute materials in various shape specimens. The specimens were used as free end beams in
industrial and engineering structures such as aero-space, the vibration measurements. He calculated the mechanical
land- and marine-applications, special-purpose and properties of the composite analytically and used them in his
pressure tanks for their specific functional requirements and simulations of the dynamic properties. He presented his ANSYS®
characteristics. The mechanical behavior of such structures simulation results in contour format showing the mode types and
is widely different from those isotropic counterparts due to shapes. His experimental results on vibration are in a graphical
their orthotropicity of constituting laminates. To avert the format demonstrating the frequency response of the two laminates.
damage of such entities arised from undesired-harmful Colakoglu performed vibration experiments on 10-layer beam
vibrations and resonance, it will be so necessary to define specimens of glass polyethylene composite at a range of
and compute the resonant-natural frequencies of a structure, temperatures. The vibration was induced by the impact of spherical
steel ball hammer [4]. ANSYS® numerical simulations were also
————————————————
used to obtain the frequency response. Teng and Hu (2001) [5]
 Dr. Hakim Saeed Muhammed is currently a full professor of structural discussed the designing variables and effective factors for
engineering at Al- Furat Al-Awsat Technical University, Dept. of civil and
Head of Architectural Design and Decoration Technologies. constrained-lamina-damping structures using Ross-Kerwin-Ungar
inj.hakm@atu.edu.iq (RKU) model.
 Luay Muhammed Ali Ismaeel is currently head of Mechanical Technologies
Dept. and having an M.Sc. certificate in mechanical engineering, applied
mechanics.
luay.m.63@gmail.com, inj.lua@atu.edu.iq
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They also investigated the effects of temperature, (carbon/glass) with epoxy composite laminates only.
frequency and damped structures dimensions on Numerical analyses were used to study vibration
vibration damping features and properties. Nayak et behavior of composite laminated beams using ANSYS
al. during 2002 prepared a higher order theory for the 13 software. The results showed that the natural
vibration characteristics of the laminated plate [5]. frequencies increased when the number of carbon
Chao presented free vibration natural frequencies of layer increases and decreased when the carbon layer
rectangular plates [6]. Jaehong prepared in 2002 a position changes from the surface towards mid-plane,
generally-analytical-model which can be also; the natural frequencies change with changing
appropriately applied to the dynamic response of a orientation angle [13]. If the exciting frequency is kept
thin wall channel composite section [7]. Ajay rather moderate, through increasing the structural-
introduced an analysis depending on a higher-order natural frequency, the probability of resonant damage
shear deformation theory for the free vibration occurrence could then be minimized. In accordance
behavior of sandwiched-skew laminates [8]. Jun, L. et with that, some of the experts and specialists during
al. studied the free vibration and buckling behaviors of the last three decades of last century concentrated on
axially loaded laminated composite beams having increasing the lowest harmonic frequency of laminated
arbitrary lay-up using the dynamic stiffness method structures. They studied the effect of various boundary
[9]. Mehmet ÇEVIK discussed the in-plane-free conditions and loading schemes on the maximum
vibration behavior of symmetric angular-ply fundamental frequency of angle ply composite
laminated composite curved beams and performed it laminates [14]. In this work unlikewise to previous
using finite-element-method. The effects of rotary literatures mentioned above, a thermo-mechanical
inertia and shear deformation were considered in the analysis is made considering a hybrid fiber reinforced
discussion. The curved members with opening angle composite plate structure composed of 4 layers in a
(α) from 30° up to 270°are considered. Studies related crossed ply laminated structure. Boundary conditions,
to various affecting factors were achieved to curing temperature and stacking sequence are taken as
investigate the influences of angle of fiber inclination, the study parameters and their effect on the natural
boundary conditions, orthotropicity of material frequency is also investigated. The problem is solved
properties, (radius/width) ratio and layers number through the finite element technique by the package of
upon resonant-natural-frequency [10]. In a torsional ANSYS v.14 using element type of three dimensional
loading mode of traditional and classical composite layered shell element 4node181as shown in Fig.1. This
materials, the free vibration analysis have also been element is adopted since it permits introducing and
widely conducted, such that finding of free torsional- saving the properties of all layers of a composite
vibrations-properties, of composite laminate is structure and it has six degrees of freedom including
considered one of important criteria for design and in- and out of plane linearly displaced deformation.
configuration of parts in engineering and industry. The elastic properties of the hybridized materials are
Mohammed Fahmy Aly (2013) studied and calculated using MATLAB v.2011.
investigated the twisted vibrations of composite multi-
layers laminates of doubly symmetric cross-sections
analytically using theory of classical-lamination (CLT) 2 FINITE ELEMENT MODELING OF THE HYBRID
while, the coupling of bending and twisting COMPOSITE PLATE STRUCTURE
deformation caused by inclination of fibers of the The geometry of the hybrid laminated composite plate
laminates was ignored. The researcher also structure is illustrated in Figure 2. The multilayer
investigated twisting vibrations of the laminates unidirectional laminated composite plate structure
depending on shear-deformation-theory where the consisting of 4 to 6 layers from hybrid fiber reinforced
shearing distortion influences were accounted for composites composed of short (chopped) boron fibers
[11].The applications where the torsion and bending embedded in a matrix material of epoxy, polyester,
loading are combined in a part are also investigated by polyamide and polyethylene to form together a
M. L. Pavan Kishore and R. K. Behera (2015). A typical composite matrix. The latter then is reinforced with
impulse-propeller constructed from conventional long continuous parallel fibers of the same type as the
composites was produced and its vibration features chopped ones for the purpose of economizing. The
and properties were analyzed. Optimal design of a plate is 400-mms. long, 20-mms wide and of 4.8 mms
fiber-reinforced-composite impulse-propeller was thick. The structure is then meshed using three
achieved for different restricted and unrestricted dimensional layered structural shell element 4node181
designing purposes. Only symmetric-ply stacking as shown in Fig.1.
layouts were considered. Results show that the ply
stacking sequence has an effect on the characteristics of
a conventional propeller. Proper stacking sequence of 3 MATHEMATIC FORMULATION OF THE PROBLEM
the composite propeller improves its performance as AND MODEL ELASTIC PROPERTIES
compared to its metallic counterpart [12]. For hybrid
fiber reinforced composites, Omar A. Mohammed Under bending the controlling relevant vibration differential
studied the effect of number of carbon layer, position formulas can be obtained from the buckling differential
and orientation angle of the laminate on the natural equations by adding an acceleration term to the right-hand
frequency and mode shape for hybrid fiber
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part of the like-equilibrium-formulas. As with both plate 3. The inplane displacements u, v in x and y directions,
bending and buckling problems, plate vibrations include respectively, and the transverse displacement w in the z-
coupling between bending-twisting when the plate is direction are all small compared to the plate thickness.
unsymmetrically laminated. For symmetrically laminated 4. Inplane strains ɛx; ɛy, and γxy are small compared to
plates, the coupling vanishes. The governing differential unity.
equations of such a problem are as following [15, 16]: 5. Each ply obeys Hooke’s law; linear elastic behavior.
𝛿𝑁𝑥 , 𝑥 + 𝛿𝑁𝑥𝑦 , 𝑦 = 0 (1)
𝛿𝑁𝑥𝑦 , 𝑥 + 𝛿𝑁𝑦 , 𝑦 = 0 (2) 4 GENERAL VIBRATIONAL ANALYSIS
𝛿𝑀𝑥 , 𝑥𝑥 + 2𝛿𝑀𝑥𝑦 , 𝑥𝑦 + 𝛿𝑀𝑦 , 𝑦𝑦 + Free vibration means the motion of a structure without any
𝑁𝑥 𝛿𝑊, 𝑥𝑥 + 2𝑁𝑥𝑦 𝛿𝑊, 𝑥𝑦 + 𝑁𝑦 𝛿𝑊, 𝑦𝑦 = dynamic external forces, moments or support motion. The
general equation of motion of an undamped linearly-SDOF-
𝜌 𝛿𝑊 , 𝑡𝑡 (3)
structures can be referred to as [18]:
𝒅𝟐 𝒖
When the coupling vanishes, the vibration case could then 𝒎 𝟐 + 𝒌𝒖 = 𝟎
𝒅𝒕
(5)
be converted to the solution’s form of Eq.3, since the rotary Free vibration can be commenced by exciting a structure at
inertia effects are ignored. There is another possibility of a its static-equilibrium-status. By giving the mass certain an
different type of coupling which is the bending-extension initial-displacement u (0) and initial-velocity 𝒖̇ (0), at a zerol-
coupling which is more likely to happen in our model. The time, characterized as the instant- motion is commenced:
classical lamination theory (CLPT) is adopted to be the basis u = u (0), 𝒖̇ = 𝒖̇ (0) (6)
on which the problem is manipulated. The classic theorem Solving of Eq.5 is obtained by standard methods as:
𝑢̇ (0)
of laminated plates whose acronym (CLPT) depends upon u(t) = u(0) cos 𝜔𝑛 𝑡 + 𝑠𝑖𝑛 𝜔𝑛 𝑡 (7)
𝜔𝑛
on Kirchhoff’s presumptions, assuming that transversely Where natural-circular-frequency of oscillation expressed in
normal with shearing stresses throughout the cross-section units of (rad/sec) is given by:
of plates are ignored. In elaboration this theorem, some extra
𝒌
presumptions are accounted for as under [17]: 𝝎𝒏 =√
𝒎
(8)
1. The layers are perfectly bonded together (assumption). The duration taken for a non-damped entity to achieve a
2. The material of each layer is linearly elastic and has three single-cycle of free-vibration is the natural time-period of
planes of material symmetry (i.e., orthotropic).Each layer is oscillation of that assemblage.
of uniform thickness. 𝟐𝝅
Tn = (9)
3. The strains and displacements are small. 𝝎𝒏
4. The transverse shear stresses on the top and bottom Natural-cyclic-frequency of oscillation (vibration) is
𝟏
surfaces of the laminate are zero. symbolized as (𝒇𝒏 = ), unit in Hz (cycle/sec).
𝑻𝒏
Considering the above assumption the displacement field of
CLPT is of form: 4.1 Mode Shape Formulation
𝜕𝑤
u(x, y, z) = u0 (x, y) - 𝑧 0 The solution of an Eigen value problem can result in the
𝜕𝑥
𝜕𝑤0
v(x, y, z) = v0 (x, y) - 𝑧 (4) natural frequencies and mode shape of an assembly. The set
𝜕𝑦
free-vibration of a non-damped structure in one of its
w(x, y, z) = w0 (x, y)
natural-vibration-modes can be represented by the
following expression:
Where (uo, vo, wo) are the linear displacement-constituents
𝑢(𝑡) = 𝑞𝑛 (𝑡) 𝜑𝑛 (10)
throughout the (x-y-z) Cartesian-coordinate axes, seriesly, of
Where, 𝜑𝑛 is not a time-dependent parameter. The time-
a point on the middle plane (at z equals zero). The
alteration of the displacements can be represented by the
displacement-field requires that straight lines perpendicular
following simple-harmonic-equation (SHE):
to x-y-plane prior to distorsion are still straight-normal to the
middle surface afterwards (beyond deformation). In the 𝑞𝑛 (𝑡) = 𝐴𝑛 𝑐𝑜𝑠𝜔𝑛 𝑡 + 𝐵𝑛 sin 𝜔𝑛 𝑡 (11)
derivation process, the undermentioned essential An, Bn are constants of integration. Combining above two
presumptions were made: equations results in:
1. The plate is constructed of an arbitrarily chosen 𝑢(𝑡) = 𝜑𝑛 (𝐴𝑛 𝑐𝑜𝑠𝜔𝑛 𝑡 + 𝐵𝑛 sin 𝜔𝑛 𝑡) (12)
magnitude of orthotropic plies assembled and joined Putting in equation of undamped free vibration, we have:
together. The principal-axes of material of each single ply [− 𝜔𝑛2 𝑚 𝜑𝑛 + 𝑘 𝜑𝑛 ]𝑞𝑛 (𝑡) = 0 (13)
need not to geometrically conform to plate axes. Either, 𝑞𝑛 (𝑡)= 0, ⇒ u(t)= 0 , trivial solution Or,
2. The plate is thin and has a constant thickness; i.e. the [𝑘 − 𝑚𝜔𝑛2 ] 𝜑𝑛 = 0 (14)
thickness h is much smaller than other dimensions. A group of ‘n’ algebraic -homogeneous equations is for that
‘n’ no. of element. This set has always the trivial solution
𝜑𝑛 = 0 , it implies no motion. The nontrivial solution is:
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det⌊𝒌 − 𝒎𝝎𝟐𝒏 ⌋ = 𝟎, This is called frequency equation. (15) 5. Each ply obeys Hooke’s law; linear elastic behavior.
It gives N roots in 𝜔𝑛2 determine N natural frequencies. The Where D11, D12, D22, and D66 are rigidities in the
roots are called Eigen values or normal values., there are N principal materials axis-direction, and 𝜌 is the
independent vectors (𝜑𝑛 ) which are called natural mode averaged mass-density of all laminates.
shapes of vibration corresponds to the N natural vibration 4.2.2 Stress-Strain Relationships and Equation of
frequencies 𝜔𝑛 of an N-DOF System, Eigen vectors or normal Motion
modes i.e. ({φ}i – Eigenvector) representing the mode shape The total strains can be given as [17], [22]:
of the ith natural frequency. It is possible for the Eigen 𝝐𝒙𝒙 𝝐𝟎𝒙𝒙 𝝐𝟏𝒙𝒙
vectors to be found from the following matrix-form- [ 𝝐𝒚𝒚 ] = [ 𝝐𝒚𝒚 ] + 𝒛 ∗ [ 𝝐𝟏𝒚𝒚 ]
𝟎
(21)
expression [19]: 𝜸𝒙𝒚 𝜸𝒙𝒚𝟎
𝜸𝒙𝒚𝟏
|[𝑫] − 𝝀 [𝑰]| = 𝟎 (16) 𝜕𝑢0 𝜕2 𝑤0

Where [𝐷 ] = Dynamic matrix, or often called materials 𝝐𝒙𝒙 𝜕𝑥 𝜕𝑥 2
𝜕𝑣0 𝜕2 𝑤0
properties matrix [𝑘 ] = Stiffness matrix, [𝑀 ] = Mass matrix. 𝝐
[ 𝒚𝒚 ] = +𝑧∗ − (22)
𝜕𝑦 𝜕𝑦 2
Such that: 𝜸𝒙𝒚 𝜕𝑢0 𝜕𝑣0 𝜕2 𝑤0
[𝐷 ]= [𝑀 ]-1 [𝑘 ], Eigen vector 𝜆 = 𝜔 2. [ 𝜕𝑦 + 𝜕𝑥 ] [−2 ∗ 𝜕𝑥𝜕𝑦 ]
The element stiffness matrix can be expressed as: Where (𝝐𝟎𝒙𝒙 , 𝝐𝟎𝒚𝒚 , 𝜸𝟎𝒙𝒚 ) are the membrane strains and
[𝑘 ] = ∬[𝐵 ]T. [𝐷 ]. [𝐵 ] dx.dy (17) (𝝐𝟏𝒙𝒙 , 𝝐𝟏𝒚𝒚 , 𝜸𝟏𝒙𝒚 ) are the flexural (bending) strains, known as the
Where: [B] is the standard strain- displacement matrix. The curvatures [23]. The transformed stress-strain relations of an
consistent mass matrix is expressed as: orthotropic lamina in a plane state of stress are; for 𝑄̅𝑖𝑗 can
[𝑀 ] = ∬[𝑁 ]T. [𝑃 ]. [𝑁 ] dx.dy be given as:
(18)
Where: [N] is the shape function matrix in (ξ, η, ζ
𝜎𝑥𝑥 𝑄̅11 𝑄̅12 𝑄̅16 𝜖𝑥𝑥
coordinates) prescribed in terms of non-dependent
{𝜎𝑦𝑦 } = [𝑄̅12 𝑄̅22 𝑄̅26 ] {𝜖𝑦𝑦 } (23)
parameters such as (x, y, etc.), and the term [P] is often 𝜎𝑥𝑦
referred to as the stress divergence or stress force term such 𝑘 𝑄̅16 𝑄̅26 𝑄̅66 𝑘 𝛾𝑥𝑦
that [19], [20]:
The resultant of in-plane forces Nxx, Nyy and Nxy and
u = [N].𝑞⃑ , ε = [B]. ].𝑞⃑ and σ = [d] . [B]. 𝑞⃑ (19) moments Mxx, Myy and Mxy applied on a laminated
structure can be mathematically found by stress-integration
4.2 Analyzing of Natural-Frequency of a Laminate: method in every ply or layer through the laminated
4.2.1 Displacement: structure-thickness. Using the stress in terms of the
displacement, we can obtain the in-plane force resultants
In a more specific discipline, the controlling differential
Nxx, Nyy, Nxy, and moments Mxx, Myy and Mxy. The in-
expression for free-vibration of symmetric laminates in
plane force resultants can be given as:
accordance with the theorem of classical lamination in terms
𝑁𝑥𝑥 𝜎𝑥𝑥
of the dynamic equilibrium of the infinitesimal element 𝑧=𝑘+1
𝑁 𝑁 𝜎
{ 𝑦𝑦 } = ∑𝑘=1 ∫𝑧=𝑘 { 𝑦𝑦 } 𝑑𝑧 (24)
shown in Fig. 3 yields the following partial differential 𝜎𝑥𝑦
𝑁𝑥𝑦
equation of motion (neglecting both shear deformation and 𝑘

rotary inertia) [21]: Where 𝜎𝑥𝑥 , 𝜎𝑦𝑦 𝑎𝑛𝑑 𝜎𝑥𝑦 are the normal and shear stresses.
𝜕4 𝑤 𝜕4 𝑤 𝜕4 𝑤 𝜕2 𝑤
𝐷11 4 + 2 (𝐷12 + 2 𝐷66 ) 2 2 + 𝐷22 4 = − 𝜌 2 (20) 𝟎 𝟏
𝜕𝑥 𝜕𝑥 𝜕𝑦 𝜕𝑦 𝜕𝑡 𝑁𝑥𝑥 𝐴11 𝐴12 𝐴16 𝝐𝒙𝒙𝐵16 𝝐𝒙𝒙 𝐵11 𝐵12
In the derivation process, the undermentioned essential 𝑁
{ 𝑦𝑦 } = [𝐴12 𝐴22 𝐴26 ] [ 𝝐𝟎𝒚𝒚 ] +
𝐵26 ] [ 𝝐𝟏𝒚𝒚 ](25)
[𝐵12 𝐵22
presumptions has been made: 𝑁𝑥𝑦 𝐴16 𝐴26 𝐵66 𝜸𝟏𝒙𝒚
𝐴66 𝜸𝟎𝒙𝒚 𝐵16 𝐵26
1. The plate is constructed of an arbitrarily chosen sum
While the moments (Mxx, Myy and Mxy) are calculated as
of orthotropic plies assembled together by an
following:
adhesive. The principal axes of a certain single ply
material needn’t to be matched with geometrical
𝑀𝑥𝑥 𝜎𝑥𝑥
𝑧=𝑘+1
coordinate-axes of the plate. 𝑀 𝑁 𝜎
{ 𝑦𝑦 } = ∑𝑘=1 ∫𝑧=𝑘 { 𝑦𝑦 } 𝑧. 𝑑𝑧 (26)
2. The plate is thin and has a constant thickness; i.e. the 𝑀𝑥𝑦 𝜎𝑥𝑦 𝑘
thickness h is much smaller than other dimensions.
3. The inplane displacements u, v in x and y directions, 𝑀𝑥𝑥 𝐵11 𝐵12 𝐵16 𝝐𝒙𝒙
𝟎
𝐷11 𝐷12 𝐷16 𝝐𝒙𝒙
𝟏
respectively, and the transverse displacement w {𝑀𝑦𝑦 } = [𝐵12 𝐵22 𝟎
𝐵26 ] [ 𝝐𝒚𝒚 ] + [𝐷12 𝐷22 𝟏
𝐷26 ] [ 𝝐𝒚𝒚 ] (27)
in the z direction are all small compared to the plate 𝑀𝑥𝑦 𝐵16 𝐵26 𝐵66 𝜸𝟎𝒙𝒚 𝐷16 𝐷26 𝐷66 𝜸𝟏𝒙𝒚
thickness.
4. Inplane strains εx; εy, and εxy are small compared
to unity.
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Where Aij are the extensional strain stiffness, Bij the coupling 𝑚11 0 0 𝑢̈ 0 𝐶11 𝐶12 𝐶13 𝑢0 0
stiffness, and Dij the bending stiffness. These stiffnesses are [ 0 𝑚22 0 ] { 𝑣̈ 0 } + [𝐶12 𝐶22 𝐶23 ] { 𝑣0 } = {0} +
determined as below [17], [23]: 0 0 𝑚33 𝑤̈0 𝐶13 𝐶23 𝐶33 𝑤0 𝑞
𝐴𝑖𝑗 = ∑𝑁 ̅ 𝑓1𝑡
𝑘=1(𝑄𝑖𝑗 )𝑘 (𝑧𝑘+1 − 𝑧𝑘 ) (28)
1 𝑁 {𝑓2𝑡 } (36)
𝐵𝑖𝑗 = ∑𝑘=1(𝑄̅𝑖𝑗 ) (𝑧𝑘+1 − 𝑧𝑘 )
2 2
(29)
2
1
𝑘 𝑓3𝑡
𝐷𝑖𝑗 = ∑𝑁 ̅ 3 3
𝑘=1(𝑄𝑖𝑗 ) (𝑧𝑘+1 − 𝑧𝑘 ) (30) Where Cij terms are the stiffness Matrix terms of the
3 𝑘
composite materials.
𝑡 𝑡
𝜕𝑁𝑥𝑦 𝑡
𝜕𝑁𝑥𝑦 𝑡
𝜕𝑁𝑦𝑦
When the temperature effect is encountered, the stress-strain 𝜕𝑁𝑥𝑥
and 𝑓1𝑡 = + , 𝑓2𝑡 = + 𝑎𝑛𝑑 𝑓3𝑡 =
𝜕𝑥 𝜕𝑦 𝜕𝑥 𝜕𝑦
relations will be put in the following forms [24]: 𝑡 𝑡
𝜕2 𝑁𝑥𝑦 𝑡
𝜕2 𝑁𝑦𝑦
𝜕2 𝑁𝑥𝑥
−( 2 +2 + 2 ) (37)
𝜕𝑥 𝜕𝑥𝜕𝑦 𝜕𝑦
𝜕𝑢0 𝜕2 𝑤0
− 𝛼𝑥𝑥 𝑇0 − − 𝛼𝑥𝑥 𝑇1
𝝐𝒙𝒙 𝜕𝑥 𝜕𝑥 2
𝝐
[ 𝒚𝒚 ] =
𝜕𝑣0
− 𝛼𝑦𝑦 𝑇0 +𝑧∗ −
𝜕2 𝑤0
− 𝛼𝑦𝑦 𝑇1 (31) 5 ELASTIC PROPERTIES DETERMINATION
𝜕𝑦 𝜕𝑦 2
𝜸𝒙𝒚 𝜕𝑢 𝜕𝑣0 The hybrid composite materials used in this research are
0 𝜕2 𝑤0
[ 𝜕𝑦 + 𝜕𝑥
− 𝛼𝑥𝑦 𝑇0 ]
[−2 ∗ 𝜕𝑥𝜕𝑦
− 𝛼𝑥𝑦 𝑇1 ] composed of a composite matrix constituted from a typical
matrix such as epoxy or polystyrene reinforced with short
For uniform linear temperature change: ∆𝑇 = 𝑇0 (𝑥, 𝑦, 𝑇) − fibers randomly distribute throughout as shown in Fig. 4.
𝑧𝑇1 (𝑥, 𝑦, 𝑇), thus Eq. 31 becomes: Thus this composite matrix displays an isotropic elastic
behavior. The composite matrix is then reinforced with long,
𝜕𝑢0 𝜕2 𝑤0 parallel and equally spaced fibers to form the hybrid fiber
− 𝛼𝑥𝑥 ∆𝑇 −
𝝐𝒙𝒙 𝜕𝑥 𝜕𝑥 2
𝜕𝑣0 𝜕2 𝑤0
reinforced composite lamina as shown in Fig.4 which
[ 𝝐𝒚𝒚 ] = 𝜕𝑦
− 𝛼𝑦𝑦 ∆𝑇 +𝑧∗ −
𝜕𝑦 2
(32) represents the constituent unit of the whole laminate
𝜸𝒙𝒚 𝜕𝑢0 𝜕𝑣0 structure of interest. Let (E1m and E2m) be the longitudinal
𝜕2 𝑤0
[ 𝜕𝑦 + 𝜕𝑥 − 𝛼𝑥𝑦 ∆𝑇 ] [−2 ∗ 𝜕𝑥𝜕𝑦 ] and transverse moduli for unidirectional fiber 0° composite
Where 𝛼𝑥𝑥 , 𝛼𝑦𝑦 𝑎𝑛𝑑 𝛼𝑥𝑦 are the thermal expansion matrix shown in Fig.3 of the same fiber aspect ratio and fiber
coefficients defined as: volume fraction as the randomly oriented discontinuous
𝛼𝑥𝑥 = 𝛼11 𝑐𝑜𝑠 2 𝜃 + 𝛼22 𝑠𝑖𝑛2 𝜃 fiber matrix, so [25], [26]:
𝛼𝑦𝑦 = 𝛼11 𝑠𝑖𝑛2 𝜃 + 𝛼22 𝑐𝑜𝑠 2 𝜃 𝐸1𝑚 =
1+2.aƒ .ƞ𝑙.∀sfm
. 𝐸𝑚 (38)
1−ƞ𝑙 .∀sfm
2𝛼𝑥𝑦 = 2(𝛼11 − 𝛼22 )𝑠𝑖𝑛𝜃 cos 𝜃 (33)
Where 𝛼11 𝑎𝑛𝑑 𝛼22 are the longitudinal and transverse 1+2 .ƞT .∀sfm
thermal expansion coefficients respectively and 𝜃 is the 𝛦2m = . 𝐸𝑚 (39)
1−ƞT .∀sfm
lamination angle. The change in temperature can be defined
as: 1+ ƞG .∀sfm
𝐺12m = . 𝐺𝑚 (40)
1−ƞG .∀sfm
∆𝑇 = applied temperature – reference temperature
𝜈12𝑚 = 𝑣𝑠𝑓 . ∀𝑠𝑓𝑚 + 𝑣𝑚 . ∀𝑚𝑚 (41)
Where reference temperature 𝑇𝑟𝑒𝑓 = 23 ℃
Where:
The transformed stress-strain relationships of an orthotropic 𝐸𝑠𝑓
lamina in a plane state of stress in terms of 𝑄̅𝑖𝑗 and including 𝐸𝑚
ƞ𝑙 = 𝐸𝑠𝑓
−1
(42)
temperature effect are put in the form of [15], [17], [23]: 𝐸𝑚
+2.𝑎𝑓
𝜎𝑥𝑥 𝑄̅11 𝑄̅12 𝑄̅16 𝜖𝑥𝑥− 𝛼𝑥𝑥 ∆𝑇
{ 𝑦𝑦 } = [𝑄12 𝑄22 𝑄26 ] { 𝜖𝑦𝑦− 𝛼𝑦𝑦 ∆𝑇 }
𝜎 ̅ ̅ ̅ (34) 𝐸𝑠𝑓
−1
𝜎𝑥𝑦
𝑘 𝑄̅16 𝑄̅26 𝑄̅66 𝛾𝑥𝑦 − 2 𝛼𝑥𝑦 ∆𝑇 ƞ 𝑇 = 𝐸𝐸𝑠𝑓
𝑚
(43)
𝑘 +2
𝐸𝑚
When accounting for determination of thermal and bending 𝐺𝑠𝑓
−1
stresses 𝑁 𝑡 𝑎𝑛𝑑 𝑀𝑡 respectively such that [23], [24]: ƞ𝐺 = 𝐺𝑚
𝐺𝑠𝑓 (44)
𝑡 𝑡
𝑁𝑥𝑥 , 𝑀𝑥𝑥 𝐺𝑚
+1
𝑡 𝑡
{ 𝑁𝑦𝑦 , 𝑀𝑦𝑦 }=
𝑁𝑥𝑦𝑡
, 𝑀𝑥𝑦𝑡 The terms E1m, E2m, G12m and 𝜈12𝑚 are the basic elements
𝑄̅11 𝑄̅12 𝑄̅16 𝛼𝑥𝑥 to determine the elastic constants of the composite matrix

𝑛 ̅ ̅ ̅ 𝛼
∑𝑘=1 ∫ ℎ [𝑄12 𝑄22 𝑄26 ] { 𝑦𝑦 } (1 , 𝑧) ∆𝑇 𝑑𝑧
2
(35) namely [26]:

2 ̅
𝑄16 𝑄̅26 𝑄̅66 2 𝛼𝑥𝑦 3 5
Then, the equation of motion including the thermal effects is 𝐸𝑐𝑚 = . 𝐸1𝑚 + . 𝐸2𝑚 (45)
8 8
1 1
got to be: 𝐺𝑐𝑚 = . 𝐸1𝑚 + . 𝐸2𝑚 (46)
8 4

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Since the composite matrix is assumed to behave 𝜈 12m: The major Poisson's ratio for a unidirectional
isotropically as referred to above, then the Poisson's ratio of discontinuous fiber 00 composite matrix.
the composite matrix (𝑣𝑐𝑚 ) can be given as: 𝜈cm: Poisson's ratio of isotropic composite matrix.
𝐸𝑐𝑚 𝜈 12: The major Poisson's ratio for a unidirectional continuous
𝑣𝑐𝑚 = ( − 1) (47)
2.𝐺𝑐𝑚
fiber 0o composite lamina.
Thus for the whole hybrid composite lamina shown in Fig.5,
𝜈 sf: Poisson's ratio for discontinuous fiber material.
the overall elastic properties E1, E2, G12 and 𝜈12 are derived
𝜈 f: Poisson's ratio for continuous fiber.
from the first principles given in the relevant references to be
𝜈 m: Poisson's ratio for resin material.
given respectively as [27]:
3.(1−∀𝑓 )+6.af .ƞ l .∀sfp
∀sfp: Volume fraction of discontinuous fiber, ratio of the
𝐸1 = 𝐸𝑓 . ∀𝑓 + (1 − ∀𝑓 ). Em [( )+ volume of discontinuous fiber to the volume of composite
8(1−∀𝑓 )−8ƞ l .∀sfp
5.(1−∀𝑓 )+10. ƞT .∀sfp lamina.
( )] (48) ∀mm: Volume fraction of resin matrix, ratio of the volume of
8(1−∀𝑓 )−8 ƞT .∀sfp
resin to the volume of composite matrix.
𝐸𝑓 .𝐸𝑐𝑚 [(
3.(1−∀f )+6.af .ƞl .∀sfp
)+(
5.(1−∀f )+10.ƞT .∀sfp
)]
∀mp: Volume fraction of resin matrix, ratio of the volume of
8(1−∀f )−8ƞl .∀sfp 8(1−∀f )−8 ƞT .∀sfp
𝐸2 = (49) resin to the volume of composite lamina.
3.(1−∀f )+6.af .ƞl .∀sfp 5.(1−∀f )+10.ƞT .∀sfp
𝐸𝑓 (1−∀f )+𝐸𝑐𝑚 .∀f [(
8(1−∀f )−8ƞl .∀sfp
)+(
8(1−∀f )−8 ƞT .∀sfp
)] ∀f: Volume fraction of continuous fiber, ratio of the volume
of continuous fiber to the volume of composite lamina.
(1−∀𝑓 )+2.𝑎𝑓 .ƞl .∀sfp 2.(1−∀𝑓 )+4.ƞT .∀sfp ∀m: Volume fraction of matrix, ratio of the volume of
𝐺𝑓 .𝐸𝑚 .[( )+( )]
(1−∀𝑓 )−ƞl .∀sfp (1−∀𝑓 )−ƞT .∀sfp composite matrix to the volume of composite lamina.
𝐺12 = (1−∀𝑓 )+2.𝑎𝑓.ƞl .∀sfp 2.(1−∀𝑓 )+4.𝜂T.∀sfp
(50) af: The ratio of average fiber length to fiber diameter =lf /df
8.𝐺𝑓 .(1−∀𝑓 )+𝐸𝑚 .∀𝑓 [( )+( )]
(1−∀𝑓 )−ƞl .∀sfp (1−∀𝑓 )− ƞT .∀sfp df: Fiber diameter.
lf : Average fiber length.
𝐸𝑐𝑚
𝑣12 = 𝑣𝑓 . ∀𝑓 + ( − 1) (1 − ∀𝑓 ) = 𝑣𝑓 . ∀𝑓 + The aspect ratio of the long fibers considered in the lamina
2.𝐺𝑐𝑚
of interest cab be taken as (500/1) as a recommend value [28],
𝑣𝑐𝑚 . (1 − ∀𝑓 ) (51)
[29].
And
𝐸
𝑣21 = 2 𝑣12 (52) 6 PROBLEM CHARACTERIZATION AND
𝐸1
MANIPULATION
Where: The hybrid composite laminates considered in this work are
E1m: Longitudinal moduli for a unidirectional discontinuous symmetric and anti-symmetric cross-plies composed of 4
fiber 00 composite matrix, combined of resin and layers and subjected to a tensile force 3000N with thermal
discontinuous fiber. load represented by curing the structure at temperatures
E2m: Transverse moduli for a unidirectional discontinuous ranging from 240–195℃, then it is cooled to a temperature of
fiber 00 composite matrix, combined of resin and 23℃, thus there is a residual stresses will be induced. The
discontinuous fiber. fibers of outer layers are oriented along the x-axis and those
Ecm: Moduli of isotropic composite matrix, combined of resin of inner layers are oriented along the y-axis. The Generalized
and random discontinuous fiber. Hooke’s Law of stress-strain relationship states that [17]:
E1: Longitudinal modulus for unidirectional continuous 𝜎𝑖 = 𝐶𝑖𝑗 . 𝜖𝑗 , 𝑖 ≥ 1 , 𝑗 ≤ 6 (53)
fiber 0o composite lamina, combined of composite matrix Or the strain can be given as:
and continuous fiber. 𝜖𝑗 = 𝑆𝑖𝑗 . 𝜎𝑖 (54)
E2: Transverse modulus for unidirectional continuous fiber Where Cij and Sij are the stiffness and compliance matrices
0o composite lamina, combined of composite matrix and respectively. For an orthotropic material having 3 mutual
continuous fiber. perpendicular axes of symmetry, the properties vary
Esf: Moduli of discontinuous fiber material. according to direction, thus Hooke's Law for such a material
Ef: Moduli of continuous fiber material. can be minimized to:
Em: Moduli of resin material.
G12m: Shear modulus for a unidirectional discontinuous fiber
0o composite matrix. 𝜖1 𝜎1
Gcm: Shear modulus of isotropic composite matrix. 𝜖2 𝜎3
𝜖3 𝜎3
G12: Shear modulus for a unidirectional continuous fiber 00 𝛾23 = * 𝜏 (55)
23
composite lamina. 𝛾31 𝜏31
Gsf: Shear modulus of discontinuous fiber material. [𝛾12 ] [𝜏12 ]
Gf: Shear modulus of continuous fiber material.
Gm: Shear of resin material.
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The material symmetry of orthotropic materials requires 7 THERMAL EXPANSION COEFFICIENTS OF THE
that: LAMINATE
𝜈𝑖𝑗 𝜈
Sij = Sji , Thus = 𝑗𝑖 (56) It is still finally very important to determine the coefficients
𝐸𝑖 𝐸𝑗
Additionally, if it is assumed that the fibers bear load in the of thermal expansion (CTE) namely the longitudinal and
z direction and are isotropic, then all properties in the z- transverse coefficients 𝛼1 𝑎𝑛𝑑 𝛼2 respectively of the whole
direction are equal to the properties in the x-direction. It is laminate, since they are dependent on fiber volume fractions
possible to derive the following relations [17]: of the constituents and their corresponding coefficients. It is
𝐸 found in the relevant literatures that these coefficients can be
𝐸1 = 𝐸3 , 𝜈12 = 𝜈32 , 𝐺12 = 𝐺23 = 𝐺31 𝑎𝑛𝑑 𝜈23 = 2 𝜈32 (57)
𝐸3 determined as [30], [31, [32]:
These relationships are important when input material 𝐸𝑓 𝑉𝑓 𝛼𝑓 + 𝐸𝑚 𝑉𝑚 𝛼𝑚
𝛼1 = and
properties into ANSYS. Since the stiffness matrix must be 𝐸1

positive definite, it will be assumed plane stress and plane 𝛼2 = 𝛼𝑚 𝑉𝑚 (1 + 𝜈𝑚 ) + 𝛼𝑓 𝑉𝑓 (1 + 𝜈𝑓 ) − 𝜈12 𝛼1 (66)
strain conditions {all ‘3’ terms (which containing "3" are Where: 𝐸𝑓 , 𝑉𝑓 , 𝛼𝑓 , 𝐸𝑚 , 𝑉𝑚 𝑎𝑛𝑑 𝛼𝑚 are the modulus of
neglected}. Then in the Generalized Hooke’s Law for the case elasticity, volume fraction and CTE of fibers and matrix
of plane stress, Cij is replaced by Qij, where 𝑖 ≥ 1, 𝑗 ≤ 3 such respectively. The values of CTE of fibers and matrix are
that: taken to be (4.95e-6 m/m/℃ for boron fiber and 60E-6
𝑄11 =
𝑆22 𝐸1 m/m/℃ for epoxy matrix) [33]. Values of 𝜈𝑓 and 𝜈𝑚 , the
2 =
𝑆11 𝑆22 − 𝑆12 1−𝜈12 ∗𝜈21
Poisson's ratios of boron fiber and epoxy matrix are (0.2 and
𝑆12 𝜈12 𝐸2 𝜈21 𝐸1
0.35 respectively) [32].
𝑄12 = 2 = =
𝑆11 𝑆22 − 𝑆12 1−𝜈12 ∗𝜈21 1−𝜈12 ∗𝜈21

𝑆11 𝐸2
8 RESULTS AND DISCUSSION
𝑄12 = 2 = from the performed analysis, it can be easily shown that the
𝑆11 𝑆22 − 𝑆12 1−𝜈12 ∗𝜈21
normal stresses (both longitudinal and transverse) induced
𝑄33 =
1
= 𝐺12 (58) are directly proportional to both curing temperature and
𝑆66
short fibers volume fraction percentage in composite matrix
Since there are both thermal and tensile loads therefore:
for both symmetric and anti-symmetric structures at
𝑁̃ = 𝑁𝑇 + 𝑁𝑥
constant external load. this can be attributed to the fact of the
𝑀́ = 𝑀𝑇 + 0 (59) increment in curing temperature leads to increasing of
Where Ḿ are the bending moments caused due to the thermal residual stresses with temperature rise. from the
coupling of extension and bending. Combining thermal and other hand, increasing of short fiber volume fraction leads to
tensile effects, the equation for mid surface strains becomes: the increment of total elastic strength and shear rigidity of
𝜖0 𝐴′ 𝐵′ 𝑁̃
the hybrid composite material resulting in maximizing of the
{− −} = {− −|− −} {− −} (60)
material resistance to the external applied loads. this is also
𝜅 𝐵′ 𝐷′ 𝑀́
Where A’ is the compliance due to Q, B’ includes coupling explained referred to by the definition of the stresses set up
effects, and D’ terms include flexural rigidity for bending. in a material exposed to external or internal loads. figs. 6
Since the laminate is symmetric, no bending occurs. through 9 display the changes of these normal stresses for
Thus, Ḿ = 𝐵′ = 𝜅 = 0, then: both structures, but it is seen that in anti-symmetric layout,
̃}
{𝜖 0 } = {𝐴′ } {𝑁 (61) these stresses are lower than those in the symmetric laminate
and their changes are also less in divergence than their
Since Ḿ can be neglected, 𝐷′ does not need to be calculated.
counterparts in the symmetric scheme. this is of course due
To calculate 𝐴′ , Aij should be inverted as following:
to its lower resistance and larger response to the external
𝐴𝑖𝑗 = ∑[𝑄]𝑘 𝑡𝑘 (62)
applied loads as it is obviously shown through the
Since this composite was cured at 220 oC but is sitting in a
comparison of the longitudinal displacement of both
room at 23℃. Thus the residual stresses resulting from the
structures for the same fiber volume fraction and curing
temperature difference must be considered. The
temperature range as listed in table-1. figs. 6 and 7 show the
temperature difference is calculated as under:
longitudinal and transverse normal stresses of the
∆ 𝑇 = 𝑇𝑟𝑒𝑓 − 𝑇𝑐𝑢𝑟 (63)
symmetric layout while figs. 8 and 9 show the longitudinal
The thermal loads are expressed as:
and transverse normal stresses of anti- symmetric layout. the
{𝑁𝑇 } = ∑[𝑄]𝑘 {𝛼}𝑘 𝑡𝑘 ∆𝑇 (64)
natural frequencies are unaffected by the curing temperature
But the stresses in each lamina, k, can be given as:
variation even if there are some residual stresses left in the
{𝜎}𝑘 = [𝑄]𝑘 ({𝜖 0 } − {𝛼}𝑘 ∆𝑇) (65)
hybrid composite material, but they are remarkably affected
by the change of short fibers volume fraction since the latter
directly affects both the total mass and elastic moduli of the
structure, this fact is clearly displayed through figs. 10 and

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11 for both symmetric and anti-symmetric stacking systems.


these natural frequencies are sensitive to type of stacking
system, such that the natural frequencies of symmetric
stacking are higher than their corresponding values of anti-
symmetric laminate. This is due to the fact that the overall
structural stiffness of symmetric layout is greater than that
of anti-symmetric one.

Fig.5: The hybrid fiber reinforced composite lamina.

10% short fibers

400 20% short fibers

Longitudinal Stresses MPa σx


350 30% short fibers

40% short fibers


Fig.1: Three dimensional layered structural shell element 4node181. 300

250

200

150

100
Fig.2: Hybrid laminated composite plate structure. 160 185 210 235 260 285
Curing Temp. oC

Fig.6: Effect of curing temp. on the longitudinal stresses (σx) of


symmetric stacking sequence.

500
Transverse in-plane

10% short fibers


normal stresses

400
20% short fibers
Fig. 3: unidirectional 0° short fibers composite matrix. 300
30% short fibers
200
40% short fibers
100

0
160 185 210 235 260 285
Curing Temp. oC
Fig.7: Effect of curing temp. on the transverse in-plane normal stresses
(σy) of a symmetric stacking sequence.
Fig.4: Randomly oriented discontinuous fiber of the composite matrix.

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16
450 10% short
Longitudinal stresses

10% short fibers

Natural Frequency ωn
400 fibers 15
350
20% short 20% short fibers
300 14
250 fibers
30% short fibers
200 30% short 13
150 40% short fibers
fibers
100 12
50 "40% short
0 fibers" 11
160 185 210 235 260
10
Curing Temp. oC 125 150 175 200 225 250 275 300
Curing Temp. oC
Fig.8: Effect of curing temp. on the longitudinal stresses (σx) of anti-
symmetric stacking sequence. Fig.11: Effect of curing Temp. on the natural frequency ωn of an anti-
symmetric stacking sequence.
19
10% short fibers anti-
600
symmetyric
Transvers normal streses σy

550

Natural Frequency ωn
500 10% short 20% short fibers
18
450 fibers anti-symmetyric
400 20% short
350 fibers
30% short fibers
300 17 anti-symmetyric
30% short
250 fibers 40% short fibers
200 anti-symmetyric
40% short
150
fibers 16 10% short fibers
100
50 symmetric
0 20% short fibers
150 175 200 225 250 15 symmetyric
Curing Temp. oC 30% short fibers
Fig.9: Effect of curing Temp. on the transverse normal stresses (σy) of symmetyric
anti-symmetric stacking sequence. 14 40% short fibers
symmetyric

18.5 13
10% short fibers
18
Natural Frequency ωn

20%short fibers
17.5 12
30% short fibers
17 40% short fibers
16.5 11
16 150 175 200 225 250 275
150 175 200 225 250 275 300 Curing Temp. oC

Curing Temp. oC

Fig.12: A comparison between effects of stacking sequence on the


Fig.10: Effect of curing Temp. on the natural frequency ωn of a natural frequencies.
symmetric stacking sequence.

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International Journal of Research in Engineering and Technology Volume:


350
σx symm. Num. 10% 02 Issue: 12 | Dec-2013, pp. 209-218, available @ http://www.ijret.org
300 sh. Fib. eISSN: 2319-1163 | pISSN: 2321-7308.
σx symm.

250 12. M. L. Pavan Kishore and R. K. Behera, 2015, "Base line study for
σx symm. Num. 20%
determination of effect of stacking sequence on Vibration characteristics of
200 sh. Fib
composite Propeller Blade", International Conference on Water Resources,
σx symm. Analyt. Coastal and Ocean, ENGINEERING (ICWRCOE 2015), Science Direct,
150
10% sh. Fib Aquatic Procedia 4, pp.458–465, available online at
100 www.sciencedirect.com.
σx symm. analyt.
50 20% sh. Fib 13. Omar A. Mohammed, 2013, "Vibration analysis of hybrid laminated
composite beam", Jor. Of Al-Rafidain Engineering, Vol.21 No. 4 August
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